Mixing & Cleaning Systems - · PDF fileSystems MCM - 300 MCM - 4000 MPR - 6000 MCR - 10000 MCD - 1000 Mixing & Cleaning

Systems

MCM - 300MCM - 4000MPR - 6000MCR - 10000MCD - 1000

Mixing & Cleaning

MCM-300Mud System

(4) screen panel shaker deck for improved cleaning performance

(3) Dedicated centrifugal pumps for continuous mixing, cleaning and

supplying of drilling fluid

Optimized tank agitation system for minimal buildup of solids in the tank

A compact package for small jobsites

The PerfectRecycler for Your 100,000 lb. (45 tonne)Class Rig and Smaller!

NewNew

Linear Motion Shakers

Centrifugal Pump

MCM-4000Mud System

1st Cut Shaker Cleaning Capacity:

Estimated 300 U.S. gallons (1,135 L) / minute

Mixes, Cleans and Transfers drilling fluid at the same time

Standard Trailer Mount Designfor Easy Transport!

On Board 114kW generator set to power screen shakers, pump motors

and lights.

MPR-6000Mud System

The combined package reduces 1 load during transport!

Featuring an optional sound enclosure for optimum noise reduction!

Mud pumping and cleaning in the same package for small jobsites

Great Cleaning for440,000 lbs (200 tonnes)

Drill Rigs and Below

The comb

Reduces volume of solids by controlling the overall moisture content

which leads to easier fluid disposal.

MCR-10000Mud System

State-of-the-Art Krebs gMax desilting hydro-cones produce finer,

sharper particle separations at high capacities.

Mixes, Cleans and Transfers drilling fluid at the same time.

The Best Capacity in theHDD Industry!

Supercharge (centrifugal pump assembly)

MCD-1000Mud System

NewNew

3 Tank system with up to 1,000 U.S. gal. (3,785 L) / minute cleaning capacity

Derrick FLC-500 Linear Motion Shakers with patented Pyramid™ Screen

technology: 68% better cleaning than a standard screen in the same

amount of space!

Customer Focused& Customer

Driven Design!

Mechanical tank agitation to reduce solids buildup

Which Drilling FluidCleaning System

is Right for You?

MCM-300 MCM-4000 MPR-6000 MCR-10000 MCD-1000

Large fluid processing tanks

Reduces volume of solids for

disposal by controlling moisture

content

Mud jet agitation system

On board generator sets

Auxiliary power with 2 duplex

oultets with GFI

Derrick Shakers

Compact size for easier transport

Optional high pressure wash

down system

Goosneck trailer or skid mount

design

Standard rock-over design on a

tri-axle suspension

Parts & Technical Support: 24

hours a day, 7 days a week

Mixes, cleans & transfers drilling

fluid at the same time

Mixes, cleans & pumps drilling

fluid at the same time

Linear motion shakers with

screens

Desilting cones

Krebs gMax® hydro-cones

Centrifugal pumps

Performance SpecificMP

Engine: CAT C-

Battery: (2) De

Rating: 475 HP

Generator Set:

Hz

Noise Rating:

Generator Set

Transmission:

Fuel Capacity:

Clutch: Clutch

Remote Contro

start/stop, clutc

Remote Instru

minute / liters p

Pump Type: Tr

mm x 152.4 mm

Maximum Flow

Maximum Pres

Pump Motors:

Mixing / Tank A

inlet size: 6 i

outlet size: 5

impeller size

Pump Motors:

Charging of Hy

inlet size: 6 i

outlet size: 5

impeller size

Pump Motors:

Supercharging

inlet size: 6 i

outlet size: 5

impeller size

Bentonite Mix

mix hopper

Other Features

discharge, liner

Linear Motion

1st cut with 2

2nd cut with

screens Various additional

1st Cut Shaker

gallons (1,135.5

Desilting Syste

Cyclones manif

Desilting Syste

gallons (2,725 L

Screen Tank: 2

Cleaning Fluid

capacity

Other Features

MCM - 300 MCM - 4000 MP

Power Train

OperatingControls

Mud Pumps

CleaningSystem

Tanks

Generator Set: CAT D125-6 114kW, prime rating 480 volt,

60 Hz with 120/208 volt accessory circuit for work lights,

heater, etc.

Fuel Capacity: 42 U.S. gallons (159 L)

Noise Rating: 97 dB(A) without attenuation

Generator Set: Gen-Tech 90 kW prime rating, 480 volt, 60

Hz with sound attenuated enclosure (50 Hz Genset as

required)

Remote Controls:

Pendant for offload valve start/stop

Pendant for Trash Pump valve start/stop

Remote Controls:



Pump Type: Centrifugal Pump

Pump Motors: (1) 3-phase electric, 25 HP (18.6 kW) 480V,

for Mixing / Tank Agitation

inlet size: 4 in. (101 mm)

outlet size: 3 in. (76.2 mm)

impeller size: 10 in. (254 mm)


for Charging of Hydro-Cyclones / Tank Agitation





for Offload to Drill / Tank Agitation



impeller size: 9 in. (228.6 mm)

Bentonite Mixer: Polyethylene constructed dry bentonite

mix hopper


Pump Motors: (1) 3-phase electric, 30 HP (22 kW) 480V, for

Mixing / Tank Agitation


outlet size: 5 in. (127 mm)



for Charging of Hydro-Cyclones / Tank Agitation





mix hopper

Linear Motion Shaker: Single deck 4 panel with 29.4 ft2

(2.73 m2) area

Shaker Screens:

(1) API 45 screen included (1) API 50 screen included

(1) API 120 screen included (1) API 140 screen included Additional API sizes available

Partical Separation System: Single 10 in. (254 mm) Gmax

Desander / Desilter Hydrocyclone

Linear Motion Shakers:

1st cut with 27 ft2 (2.51 m2) area with (3) 50 mesh screens

2nd cut with 18 ft2 (1.67 m2) area with (2) 140 mesh

screens Various additional mesh sizes available

1st Cut Shaker Cleaning Capacity: Estimated 300 U.S.

gallons (1,135.5 L) / per minute

Desilting System: (7) 5 in. (127 mm) Desilter Hydro-

Cyclones manifold mounted

Desilting System Cleaning Capacity: Estimated 560 U.S.

gallons (2,210 L) / per minute

Total Tank Volume: 3,000 U.S. gallons (11,356 L) capacity

Screen Tank: 1,700 U.S. gallons (6,435 L) capacity

Cleaning Fluid / Mixing Tank: 1,300 U.S. gallons (4,921 L)

capacity

Other Features: 18 in. (457 mm) cleanout ports, 2 per tank

compartment, total QTY=4, Side and bottom drains in each

tank compartment

1st Screening Tank: 1,333 U.S. gallons (5,045 L) capacity

2nd Cleaning Fluid / Mixing Tank: 2,667 U.S. gallons

(10,095 L) capacity

Other Features: 18 in. (457 mm) cleanout ports

cationsMCR - 10000MPR - 6000 MCD - 1000

CAT C-15 Tier III Diesel

2) Deka 908DMF 12 V, 1450 CCA

475 HP (354 kW)

or Set: CAT D125-6 114kW, prime rating 480 volt, 60

ting: 1 meter distance - 104 dB(A)

3 meter distance - 95 dB(A)

or Set Noise Rating: 97 dB(A) without attenuation

sion: Eaton FRO-16210B 10 speed

acity: 255 U.S. gallons (965 L)

Clutch dual plate with air actuator

Generator Set: 225 kW prime rating - 60 Hz Cummins Diesel

8.9 L

Fuel Capacity: 220 U.S. gallons (833 L)

Noise Rating: 90.3 dB(A) at 7 meter range

Generator Set: Gen-Tech 280 kW prime rating, 480 volt, 60

Hz (50 Hz Genset as required)

Controls: Mud Pump throttle, mud pump

p, clutch actuator, horn

nstruments: Digital mud flow meter (gal per

iters per minute), analog engine tachometer

Remote Controls:



Remote Controls:

Pendant for offload (Supercharge) valve start/stop


pe: Tri-Plex 600 GPM, Bore Stroke 6 in. x 6in. (152.4

2.4 mm)

m Flow: 600 U.S. gallons (2,271 L) / minute

m Pressure: 1,505 psi (104 bar)

otors: (1) 3-phase electric, 30 HP (22 kW) 480V, for

Tank Agitation

ze: 6 in. (152.4 mm)

size: 5 in. (127 mm)

er size: 10 in. (254 mm)

otors: (1) 3-phase electric, 30 HP (22 kW) 480V, for

of Hydro-Cyclones / Tank Agitation

ze: 6 in. (152.4 mm)


er size: 10 in. (254 mm)

otors: (1) 3-phase electric, 25 HP (18.6 kW) 480V, for

rging of Tri-Plex Pump

ze: 6 in. (152.4 mm)


er size: 9.5 in. (241.3 mm)

e Mixer: Polyethylene constructed dry bentonite

er

atures: Pulsation dampeners on inlet and

e, liner wash system with supply tank



Mixing / Tank Agitation





Charging of Hydro-Cyclones / Tank Agitation





mix hopper



Mixing / Tank Agitation, top box mount, 250 series,

mechanical seal



impeller size: 11 in. (279.4 mm)


Desanding, top box mount, 250 series, mechanical seal



impeller size: 10.5 in. (266.7 mm)


Desilting, top box mount, 250 series, mechanical seal



impeller size: 10.5 in. (266.7 mm)


mix hopper

Discharge Hose: (2) 6 in. x 25 ft. (152.4 mm x 7.6 m)

Supercharge Pump Assembly - optional

*Note: Cleaning capacities will vary depending on the overall mud weight, drilling fluid mixture / content and working environment

otion Shakers:

with 27 ft2 (2.51 m2) area with (3) 50 mesh screens

t with 18 ft2 (1.67 m2) area with (2) 140 mesh

sditional mesh sizes available

haker Cleaning Capacity: Estimated 300 U.S.

,135.5 L) / per minute

System: (9) 5 in. (127 mm) Desilter Hydro-

manifold mounted

System Cleaning Capacity: Estimated 720 U.S.

,725 L) / per minute

Linear Motion Shakers:

(3) 1st cut with 27 ft2 (2.51 m2) area with (3) 50 & (6) 70

mesh screens

(2) final cut with 27 ft2 (2.51 m2) area with (3) 175 & (3) 210

mesh screens Various additional mesh sizes available

1st Cut Shaker Cleaning Capacity: Estimated 900 U.S.

gallons (3,406 L) / per minute

Partical Separtion System: (4) 10 in. (254 mm) Krebs gMax®

desanding / desilting hydro-cones manifold mounted

Partical Separation System Cleaning Capacity: Estimated

1,500 U.S. gallons (5,678 L) / per minute

Derrick FLC-503 Linear Motion Shakers:

(2) 1st cut with 24.9 ft2 (2.31 m2) non-blanked screen area

with PMD screens

(1) Intermediate cut with 24.9 ft2 (2.31 m2) non-blanked

screen area with PMD screens

(1) Final cut with 24.9 ft2 (2.31 m2) non-blanked screen area

with PMD screens

Shaker Screens:

(6) API 50 Derrick PMD (pyramid) screens included

(3) API 120 Derrick PMD (pyramid) screens included

(3) API 200 Derrick PMD (pyramid) screens included Additional mesh sizes available

Cleaning Capacity: Up to 1000 U.S. gallons (3,785 L) / per

minute

(2) Krebs gMax® 10 in. (254 mm) hydrocyclones (desanding)

(16) Harrisburg-style 5 in. (127 mm) hydrocyclones (desilting)

ank: 2,000 U.S. gallons (7,571 L) capacity

Fluid / Mixing Tank: 4,000 U.S. gallons (15,140 L)

atures: 18 in. (457 mm) cleanout ports



capacity



Intermediate Tank: 2,700 U.S. gallons (14,005 L) capacity


capacity


**Note: All product performance specification, components, weights, dimensions and other related information is subject to

change without notice from the manufacturer.

MPR - 6000

Transport Info. & ExMounting: Roc

Axle Spacing: 4

Kingpin Diame

Lift Jacks: (2) H

to 52 in. (1,321

Lift Jack Cylind

1,067 mm)

Lift Jack Motor

Length: 51 ft. 6

Height: 13 ft. 1

Width: 8 ft. 2 in

Total Weight: 7

Walkways with

Stairway & lad

Emergency sh

Electrical grou

Work lights - (4

MCM - 300 MCM - 4000 MP

Transport

Dimensions

Weight

Safety

Standard Mounting: Tandem axle pintle hitch trailer

Axle Spacing: 3 ft. 6 in. (1.06 m)Transport on standard 20’ container trailer (customer

supplied)

Length: 20 ft. (6.1 m)

Height: 10 ft. (3.05 m)

Width: 8 ft. (2.44 m)

Anti-slip walkways with hand rails

Ladder with anti-slip treads

Emergency shutdown switch on operator’s control panel

Electrical grounding stake with cable

Work lights - DC LED flood lights, 2 mounted on front light

post, 1 magnetic base mounted

Length: 38 ft. 6 in. (11.7 m)

Height: 13 ft. 3 in. (4 m)

Width: 8 ft. 2 in. (2.5 m)

Estimated Weight: 18,000 lbs. (8,165 kg)Subject to change without notice

Total Weight: 25,580 lbs. (11,603 kg)

Anti-slip walkways

(4) Walkway hand rails

Stairway & ladder with anti-slip treads



Work lights - (2) 500 watt quartz

xtrasg: Rock-over design on tri-axle suspension

cing: 4ft. 6 in. (1.22 m)

Diameter: 2 in. (51 mm)

: (2) Hydraulically operated lift jacks raise the front

1,321 mm) clearance at the kingpin

Cylinder: (2) 5 in. bore x 42 in. stroke (127 mm x

m)

Motor: (1) 10 HP 7.5 kW)

51 ft. 6 in. (15.7 m)

3 ft. 1 in. (4 m)

ft. 2 in. (2.5 m)

ght: 70,900 lbs. (32,160 kg)

ys with hand rails

y & ladder with anti-slip treads

ncy shutdown switch on operator’s control panel

l grounding stake with cable

hts - (4) 500 watt quartz

MCR - 10000MPR - 6000 MCD - 1000Mounting: Rock-over design on tri-axle suspension

Axle Spacing: 4 ft. 6 in. (1.22 m)

Length: 53 ft. (16.2 m)


Width: 8 ft. 2 in. (2.5 m)

Length: 53 ft. (16.2 m)


Width: 8 ft. 2 in. (2.5 m)

*Note: Cleaning capacities will vary depending on the overall mud weight, drilling fluid mixture / content and working environment

**Note: All product performance specification, components, weights, dimensions and other related information is subject to

change without notice from the manufacturer.

Mounting: Rock-over design on tri-axle suspension

Axle Spacing: 4 ft. 6 in. (1.22 m)

Total Weight: 74,000 lbs. (33,566 kg) Total Weight: 73,000 lbs. (33,112 kg)

Anti-slip Walkways with hand rails





Anti-slip Walkways with hand rails





AMERICAN AUGERS 135 US Route 42 PO BOX 814 West Salem, OH 44287 Phone 800.324.4930 Fax 419.869.7425 americanaugers.com

American Augers is not responsible for customers’ product modifications shown in any photographic images0114

Documents

Mixing & Cleaning Systems - · PDF fileSystems MCM - 300 MCM - 4000 MPR - 6000 MCR - 10000 MCD - 1000 Mixing & Cleaning