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ME331: Introduction to Heat Transfer Spring 2017 ME 331 Homework Assignment #6 Problem 1 Statement: Water at 30 o C flows through a long 1.85 cm diameter tube at a mass flow rate of 0.020 kg/s. Find: The mean velocity ( ), maximum velocity ( ), and the pressure difference () between two sections = 150 m apart in the tube. Schematic: Assumptions: 1. Incompressible fully developed flow. 2. Constant properties for water at 30 o C = 303.15K. Interpolating from Table A.6, = 995.8 / 3 , = 8.01 ร— 10 โˆ’4 โˆ™ / 2 Analysis: From the mass flow rate, density, and cross sectional area, the mean velocity is found using eq. 8.5: = ฬ‡ = ฬ‡ 4 2 = 0.020 4 (0.0185 ) 2 โˆ™995.8 3 = 0.074721 = 7.5 ร— 10 โˆ’2 ANSWER Determine whether the flow is laminar or turbulent. = = 995.8 3 โˆ™0.074721 โˆ™0.0185 8.01ร—10 โˆ’4 โˆ™/ 2 = 1,718.8 The Reynolds number is less than the critical number of 2300; thus the flow is laminar. The velocity profile is given by equation 8.15: = 1.85 = 150 = 303.15 ฬ‡ =0.020

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Page 1: ME331: Introduction to Heat Transfer Spring 2017courses.washington.edu/mengr331/hw/hw6_sol.pdfME331: Introduction to Heat Transfer Spring 2017 ME 331 Homework Assignment #6 Problem

ME331: Introduction to Heat Transfer Spring 2017

ME 331 Homework Assignment #6

Problem 1

Statement: Water at 30oC flows through a long 1.85 cm diameter tube at a mass flow rate of 0.020

kg/s.

Find: The mean velocity (๐’–๐’Ž), maximum velocity (๐’–๐‘ด๐‘จ๐‘ฟ), and the pressure difference (๐šซ๐’‘) between

two sections ๐šซ๐’™ = 150 m apart in the tube.

Schematic:

Assumptions:

1. Incompressible fully developed flow.

2. Constant properties for water at 30oC = 303.15K. Interpolating from Table A.6,

๐œŒ = 995.8 ๐‘˜๐‘”/๐‘š3 , ๐œ‡ = 8.01 ร— 10โˆ’4 ๐‘ โˆ™ ๐‘ /๐‘š2

Analysis:

From the mass flow rate, density, and cross sectional area, the mean velocity is found using eq. 8.5:

๐‘ข๐‘š =๏ฟฝฬ‡๏ฟฝ

๐œŒ๐ด๐‘=

๏ฟฝฬ‡๏ฟฝ๐œ‹

4๐ท2๐œŒ

=0.020

๐‘˜๐‘”

๐‘ ๐œ‹

4(0.0185 ๐‘š)2โˆ™995.8

๐‘˜๐‘”

๐‘š3

= 0.074721๐‘š

๐‘ 

๐‘ข๐‘š = 7.5 ร— 10โˆ’2 ๐‘š

๐‘  ANSWER

Determine whether the flow is laminar or turbulent.

๐‘…๐‘’๐ท =๐œŒ๐‘ข๐‘š๐ท

๐œ‡=

995.8๐‘˜๐‘”

๐‘š3โˆ™0.074721๐‘š

๐‘ โˆ™0.0185 ๐‘š

8.01ร—10โˆ’4 ๐‘โˆ™๐‘ /๐‘š2 = 1,718.8

The Reynolds number is less than the critical number of 2300; thus the flow is laminar. The velocity

profile is given by equation 8.15:

๐ท = 1.85 ๐‘๐‘š

๐ฟ = 150 ๐‘š

๐‘‡ = 303.15 ๐พ

๏ฟฝฬ‡๏ฟฝ = 0.020๐‘˜๐‘”

๐‘ 

Page 2: ME331: Introduction to Heat Transfer Spring 2017courses.washington.edu/mengr331/hw/hw6_sol.pdfME331: Introduction to Heat Transfer Spring 2017 ME 331 Homework Assignment #6 Problem

ME331: Introduction to Heat Transfer Spring 2017

๐‘ข(๐‘Ÿ) = 2 ๐‘ข๐‘š [1 โˆ’ (๐‘Ÿ

๐‘Ÿ๐‘œ)

2

]

The maximum velocity at r = 0 is:

๐‘ข๐‘€๐ด๐‘‹ = ๐‘ข(๐‘Ÿ = 0) = 2 ๐‘ข๐‘š = 0.1494 ๐‘š/๐‘ 

๐‘ข๐‘€๐ด๐‘‹ = 0.15๐‘š

๐‘  ANSWER

The pressure gradient is related to the mean velocity by equation 8.14:

๐‘ข๐‘š = โˆ’1

8๐œ‡(

๐‘‘๐‘

๐‘‘๐‘ฅ) ๐‘Ÿ๐‘œ

2

For fully developed laminar flow, the pressure gradient is constant:

๐‘‘๐‘

๐‘‘๐‘ฅ= โˆ’

8๐œ‡๐‘ข๐‘š

๐‘Ÿ๐‘œ2 = โˆ’

8 โˆ™ 8.01 ร— 10โˆ’4 ๐‘ โˆ™๐‘ 

๐‘š2 โˆ™0.074721๐‘š

๐‘ 

(0.00925 ๐‘š)2= โˆ’5.5948 ๐‘ƒ๐‘Ž/๐‘š

The pressure drop over 150 m length of pipe is:

|ฮ”๐‘| = |๐‘‘๐‘

๐‘‘๐‘ฅ| ๐ฟ = 5.5948

๐‘ƒ๐‘Ž

๐‘šโˆ™ 150 ๐‘š = 839.2194 ๐‘ƒ๐‘Ž

|ฮ”๐‘| = 840 ๐‘ƒ๐‘Ž ANSWER

Page 3: ME331: Introduction to Heat Transfer Spring 2017courses.washington.edu/mengr331/hw/hw6_sol.pdfME331: Introduction to Heat Transfer Spring 2017 ME 331 Homework Assignment #6 Problem

ME331: Introduction to Heat Transfer Spring 2017

Problem 2

Statement: You want to heat water from 12oC to 70oC as it flows through a 2.0 cm internal diameter,

7.0 m long tube. The tube is equipped with an electric resistance heater, which provides uniform

heating at the outer surface of the tube. The heater is well insulated, so that in steady operation all

the thermal energy generated in the heater is transferred to the water in the tube. You want the

system to provide hot water at a rate of 8.0 L/min.

Find: The required power rating of the resistance heater, and the inner surface temperature at the

outlet (๐‘ป๐’”,๐’).

Schematic:

Assumptions:

1. Steady flow conditions.

2. Uniform surface heat flux.

3. Inner surface of the tube is smooth.

4. Properties evaluated at the mean fluid temperature of (70+12)/2 = 41oC:

๐œŒ = 992.1 ๐‘˜๐‘”/๐‘š3

๐‘˜ = 0.631 ๐‘Š/๐‘š๐พ

๐œˆ =๐œ‡

๐œŒ= 0.658 ร— 10โˆ’6 ๐‘š2/๐‘ 

๐‘ = 4179 ๐ฝ/๐‘˜๐‘”๐พ

๐‘ƒ๐‘Ÿ = 4.32

Analysis:

The mass flow rate through the tube and the required power rating of the resistance heater are:

๏ฟฝฬ‡๏ฟฝ = ๐œŒ๏ฟฝฬ‡๏ฟฝ = (992.1 ๐‘˜๐‘”/๐‘š3)(0.008 ๐‘š3/๐‘š๐‘–๐‘›) = 7.937 ๐‘˜๐‘”/๐‘š๐‘–๐‘› = 0.132 ๐‘˜๐‘”/๐‘ 

๐‘ž = ๏ฟฝฬ‡๏ฟฝ ๐‘ (๐‘‡๐‘š,๐‘œ โˆ’ ๐‘‡๐‘š,๐‘–) = (0.132๐‘˜๐‘”

๐‘ ) (4179

๐ฝ

๐‘˜๐‘”๐พ) (70 โˆ’ 12)๐พ = 32.06 ๐‘˜๐‘Š

๐‘ž = 32 ๐‘˜๐‘Š ANSWER

๐ฟ = 7 ๐‘š

๐‘‡๐‘š,๐‘œโฌš = 70ยฐ๐ถ

๐ท = 2 ๐‘๐‘š

๐‘‡๐‘š,๐‘–โฌš = 12ยฐ๐ถ

๐‘ž" = ๐‘๐‘œ๐‘›๐‘ ๐‘ก๐‘Ž๐‘›๐‘ก

๏ฟฝฬ‡๏ฟฝ = 8.0 ๐ฟ/๐‘š๐‘–๐‘›

Page 4: ME331: Introduction to Heat Transfer Spring 2017courses.washington.edu/mengr331/hw/hw6_sol.pdfME331: Introduction to Heat Transfer Spring 2017 ME 331 Homework Assignment #6 Problem

ME331: Introduction to Heat Transfer Spring 2017

To determine the inner surface temperature at the tube outlet we first determine whether the flow is

laminar or turbulent.

๐‘ข๐‘š =๏ฟฝฬ‡๏ฟฝ

๐ด๐‘=

(8

60ร—10โˆ’3)

๐‘š

๐‘ 

3

๐œ‹(0.02 ๐‘š)2

4

= 0.4244๐‘š

๐‘ 

๐‘…๐‘’ =๐‘ข๐‘š๐ท

๐œˆ=

(0.4244๐‘š

๐‘ )(0.02 ๐‘š)

0.658ร—10โˆ’6๐‘š2/๐‘ = 12,890

This value is greater than the critical Reynolds number of 2300 for pipe flow. Therefore, the flow is

turbulent and the entry length is estimated at 10 pipe diameters:

๐‘ฅ๐‘“๐‘‘,๐‘ก โ‰ˆ 10๐ท = 10(0.02 ๐‘š) = 0.2 ๐‘š

Since the entry length is much shorter than the total tube length, the thermal and hydrodynamic profiles

of the turbulent flow are assumed to be fully developed at L = 7 m. The local Nusselt number is

determined from:

๐‘๐‘ข =โ„Ž๐ท

๐‘˜= 0.023๐‘…๐‘’0.8๐‘ƒ๐‘Ÿ0.3 = 0.023(12890)0.8(4.32)0.4 = 80.2

The local heat transfer coefficient is:

โ„Ž =๐‘˜

๐ท๐‘๐‘ข =

0.631๐‘Š

๐‘š๐พ0.02 ๐‘š

(80.2) = 2530 ๐‘Š/๐‘š2๐พ

Using q = โ„Ž๐ด(๐‘‡๐‘ ,๐‘œ โˆ’ ๐‘‡๐‘š,๐‘œ), the inner surface temperature of the tube at the outlet is:

๐‘‡๐‘ ,๐‘œ =๐‘ž

โ„Ž๐ด+ ๐‘‡๐‘š,๐‘œ =

32,060 ๐‘Š

2530๐‘Š

๐‘š2๐พโˆ™๐œ‹(0.02 ๐‘š)(7 ๐‘š)

+ 70ยฐ๐ถ = 98.8ยฐ๐ถ

๐‘‡๐‘ ,๐‘œ = 99ยฐ๐ถ ANSWER

Page 5: ME331: Introduction to Heat Transfer Spring 2017courses.washington.edu/mengr331/hw/hw6_sol.pdfME331: Introduction to Heat Transfer Spring 2017 ME 331 Homework Assignment #6 Problem

ME331: Introduction to Heat Transfer Spring 2017

Problem 3

Statement: A typical automotive exhaust pipe carries exhaust gas at a mean velocity of 6.0 m/s. If the

gas leaves the manifold at a temperature of 450ยฐC and the muffler is located 2.6 m away, estimate the

temperature of the gas as it enters the muffler. Assume an ambient air temperature of 40ยฐC and a

heat transfer coefficient of 12 W/m2K for the outside surface of the exhaust pipe. The exhaust pipe is

thin walled and has a diameter of 10 cm. The exhaust pipe inner roughness Is ฮต = 0.020 mm.

Find: The approximate temperature of the exhaust gas as it enters the muffler (๐‘ป๐’Ž,๐’).

Schematic:

Assumptions:

1. Incompressible, fully developed flow.

2. Constant properties of air at 723 K are assumed for the exhaust gas.

๐œŒ = 0.4821 ๐‘˜๐‘”/๐‘š3 ๐‘๐‘ = 1.081 ร— 10โˆ’3๐ฝ/๐‘˜๐‘”๐พ ๐‘ƒ๐‘Ÿ = 0.698

๐œ‡ = 3.461 ร— 10โˆ’5๐‘ โˆ™ ๐‘ /๐‘š2 ๐œˆ = 7.193 ร— 10โˆ’5๐‘š2/๐‘  ๐‘˜ = 5.36 ร—

10โˆ’2 ๐‘Š/๐‘š๐พ

Analysis:

๐‘…๐‘’๐ท =๐‘ข๐‘š๐ท

๐œˆ=

6.0๐‘š๐‘ 

ร— 0.1 ๐‘š

7.193 ร— 10โˆ’5๐‘š2/๐‘ = 8.341 ร— 103 > 2300

The flow is turbulent, but possibly transitional (not fully turbulent) since 2300 < ๐‘…๐‘’๐ท < 10,000.

๐œ–

๐ท=

0.020 ร— 10โˆ’3๐‘š

0.1๐‘š= 0.0002

From Figure 8.3, the friction factor is:

๐‘“ = 0.033

Page 6: ME331: Introduction to Heat Transfer Spring 2017courses.washington.edu/mengr331/hw/hw6_sol.pdfME331: Introduction to Heat Transfer Spring 2017 ME 331 Homework Assignment #6 Problem

ME331: Introduction to Heat Transfer Spring 2017

For fully developed turbulent flow in a smooth tube, the local Nusselt number and local heat transfer

coefficient are:

๐‘๐‘ข๐ท =(

๐‘“8

) (๐‘…๐‘’๐ท โˆ’ 1000)๐‘ƒ๐‘Ÿ

1 + 12.7 (๐‘“8

)

12

(๐‘ƒ๐‘Ÿ2/3 โˆ’ 1)

= 25.586

โ„Ž๐‘– = ๐‘๐‘ข๐ท โˆ™๐‘˜

๐ท= 13.714

๐‘Š

๐‘š2 โˆ™ ๐พ

However, since ๐‘…๐‘’๐ท < 10,000 and since ๐ฟ

๐ท= 26 < 60, the calculated โ„Ž๐‘– could be either an overestimate

or an underestimate of โ„Ž๏ฟฝฬ…๏ฟฝ. Lacking any better estimate, use ๐‘๐‘ขฬ…ฬ… ฬ…ฬ…๐ท โ‰ˆ ๐‘๐‘ข๐ท, โ„Ž๏ฟฝฬ…๏ฟฝ โ‰ˆ โ„Ž๐‘–.

๐‘…๐‘ก๐‘œ๐‘ก = ๐‘…๐‘๐‘œ๐‘›๐‘ฃ,๐‘– + ๐‘…๐‘๐‘œ๐‘›๐‘ฃ,๐‘œ =1

โ„Ž๐‘–๐‘ƒ๐ฟ+

1

โ„Ž๐‘œ๐‘ƒ๐ฟ=

1

๐œ‹ ร— 0.1๐‘š ร— 2.6๐‘š(

1

13.714+

1

12) ๐‘š2 โˆ™

๐พ

๐‘Š= 0.19129

๐พ

๐‘Š

Then, from equation 8.45b,

๐‘‡โˆž โˆ’ ๐‘‡๐‘š,๐‘œ

๐‘‡โˆž โˆ’ ๐‘‡๐‘š,๐‘–= exp (โˆ’

1

๏ฟฝฬ‡๏ฟฝ๐‘๐‘๐‘…๐‘ก๐‘œ๐‘ก)

๐‘‡๐‘š,๐‘œ = ๐‘‡โˆž โˆ’ (๐‘‡โˆž โˆ’ ๐‘‡๐‘š,๐‘–) ๐‘’๐‘ฅ๐‘ (โˆ’1

๏ฟฝฬ‡๏ฟฝ๐‘๐‘๐‘…๐‘ก๐‘œ๐‘ก) = 371.4ยฐ๐ถ

๐‘‡๐‘š,๐‘œ = 370ยฐ๐ถ ANSWER

Comment:

๐‘ž =ฮ”๐‘‡๐‘™๐‘š

๐‘…๐‘ก๐‘œ๐‘ก= โˆ’1900 ๐‘Š

The negative sign indicates that heat flows from gas in the exhaust pipe to the ambient air environment.

Page 7: ME331: Introduction to Heat Transfer Spring 2017courses.washington.edu/mengr331/hw/hw6_sol.pdfME331: Introduction to Heat Transfer Spring 2017 ME 331 Homework Assignment #6 Problem

ME331: Introduction to Heat Transfer Spring 2017

Problem 4

Statement: A blood purification system removes blood from a patient through a 3.0 mm diameter

tube at a mass flow rate of 0.090 kg/min. The blood exits the patient at 37ยฐC and cools to 33ยฐC just

prior to entering a filter and heat exchanger that raises the blood temperature back to 37ยฐC.

Approximate the properties of blood with those of water.

Find: Estimate the rate of heat transfer from the blood and the heat transfer coefficient, assuming

fully developed blood flow in the tube.

Schematic:

Assumptions:

1. Incompressible, fully developed flow.

2. Constant properties of water at 35ยฐC = 308.15 K are assumed for blood.

๐œŒ = 993.8 ๐‘˜๐‘”/๐‘š3

๐‘˜ = 0.625 ๐‘Š/๐‘š๐พ

๐œ‡ = 7.22 ร— 10โˆ’4 ๐‘ ๐‘  / ๐‘š2

๐‘ = 4178 ๐ฝ/๐‘˜๐‘”๐พ

3. Constant surface heat flux or constant surface temperature may be assumed.

Analysis:

๐‘ž = ๏ฟฝฬ‡๏ฟฝ ๐‘ (๐‘‡๐‘š,๐‘œ โˆ’ ๐‘‡๐‘š,๐‘–) =0.090

60

๐‘˜๐‘”

๐‘ ร— 4178

๐ฝ

๐‘˜๐‘”๐พร— (33 โˆ’ 37)๐พ = โˆ’25.07 ๐‘Š

๐‘ž = โˆ’25๐‘Š ANSWER

The negative sign indicates that the blood is transfering heat to its surrounding environment.

The Reynolds number is:

๐‘…๐‘’๐ท =๐‘ข๐‘š๐ท

๐œˆ=

๏ฟฝฬ‡๏ฟฝ๐ท

๐œŒ๐ด๐‘๐œˆ= 881.7 < ๐‘…๐‘’๐‘๐‘Ÿ

Page 8: ME331: Introduction to Heat Transfer Spring 2017courses.washington.edu/mengr331/hw/hw6_sol.pdfME331: Introduction to Heat Transfer Spring 2017 ME 331 Homework Assignment #6 Problem

ME331: Introduction to Heat Transfer Spring 2017

For fully developed laminar flow, constant surface heat flux, ๐‘๐‘ข๐ท =โ„Ž๐ท

๐‘˜= 4.36

โ„Ž = 4.36 โˆ™๐‘˜

๐ท= 908.3

๐‘Š

๐‘š2 โˆ™ ๐พ

โ„Ž = 910 ๐‘Š

๐‘š2โˆ™๐พ ANSWER

For fully developed laminar flow, constant surface temperature, ๐‘๐‘ข๐ท =โ„Ž๐ท

๐‘˜= 3.66

โ„Ž = 3.66 โˆ™๐‘˜

๐ท= 762.5

๐‘Š

๐‘š2 โˆ™ ๐พ

โ„Ž = 760 ๐‘Š

๐‘š2โˆ™๐พ ANSWER

Comments:

This process of blood cooling is unlikely to be either constant heat flux or surface temperature. It is also

unlikely for it to be fully developed. Therefore, these answers are first order estimates. If more

information is given about the outer convection condition, this problem could be solved more accurately

using a similar method as in problem 3.

Page 9: ME331: Introduction to Heat Transfer Spring 2017courses.washington.edu/mengr331/hw/hw6_sol.pdfME331: Introduction to Heat Transfer Spring 2017 ME 331 Homework Assignment #6 Problem

ME331: Introduction to Heat Transfer Spring 2017

Problem 5

Statement: The condenser of a steam power plant contains N = 1000 brass tubes (kt = 110 W/m-K),

each of inner and outer diameter, Di = 25 mm and Do = 28 mm. Steam condensation on the outer

surfaces of the tubes is characterized by a convection coefficient of ho = 10,000 W/m2-K.

Find: (a) If cooling water from a nearby lake is pumped through the condenser tubes at a mass flow

rate of แนc = 400 kg/s, what is the overall heat transfer coefficient Uo based on the tube outer

surface area? Water properties may be approximated as constant: ฮผ = 9.60 x 10-4 N-s/m2, k =

0.60 W/m-K, and Pr = 6.6.

(b) If after extended operation, fouling results in an additional resistance of Rโ€f,I = 10-4 m2-K/W,

at the inner surface of the tubes, what is the value of Uo?

(c) If water is extracted from the lake at 15ยฐC, and 10 kg/s of steam at 0.0622 bar are to be

condensed, what is the temperature of the cooling (lake) water leaving the condenser? The

specific heat of the water is 4180 J/kg-K.

Schematic:

Assumptions:

1. Water is incompressible, and viscous dissipation is negligible.

2. Fully developed flow in tubes.

3. Negligible fouling on outer tube surfaces, Do.

4. Water properties inside tubes are given as follows:

c = 4180 J/kgโ‹…K, ฮผ = 9.6 ร— 10-4 Nโ‹…s/m2, k = 0.60 W/mโ‹…K, Pr = 6.6.

5. From Table A-6, properties outside tubes are for saturated vapor / liquid water at p = 0.0622

bar: Tsat = 310 K, hfg = 2.414 ร— 106 J/kg.

Page 10: ME331: Introduction to Heat Transfer Spring 2017courses.washington.edu/mengr331/hw/hw6_sol.pdfME331: Introduction to Heat Transfer Spring 2017 ME 331 Homework Assignment #6 Problem

ME331: Introduction to Heat Transfer Spring 2017

Analysis:

(a) Without fouling resistance, Eq. 11.5 yields:

1

๐‘ˆ๐‘œ=

1

โ„Ž๐‘–(

๐ท๐‘œ

๐ท๐‘–) +

๐ท๐‘œ ln (๐ท๐‘œ๐ท๐‘–

)

2๐‘˜๐‘ก+

1

โ„Ž๐‘œ

๐‘…๐‘’๐ท๐‘–=

4๏ฟฝฬ‡๏ฟฝ1

๐œ‹๐ท๐‘–๐œ‡= 21,220; thus the flow in the tubes is turbulent. From eq 8.60:

โ„Ž๐‘– = (๐‘˜

๐ท๐‘–) 0.023๐‘…๐‘’๐ท๐‘–

4/5๐‘ƒ๐‘Ÿ0.4 = 3398 ๐‘Š/๐‘š2๐พ

๐‘ˆ๐‘œ = [1

โ„Ž๐‘–(

๐ท๐‘œ

๐ท๐‘–) +

๐ท๐‘œ ๐‘™๐‘›(๐ท๐‘œ๐ท๐‘–

)

2๐‘˜๐‘ก+

1

โ„Ž๐‘œ]

โˆ’1

= [1

3398 ๐‘Š/๐‘š2๐พ(

28

25) +

0.028๐‘š ๐‘™๐‘›(28

25)

2ร—110 ๐‘Š/๐‘š๐พ+

1

10,000 ๐‘Š/๐‘š2๐พ]

โˆ’1

= 2252๐‘Š

๐‘š2๐พ

๐‘ˆ๐‘œ = 2250๐‘Š

๐‘š2๐พ ANSWER

(b) With fouling, Eq. 11.5 yields:

1

๐‘ˆ๐‘œ=

1

โ„Ž๐‘–(

๐ท๐‘œ

๐ท๐‘–) +

๐ท๐‘œ ln (๐ท๐‘œ๐ท๐‘–

)

2๐‘˜๐‘ก+

1

โ„Ž๐‘œ+ (

๐ท๐‘œ

๐ท๐‘–) ๐‘…๐‘“,๐‘–

โ€ฒโ€ฒ

๐‘ˆ๐‘œ = [4.44 ร— 10โˆ’4๐‘š2๐พ/๐‘Š + (๐ท๐‘œ

๐ท๐‘–) ๐‘…๐‘“,๐‘–

โ€ฒโ€ฒ ]โˆ’1

= 1798 ๐‘Š

๐‘š2๐พ

๐‘ˆ๐‘œ = 1800 ๐‘Š

๐‘š2๐พ ANSWER

(c) The rate of heat transfer to water inside the tubes equals the rate at which thermal energy is

extracted from steam outside of the tubes.

๏ฟฝฬ‡๏ฟฝโ„Žโ„Ž๐‘“๐‘” = ๏ฟฝฬ‡๏ฟฝ๐‘ ๐‘ (๐‘‡๐‘š,๐‘œ โˆ’ ๐‘‡๐‘š,๐‘–)

๐‘‡๐‘š,๐‘œ = ๐‘‡๐‘š,๐‘– +๏ฟฝฬ‡๏ฟฝโ„Žโ„Ž๐‘“๐‘”

๏ฟฝฬ‡๏ฟฝ๐‘๐‘= 15ยฐ๐ถ +

10๐‘˜๐‘”

๐‘ ร—2.414ร—106 ๐ฝ

๐‘˜๐‘”

400๐‘˜๐‘”

๐‘ ร—4180

๐ฝ

๐‘˜๐‘”๐พ

= 29.4ยฐ๐ถ

๐‘‡๐‘š,๐‘œ = 30ยฐ๐ถ ANSWER

Comments: (1) The largest contribution to the thermal resistance is from convection at the interior

surface of the tubes. To increase Uo, hi could be increased by increasing ๏ฟฝฬ‡๏ฟฝ๐‘. (2) Note that the outlet

temperature of the cooling water Tm,o = 29.4ยฐ๐ถ = 302.5 K remains below Tsat = 310 K, as required.

Page 11: ME331: Introduction to Heat Transfer Spring 2017courses.washington.edu/mengr331/hw/hw6_sol.pdfME331: Introduction to Heat Transfer Spring 2017 ME 331 Homework Assignment #6 Problem

ME331: Introduction to Heat Transfer Spring 2017

Problem 6

Statement: In a Rankine power system, 1.5 kg/s of steam leaves the turbine as saturated vapor at 0.51

bar. The steam is condensed to saturated liquid by passing it over the tubes of a shell-and-tube heat

exchanger, while cooling liquid water, having an inlet temperature of Tc,I = 280 K, is passed through

the tubes. The condensing heat exchanger contains 100 thin-walled tubes, each 10 mm diameter, and

the total cooling water flow rate through the tubes is 15 kg/s. The average convection coefficient

associated with condensation on the outer surface of the tubes may be approximated as โ„Žo = 5000

W/m2-K. Appropriate property values for the cooling liquid water are c = 4178 J/kg-K, ฮผ = 700 x 10-6

kg/s-m, k = 0.628 W/m-K, and Pr = 4.6.

Find: (a) What is the liquid water outlet temperature from the tubes?

(b) What is the required tube length (per tube)?

(c) After extended use, deposits accumulating on the inner and outer tube surfaces result in a

cumulative fouling factor of 0.0003 m2-K/W. For the prescribed inlet conditions and the

computed tube length, what mass fraction of the vapor is condensed?

Schematic:

Assumptions:

1. Negligible heat loss to the surroundings.

2. Negligible wall conduction resistance and fouling (initially). With fouling, Rfโ€™โ€™ = 0.0003 m2โ‹…K/W.

3. Cooling liquid water properties treated as constant:

c = 4178 J/kgโ‹…K, ฮผ = 700 ร— 10-6 kg/sโ‹…m, k = 0.628 W/mโ‹…K, Pr = 4.6.

4. From Table A.6, for saturated steam at p = 0.51 bar, Tsat = 355 K, hfg = 2.304 ร— 106 J/kg.

Analysis:

(a) From an overall energy balance, ๐‘žโ„Ž = ๏ฟฝฬ‡๏ฟฝโ„Žโ„Ž๐‘“๐‘” = ๐‘ž๐‘ = ๏ฟฝฬ‡๏ฟฝ๐‘๐‘๐‘(๐‘‡๐‘,๐‘œ โˆ’ ๐‘‡๐‘,๐‘–)

Page 12: ME331: Introduction to Heat Transfer Spring 2017courses.washington.edu/mengr331/hw/hw6_sol.pdfME331: Introduction to Heat Transfer Spring 2017 ME 331 Homework Assignment #6 Problem

ME331: Introduction to Heat Transfer Spring 2017

๐‘‡๐‘,๐‘œ = ๐‘‡๐‘,๐‘– +๏ฟฝฬ‡๏ฟฝโ„Žโ„Ž๐‘“๐‘”

๏ฟฝฬ‡๏ฟฝ๐‘๐‘๐‘= 280 ๐พ +

1.5๐‘˜๐‘”๐‘ 

ร— 2.304 ร— 106 ๐ฝ๐‘˜๐‘”

15๐‘˜๐‘”๐‘ 

ร— 4178๐ฝ

๐‘˜๐‘”

= 335.1 ๐พ

๐‘‡๐‘,๐‘œ = 335 ๐พ ANSWER

(b) With ๐ถ๐‘Ÿ = ๐ถ๐‘š๐‘–๐‘›/๐ถ๐‘š๐‘Ž๐‘ฅ โ†’ 0, ๐‘๐‘‡๐‘ˆ = โˆ’ln (1 โˆ’ ๐œ–),

where ๐œ– =๐‘ž

๐‘ž๐‘€๐ด๐‘‹=

๏ฟฝฬ‡๏ฟฝ๐‘๐‘๐‘(๐‘‡๐‘,๐‘œ โˆ’ ๐‘‡๐‘,๐‘–)

๏ฟฝฬ‡๏ฟฝ๐‘๐‘๐‘(๐‘‡โ„Ž,๐‘– โˆ’ ๐‘‡๐‘,๐‘–)=

335.1 โˆ’ 280

355 โˆ’ 280= 0.7347

๐‘๐‘‡๐‘ˆ = โˆ’ ln(1 โˆ’ 0.7347) = 1.327 = ๐‘ˆ๐ด/๐ถ๐‘š๐‘–๐‘›

With negligible tube wall thickness, the overall heat transfer coefficient U is: 1

๐‘ˆ=

1

โ„Žฬ…๐‘–+

1

โ„Žฬ…๐‘œ.

The Reynolds number for internal flow inside a singe tube is:

๐‘…๐‘’๐ท =4๏ฟฝฬ‡๏ฟฝ๐‘

๐œ‹๐ท๐œ‡=

4 ร— 15๐‘˜๐‘”๐‘ 

/100

๐œ‹(0.01) ร— 700 ร— 10โˆ’6๐‘˜๐‘”/๐‘  โˆ™ ๐‘š= 27,284

Using the Dittus-Boelter correlation (equation 8.60) for fully developed turbulent pipe flow,

๐‘๐‘ข๐ท = 0.023๐‘…๐‘’๐ท4/5

๐‘ƒ๐‘Ÿ๐‘› = 0.023(27,284)4/5(4.6)0.4 = 149.8

Assuming the tube length is sufficiently long such that the internal flow is fully developed for the

majority of the tube length (L > 60 D):

โ„Ž๏ฟฝฬ…๏ฟฝ โ‰ˆ โ„Ž๐‘– = (๐‘˜

๐ท) ๐‘๐‘ข๐ท = 9,408

๐‘Š

๐‘š2๐พ

With ๐‘ˆ = [(1

9408) + (

1

5000)]

โˆ’1 ๐‘Š

๐‘š2๐พ= 3,265

๐‘Š

๐‘š2๐พ, the heat transfer area is:

๐ด = ๏ฟฝฬ‡๏ฟฝ๐‘๐‘๐‘ (๐‘๐‘‡๐‘ˆ

๐‘ˆ) = 15

๐‘˜๐‘”

๐‘ (4178

๐ฝ

๐‘˜๐‘”๐พ) (

1.327

3,265๐‘Š

๐‘š2๐พ

) = 25.5๐‘š2

The tube length is ๐ฟ =๐ด

๐‘๐œ‹๐ท=

25.5๐‘š2

100๐œ‹(0.01๐‘š)= 8.11 ๐‘š, satisfying the condition that L > 60 *0.01 m = 0.6 m.

๐ฟ = 8.1 ๐‘š ANSWER

(c) With fouling, the overall heat transfer coefficient is 1/๐‘ˆ๐‘ค๐‘“ = 1/๐‘ˆ๐‘ค๐‘œ๐‘“ + ๐‘…๐‘“โ€ฒโ€ฒ.

Hence,

1

๐‘ˆ๐‘ค๐‘“= (3.063 ร— 10โˆ’4 + 3 ร— 10โˆ’4)๐‘š2 โˆ™ ๐พ/๐‘Š

Page 13: ME331: Introduction to Heat Transfer Spring 2017courses.washington.edu/mengr331/hw/hw6_sol.pdfME331: Introduction to Heat Transfer Spring 2017 ME 331 Homework Assignment #6 Problem

ME331: Introduction to Heat Transfer Spring 2017

๐‘ˆ๐‘ค๐‘“ = 1649 ๐‘Š/๐‘š2 โˆ™ ๐พ

๐‘๐‘‡๐‘ˆ = ๐‘ˆ๐‘ค๐‘“๐ด/๐ถ๐‘š๐‘–๐‘› = (1649 ๐‘Š/๐‘š2 โˆ™ ๐พ ร— 25.5๐‘š2)/( 15 ๐‘˜๐‘” /๐‘  ร— 4178 ๐ฝ /๐‘˜๐‘” โ‹… ๐พ) = 0.670

From equation 11.35a,

๐œ– = 1 โˆ’ exp(โˆ’๐‘๐‘‡๐‘ˆ) = 1 โˆ’ exp(โˆ’0.670) = 0.488

๐‘ž = ๐œ–๐‘ž๐‘š๐‘Ž๐‘ฅ = 0.488 ร— 15๐‘˜๐‘”

๐‘ ร— 4178

๐ฝ

๐‘˜๐‘”โˆ™๐พ(355 โˆ’ 280)๐พ = 2.296 ร— 106๐‘Š

Without fouling, the heat rate was:

๐‘ž = ๏ฟฝฬ‡๏ฟฝโ„Žโ„Ž๐‘“๐‘” = 1.5๐‘˜๐‘”

๐‘ ร— 2.304 ร— 106

๐ฝ

๐‘˜๐‘”= 3.456 ร— 106๐‘Š

Hence,

๏ฟฝฬ‡๏ฟฝโ„Ž,๐‘ค๐‘“

๏ฟฝฬ‡๏ฟฝโ„Ž,๐‘ค๐‘œ๐‘“=

2.296 ร— 106

3.456 ร— 106= 0.664

The reduced condensation rate with fouling is then:

๏ฟฝฬ‡๏ฟฝโ„Ž,๐‘ค๐‘“ = 0.664 ร— 1.5๐‘˜๐‘”

๐‘ = 0.996

๐‘˜๐‘”

๐‘ 

๏ฟฝฬ‡๏ฟฝโ„Ž,๐‘ค๐‘“ = 1.0๐‘˜๐‘”

๐‘  ANSWER