PRODUCT LEAFLETDEBONING

Meyn Rapid Plusbreast deboner M4.1

With hundreds of Rapid deboners sold worldwide, the Rapid breast deboning concept has been globally accepted by processors and their customers, and has proven to be very successful.

Product highlightsThe only available solution that can harvest all fillets and tender products automatically at the highest capacity

Modular design and set-up allows optimization of floor space and TCO

Excellent product presentation - fillets and tenderloins

High yield with both matured and non-matured products

Preset touch-buttons - adjust critical settings during production when product weights change

Easy access information with user-friendly interface design

1 Solution: breast caps & front halves

33per shift

FTE

Saves up to

Compactand flexible

design

Capacity increased up to

7,000 bph

Operation

The breast caps or front halves can be supplied in crates, cartons or straight from the cut-up lines onto a conveyor belt. Two or three loading operators, depending on input product, take the breasts and place them on a product carrier which passes by slowly in front of them. The product carriers then take the breasts through a sequence of automated deboning steps:

V A unique deskinning principle is implemented to remove the skin from the breast and harvest a high quality, undamaged skin.

V The back meat harvesting solution automatically removes back skin and back meat from the front half carcasses, separately from the fillet. This reduces trim loss, increases the yield and saves manual trim labor.

V Using the proven carousel principle, the wishbone is cut out of the breast precisely, resulting in minimum bone contamination and low meat loss.

V In the same carousel, the fillet is scraped loose from the breast cage. The carousel can be adapted easily for optimal performance with both matured and non-matured products.

V The breast fat rim remover ensures that the fat rim is automatically removed from the fillet, reducing trim losses (only applicable in combination with air chilling).

V An incising module splits the fillet in two halves, if required. V A sequence of modules can be integrated to

automatically harvest half and whole fillets, with or without tenders attached. End product requirements dictate the configuration used.

V In case of separate tender harvesting, a second carousel can be installed to automatically harvest unrivalled high quality tenders, automatically clipped or non-clipped. The presentation of these tenders is comparable or higher to manual harvesting.

V The keelbone modules further increase revenues from the deboning process. All remaining meat is removed from the keelbone. Harvesting this meat separately increases value significantly, and results in a clean keelbone cartilage (which can then be harvested from the carcass and sold, e.g. to the pharmaceutical industry or as an appetizer in Asian markets).

Continuous improvement is a priority at Meyn, designed to optimize your profitability. The new and enhanced Rapid Plus breast deboner M4.1 demonstrates our commitmentto ongoing innovation. This new generation Rapid Plus breast deboner M4.1 has more compact and flexible design with an increased capacity up to 7,000 bph while reducing the footprint up to 16%. This allows TCO optimization and also opens up the possibility of integrating future extensions.

Basic configuration

The Rapid Plus basic configuration consists of the following modules (numbers refer to image):a. Frame, transport tables, loading stations and product carriersb. Product carrier closing station (2)c. Deskinner (4)d. Carousel for wishbone cutting and scraping (8)e. Incising units for outer fillet (10) and for inner fillet (16)f. Static fillet/tender unloader for automatic unloading of

half fillets with tenders (17)g. Carcass unloader (25)

Rapid Plus breast deboner M4.1Customers see unique benefits from this unrivaled deboning solution - still the only solution available that can harvest all fillets and tender products automatically at the highest capacity. The result is a significant reduction in labor costs, and a minimized dependency on labor skills and labor availability.

Rapid Plus breast deboner M4.1 overview1 Manual loading platform2 Product carrier closing station3 Incising unit for back meat4 Deskinner5 Deskinner back side6 Back meat harvesting carousel7 Product counter8 Carousel for wishbone cutting and

scraping9 Breast fat rim remover

10 Incising unit outer fillet

11 Prescraping unit (PSU) type 112 Prescraping unit (PSU) type 213 Automatic fillet harvester (AFH),

tender out product14 Breast bone prescraper15 Automatic fillet harvester (AFH),

butterfly tenders in16 Incising unit inner fillet17 Static fillet/tender unloader18 HQ tender harvesting carousel19 Conveyor tenders

20 Conveyor back up tenders21 Static tender unloader (back up)22 Keel bone top

membrane harvester23 Keel bone rest meat scraper24 Keel bone cartilage

cutting module25 Carcass unloader26 Product carrier washing station27 Wishbone output28 Tender tabs output

Options

Incising unit for back meatPerforms an incising between fillet and back meat(3)

HQ tender harvesting carouselThe HQ tender harvesting carousel automatically unloads a high quality presentation tender, clipped or non-clipped (18, 19, 20, 21).

Back meat harvesting solutionThe back meat harvesting solution automatically removes the back meat and back skin from the front halves (3, 5, 6).

Keel bone top membrane harvester (22)The keel bone top membrane harvester removes the membrane on top of the keel bone, which is present when producing half fillets.

Breast fat rim remover solutionThe breast fat rim remover solution (9) automatically removes the breast fat rim from the fillet.

Keel bone rest meat scraper (23)The keel bone rest meat scraper removes part of the remaining meat from the side of the keel bone and on top of the rib area.

Automatic fillet harvesting solution for tender out products Automatically unloads half fillets without tenders, or butterflies without tenders (11, 13).

Keel bone cartilage cutting module (24)The keel bone cartilage cutting module removes the white cartilage part of the keel bone.

Automatic fillet harvesting solution for butterfly tenders inAutomatically unloads butterflies, tenders in (12, 14, 15).

Product carrier washing station (26)Washes the product carriers while rotating through 180°.

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10 12 14 16 28

11 13 15 17 18

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20 21

22

23 24

25

26 1

2

3

4

5 6

27

7 8

The data is published, under reservation of all our rights, to the most recent information at the moment of publication and is subject to future modifi cations.Meyn reserves the right to modify the construction and the execution of its products at any time. No rights can be derived from this publication.

HEAD OFFICEMeyn Food Processing Technology B.V.Westeinde 6, 1511 MA Oostzaan (Amsterdam)P.O. Box 16, 1510 AA OostzaanThe Netherlands

CONTACTPhone: +31 (0)20 2045 000E-mail: sales@meyn.comwww.meyn.com

Revision date: 13-06-18Version: 02

Rapid Plus breast deboner M4.1

SpecificationsCapacity BPH 7,000Product weight breast caps g 350-1,200Product weight front halves (wings off) g 450-1,700

Length (L1)* mm 10,100-18,000

Platform length (L2) mm 2,800

Fence length (L3)* mm 10,100-18,850

Fence length with doors open (L4) mm 11,500-20,300Fence width (W1) mm 3,600Fence width with 1 open door (W2) mm 4,600Total height (H1) mm 3,300Weight* kg max. 12,000

Electric power installed* kW 6.0-14.4Compressed air connection BSP 1x 1/2”Compressed air consumption m3/h 15Water connection BSP 1x1”Water consumption** m³/h max. 5m3 at 3 bar

***

Depending on choosen configuration (options)Depending on customer demands

W1

W2

H1

L2

L1

L3

L4