Microtek ScanMaker 3880 (Service Manual)

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Microtek ScanMaker 3880 (Service Manual)

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  • 1

    Table of Contents for ScanMaker 3880

    Table of Contents Page No.

    Table of Contents

    1

    SCANNER FEATURE OF ScanMaker 3880 2

    ELECTRICAL PARTS LIST OF ScanMaker 3880

    5

    MECHANICAL PARTS LIST OF ScanMaker 3880

    6

    MECHANICAL DRAWING OF ScanMaker 3880

    7

    OPTICAL DRAWING IN REFLECTIVE MODE

    12

    HOW YOU REMOVE UPPER HOUSING ASSEMBLY FROM SM 3880

    13

    REPAIR FLOW OF ScanMaker 3880

    14

    FEATURE LIST OF ScanMaker 3880

    16

    THE LOGO OF SAFETY MARK AND EMI FROM POWER LABEL OF

    ScanMaker 3880

    17

    SYSTEM WIRING DIAGRAM OF ScanMaker 3880

    18

    SYSTEM BLOCK DIAGRAM OF ScanMaker 3880

    19

    WHERE YOU FIND MODEL CODE OF SM 3880 IN S/W DRIVER :

    ScanWizard 5 V6.113

    20

    ScanMaker 3880 designs

    with USB2.0 interface and

    its optical resolution is

    2400dpi (V) x 1200dpi (H)..

    Its driver : ScanWizard 5

    V6.113 or its later version

    can support SM 3880 to do

    photo scanning under PC

    Windows system only, and

    SM 3880 can also equip with

    LightLid-35 for 35mm film

    scanning.

  • 2

    SCANNER FEATURE OF ScanMaker 3880

    SCANNER TYPE : flatbed scanner offer 3 buttons function ( Scan / Copy / E-mail ).

    One pass , 48Bit ( R,G,B ) color scanner with USB2.0 interface.

    The following S/W driver can support ScanMaker 3880 to do photo scanning under PC Wins system.

    ScanWizard 5 V6.113 or its later version ( PC version ) : PC WinXP / 2K / Me / 98 system.

    OPTICAL RESOLUTION : 1200dpi (H) * 2400dpi (V)

    SCAN AREA : 8.5 (W) * 11.7 (L) in Reflective mode,

    CCD TYPE : 2905D ( Toshiba CCD ) , 5400 PIXELS ( 5100 EFFECTIVE PIXELS ).

    TCD-2905D is a stack CCD with 6 rows of line sensors ( R1,R2, B1,B2, G1 & G2 ),

    each of line sensor has 5400 pixels totally, but R1 and R2 has 0.5 pixel shift in alignment

    each other ( G1and G2, B1and B2 have the same design also. ). This reason can make

    scanner resolution was enhanced from 600dpi ( 600dpi * 8.5 ( W ) = 5100 effective pixels )

    to 1200dpi ( R1 + R2 = 10200 effective pixels = 1200dpi * 8.5 ( W ) ).

    A/D CONVERTER : Chip Scan113 (16BIT/Pixel ) on Main Board ( MARCH-0503 ).

    SENSOR : HOME SENSOR *1 ( IN THE BUTTON BOARD, MARCH-BUT ).

    STEPPING MOTOR : 12Vdc/0.5A ( NEOCENE 2T3542142 ), MOTOR STEP=3.75 DEGREE/STEP

    MICRO STEPPING RATE = FULL, HALF

    FULL STEP = 1200 dpi ( V )

    HALF STEP = 2400 dpi ( V ) ( ScanMaker 3880 run at 2400dpi )

    STEPPING MOTOR DRIVER : IC CHIP ( 6219 ) ON MAIN BOARD ( MARCH-0503).

    LAMP TYPE : COLD CATHODE LAMP *1 IN CARRIAGE ASSEMBLY OF ScanMaker 3880

    AC-INVERTER : DC INPUT VOLTAGE = 12V

    LAMP START-UP AC VOLTAGE = 550VP-P ( MINIMUM )

    LAMP AC CURRENT = 10mA (APPROXIMATELY)

    VIDEO MEMORY BUFFER : 1M WORD ON MAIN BOARD ( MARCH-0503 ).

    DATA PROCESSING CHIP : SCAN CHIP : SQ113 ON MAIN BOARD ( MARCH-0503 ).

    SCANNER CONTROLLER : SCAN CHIP : SQ113 ( 8 BIT PROCESSOR ) ON MAIN BOARD.

    USB INTERFACE : SCAN CHIP : SQ113 ( USB CONTROLLER ), USB 2.0 INTERFACE.

    DATA TRANSMISSION SPEED CAN BE UP TO 4M BYTE/SECOND

    SCANNER POWER ADAPTER, O/P : 12Vdc/1.25A ( VENDOR : DVE or HARD )

    R1 Line sensor has 5400 Pixels totally.

    G1 Line sensor has 5400 Pixels totally.

    B1 Line sensor has 5400 Pixels totally.

    B2 Line sensor has 5400 Pixels totally.

  • 3

    Rear View OF ScanMaker 3880

    Accessory of SM 3880 : LightLid-35 ( P/N :1108-03-520041 )

    If your SM 3880 equips with LightLid 35 for film scanning, then we suggest you to do Lightlid 35

    calibrator before you start ScanWizard to scan slide / negative film with Lightlid 35 for better quality.

    USB 2.0 interface

    connector *1

    Power jack of scanner

    ( 12Vdc / 1.25A )

    Power Label

    ( P/N : 219-21-820000 )

    15 pin connector

    for LightLid 35

    The Label of scanner S/N. Attention Tag for power use

    LightLid 35

    Calibrator is an

    AP and support

    to do lamp

    calibration for

    your LightLid 35.

    Left illustration is

    a windows

    message after

    you start

    LightLid 35

    calibrator. You

    can click

    calibrate to

    do lamp

    calibration after

    lamp in Lightlid

    35 is warmed up

    for 3 minutes.

  • 4

    Button Function OF ScanMaker 3880

    Status LED Indicator : When scanner is powered up and link with PC via USB interface well, and

    then LED indicator will light up in Green steadily while scanner is ready.

    Scan Button : Scan to saved as file, or sent it to another application for further image processing.

    Copy Button : Scan an image and send it to your printer for print-out directly.

    E-mail Button : Scan an image and deliver it to your e-mail editor ( Outlook Express / Lotus Notes

    / Hotmail / Microsoft Outlook ) directly.

    Above Button Function can be set or defined in Microtek Scanner Configuration ( MSC ) utility.

    Scan

    Button

    Copy

    Button

    E-mail

    Button

    Status LED

    Indicator

    After you complete to install scanner driver : ScanWizard 5

    into PC Windows system, and then you can find the icon of

    Microtek Scanner Configuration , ScanWizard 5 , and

    My Image will list you on the Desktop of Windows system.

    Click the icon of ScanWizard 5 from the Desktop of Windows

    system, and then you can get into the stand alone version of

    ScanWizard 5 to do image scanning with Microtek scanner.

    All of scanned images in ScanWizard 5 will be saved into My

    images, its default path in PC Windows system located at "

    C:\Program Files \ Microtek \ ScanWizard 5 \ My Images ".

    This icon is Micortek Scanner Finder, is resident in PC

    Windows system, it means PC Windows system can

    not find the scanner is linking with PC well via interface.

    This icon is Micortek Scanner Finder, is resident in PC

    Windows system, it means PC Windows system has

    found the scanner is linking with PC well via interface.

  • 5

    ELECTRICAL PARTS LIST OF ScanMaker 3880

    1. MAIN BOARD : MARCH-0503 ( P/N : 1108-01-820000 )

    2. CCD BOARD : MARCH-2905BFG ( IN CARRIAGE ASSEMBLY )

    3. AC-INVERTER BOARD : HDDA4W101 ( P/N : 545-00-520005, locate in carriage assembly )

    4. BUTTON BOARD : MARCH-BUT ( P/N : 1108-01-820002 )

    5. POWER ADAPTER ( O/P : 12Vdc/1.25A ) : THE VENDOR IS DVE./ HARD.

    EU type : HDAD15W101-124

    ( EU, 220VAC, P/N : 545-00-580001 )

    EU type : DSA-0151A-12 UP

    ( EU / AP, 220VAC, P/N : 545-00-520016 )

    UK type : HDAD15W101-126

    ( UK, 240VAC, P/N : 545-00-580003 )

    Australia type : DSA-0151A-12 AS

    ( AUS, 220VAC, P/N : 545-00-520018 )

    The function of AC-Inverter Board is to convert

    the DC input ( 12Vdc ) to AC output ( 550VP-P ),

    and then light up the lamp ( for photo scanning )

    in the carriage assembly of scanner.

    The vendor is HARD.

    The function of CCD board is to

    convert the optical signal to analogue

    signal, and each of line sensor in the

    CCD has 5,400 pixels totally.

    The home sensor is positioned

    in the button board.

    LED is In Button Board.

  • 6

    MECHANICAL PARTS LIST OF ScanMaker 3880

    A. DRESS UNIT ( P/N :I41-013141 )

    a. BOOK COVER ASSEMBLY ( P/N : 215-01-820002 )

    b. UPPER HOUSING ASSEMBLY ( P/N : I41-013142 )

    b1. BUTTON BOARD, MARCH-BUT ( P/N : 1108-01-820002 )

    c. BASE ASSEMBLY ( P/N : I41-013143 )

    c1. MAIN BOARD : MARCH-0503 ( P/N : 1108-01-820000 )

    c2. BOTTOM HOUSING ( P/N :215-01-820000 )

    c3. CARRIAGE ASSEMBLY ( P/N :I41-013144 )

    aa. CCD ASSEMBLY : ( P/N : I41-013145 )

    bb. AC-INTERTER BOARD IN CARRIAGE ASSEMBLY ( P/N : 545-00-520005 )

    cc. COLD CATHODE LAMP x 1pcs ( P/N : 570-19-520000 )

    c4. MOTOR ASSEMBLY ( P/N : 215-17-820000 )

    c5. IDLE PULLEY ASSEMBLY ( P/N : I41-009984 )

    c6. SLIDING ROD ( P/N : 215-31-520000 )

    c7. TIMING BELT, 388mm ( P/N : 404-88-000388 )

    c8. CCD Flexible Flat Cable 19 pin, 404mm ( P/N :121-80-820000 )

    c9. Button Flexible Flat Cable 9 pin, 434mm ( P/N : 121-80-820001 )

    B. CARTON FOR SM 3880 ( AP / EU, P/N : 219-31-820000 ),

    C. BOTTOM CUSHION ( P/N : 219-44-520012 )

    D. TOP CUSHION ( P/N : 219-44-520013 )

    E. POWER ADAPTER ( 12Vdc/1.25A ),

    HDAD15W101-124 ( EU / AP, 220VAC, P/N : 545-00-580001 ).

    DSA-0151A-12 UP ( EU / AP, 220VAC, P/N : 545-00-520016 ).

    HDAD15W101-126 ( UK, 240VAC, P/N : 545-00-580003 ).

    DSA-0151A-12 AS ( AUS, 220VAC, P/N : 545-00-520018 ).

    F. USB2.0 GRAY Cable, 1.5m/4Pin with Core ( P/N : 121-44-150504 )

    G. S/W BUNDLE ( P/N : I41-013151, AP VERSION ).

    S/W BUNDLE ( P/N : I41-013150, EU VERSION ).

    H. LIGHTLID 35 : 1108-03-520041

  • 7

    Mechanical Drawing of SM 3880

    A. Dress Unit :I41-013141

    B. Book Cover Assembly : 215-01-820002

    C. Upper Housing Assembly : I41-013142

    Book Cover Assembly :

    215-01-820002

    Upper Housing Assembly :

    I41-013142

    Base Assembly :

    I41-013143

    This center mark is for scanner CCD

    center alignment during calibration.

    The white area in this white stripe is

    doing white calibration for the scanner.

    This glass is glued and taped on the

    upper housing.

  • 8

    D. Base Assembly : I41-013143

    E. Idle Pulley Assembly ( P/N : I41-009984, not include Spring )

    F. Motor Assembly : 215-17-820000 ( Step Motor : 12Vdc / 0.5A, NEOCENE 2T3542142 )

    Carriage Assembly :

    I41-013144

    Bottom Housing :

    215-01-820000

    9 Pin Button

    Flexible Cable :

    121-80-820001

    Button Board :

    1108-01-820002

    Sensor Bar

    Timing Belt :

    404-88-000388

    Sliding Rod :

    215-31-520000

    Motor Assembly :

    215-17-820000

    Cold Cathode Lamp :

    570-19-520000

    Idle Pulley

    Assembly :

    I41-009984

    Spring :

    215-30-520000

    Idle Pulley :

    215-00-540018

    Pulley Bracket :

    215-20-520000

    Base Lock is in the

    bottom housing

    Main Board :

    1108-01-820000

    19 Pin CCD Flat

    Cable :

    121-80-820000

    E-ring, 4mm, Ni :

    142-80-504000

  • 9

    G. Carriage Assembly-1 :I41-013144

    Carriage Assembly-2 :I41-013144

    Cold Cathode Lamp : 570-19-520000

    Timing Belt, 388MXL : 404-88-000388

    LOCK Mechanism of ScanMaker 3880

    Cold Cathode Lamp : 570-19-520000

    CCD Assembly

    I41-013145

    Lens Cover :

    215-00-520002

    Carriage Roller :

    215-00-520003

    AC-Inverter Board :

    545-00-520005

    Timing Belt Clamp

    Sensor Bar

    Carriage is in lock position.

    Carriage is in unlock position.

  • 10

    Core for 9 pin flat cable : 141-10-520000

    Core for19 pin flat cable : 141-10-520001

    CCD Flexible Cable 19 pin, 435mm : 121-80-820001

    Insulation Film for main board : 215-00-520008

    I. USB2.0 Gray Cable : 121-44-150504

    Button Flexible Flat Cable 9 Pin, 404mm :

    121-80-820000

    Core, M5W ZP33, 5*6.5*12 :

    141-10-520000

    Core, M5W ZP18, 9*6.5*12 :

    141-10-520001

    This insulation film is positioned

    underneath main board.

  • 11

    J. SoftWare Bundle : I41-013150 ( EU version )

    K. Power Adapter : 12Vdc / 1.25A ( P/N : 545-00-520015, US version )

    L. Carton : 219-31-820000 ( AP / EU Version )

    Bottom Cushion :

    219-44-520013

    Top Cushion :

    219-44-520012

    Support Frame :

    215-00-222000

    Plastic Handle :

    580-01-222000

    Power Adapter

    ( 12Vdc / 1.25A )

    Carton for SM 3880 :

    219-31-820000

    S/W BUNDLE ( P/N : I41-013151, AP VERSION ).

    S/W BUNDLE ( P/N : I41-013150, EU VERSION ).

    HDAD15W101-124 ( EU / AP, 220VAC, P/N : 545-00-580001).

    DSA-0151A-12 UP ( EU / AP, 220VAC, P/N : 545-00-520016 ).

    HDAD15W101-126 ( UK, 240VAC, P/N : 545-00-580003 ).

    DSA-0151A-12 AS ( AUS, 220VAC, P/N : 545-00-520018 ).

  • 12

    OPAQUE DOCUMENT

    GLASS

    UPPER LAMP

    MIRROR

    LENS MIRROR

    CCD BOARD

    OPTICAL PATH :

    LAMP IN CARRIAGE UNIT : cold cathode lamp x 1pcs ( P/N : 570-19-520000 )

    AC-INVERTER IN CARRIAGE UNIT OF SM 3880 : ( P/N : 545-00-520005 )

    CCD TYPE : Toshiba CCD ( TCD-2905 ) is a stack CCD with 6 rows of line sensors

    ( R1,R2, B1,B2, and G1, G2 ), each of line sensor has 5,400 pixels totally, but

    the effective pixels of each CCD line sensor for SM 3880 is 5,100 pixels only.

    Hence, R1 + R2 = 10,200 pixels. The scan area of SM 3880 is 8.5 ( W ) * 11.7

    ( L ). This reason can make scanner resolution was enhanced from 600dpi

    ( 600dpi * 8.5 ( W ) = 5100 effective pixels ) to 1200dpi ( R1 + R2 = 10200

    effective pixels = 1200dpi * 8.5 ( W ) ).

    OPTICAL DRAWING : REFLECTIVE MODE FOR ScanMaker 3880

    All of optical components ( mirrors,

    lens, CCD, lamp, AC-inverter ) are in

    Carriage Assembly of SM 3880.

  • 13

    How You Remove Upper Housing Assembly From SM 3880

    Tool You need : This screwdriver is to remove two of screws from rear end of scanner.

    Step 1 : Remove Book Cover Assembly from SM 3880 at first, and then remove two of

    screws from rear end of scanner by using one cross-head screwdriver.

    Step 2 : Separate the upper housing assembly from rear end of scanner by both hands,

    and show you as below illustration.

    Step 3 : Separate the upper housing assembly from scanner as below illustration.

    There are two of screws ( P/N :

    142-33-504012 ) are to fix upper housing

    assembly into scanner here.

    The P/N of screw is

    142-33-504012.

    This is upper housing assembly of SM3880. This is base assembly of SM3880.

  • 14

    REPAIR FLOW OF SCANMAKER 3880

    1. Power Adapter NG

    2. Main Board NG

    3. Button Board NG

    4. 9 Pin button cable NG

    1. Reflective Lamp NG

    2. AC-Inverter board NG

    3. CCD Board NG

    4. 19 Pin CCD flat cable NG

    1. Step Motor NG

    2. Main Board NG

    3. Base Lock NG

    4. Power Adapter NG

    1. Button Board NG

    2. 9 Pin button cable NG

    3. Base Lock NG

    4. Timing Belt NG

    1. Main Board NG

    2. Wrong scanner driver

    3. USB Cable NG

    4. Carriage Assembly NG

    5. 19 Pin CCD flat cable NG.

    6. Power Adapter NG.

    Scanner power up

    ( LED light off )

    Fail

    Reflective Lamp light up

    Fail

    Motor run

    Carriage unit travel to go

    home sensor position

    Fail

    Fail

    Fail

    Scanner link with computer

    host via USB2.0 interface

    ( LED go blinking )

  • 15

    1. Main Board NG

    2. Carriage Assembly NG

    3. 9 pin button cable NG

    4. 19 Pin CCD flat cable NG.

    5. Driver installation error.

    6. USB cable NG

    1. Button Board NG.

    2. 9 pin button cable NG.

    3. Main Board NG.

    4. Scanner S/W Driver NG

    1. Carriage Assembly NG

    2. Reflective Lamp NG

    3. 19 Pin CCD flat cable NG.

    4. Main Board NG

    5. Power Adapter NG

    6. Calibration Ruler

    ( White Calibration

    Stripe ) NG

    Scanner is ready ( Scanner Finder find scanner

    ScanMaker 3880 under PC Windows system )

    ( LED light up in Green steadily )

    Color image NG on

    photo scanning

    OK

    Fail

    Fail

    Fail

    Button Function NG

    This is an icon of Scanner Finder , it means scanner has linked

    with PC Windows system successfully, if scanner finder can find

    scanner while scanner link with PC via USB interface well, and then

    this icon will show you in resident area of PC Windows system.

    This is an icon of Scanner Finder , it means PC Windows system

    can not detect scanner has linking successfully, if scanner finder can

    not find scanner while scanner link with PC via USB interface, and

    then this icon will show you in resident area of PC Windows system.

  • 16

    Feature List of ScanMaker 3880

    MODEL

    ITEM

    ScanMaker 3880

    OPTICAL RESOLUTION 1200dpi(H) * 2400dpi(V)

    CARRIAGE STATUS

    CARRIAGE DESIGN

    WITH SINGLE LENS AND 4 MIRRORS

    OPTICAL PATH 1200dpi IN REFLECTIVE MODE

    SCAN AREA 8.5 (W) * 11.7 (L) R1200

    SAMPLE DEPTH 48 BIT/PIXEL COLOR MODE

    16 BIT/PIXEL GRAY MODE

    A/D CONVERTER 16BIT A/D CONVERTER IN CHIP : SQ113

    CCD TYPE TCD-2905 ( Toshiba CCD )

    LAMP TYPE COLD CATHODE LAMP x 1pcs IN CARRIAGE UNIT

    MOTOR TYPE MICRO STEPPING MOTOR : 3.75 degree/step

    MOTOR DRIVER IC CHIP : 6219

    SCANNER CONTROLLER ASIC CHIP : SQ113

    USB2.0 CONTROLLER ASIC CHIP : SQ113

    DATA PROCESSING CHIP ASIC CHIP : SQ113

    IMAGE DATA BUFFER 1M WORD

    PROGRAM MEMORY None ( it is driven by S/W : ScanWizard 5 directly )

    USB1200 Scanner in S/W Driver SM 3830, SM 3640, SM 3740, SM 3840

    USB2400 Scanner in S/W Driver SM 4850, SM 4900

    USB2.0 Scanner in S/W Driver SM 5800, SM 5900, SM 5950

    USB3200 Scanner in S/W Driver SM 6000, SM 6100

    USB ICE Scanner in S/W Driver SM i300, SM i320

    3200 Scanner in S/W Driver (SW 5) SM s200

    4800 Scanner in S/W Driver (SW 5) SM s400

    UF ICE Scanner in S/W Driver SM i700

    4800 ICE in S/W Driver ( SW 5 ) SM i410

    4800dpi Scanner in S/W Driver SM s430

    ScanMaker 4100 in S/W Driver SM 4100

    1200dpi Scanner in S/W Driver SM 3880

    S/W SUPPORT ( PC version ) ScanWizard 5 V6.113 or its later version for PC Windows system

    S/W SUPPORT ( MAC version ) NONE

    SCANNER BUTTON FUNCTION 3 BUTTONS FUNCTION :

    ( Scan / Copy / E-Mail )

    POWER ADAPTER ( 12Vdc / 1.25A ) HDAD15W101-124 ( EU / AP, 220VAC, P/N : 545-00-580001)

    ACCESSORY OPTION NONE

  • 17

    The logo of Safety Mark and EMI from power label of SM 3880

    The P/N of Power Label for ScanMaker 3880 is 219-21-820000.

    In the Power Label of SM 3880, you can find out it get the logo of Safety Mark and EMI as follows :

    FCC is the logo of EMI from US.

    Energy Star is the logo from Energy Saving Association of US.

    ETL is the logo of Safety Mark from US and Canada.

    VCCI is the logo of EMI from Japan.

    BSMI is the logo of EMI from Taiwan.

    CE is the logo of Safety Mark and EMI from EU.

    WEEE is the logo of Recovery, Reuse & Recycle from EU

  • 18

    SYSTEM WIRING DIAGRAM OF ScanMaker 3880

  • 19

    SYSTEM BLOCK DIAGRAM OF ScanMaker 3880

  • 20

    WHERE YOU FIND MODEL CODE OF SM 3880 IN S/W DRIVER : ScanWizard 5 V6.113

    In SW 5 or in Microtek Scanner Finder, it will tell you the model

    code of SM 3880 is 1200dpi Scanner after SM 3880 link with

    PC via USB2.0 cable under PC Windows system.

    In Scanner Information, it will tell you the model name of

    ScanMaker 3880 is called as 1200dpi Scanner .