Model 432 Shake/Slush Freezers Operating Instructions 053081-M

Model 432

Shake/Slush Freezers

Operating Instructions

053081-M

10/98

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: A

Minimum Wire Ampacity: A

E October, 1998 TaylorAll rights reserved.053081-M

The word Taylor and the Crown designare registered trademarks in the United Statesof America and certain other countries.

Taylor Companya division of Carrier Commercial Refrigeration, Inc.750 N. Blackhawk Blvd.Rockton, IL 61072

Table of Contents Model 432

Table of Contents

Section 1 To the Installer 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installer Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Site Preparation 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Cooled Units 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Connections 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Beater Rotation 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Refrigerant 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 2 To the Operator 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compressor Warranty Disclaimer 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 3 Safety 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 4 Operator Parts Identification 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 432 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Beater Door Assembly 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 5 Important: To the Operator 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Switch (Item 1) 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Push--Button Switch (Item 2) 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display Light Switch (Item 3) 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Indicator Light -- “Mix Out” (Item 4) 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Indicator Light -- “Add Mix” (Item 5) 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Viscosity Adjustment (Item 6) 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 6 Operating Procedures 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sanitizing 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Priming 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 432 Table of Contents

Table of Contents -- Page 2

Closing Procedure 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Draining Product From The Freezing Cylinder 18. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rinsing 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disassembly 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brush Cleaning 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 7 Important: Operator Checklist 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

During Cleaning and Sanitizing: 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting Bacterial Count: 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regular Maintenance Checks: 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Winter Storage 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 8 Troubleshooting Guide 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 9 Parts Replacement Schedule 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 10 Parts List 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagrams 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Note: Continuing research results in steady improvements; therefore, informationin this manual is subject to change without notice.

E October, 1998 TaylorAll rights reserved.053081-M

The word Taylor and the Crown designare registered trademarks in the United Statesof America and certain other countries.

Taylor Companya division of Carrier Commercial Refrigeration, Inc.750 N. Blackhawk Blvd.Rockton, IL 61072

1Model 432 To the Installer081208

Section 1 To the Installer

The following are general installation instructions. Forcomplete installation details, please see the check outcard.

Installer Safety

In all areas of the world, equipment should beinstalled in accordance with existing local codes.Please contact your local authorities if you have anyquestions.

Care should be taken to ensure that all basic safetypractices are followed during the installation andservicing activities related to the installation andservice of Taylor equipment.

S Only authorized Taylor service personnelshould perform installation and repairs onthe equipment.

S Authorized service personnel should consultOSHA Standard 29CFRI910.147 or theapplicable code of the local area for theindustry standards on lockout/tagoutprocedures before beginning any installationor repairs.

S Authorized service personnel must ensurethat the proper PPE is available and wornwhen required during installation andservice.

S Authorized service personnel must removeall metal jewelry, rings, and watches beforeworking on electrical equipment.

The main power supply(s) to the freezer mustbe disconnected prior to performing any repairs.Failure to follow this instruction may result in personalinjury or death from electrical shock or hazardousmoving parts as well as poor performance or damageto the equipment.

Note: All repairs must be performed by anauthorized Taylor Service Technician.

This unit has many sharp edges that cancause severe injuries.

Site Preparation

Review the area the unit is to be installed in beforeuncrating the unit making sure that all possiblehazards the user or equipment may come into havebeen addressed.

For IndoorUseOnly: This unit is designed to operateindoors, under normal ambient temperatures of70_-75_F (21_-24_C). The freezer has successfullyperformed in high ambient temperatures of104_(40_C) at reduced capacities.

This unit must NOT be installed in an areawhere a water jet or hose can be used. NEVER use awater jet or hose to rinse or clean the unit. Failure tofollow this instruction may result in electrocution.

This unit must be installed on a level surfaceto avoid the hazard of tipping. Extreme care should betaken in moving this equipment for any reason. Two ormore persons are required to safely move this unit.Failure to comply may result in personal injury orequipment damage.

Uncrate the unit and inspect it for damage. Report anydamage to your Taylor Distributor.

This piece of equipment is made in the USA and hasUSA sizes of hardware. All metric conversions areapproximate and vary in size.

Air Cooled Units

DO NOT obstruct air intake and discharge openings:

A minimum of 6” (152 mm) on both sides and 0” on theback is required. Failure to follow this instruction maycause poor freezer performance and damage to themachine.

2To the Installer Model 432

080911

Electrical ConnectionsThis unit must be plugged into a properly groundedreceptacle. The cord and plug must be sized for 20Amp usage. The voltage specifications are208--230/60/1. Follow specifications listed on yourdata plate.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

In the United States, this equipment is intended to beinstalled in accordance with the National ElectricalCode (NEC), ANSI/NFPA 70--1987. The purpose ofthe NEC code is the practical safeguarding of personsand property from hazards arising from the use ofelectricity. This code contains provisions considerednecessary for safety. Compliance therewith andproper maintenance will result in an installationessentially free from hazard!

In all other areas of the world, equipment should beinstalled in accordance with the existing local codes.Please contact your local authorities.

Each unit requires one power supply for each datalabel on the unit. Check the data label on the freezerfor fuse, circuit ampacity and other electricalspecifications. Refer to the wiring diagram providedinside of the electrical box, for proper powerconnections.

CAUTION: THIS EQUIPMENT MUST BEPROPERLY GROUNDED! FAILURE TO DO SOCAN RESULT IN SEVERE PERSONAL INJURYFROM ELECTRICAL SHOCK!

This unit is provided with an equipotentialgrounding lug that is to be properly attached to the rearof the frameby the authorized installer. The installationlocation is marked by the equipotential bondingsymbol (5021 of IEC 60417-1) on both the removablepanel and the equipments frame.

S Stationary appliances which are notequipped with a power cord and a plug oranother device to disconnect the appliancefrom the power source must have an all-poledisconnecting device with a contact gap ofat least 3mm installed in the externalinstallation.

S Appliances that are permanently connectedto fixed wiring and for which leakagecurrents may exceed 10 mA, particularlywhen disconnected or not used for longperiods, or during initial installation, shallhave protective devices such as a GFI, toprotect against the leakage of current,installed by the authorized personnel to thelocal codes.

S Supply cords used with this unit shall beoil-resistant, sheathed flexible cable notlighter than ordinary polychloroprene orother equivalent syntheticelastomer-sheathed cord (Code designation60245 IEC 57) installed with the proper cordanchorage to relieve conductors from strain,including twisting, at the terminals andprotect the insulation of the conductors fromabrasion.

Beater Rotation

Beater rotation must be clockwise as viewedlooking into the freezing cylinder.

Note: The following procedures must beperformed by an authorized Taylor servicetechnician.

To correct rotation on a single--phase unit, change theleads inside the beater motor. (Follow the diagramprinted on motor.)

3Model 432 To the Installer080911

Refrigerant

In consideration of our environment, Taylorproudly uses only earth friendly HFC refrigerants. TheHFC refrigerant used in this unit is R404A. Thisrefrigerant is generally considered non-toxic andnon-flammable, with an Ozone Depleting Potential(ODP) of zero (0).

However, any gas under pressure is potentiallyhazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely withliquid. Filling the cylinder to approximately 80% willallow for normal expansion.

Refrigerant liquid sprayed onto the skin maycause serious damage to tissue. Keep eyes and skinprotected. If refrigerant burns should occur, flushimmediately with cold water. If burns are severe, applyice packs and contact a physician immediately.

Taylor reminds technicians to be cautious ofgovernment laws regarding refrigerant recovery,recycling, and reclaiming systems. If you have anyquestions regarding these laws, please contact thefactory Service Department.

WARNING: R404A refrigerant used inconjunction with polyolester oils is extremely moistureabsorbent. When opening a refrigeration system, themaximum time the system is openmust not exceed 15minutes. Cap all open tubing to prevent humid air orwater from being absorbed by the oil.

4To the Operator Model 432

080623

Section 2 To the Operator

The freezer you have purchased has been carefullyengineered andmanufactured to give you dependableoperation. The Taylor Model 432, when properlyoperated and cared for, will produce a consistentquality product. Like all mechanical products, they willrequire cleaning and maintenance. A minimumamount of care and attention is necessary if theoperating procedures outlined in this manual arefollowed closely.

This Operator’s Manual should be read beforeoperating or performing any maintenance on yourequipment.

Your Taylor freezer will NOT eventually compensatefor and correct any errors during the set--up or fillingoperations. Thus, the initial assembly and primingprocedures are of extreme importance. It is stronglyrecommended that personnel responsible for theequipment’s operation, both assembly anddisassembly, sit down together and go through theseprocedures in order to be properly trained and tomakesure that no misunderstandings exist.

In the event you should require technical assistance,please contact your local authorized TaylorDistributor.

Note: Warranty is valid only if the parts are authorizedTaylor parts, purchased from an authorized TaylorDistributor, and the required service work is providedby an authorized Taylor service technician. Taylorreserves the right to deny warranty claims onequipment or parts if non--approved parts orrefrigerant were installed in the machine, systemmodifications were performed beyond factoryrecommendations, or it is determined that the failurewas caused by neglect or abuse.

Note: Constant research results in steadyimprovements; therefore, information in thismanual is subject to change without notice.

If the crossed out wheeled bin symbol isaffixed to this product, it signifies that this product iscompliant with the EUDirective as well as other similarlegislation in effect after August 13, 2005. Therefore,it must be collected separately after its use iscompleted, and cannot be disposed as unsortedmunicipal waste.

The user is responsible for returning the product to theappropriate collection facility, as specified by your localcode.

For additional information regarding applicable locallaws, please contact the municipal facility and/or localdistributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine arewarranted for the term indicated on the warranty cardaccompanying this machine. However, due to theMontreal Protocol and the U.S. Clean Air ActAmendments of 1990, many new refrigerants arebeing tested and developed, thus seeking their wayinto the service industry. Some of these newrefrigerants are being advertised as drop--inreplacements for numerous applications. It should benoted that, in the event of ordinary service to thismachine’s refrigeration system, only the refrigerantspecified on the affixed data label should beused.The unauthorized use of alternate refrigerants will voidyour compressor warranty. It will be the owner’sresponsibility tomake this fact known to any technicianhe employs.

It should also be noted that Taylor does not warrant therefrigerant used in its equipment. For example, if therefrigerant is lost during the course of ordinary serviceto this machine, Taylor has no obligation to eithersupply or provide its replacement either at billable orunbillable terms. Taylor does have the obligation torecommend a suitable replacement if the originalrefrigerant is banned, obsoleted, or no longer availableduring the five year warranty of the compressor.

Taylor will continue to monitor the industry and testnew alternates as they are being developed. Should anew alternate prove, through our testing, that it wouldbe accepted as a drop--in replacement, then theabovedisclaimer would become null and void. To find out thecurrent status of an alternate refrigerant as it relates toyour compressor warranty, call the local TaylorDistributor or the Taylor Factory. Be prepared toprovide the Model/Serial Number of the unit inquestion.

5Model 432 Safety080911

Section 3 Safety

Weat Taylor Company are concernedabout the safetyof the operator when he or she comes in contact withthe freezer and its parts. Taylor has gone to extremeefforts to design and manufacture built--in safetyfeatures to protect both youand the service technician.As an example, warning labels have been attached tothe freezer to further point out safety precautions to theoperator.

IMPORTANT -- Failure to adhere to thefollowing safety precautions may result in severepersonal injury or death. Failure to comply withthese warnings may damage the machine and itscomponents. Component damage will result inpart replacement expense and service repairexpense.

DONOT operate the freezer without readingthis Operator Manual. Failure to follow this instructionmay result in equipment damage, poor freezerperformance, health hazards, or personal injury.

This unit is provided with an equipotentialgrounding lug that is to be properly attached to the rearof the frameby the authorized installer. The installationlocation is marked by the equipotential bondingsymbol (5021 of IEC 60417-1) on both the removablepanel and the equipments frame.

DO NOT use a water jet to clean or rinse thefreezer. Failure to follow these instructions may resultin serious electrical shock.

S DO NOT operate the freezer unless it isproperly grounded.

S DO NOT operate the freezer with largerfuses than specified on the freezer datalabel.

S DO NOT attempt any repairs unless themain power supply to the freezer has beendisconnected. Contact your local authorizedTaylor Distributor for service.

S Stationary appliances which are notequipped with a power cord and a plug oranother device to disconnect the appliancefrom the power source must have an all-poledisconnecting device with a contact gap ofat least 3mm installed in the externalinstallation.

S Appliances that are permanently connectedto fixed wiring and for which leakagecurrents may exceed 10 mA, particularlywhen disconnected or not used for longperiods, or during initial installation, shallhave protective devices such as a GFI, toprotect against the leakage of current,installed by the authorized personnel to thelocal codes.

S Supply cords used with this unit shall beoil-resistant, sheathed flexible cable notlighter than ordinary polychloroprene orother equivalent syntheticelastomer-sheathed cord (Code designation60245 IEC 57) installed with the proper cordanchorage to relieve conductors from strain,including twisting, at the terminals andprotect the insulation of the conductors fromabrasion.

Failure to follow these instructions may result inelectrocution. Contact your local authorized TaylorDistributor for service.

6Safety Model 432

080911

S DO NOT allow untrained personnel tooperate this machine.

S DO NOT operate the freezer unless allservice panels and access doors arerestrained with screws.

S DO NOT remove any internal operatingparts (examples: freezer door, beater,scraper blades, etc.) unless all controlswitches are in the OFF position.

Failure to follow these instructionsmay result in severepersonal injury to fingers or hands from hazardousmoving parts.

This unit has many sharp edges that cancause severe injuries.

S DO NOT put objects or fingers in the doorspout. This may contaminate the productand cause severe personal injury from bladecontact.

S USE EXTREME CAUTION when removingthe beater asssembly. The scraper bladesare very sharp.

This freezer must be placed on a levelsurface. Failure to complymay result in personal injuryor equipment damage.

Cleaning and sanitizing schedules aregoverned by your state or local regulatory agenciesand must be followed accordingly. Please refer to thecleaning section of this manual for the properprocedure to clean this unit.

DO NOT obstruct air intake and discharge openings:

A minimum of 6” (152 mm) on both sides and 0” on theback is required. Failure to follow this instruction maycause poor freezer performance and damage to themachine.

For Indoor UseOnly: This unit is designed to operateindoors, under normal ambient temperatures of 70_ -75_F (21_ - 24_C). The freezer has successfullyperformed in high ambient temperatures of104_(40_C) at reduced capacities.

NOISE LEVEL: Airborne noise emission does notexceed 78 dB(A) when measured at a distance of 1.0meter from the surface of the machine and at a heightof 1.6 meters from the floor.

7Model 432 Operator Parts Identification

Section 4 Operator Parts Identification

Model 432

Item Description Part No.

1 Cover A.--Hopper X52452

2 Panel--Rear 052363

*3 Panel--Side--Right--Louvered 052527

4 Panel--Front--Lower 052361

5 Gasket--Base Pan 052377

6 Tray A.--Drip X46848

7 Shield--Splash 046851

8 Pan--Drip 17--1/4” Long 027504


9 Stud--Nose Cone 5/16--18x5/16--18 013496

10 Panel--Front--Upper 052360

†10a Gasket--Insulator 052617

11 Bulb--Light--Fluorescent U--Shape 045445

12 Bracket--Light 052243

13 Lens--Decorative Plate 052359

14 Panel--Side--Left 052362

15 Shelf--Drip Tray 052065

*J8070000/Up -- Refer to Parts List at end of manual.†Not Shown.

8Operator Parts Identification Model 432

090729

Beater Door Assembly

Figure 1

9Model 432 Operator Parts Identification081001

Beater Door Assembly Parts Identification

ITEM DESCRIPTION PART NO.

1 DOOR A. - PARTIAL X392482 HANDLE A. DRAW X473843 NUT-STUD 0436664 BUSTER - ICE 0477355 O-RING - 1" OD X .139 W 0325046 VALVE DRAW - SLUSH - ICE

BUSTER047734

7 VALVE A. - HANDLE PIN X259298 O-RING - .291 OD X .080 W 0185509 ARM - TORQUE 052450

10 TORQUE ASSEMBLY X50382

ITEM DESCRIPTION PART NO.

11 BEARING - GUIDE 01449612 CLIP - SCRAPER BLADE 04623813 BLADE - SCRAPER PLASTIC 04623714 GASKET - DOOR 5.109" ID X

5.630014030

15 BEARING - FRONT 01311616 BEATER A. - 4 QT. 1 PIN X4949017 SHAFT - BEATER 03541818 SEAL - DRIVE SHAFT 03256019 O-RING 7/8 OD X .139 W 025307

10Operator Parts Identification Model 432

080508

Accessories


1 Kit A.--Tune Up X39969

2 Brush--Mix Pump Body 3” x 7” 023316

3 Pail--Mix 10 Qt. 013163

4 Brush--Double Ended 013072

5 Brush--Rear Bearing 1” x 2” x 14” 013071

Item Description Part No

6 Brush--Draw Valve 1--1/2” x 3” 014753

7 Lubricant--Taylor 047518

8 Sanitizer -- Kay 5 (125 Packets) 041082

*9 Panel A.--Air Guide X52521

*Prior to S/N J8070000.(Note: Optional Field Kit X52633 for S/N J8070000/Up.)

11Model 432 Important: To the Operator

Section 5 Important: To the Operator

Item Description

1 Switch--Toggle -- 3 PDT

2 Switch--Push Button -- SPST

3 Switch--Toggle--SPST -- 3/4 HP/250 V

4 Light--Amber--Rect. -- 12 VDC -- MIX OUT

5 Light--Amber--Rect. -- 12 VDC -- ADD MIX

6 Viscosity Adjustment

The following chart identifies the symbol definitionsused on the operator switches.

= The “ON/AUTO” button.

= The “OFF” button.

= The “WASH” button.

Control Switch (Item 1)The center position is “OFF”. The left position is“WASH”, which activates only the beater motor. Theright position is “AUTO”, which activates the beatermotor and the refrigeration system.

Push--Button Switch (Item 2)If an overload condition occurs, the freezer willautomatically stop operating. To properly reset thefreezer, place the toggle switch in the “OFF” position.Wait two or threeminutes; then press the push--buttonswitch. Place the power switch in the “WASH” positionand observe the freezer’s performance. Place thepower switch in the “AUTO” position.

Note: If the freezer is unplugged from the wallreceptacle, it will be necessary to press thepush--button switch for the freezer to operate oncepower is re--established.

Display Light Switch (Item 3)The display light switch is located under the controlchannel. The left position is “OFF”. The right positionis “ON”, and activates the display light.

12Important: To the Operator Model 432

Indicator Light -- “Mix Out” (Item 4)A mix out indicating light is located on the front of themachine.When the light is flashing, it indicates that thehopper is empty and the mix supply needsreplenishing. To prevent damage to the unit,refrigeration discontinues automatically when the mixout indicator lights illuminates. Refrigerationwill restart30 seconds after the mix supply is replenished.

Indicator Light -- “Add Mix” (Item 5)Amix level indicating light is located on the front of themachine.When the light is flashing, it indicates that themix hopper has a low supply of product and should berefilled as soon as possible.

Viscosity Adjustment (Item 6)The viscosity (thickness) of the slush can be adjustedby turning the viscosity adjustment screw locatedunder the control channel. Turn the viscosityadjustment screw clockwise for a thicker product, orcounterclockwise for a thinner product. After makingan adjustment, allow the refrigeration system to cycle2 or 3 times to accurately evaluate the viscosity.

13Model 432 Operating Procedures

Section 6 Operating Procedures

The Model 432 freezer is designed to produce shakeor slush product at the desired thickness. This unit hasa 4 quart freezing cylinder.

We begin our instructions at the point where we enterthe store in the morning and find the partsdisassembled and laid out to air dry from the previousnight’s brush cleaning.

These opening procedures will show you how toassemble these parts into the freezer, sanitize them,and prime the freezer with fresh mix in preparation toserve your first portion.

If you are disassembling the machine for the first timeor need information to get to this point in ourinstructions, turn to page 19, “Disassembly”, and startthere.

AssemblyNote: When lubricating parts, use an approved foodgrade lubricant (example: Taylor Lube).

Step 1Lubricate the groove on the drive shaft and slide theo--ring in place. Lubricate the o--ring and shaft portionthat comes in contact with the bearing. DO NOTlubricate the square end of the drive shaft. Lubricatethe boot seal groove and slide the boot seal over theshaft and groove until it snaps into place. Fill the insideportion of the seal with 1/4” more lubricant and evenlylubricate the end of the seal that fits onto the rear shellbearing.

Figure 1

Note: Do not install the boot seal inside out.

Install the drive shaft. Insert the beater drive shaft intothe rear shell bearing and engage the square endfirmly into the female socket of the drive unit. Becertain that the drive shaft fits into the drive couplingwithout binding.

Figure 2

Step 2Install the beater assembly. First check the scraperblade for any nicks or signs of wear. If any nicks arepresent, replace the blade. If the blade is in goodcondition, place the clip over the blade and install theblade and clip on the beater assembly. Be sure theholes in the blade and the clip are securely positionedover the beater pin.

Figure 3

14Operating Procedures Model 432

Holding the beater securely, slide the beater into thefreezing cylinder and align the hole at the rear of thebeater with the flats on the end of the drive shaft.

Slide the beater the remainder of the way into thefreezing cylinder and over the end of the drive shaft.The beater assembly will not protrudebeyond the frontof the freezing cylinder.

Figure 4

Step 3Install the white plastic guide bearing on the short endof the torque rotor. Slide the o--ring into the groove onthe long end of the torque rotor and lubricate theo--ring. Do not lubricate the guide bearing.

Figure 5

Step 4Insert the torque rotor end with the guide bearing intothe pilot hole in the center of the drive shaft. The holein the torque rotor shaft should be rotated to the 12o’clock position.

Figure 6

Step 5Assemble the freezer door with the “Ice Buster” (doorspout clearing device). To assemble the door with theice buster, install the o--rings on the draw valve andlubricate.

Figure 7

Insert the draw valve into the door, leavingapproximately half of the valve sticking out the top ofthe door.

Figure 8


Rotate thedrawvalve so the flats on the topof thedrawvalve are perpendicular to the door face.

Figure 9

Insert the ice buster through the door spout and intothe slot located just above the lower o--ring.

Figure 10

With the ice buster in place, rotate the draw valve toallow installation of the draw handle. This will lock theice buster in place. Install the draw handle pin, andclose the draw valve by moving the handle to the left.

Figure 11

Place the large rubber gasket into the groove on theback side of the freezer door. Slide the white, plasticfront bearing onto the bearing hub, making certain thatthe flanged end of the bearing is resting against thefreezer door. DO NOT lubricate the door gasket orfront bearing.

Figure 12

Step 6Install the door on the four studs on the front of thefreezing cylinder. Install the four handscrews on thedoor, and tighten them equally in a criss--crossmanner.

Figure 13


Step 7Position the torque arm by inserting it through the slotin the torque switch arm and down into the hole in thetorque rotor which protrudes from the door. Verifyproper installation bymoving the torque rotor back andforth to be sure it moves freely and easily.

Figure 14

Step 8Install the front drip pans. Slide the long drip pans intothe holes in the front panel.

Figure 15

Step 9Install the front drip tray and splash shield beneath thedoor spouts.

Figure 16

Step 10Lay the air/mix feed tube (optional) in the bottom of themix hopper.

Figure 17

Repeat these steps for the other side of the unit.


SanitizingStep 1Prepare an approved 100 PPM sanitizing solution(examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2gal. [7.6 liters] of Stera--SheenR). USE WARMWATER AND FOLLOW THE MANUFACTURER’SSPECIFICATIONS.

Step 2Pour the sanitizing solution into the hopper and allowit to flow into the freezing cylinder.

Figure 18

Step 3While the solution is flowing into the freezing cylinder,brush clean the mix hopper, air/mix feed tube(optional) and mix inlet hole.

Step 4Place the power switch in the “WASH” position. Thiswill agitate the sanitizing solution in the freezingcylinder. Allow the solution to agitate for five minutes.

Figure 19

Step 5Place an empty mix pail beneath the door spout andmove the draw handle to the right. Draw off all thesanitizing solution. When the sanitizer stops flowingfrom the door spout, move the draw handle to the leftand place the control switch in the “OFF” position.

Figure 20

Step 6Stand the air/mix feed tube (optional) in the corner ofthe hopper.

Figure 21



Priming

Step 1With a pail beneath the door spout, move the drawhandle to the right. Pour two gallons (7.6 liters) ofFRESHmix into the hopper and allow it to flow into thefreezing cylinder. This will force out any remainingsanitizing solution. When full strength mix is flowingfrom the door spout, move the draw handle to the left.

Step 2When the mix has stopped bubbling down into thefreezing cylinder, install the air/mix feed tube (optional)in the mix inlet hole with the hole side down.

Figure 22

Step 3Place the power switch in the “AUTO” position. Whenthe unit cycles off, the product will be at servingviscosity. The viscosity (thickness) of the slush can beadjusted by turning the viscosity adjustment screwlocated under the control channel. Turn the viscosityadjustment screw clockwise for a thicker product, orcounterclockwise for a thinner product. After makingan adjustment, allow the refrigeration system to cycle2 or 3 times to accurately evaluate the viscosity.

Figure 23

Note: To identify the viscosity adjustment screw, seeillustration on page 11.

Step 4Place the mix hopper cover in position. Periodically,during the day’s operation, check to be sure there is asufficient amount of mix in the hopper.

Figure 24


Closing Procedure

To disassemble this unit, the following items will beneeded:

S Two cleaning pails

S Necessary brushes (provided with freezer)

S Cleaner

S Single service towels

Draining Product From TheFreezing Cylinder

Step 1Place the power switch in the “OFF” position as farahead of cleaning time as possible to allow frozenproduct to soften for easier cleaning.

Step 2Raise the hopper cover. If the unit is equipped with anair/mix feed tube, take it to the sink for cleaning.

19Model 432 Operating Procedures080911

Step 3If local health codes permit the use of rerun, placea sanitized, NSF approved stainless steel reruncontainer beneath the door spout. Place the powerswitch in the “WASH” position and move the drawhandle to the right. When all the product stops flowingfrom the door spout, move the draw handle to the leftand place the power switch in the “OFF” position.Place the sanitized lid on the rerun container andplaceit in the walk--in cooler.

Note: If local health codesDONOTpermit theuseof rerun, the productmust bediscarded. Follow theinstructions in the previous step, except drain theproduct into a mix pail and properly discard the mix.

ALWAYS FOLLOW LOCAL HEALTH CODES.


RinsingStep 1Pour twogallons (7.6 liters) of cool, cleanwater into themix hopper. With the brushes provided, scrub the mixhopper and the mix inlet hole.

Figure 25

Step 2With a pail beneath the door spout, place the powerswitch in the “WASH” position and move the drawhandle to the right. Drain all the rinse water from thefreezing cylinder. When the rinse water stops flowingfrom the door spout, move the draw handle to the leftand place the control switch in the “OFF” position.

Repeat this procedure until the rinse water beingdrawn from the freezing cylinder is clear.


Cleaning

Step 1Prepare an approved 100 PPM cleaning solution(examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2gal. [7.6 liters] of Stera--SheenR). USE WARMWATER AND FOLLOW THE MANUFACTURER’SSPECIFICATIONS.

Step 2Pour the cleaning solution into the hopper and allow itto flow into the freezing cylinder.

Step 3While the solution is flowing into the freezing cylinder,brush--clean the mix hopper and mix inlet hole.

Step 4Place the power switch in the “WASH” position. Thiswill agitate the cleaning solution in the freezingcylinder.

Step 5Place an empty pail beneath the door spout and movethe draw handle to the right. Draw off all the cleaningsolution.When the solution stops flowing from thedoorspout, move the draw handle to the left, and place thepower switch in the “OFF” position.


Disassembly

Step 1BE SURE THE CONTROL SWITCH IS IN THE“OFF” POSITION.

Step 2Remove the handscrews, freezer door, beaterassembly, torque rotor, scraper blade and drive shaftfrom the freezing cylinder. Take these parts to the sinkfor cleaning.

Step 3Remove the front drip tray and the splash shield. Takethese parts to the sink for cleaning.

Step 4Remove the rear drip pans from the front panel. Note:If the drip pans are filled with an excessive amount ofmix, it is an indication the drive shaft seals should bereplaced or properly lubricated.



Brush Cleaning

Step 1Prepare a sink with a cleaning solution (examples:Kay--5R or Stera--SheenR). USE WARM WATERAND FOLLOW THE MANUFACTURER’S SPECIFI-CATIONS. (If another approved cleaner is used, diluteaccording to label instructions. IMPORTANT: Followthe label directions. Too STRONG of a solution cancause parts damage, while too MILD of a solution willnot provide adequate cleaning.) Make sure all brushesprovided with the freezer are available for brushcleaning.

Step 2Remove the o--ring and seal from the drive shaft.Remove the o--ring and the bearing from the torquerotor.

Step 3Remove the draw valve, ice buster, front bearing, andgasket from the freezer door. Remove all o--rings.

Note: To remove the o--ring, use a single servicetowel to grasp the o--ring. Apply pressure in an upwarddirection until the o--ring pops out of its groove. Withthe other hand, push the top of the o--ring forward untilit rolls out of the groove and can be removed easily.

Step 4Thoroughly brush--clean all disassembled parts in thecleaning solution,making sure all lubricant andmix filmis removed. Place all the cleaned parts on a clean, drysurface to air dry.

Step 5Return to the freezer with a small amount of cleaningsolution. Brush--clean the rear shell bearing at theback of the freezing cylinder with the black bristlebrush.

Figure 26

Step 6Wipe clean all exterior surfaces of the freezer.


21Model 432 Important: Operator Checklist080118

Section 7 Important: Operator Checklist

During Cleaning and Sanitizing:

ALWAYS FOLLOW LOCAL HEALTH CODES.

Cleaning and sanitizing schedules are governedby federal, state, or local regulatory agencies, andmust be followed accordingly. If the unit has a“Standby mode”, it must not be used in lieu ofproper cleaning and sanitizing procedures andfrequencies set forth by the ruling healthauthority. The following check points should bestressed during the cleaning and sanitizingoperations.

CLEANING AND SANITIZING MUST BEPERFORMED DAILY.

Troubleshooting Bacterial Count:

j 1. Thoroughly clean and sanitize machineregularly, including complete disassembly andbrush cleaning.

j 2. Use all brushes supplied for thorough cleaning.The brushes are specially designed to reach allmix passageways.

j 3. Use thewhite bristle brush to clean the mix feedtube, which extends from the hopper down tothe rear of the freezing cylinder.

j 4. Use the black bristle brush to thoroughly cleanthe rear shell bearing located at the rear of thefreezing cylinder. Be sure to have a generousamount of cleaning solution on the brush.

j 5. IF LOCAL HEALTH CODES PERMIT THEUSE OF RERUN, make sure the mix rerun isstored in a sanitized, covered stainless steelcontainer and used the following day. DO NOTprime the machine with rerun. When usingrerun, skim off the foam and discard, then mix

the rerunwith freshmix in a ratio of 50/50duringthe day’s operation.

j 6. On a designated day of theweek, run themix aslow as feasible and discard after closing. Thiswill break the rerun cycle and reduce thepossibility of high bacteria and coliform counts.

j 7. Properly prepare the cleaning and sanitizingsolutions. Read and follow label directionscarefully. Too strong of a solution may damagethe parts and too weak of a solution will not doan adequate job of cleaning or sanitizing.

j 8. Temperature of mix in mix hopper and walk--incooler should be below 40_F. (4.4_C.).

Regular Maintenance Checks:

j 1. Replace scraper blades that are nicked,damaged or worn down. Before installingbeater, be certain the scraper blade is properlyattached.

j 2. Check rear shell bearing for signs of wear(excessive mix leakage in drip pan) and becertain it is properly cleaned.

j 3. Using a screwdriver and cloth towel, keep therear shell bearing and the female square drivesocket clean and free of lubricant and mixdeposits.

j 4. Dispose of o--rings and seals if they are worn,torn, or fit too loosely, and replace with new.

j 5. Follow all lubricating procedures as outlined in“Assembly”.

j 6. Check the condenser(s) for accumulation of dirtand lint. Dirty condensers will reduce theefficiency and capacity of the machine.Condensers should be cleanedmonthly with asoft brush. Never use screwdrivers or othermetal probes to clean between the fins.Note: For machines equipped with an air filter,it will be necessary to vacuum clean the filterson a monthly schedule.

22Important: Operator Checklist Model 432

Winter Storage

If the placeof business is to be closedduring thewintermonths, it is important to protect the freezer byfollowing certain precautions, particularly if thebuilding is to be left unheated and subject to freezingconditions.

Disconnect the freezer from the main power source toprevent possible electrical damage. Your local TaylorDistributor can perform this service for you.

Wrap detachable parts of the freezer such as beater,blades, drive shaft, and freezer door, and place in aprotected dry place. Rubber trim parts and gasketscan be protected by wrapping with moisture--proofpaper. All parts should be thoroughly cleaned of driedmix or lubrication accumulations which attract miceand other vermin.

23Model 432 Troubleshooting Guide

Section 8 Troubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY PAGEREF.

1. No product beingdispensed.

a. Control switch is in the“OFF” position.

a. Place control switch in the“AUTO” position.

18

b. Improper mixing ofproduct.

b. Carefully follow directionsfor mixing product.

- - -

c. Inadequate mix in hopper. c. Fill hopper with mix. 18

d. Product frozen-up infreezing cylinder.

d. Adjust viscosityadjustment accordingly.

11

e. Unit out on reset. e. Place control switch in the“OFF” position. Press thepush-button switch.Return control switch to“AUTO”.

11

f. Beater assembly isrotating counterclockwise.Control switch is not in“AUTO”.

f. If the beater is rotatingcounterclockwise, call aservice technician tocorrect the rotation.

1

g. Unit unplugged at wallreceptacle.

g. Plug in power cord. - - -

h. Tripped circuit breaker orblown fuse.

h. Reset circuit breaker orreplace fuse.

- - -

2. Unit will not operate in the“AUTO” or “WASH” mode.

a. Unit unplugged at wallreceptacle.

a. Plug in power cord. - - -

b. Tripped circuit breaker orblown fuse.

b. Reset circuit breaker orreplace fuse.

- - -

c. Unit out on reset. c. Place the control switch inthe “OFF” position. Pressthe push-button switch.Return control switch to“AUTO”.

11

3. No compressor operationin the “AUTO” mode.

a. Beater motor is out onoverload.

a. Place control switch in“OFF” position. Press thepush-button switch.Return control switch to“AUTO”.

11

b. Condenser dirty A/C. b. Clean condenser monthly. 21

24Troubleshooting Guide Model 432

PROBLEM PROBABLE CAUSE REMEDY PAGEREF.

4. Product too thick. a. Inadequate mix in hopper. a. Fill hopper with mix. 18



- - -

c. The viscosity adjustmentis set incorrectly.

c. Adjust the viscositycontrol.

11

d. The torque arm is notinstalled.

d. Install the torque arm. 16

5. Product too thin. a. Missing, incorrectlyinstalled, or bad scraperblade.

a. Install or replace scraperblade.

13



- - -

c. The viscosity adjustmentis set incorrectly.

c. Adjust accordingly. 11

d. Incorrect beater rotation.(Rotation must beclockwise.)

d. Contact servicetechnician.

- - -

e. Dirty condensers. e. Clean regularly. 21

6. Scored walls of freezingcylinder.

a. Broken pin on beaterassembly.

a. Repair or replace beaterassembly.

- - -

b. Front bearing worn ormissing.

b. Replace or install frontbearing.

14

7. Excessive leakage intorear drip pan.

a. Improper or inadequatelubrication of drive shaftseal.

a. Use correct lubricant(Taylor Lube) and followlubrication procedures.

13

b. Bad or missing seal ondrive shaft.

b. Replace seal every 3months.

25

c. Worn rear shell bearing. c. Contact service technicianfor replacement.

- - -

8. Excessive leakage fromdoor spout.

a. Improper or inadequatelubrication of draw valveo-rings.

a. Use correct lubricant(Taylor Lube) and followlubrication procedures.

13

b. Bad or missing o-rings ondraw valve.

b. Replace o-rings every 3months.

25

9. Unable to remove driveshaft.

a. Lubrication on square endof drive shaft.

a. Do not lubricate squareend. Contact servicetechnician forreplacement.

13

b. Rounded corners of driveshaft, drive coupling, orboth.

b. Contact service technicianto replace drive shaft,drive coupling, or both.

- - -

25Model 432 Parts Replacement Schedule

Section 9 Parts Replacement Schedule

PART DESCRIPTION EVERY 3MONTHS

EVERY 4MONTHS

EVERY 6MONTHS

ANNUALLY QUANTITIESTO BE

REPLACED

Drive Shaft Seal X 2

Drive Shaft O-Ring X 2

Scraper Blade X 2

Freezer Door Gasket X 2

Front Bearing X 2

Guide Bearing X 2

Torque Rotor O-Ring X 2

Draw Valve O-Rings X 4

Black Bristle Brush - 1” x 2” Inspect &Replace ifNecessary

Maximum 1

White Bristle Brush -1-1/2” x 2”

Inspect &Replace ifNecessary

Maximum 1

White Bristle Brush - 3” x 7” Inspect &Replace ifNecessary

Maximum 1

Section 10 Parts List

+ Available Separately

26Parts List Model 432080619

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PP

ER

0523

601

103

S/N

K80

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PA

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L-FR

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T*4

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0523

611

103

PA

NE

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2363

110

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E*4

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T*LO

UV

ER

0525

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103

PA

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S/N

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PLA

CLE

S05

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BA

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K01

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WX

5237

52

103

MIX

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EH

OLE

X41

348

210

3M

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29


Model 432 Parts List

DES

CR

IPTI

ON

PARTS

UPDATE

REM

AR

KS

WA

RR

.C

LASS

QTY

.PA

RT

NU

MB

ERP

ULL

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4905

1394

210

3R

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Y-3

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08/2

4050

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25-3

31

103

CO

MP

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SS

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CO

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RIM

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30A

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V03

2607

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210

3B

EA

TER

MO

TOR

RE

LAY

-DP

DT-

20A

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V02

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410

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SS

OR

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LAY

SA

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TS04

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HW

H03

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1900

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SC

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W-6

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SC

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8S

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S03

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1900

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HR

0155

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CR

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UPDATE

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0535

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3V

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6365

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3+B

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ALV

E-E

XP

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ALV

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210

3LI

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SPARTS

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(043

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103

CO

MP

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SS

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L63B

562D

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27-3

3E1

512

DIA

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AM

-WIR

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*432

*05

2145

-33

100

0

Model 432052145--275/08

Model 432052145--335/08

Model 432052145--404/08

Documents

Model 432 Shake/Slush Freezers Operating Instructions 053081-M