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PACS 350/3500 INTRODUCTION
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PACS 300/3000 VS PACS 350/3500 Same system software in PACS 350 as PACS 3500 (ver. 5.06)
New function - 64 Parameter Flags
Dip Switches increased to 32 (earlier 16)
User Flags increased to 256 (earlier 128) Timers increased to 95 (earlier 90)
Possibility to have up to 64 programs on PACS 350(depending on size of program)
Maximum 200 parameters/program and 60 parameters/phase
PACS 350/3500 INTRODUCTIONSoftware
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More memory on PACS 350 8Mbit Removable flash
memory for program storage.
Socket mounted.
8Mbit SRAM memory for data
storage.
4Mbit flash memory fordatabase storage.
Same memory on PACS 3500 CPU board not changed
PACS 350/3500 INTRODUCTIONMemory
CPU/relay board PACS 350
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New CPU/relay board.
Same size as PACS 300(16DI, 16DO, 2DO 12VDC, 4AI for PT1000 or PT100,2AI for 4-20mA, 2AI for 0-10V)
Possibility to change between PT1000 and PT100 byjumpers.
Prepared for NetCom connection.
Three communication ports.
X24 RS232
X25 RS232/485 X32 RS232
New type of connections placed on the componentside.
PACS 350/3500 INTRODUCTIONHardware PACS 350
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New expansion board
Same size as PACS 300(6DI, 6DO, 2DO 12VDC, 1AO for 0, 6, 8 or 10DCV)
Possibility to have up to four expansion boards.
New type of connections placed on the component
side.
Display boards same as PACS 300.
PACS 350/3500 INTRODUCTIONHardware PACS 350
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Same CPU/relay board as PACS 3000. Same display board as PACS 3000.
New range of IO-boards with new type of connections placed on thecomponent side.
Digital Input board (16DI) Digital Output board (8DO)
Analogue Input board (8AI for PT100, 4-20mA or 0-10V)
Analogue Output/High speed counter board
(4AO for 4-20mA or 0-10V, 4DI+4DO for pulse counting) Combination Module
(24DI, 24DO, 5AI for PT100 and 3AI for PT100, 4-20mA or 0-10V)
PACS 350/3500 INTRODUCTIONHardware PACS 3500
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System program PC-program PC-CablePACS 300 CS-1000 ver. 3.03 501019100
PACS 350 CS-1000 ver. 5.06 501019100
PACS 3000 CS-1000 ver. 3.05 (5.06) 566115772
PACS 3500 CS-1000 ver. 5.06 566115772
SP-1000 family gen. 1 SPPC1 ver. 1.26.03 499403300
SP-1000 family gen. 2 SPPC2 ver. 3.19 501019100 + 501140700
N.B.
Only one version of the CS-1000 can be installed at the same time.
PACS 350/3500 INTRODUCTIONCables and programs
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PACS 350/3500 INTRODUCTIONHardware and Software
System program Machine typePACS 300 46- and 86-series
PACS 350 88-Turbo46-series from week 40 2008
S-1345 from week 46 200886-series will be implemented 2009
PACS 3000 91-seriesPACS 3500 91-series from week 34 2008
9027 from week 38 2008
SP-1000 gen. 1 S-606/615, SP-2000, SP-6000 (Decomat hardware)SP-1000 gen. 2 S-607/608/617/618, SP-2000, SP-6000 (PACS hardware)
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New dos monitor system DI12-DI15 special designed on CPU/relay board for PACS 350
New Pulse Counting/Analogue Out board for PACS 3500
PACS 350/3500 INTRODUCTIONDos monitoring
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OFF
BATTERY
ON
Normal
Systemload
Coldstart
Flash
Prom
NormalSystem loadCold start
Prom
Flash
OFFON
Loading system file
1. Connect the PC to X25.2. If it is an existing CPU board, make a
backup and a Save RAM in Flash (the set
calibration values will then be automatically
removed back after loading of the program).
3. Switch of the power on the main switch4. Move jumper 1 on the board for the PACS
350 control system from Normal to System
Load. Check that jumper 2 is in the Flash
position and that jumper 3 is in the ON
position.5. Switch on the power to the machine with the
main switch. The display lights up but
without text.
6. Start flashloader from PC.
PACS 350 INTRODUCTIONLoading system programs to flash memory
Jumper 3
Jumper 1
Jumper 2
(3 pcs)
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OFF
BATTE
RY
O
N
Normal
Systemload
Coldstart
Flash
prom
Flash prom
Without CS-10001. Switch off the power and remove the old prom.
2. Move jumper 1 to cold start.
3. Power on the machine and wait for a beep.
4. Switch off the power to the machine.
5. Install the new flash prom.6. Switch on the power and the software will be loaded
from flash prom to the processor.
7. Move jumper 1 to the Normal position without
switching of the power.
PACS 350 INTRODUCTIONReloading the backup from flash prom to PACS
Normal
System load
Cold start
Prom
Flash
Jumper 1
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Cold start
Do a cold start when the machine has hung and you cannot
proceed with the program.
1. Switch off the power to the machine.
2. Move the programming jumper (1) from Normal to Cold.
3. Switch on the power.
4. Move the programming jumper (1) from Cold to Normal.
NOTE: The power is still on.
NormalSystem load
Cold start
PromFlash
PT1000
PT100
OFF
ON
PACS 350 INTRODUCTIONCold start
Jumper 1
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PACS 350 INTRODUCTIONCSTool
CSTool
CSTool is used forlanguage programming
Text can also be changedfrom CS-1000
Select always PACS 3500
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PACS 350 INTRODUCTIONCSTool
There are no supportfor Greek or Chinese
in CSTool or CS-1000
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PACS 350 INTRODUCTION
46-Series
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PACS 350 INTRODUCTIONP/I diagram 46-series
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PACS 350 INTRODUCTION46-seriesWater inlets
Water quality Preheated drinking water with max 5 dH
[Temperature Hot water 45-60 C (113 - 140 F)]
Connection 15 mm (1/2")Pressure 100-800 kPa
Flow rate, min. 20 l/min
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PACS 350 INTRODUCTION46-seriesWater circulation system
Water circulation
Drain system
Level control
Conductivity
Temperature
Pump pressure
Over heat protector
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PACS 350 INTRODUCTION46-seriesDrying system
Capacity 125-150m/h, 35 C (95 F)
Humidity 100% 40 sec< 40% after 2 min.Air gap min 50 mm
Condensate from
heat exchanger
Drainagewater
DP Monitoring
Temperature
Leakage control
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Flow meter placed in detergent cabinet..
PACS 350 INTRODUCTIONDosing system 46-series
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Signal exchange box.
PACS 350 INTRODUCTIONTransformer and signal exchange 46-series
New position of transformer.
(200 / 208 / 240V) View from clean side.
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Steam pipe in copperreplaced by insulated
flexible hoses.
PACS 350 INTRODUCTIONSteam pipes 46-series
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New heating element built-in over heat protector.
all connecting cables are solderedand go directly to the terminals onthe electrical cabinet.
Possible to have a main switch(option)
PACS 350 INTRODUCTIONHeating element 46-series
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Heat baffle plates on thedrying unit on 46-4/5 forbetter ventilation.
PACS 350 INTRODUCTIONHeat baffles plate 46-series
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New lamp 230V 50Wwith GU10 socket.
PACS 350 INTRODUCTIONChamber light 46-series
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Pressure transmitter forcirculation water moved to thetop of the water cannel.
PACS 350 INTRODUCTIONPump pressure 46-series
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Condensate trap implemented on46-2/3 to prevent water dropsgoing back into the chamberduring the drying phase.
PACS 350 INTRODUCTIONCondensate trap 46-series
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Electrical cabinet with cooling
PACS 350 INTRODUCTIONElectrical cabinet 46-series
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Circulating pump F01K01X101
Heating Chamber F02K02X102
Heating Dryer F04K04X103
Noise filter Z01X104CPU X23 (power supply) X104:1 N and X105:6 L1
CPU X16 (pump & heating) X105:8
Interlock door ss X9:2 /X9:6X202:1K11
Interlock door cs X9:3 /X9:7X202:2K12
Power supply X201 24 V DC & 5VDC
Transformer 24 V DC U3Transformer 5 V DC U4
Net com
Process info. X105
Miniature circuit F 11
BreakersCooling fan M18
K04
K01
K02
F04
Z
01
X50
X10
2
X103
X105 X201
M18
F01
F02
K11
F11
K
12
X106 X101 X104 X202
M18 U
04
U03
PACS 350 INTRODUCTIONElectrical cabinet 46-series
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P01 POWER CLEAN60.0C
Select cycle
Change parameters
P RINSE 1 SEL
0001 P
P RINSE 2 SEL
0000 PWASH SELECTOR
0001 P
P RINSE F TYPE
0001 P
Password
PACS 350 INTRODUCTION46-series
Parameters
A and P parameters can be changed from the display.Password
Operator 558387 (Acknowledge alarm, Change A parameters)
Service 118118 (Change P parameters)Supervisor
Sysdba
PACS 350 INTRODUCTION
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PACS 350 INTRODUCTION46-seriesProgram structure
Wash 2 on
Pre Rinse 1 on
Pre Rinse 1Pre Rinse 1 off
Wash 1 on
Wash 1 Wash 1 off
START
Wash 2 Wash 2 off
Pre Rinse 2 on
Pre Rinse 2 Pre Rinse 2 off
Rinse 2 on
Neutr offNeutralizing
Rinse 1 on
Rinse 1 Rinse 1 off
Rinse 2 Rinse 2 off
Rinse 3 Rinse 3 off
Chem. off
Chem. on
ChemicalDisinfection
Rinseoff
PROCESSCOMPLETE
Descaling on
Descaling off
Chamber emptyand Drying off
Final Rinse on
Final Rinse /Disinfection
Descaling
Drain / Drying
Final Rinse off
Rinse 3 on
Neutr on
Draining / Drying on
1-3
loops
PACS 350 INTRODUCTION
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Fill type 1=CW 2=HW 3=CW+HW 4=DWRinse time 0-10 min.
PACS 350 INTRODUCTION46-seriesParameters Pre Rinse and Rinse
PACS 350 INTRODUCTION
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Fill type 1=CW 2=HW 3=CW+HW 4=DWDosage type 0,1,2,3,4
Dosage temp 20-85C
Wash time 0-10 minWash temp 40-90C
PACS 350 INTRODUCTION46-seriesParameters Wash 1 and 2
PACS 350 INTRODUCTION
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Fill type 1=CW 2=HW 3=CW+HW 4=DWDosage type 0,1,2,3,4
Dosage temp 20-85C
Neutralize time 0-10 minNeutralize temp 40-90C
PACS 350 INTRODUCTION46-seriesParameters Neutralizing
PACS 350 INTRODUCTION
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Fill type 1=CW 2=HW 3=CW+HW 4=DWDosage type 0,1,2,3,4
Dosage temp 20-85C
Chem.. Time 0-10 minChem.. Temp40-90C
PACS 350 INTRODUCTION46-seriesParameters Chemical Disinfection
PACS 350 INTRODUCTION
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Disinfection Ao Print
Disinfection Ao ControlDisinfection PF 30Fill type 1=CW 2=HW 3=CW+HW 4=DW
Dosage type 0,1,2,3,4Dosage temp 20-85C
Finale rinse time 0-10 minFinale rinse temp 40-90CFinale rinse conductivity select
Finale rinse conductivity repeatFinale rinse conductivity value
Start Ao calculationDisinfection Ao value
PACS 350 INTRODUCTION46-seriesParameters Finale Rinse/ Disinfection
PACS 350 INTRODUCTION
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Descaling temperature 40-90CDescaling time 0-60 min
PACS 350 INTRODUCTION46-seriesParameters Descaling
PACS 350 INTRODUCTION
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Drying time 0-60 min
Drying temperature 80-120CDrying max chamber 60-90C
Cool temp chamber 60-90C
PACS 350 INTRODUCTION46-seriesParameters Drying
PACS 350 INTRODUCTION
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PACS 350 INTRODUCTIONCommunication
CS 1000 ver. 5.06 only forPACS 350PACS 3000
PACS 3500
PACS 350 INTRODUCTION
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PACS 350 INTRODUCTION46-seriesComPorts
Com Port 1 X32 PC (CS-1000 and application load)
Com Port 2 X24 Printer or NetCom (T-Doc native log)
Com Port 3 X25 NetCom (T-Doc analogue signals)PC (system load)
PACS 350 INTRODUCTION
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46-seriesDipswitch Definition
DS13 HUMIDITY SENSOR - (future option,
not available). DS14 ROT. FLUSH WING - (future option,
not available).
DS15 EXT PRINTER prevent processstart before the printer is ready.
DS17 NETCOM When NetCom ismounted.
DS23 PC DISK LOG log to PC or T-Doc.
DS29 PROCESS LOGCHECK activatetime out function if T-Doc connection drops.
PACS 350 INTRODUCTION
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46-seriesDipswitch Definition
DS20 MAX/MIN PRINT max and min temp
is printed in each heated phase. DS21 A0 VALUE PRINT system regulates
on time and temperature. Counted A0 valueonly printed.
DS22 A0 CONTROL system regulates ontemperature and A0 value.
DS24 SERVICE MESSAGES IT57 SERVICE is shown on the display after
1000 cycles.
PACS 350 INTRODUCTION
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46-seriesPH9710 PHASE SELECTOR
PACS 350 INTRODUCTION
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46-seriesPH9715 PHASE PARAMETERS (part 1)
PACS 350 INTRODUCTION
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46-seriesPH9715 PHASE PARAMETERS (part 2)
PACS 350 INTRODUCTION
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46-seriesPH9716 GENERAL PARAM
PACS 350 INTRODUCTION
46 series
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PH9700 TIMER 1 contain all timers
PH9702 LIMIT 1 contain all limits
46-seriesPH9700 TIMER 1
PH9702 LIMIT 1
PACS 350 INTRODUCTION46 i
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PH9706 COUNTER contain all
counters CT00 CT09 Water selection:
1 = Cold water2 = Warm water3 = Mixed water4 = Treated water
CT10 CT14 Dos pump selection1 = Dos pump 12 = Dos pump 23 = Dos pump 34 = Dos pump 4
CT15Counter for maximum final rinsesteps when treated water is usedtogether with conductivity control
46-seriesPH9706 COUNTER
PACS 350 INTRODUCTION46 series
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46-seriesPH9704 PARAMETER FLAG
PH9704 PARAMETER FLAG contain all parameter flags
0 = Not activated1 = Activated
PF00 PF12 activates phases
PF30 activate disinfection function
PF32 activate pipette function
PF34 activate A0 printout-regulated by time and temperature-start counting at 75C
PF35 activate A0 controller- regulated by A0-value set on LI51
- low limit = 60 => A0 = 600- high limit = 300 => A0 = 3000
PF36 activate pass through
PF40 activate start password
PACS 350 INTRODUCTION46 series
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PH9704 CONTROLER
contain all control functions- temperature regulatingvalues for all heated phases
46-seriesPH9708 CONTROLER
PACS 350 INTRODUCTIONError code 46 series
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Soiled side door does not unlock within 3 sec. at
the end of a program.
A06 UNLOCK SSET06
Soiled side door not lock within 3 sec. of program
start or that the door is unlocked while a program
is running.Soiled side door switches locked and unlocked
activated simultaneous.
A05 LOCK SSET05
Water leakage in to the drying unit.A04 W LEAK DRYERET04
Draining of the washing chamber takes more then
5 min.
A03 SLOW DRAINET03
Slow filling of chamber tank. Filling of chamber
tank takes more then 10min.
A02 CH SLOW FILLET02
Summary alarm overloaded MCCB.A01 MCCB TRIPET01
Power failure.A00 POWER FAILET00
DescriptionAlarm text (16char)Alarm
Error code 46-series
PACS 350 INTRODUCTIONError code 46-series
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DescriptionAlarm text (16char)Alarm
Clean side door does not unlock within 3 sec. at
the end of a program.
A10 UNLOCK CSET10
Clean side door not lock within 3 sec. of program
start or that the door is unlocked while a
program is running.
Clean side door switches locked and unlocked
activated simultaneous.
A09 LOCK CSET09
SpareA08ET08
Soiled side door not close within 20 sec. ofprogram start or that the door is opened while a
program is running or that the squeeze protection
has been activated while a program is running.
Soiled side door switches open and close activated
simultaneous.
A07 CLOSED SSET07
Error code 46-series
PACS 350 INTRODUCTIONError code 46-series
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DescriptionAlarm text (16char)Alarm
Low flow of detergent 3.
Detergent amount has not increase 5ml within 10
sec. of dosing.
A15 DOSING 3ET15
Low flow of detergent 2.Detergent amount has not increase 5ml within 10
sec. of dosing.
A14 DOSING 2ET14
Low flow of detergent 1.
Detergent amount has not increase 5ml within 10
sec. of dosing.
A13 DOSING 1ET13SpareA12ET12
Clean side door not close within 20 sec. of
program start or that the door is opened while a
program is running.
Clean side door switches open and close activated
simultaneous.
A11 CLOSED CSET11
Error code 46 series
PACS 350 INTRUDUCTIONError code 46-series
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DescriptionAlarm text (16char)Alarm
Pressure higher then 750Pa in drying unit.A22 DRY PRESS HET22
Pressure lower then 150Pa in drying unit. Delay
time 5s from that the dryer fan has started.
A21 DRY PRESS LET21
Pressure from circulating pump higher then130kPa.
A20 CIRC PRESS HET20
Pressure from circulating pump lower then
20kPa. Delay time 5s from that the circulating
pump has started.
A19 CIRC PRESS LET19
Conductivity value higher then 4S/cm after 3
efforts of final rinse.
A18 CONDUCTIV HET18
SpareA17ET17
Low flow of detergent 4.Detergent amount has not increase 5ml within 10
sec. of dosing.
A16 DOSING 4ET16
Error code 46 series
PACS 350 INTRODUCTIONError code 46-series
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Final rinse time + 60sec elapsed.A28 DISINF TEM LET28
Difference between the sensors in the chamber
differs more than 3C. Delay time 3 sec. Alarm
only activated when set point is reached.
A27 T DIFF CHAMBET27
Low temperature in washing chamber.Temperature in washing chamber has not
increase 10C within 8 min. of heating.
A25 CHAMB TEMP LET25
Temperature in chamber more than 5C above
highest selected set point.
A26 CHAMB TEMP HET26
DescriptionAlarm text (16char)Alarm
Temperature in dryer unit more than 130C.A24 DRYER TEMP HET24
Low temperature in drying unit. Temperature inthe dryer unit has not increased to 80C within 4
min. of heating.
A23 DRYER TEMP LET23
Error code 46 series
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PACS 350 INTRODUCTION46-series
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Power Clean
50
100C
Power Clean
120 mlDetergent
12 ml
rinse