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metal forming
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Metal Forming & Machining
MF C314
Instructor-in-charge:
Dr. T. C. Bera
Room No: 2226
Practical Instructor:
Mr. Navneet Khanna
Brief about Course Contents
� Introduction to Metal Forming
� Material behavior in Metal Forming
� Various metal forming processes
� Analysis of various metal forming processes
� Introduction to Machining� Introduction to Machining
� General machining processes
� Materials and cutting tool geometry
� Mechanics of metal cutting
� Thermal aspects and cutting fluids
� Tool wear, tool life and machinability
� Economics of machining
Scope and Objectives of the course
� The course aims at developing the theoretical andpractical knowledge base about Metal Forming &Machining.
� It helps to analyze these two broad versatile� It helps to analyze these two broad versatileproduction processes and to realize their importancein manufacturing.
� At the end of the semester student will know whereand how they will implement forming and/ormachining to manufacture desired products.
Text Book
i)B.L. Juneja, “Fundamentals of Metal Forming
Processes”, New Age International Publications,Delhi. 2010.
ii)B.L. Juneja, G.S. Sekhon and Nitin Seth,ii)B.L. Juneja, G.S. Sekhon and Nitin Seth,“Fundamentals of Metal Cutting and MachineTools”, New Age International Publications, Delhi.2010
Reference Books� i) A. Ghosh and A. K. Mallik, "Manufacturing Science",
East-West Press Private Limited
� ii) S. Kalpakjian and S.R. Schmid, “Manufacturing Processes for Engineering Materials", Pearson Publications, Fifth Edition
� iii) William Hosford and Caddel, “Metal Forming � iii) William Hosford and Caddel, “Metal Forming Mechanics and Metallurgy", Cambridge University press.
� iv) Milton C. Shaw, "Metal Cutting Principles", Oxford University Press, II Edition.
� v) A. Bhattacharyya, “ Metal Cutting Theory and Practice", New Central Book Agency.
� vi) A. B. Chattopadhyay, "Machining and Machine Tools", Wiley India, 2011.
Evaluation Scheme & Exam Schedule
Component Duration % Weightage Date & Time Remarks
Mid-Sem Test
90 min 30 03/10/12, 4.00-5.00 PM
Open Book
Surprise Quiz
10 Closed BookQuiz
Lab Exp. / Project
20 Viva Voce
CompreExam
3 hrs 40 14/12/12AN
Closed Book
Chamber Consultation Hour
� 5.00-6.00 PM, Room-2226
Primary Manufacturing Processes� Casting
� Forming
� Machining
� Joining
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• First Semester - Metal Forming & Machining
• Second Semester - Casting & Welding
METAL FORMING
*Metals may be formed into useful shapes in two basic ways:
1. By plastic deformation processes in which the volume and
mass of metal are conserved and the metal is displaced from
one location to another.
2. By metal removal or machining processes in which material is
removed in order to give it the required shape.
*Metal forming processes may be classified into only a few
categories on the basis of the type of forces applied to the
work-piece as it is formed into shape.
� Direct-compression-type processes
� Indirect-compression processes
� Tension type processes� Tension type processes
� Bending processes
� Shearing processes
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Thread-rolling for bolts:
Rolled threads stronger than machined (and less expensive)
Kalpakjian
Introduction
� Addition to producing various external or internal round profiles,cutting operations can produce many other parts with more complex shapes
Fig:Typical parts and shapes produced with the machining process
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