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ISSUED : DECEMBER 2013
Important Information
MC600
Curtain waling cannot be treated in the same way as window or doorinstallations. The following points should be taken into considerationwhen undertaking curtain wall design, fabrication and installation:
1. Correct profiles need to be identified to suit site conditions. Factors including screen sizes, fixing positions, glass weight,barrier loadings & wind loadings will need to be considered.The design process is also likely to include consideration of thermal, structural and acoustic requirements depending on the individual project.
2. Detailed design drawings must be prepared to include all perimeter detailing & fixing/bracket positions. Smart Systemscan provide the section drawings only.
3. All brackets and fixings must be designed to r elevant structuralcodes. It is recommended that drawings are checked by a qualified engineer for suitability.
A
B
C
D
E
MC Index Important Notes Regarding Curtain Walling ............................. Page 01Index ......................................................................................... Page 02
ProfilesSpecification Pages .................................................................. Page A3-A6Technical Information ......................................................... ...... Page A7-A10Scale Profile Drawings ............................................................. Page A11-A18
AccessoriesPhotos & Drawings .................................................................. Page B01-B12
SectionsScale Elevations ..................................................................... Page C01-C20
StaticsTechnical Specifications .......................................................... Page D01-D09
Construction Drawings Page E01Bracket Requirement Guide ........................................................... Page E02Deductions ..................................................................................... Page E03Mullion Preparation - Stick Build with Spring-Pin and Casting ...... Page E04Transom Preparation - Stick Build with Spring-Pin and Casting ... Page E05Stick Build and Ladder Frame with Shear Blocks ......................... Page E06Stick Build and Ladder Frame with Shear Blocks ......................... Page E07Ladder Frame Assembly using Screw Ports ................................. Page E08Drainage and Pressure Equalisation ............................................ Page E09Sleeve Detail ................................................................................ Page E10Splice Joint ................................................................................... Page E11Glazing ......................................................................................... Page E12
MC
MC
MC
MC
MC
MC600
Main Index
ISSUED : DECEMBER 2013
Specification
MC600
GENERAL DESCRIPTION
MC600 is a new stick build curtain wall system suitable for low to high rise installations in commercialbuildings.
Designed for quick and easy workshop preparation and on-site installation, MC600 is a cost effective systemwhich offers a high quality finish.
PROFILE SPECIFICATION
The sections are constructed of aluminium alloy extrusion to BS EN 755-9 and BS EN 12020, extruded from6060 T6 alloy.
The aluminium alloy extrusion is pre-treated and finished either:-
a) Anodised to BS 3987: 1987, grade AA25 to a natural self colour.
b) Polyester powder organic coating to BS 6496.
GENERAL MANUFACTURING
After careful inspection of the extrusions, all visible areas shall be taped using our recommended protectivetape to help protect against any scratches.
Sections are cut with accurate 90° ends using Tungsten Carbide Tipped Saw Blades, operating atapproximately 3000 rpm. The isolator MC601 can be inserted into the mullions/transoms prior to cutting.
The mullions are marked and drilled using the recommended drill jig ACMC695.
Transoms are drilled using recommended drill jig ACMC691 in preparation for the fixing bracket ACMC600which is secured into position using ACET060 stainless steel self tapping screws.
On polyester powder coated finishes, great care should be taken to avoid getting gap sealer on visiblesurfaces and should be removed as soon as possible with a clean cloth.
Care should be exercised when using products not supplied by Smart Systems Ltd as no responsibility canbe accepted.
Specification
ISSUED : DECEMBER 2013
MC600
DRAINAGE
As with all dry glazed systems, it is recommended that the system is adequately drained and ventilated.Refer to drainage details in manual, if in doubt ask the Technical Department.
WORKSHOP MANUFACTURING INFORMATION
After careful inspection of the extrusions, all visible areas shall be taped using our recommended protectivetape to help protect against any scratches.
Sections are cut with accurate 90° ends using Tungsten Carbide Tipped Saw Blades, operating atapproximately 3000 rpm. The isolator MC601 can be inserted into the mullions/transoms prior to cutting.
The mullions are marked to show the centre line of the transoms and are drilled with a 4mm dia. drill bit forthe ACMC600 brackets and a 6.5mm dia. drill bit for the ACMC650 anti-rotation spring pin using therecommended drill jig ACMC695.
Transoms are drilled with a 3mm dia. drill bit using recommended drill jig ACMC691 in preparation for thefixing bracket ACMC600 which is secured into position using ACET060 stainless steel self tapping screws.The ACMC650 anti-rotation spring pin is slid into the position and secured by tightening the grub screw.
All gaskets and transom end pads may be fitted in the workshop to save time on site.
ON SITE ASSEMBLY INFORMATION
After mullions are secured into position, the transoms are inserted between the vertical members until theACMC650 anti-rotation spring pin engages into the predrilled hole. Care should be taken to ensure thetransom end pads are not dislodged at this point. The transom is secured into position via the ACMC600brackets using PUA028 stainless steel self tapping screws.
Moulded corners shall be fitted between the gaskets and sealed using ACMX09830 EPDM adhesive.ACMC630 glazing supports shall be positioned in preparation for the double glazed units.
GLAZING
Double glazed units shall be positioned on plastic packers on ACMC630 glazing supports with equaldistance on all sides.
Units are secured in position using DK154 with ACDK066 fixing plate held in place by ACMC610 Hex HeadSelf Tapping Fixing Screw taking care not to exceed torque of 4Nm at the recommended speed of1500-1800rpm. Stitch plates may be used to secure the units temporarily until all units are in position.Pressure plates shall be fitted at the top first, working downwards to help avoid uneven fixings.
The cover caps are clipped in position using a rubber mallet taking care to strike the corners only to avoiddenting the section. Vertical cover caps are fitted first followed by the horizontal caps.
Specification
MC600
ISSUED : DECEMBER 2013
CONSTRUCTION OPTIONS
The MC600 Curtain Walling System may be installed as a stick,ladder frame or as a screwed system.
Stick build is a fast method of fabrication and installation. TheCurtain Wall is taken to site in stick form and the mullions arefirst to be assembled - usually from the centre outwards. Thetransoms are then fitted from the front to form the Curtain Wall.Spring Pins (ACMC650) fixed to the transoms, locate inpre-drilled holes in the mullions and the transoms are thensecured using a face mounted bracket - ACMC600.
Where ladder frames are used, Shear Blocks(ACMC602/ACMC603) are fixed to the mullions in the factoryand 'ladders' built and taken to site ready assembled. Theladders are connected together on site by placing open sidedtransoms (MC615/MC617) over the shear blocks, fixing fromthe front through the transom face, into the shear blockscrewports. A clip plate (MC650/MC651) is then pushed intoplace to close the transom.
A final method of construction is to use two partmullions/transoms (MC615/MC650 and/or MC617/MC651)and fix using screws through the mullions into screwportswithin the transoms.
ISSUED : DECEMBER 2013
Specification
MC600
MC600 Weather Performance (BS6375)
BS EN 1026: 2000 Air Permeability: Class 4 600PaBS EN 1027: 2000 Watertightness Class 9A 600PaBS EN 12211: 2000 Resistance to Wind Load: Class 3 2400Pa
MC600 Window U Values
Contact The Technical Department
Number Picture Page Perim.mm
Mec.mm
Length Packpr. MF SA KL HP Mlx(cm4) ly(cm4)
wx(cm3) wy(cm3)
MFSAKLHP
= Mill Finish= Silver Anodised= Basic Colour= Special Colour
GOZ = GoldW = WhiteZ = Black
A = OutsideB = Inside
M = Dual Colour
MC600
MC614 444 255 -----21.65
-----12.81
MC615 657 157 -----20.74
-----12.38
MC050 206 102X
X
YY
X
X
YY
DK052 170 96A15 7 1
DK053 190 98 7 1
X
X
YY
X
X
YY
------
------
------
------
DK154X
X
YY
X
X
YY
MC601 - -X
X
YY
MC612 346 155 -----7.15
-----7.51
X
X
YY
X
X
YY
ü ü ü ü
- - 7 1------
------
ü ü ü ü
ü
7 1 ü ü ü ü
7 1 ü
7 1 ü ü ü ü
7 1 ü ü ü ü
------
------
------
------
X
X
YY
7 1 ü ü ü ü
MC603 396 205 -----14.91
-----11.52
X
X
YY
7 1 ü ü ü ü
A15
A17
A15
A17
A11
A11
A12
A12
ISSUED : DECEMBER 2013
ISSUED : DECEMBER 2013
Number Picture Page Perim.mm
Mec.mm
Length Packpr. MF SA KL HP Mlx(cm4) ly(cm4)
wx(cm3) wy(cm3)
MFSAKLHP
= Mill Finish= Silver Anodised= Basic Colour= Special Colour
GOZ = GoldW = WhiteZ = Black
A = OutsideB = Inside
M = Dual Colour
MC600
MC617 705 181 -----32.22
-----14.72
MC619
546 355 -----44.62
-----21.64
MC618
586 395 -----57.03
-----24.90
MC644 327 - -----20.72
-----15.31
MC646 372 - -----30.82
-----19.12
MC648 424 - -----43.86
-----22.96
MC649 460 - -----54.05
-----26.10
MC650 221 94 ------
------
MC616 496 305 -----33.18
-----16.37
X
X
YY
7 1 ü ü ü ü
X
X
YY
X
X
YY
X
X
YY
7 1 ü ü ü ü
7 1 ü ü ü ü
7 1 ü ü ü ü
X
X
YY
X
X
YY
X
X
YY
X
X
YY
7 1 ü
7 1 ü
7 1 ü
7 1 ü
X
X
YY
7 1 ü ü ü ü
A13
A13
A14
A14
A18
A18
A18
A18
A12
ISSUED : DECEMBER 2013
Number Picture Page Perim.mm
Mec.mm
Length Packpr. MF SA KL HP Mlx(cm4) ly(cm4)
wx(cm3) wy(cm3)
MFSAKLHP
= Mill Finish= Silver Anodised= Basic Colour= Special Colour
GOZ = GoldW = WhiteZ = Black
A = OutsideB = Inside
M = Dual Colour
MC600
MC651 271 119
MC652 7 1------
------
X
X
YY
MC663 209 42
MC653X
X
YY
MC665 204 39
MC654X
X
YY
ü ü ü ü
X
X
YY
7 1 ü ü ü ü------
------
188 97
7 1------
------
ü ü ü ü247 154
7 1------
------
ü ü ü ü206 105
MC655HX
X
YY
-212 7 1------
------
ü
MC655
MC655V
7 1------
------
ü
7 1------
------
ü
ü
ü
ü
ü
ü
ü
X
X
YY
X
X
YY
MC684 374 - 6 1 üX
X
YY
MC686 6 1 üX
X
YY
-----17.03
-----7.61
-----23.87
-----8.35
419 -
A13
A15
A15
A15
A17
A16
A16
A17
A17
A12
A13
ISSUED : DECEMBER 2013
Number Picture Page Perim.mm
Mec.mm
Length Packpr. MF SA KL HP Mlx(cm4) ly(cm4)
wx(cm3) wy(cm3)
MFSAKLHP
= Mill Finish= Silver Anodised= Basic Colour= Special Colour
GOZ = GoldW = WhiteZ = Black
A = OutsideB = Inside
M = Dual Colour
MC600
X
X
YY
MC900 74.3 - 6 1------
------
MC688 6 1 üX
X
YY
-----36.01
-----9.66
-----47.66
-----13.74
500 -
MC689X
X
YY
6 1536 - ü
ü ü ü ü
A14
A14
A17
Scale 1:1
Primary Visible Side Secondary Visible Side
MC600
5010.5
MC61250mm BoxSleeve Not
Available ForMC612
55
Will accept a50 x 30mmsteel insert
7510.5
MC60375mm Box
55
Sleeve NotAvailable For
MC603
ISSUED : DECEMBER 2013
Scale 1:1
Primary Visible Side Secondary Visible Side
MC600
10010.5
10010.5
55
MC614100mm Box
MC615100mm Open Box
MC650100mm Clip Plate
55 MC684Sleeve
ISSUED : DECEMBER 2013
ISSUED : DECEMBER 2013
Scale 1:1
Primary Visible Side Secondary Visible Side
MC600
125
10.5
125
5555
MC616125mm Box
10.5
MC651125mm Clip Plate
MC617125mm Open Box
MC686Sleeve
ISSUED : DECEMBER 2013
Scale 1:1
Primary Visible Side Secondary Visible Side
MC600
150
55
170
10.5
55
MC618150mm Box
MC619170mm Box
10.5
MC689Sleeve
MC688Sleeve
ISSUED : DECEMBER 2013
Scale 1:1
Primary Visible Side Secondary Visible Side
MC600
DK052HorizontalCapping
MC65250mm Vertical
Capping
DK053 MC050
16
54.5
20
21
54.5
30
55
54.5
50
MC653
25
54.5
54.5
56.5
MC654
HorizontalCapping with
Drip
VerticalCapping
VerticalCapping
VerticalCapping
ISSUED : DECEMBER 2013
Scale 1:1
Primary Visible Side Secondary Visible Side
MC60025
5025
250
257
7
250
Pre-prepped Horizontal Pressure PlateMC655H
250
250
125
Ø6.5
Ø6.5
Pre-prepped Vetrical Pressure PlateMC655V
Ø6.5
Ø6.5
ISSUED : DECEMBER 2013
Scale 1:1
Primary Visible Side Secondary Visible Side
MC600
MC663Infill
MC665
28
24
DK154PVC
PressurePlate
AluminiumPressure Plate
MC900
MC601Insulator
10
45.5
30.5
MC655
17
17
4
54.5
7 2.5
7.5
54.5
4
41
1322
InfillGlazing Reducer
ACMC090
ISSUED : DECEMBER 2013
MC644MC614 Sleeve
Scale 1:1
Primary Visible Side Secondary Visible Side
MC600
87
49109.5
135.5
153.5
49
49
49
MC646MC616 Sleeve
MC648MC618 Sleeve
MC649MC619 Sleeve
MC600
Section B
ISSUED : DECEMBER 2013
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
MFSAKLHPMPC
= Mill Finish= Silver Anodised= Basic Colour= Special Colour= Dual Colour= Polished Chrome
GOZWZ
= Gold= White= Black
ColourImage Part Code Pack Unit Application
MC600
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
ACMC115
Gasket for 24mm Glazing
100 m MC613MC614MC615MC616MC617MC618MC619
ACET060
No. 7 x 1" CSK S/S Self Tapper
pack
ACET062
No. 10 x 2" CSK S/S Self Tapper
100 pack
ACMC600
ACDK066
Fixing Plate for DK154
each
100
UTL057
1 DK154
ACMC090 Cleat for Single Glazing Adapter
MC9001 each
ü
ü
ü
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MFSAKLHPM
GOZWZ
ISSUED : DECEMBER 2013
MC600
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
ACMC600
Transom Bracket
10 pack MC613MC614MC616MC618MC619
MFSAKLHPMPC
= Mill Finish= Silver Anodised= Basic Colour= Special Colour= Dual Colour= Polished Chrome
GOZWZ
= Gold= White= Black
ACMC150
Gasket for MC150
100 m MC150
ACMC602
Shear Block for MC615
20 pack MC615
ACMC604
Transom End Block
100 pack
ACMC603
Shear Block for MC617
20 pack MC617
20 pack MC615MC617
ü
ü
ü
ü
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MC600
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPMPC
= Mill Finish= Silver Anodised= Basic Colour= Special Colour= Dual Colour= Polished Chrome
GOZWZ
= Gold= White= Black
ISSUED : DECEMBER 2013
ACMC613
Transom End Pad for MC613
50 pack MC613
ACMC614
Transom End Pad for MC614
50 pack MC614
ACMC616
Transom End Pad for MC616
50 pack MC616
ACDK066DK154
ACMC610
6.3 x 53mm Hex Head Self Tapper
ü
ü
ü
ACMC606
Transom End Pad for MC603
50 pack MC603
ü
100 pack
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MC600
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPMPC
= Mill Finish= Silver Anodised= Basic Colour= Special Colour= Dual Colour= Polished Chrome
GOZWZ
= Gold= White= Black
ACMC630
Glazing Support (100mm)
20 pack MC613MC614MC615MC616MC617MC618MC619
20 pack ACSC212MC613MC614MC615MC616MC617MC618MC619
ISSUED : DECEMBER 2013
ACMC618
Transom End Pad for MC618
50 pack MC618
ACMC619
Transom End Pad for MC619
50 pack MC619
ACMC628
Moulded Corner Gasket for 28mm Units
ü
ü
ü
ü
ACMC624
Moulded Corner Gasket for 24mm Units
20 pack ACMC115MC613MC614MC615MC616MC617MC618MC619 ü
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MC600
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPMPC
= Mill Finish= Silver Anodised= Basic Colour= Special Colour= Dual Colour= Polished Chrome
GOZWZ
= Gold= White= Black
ACMC650
Spring Pin with Hook
1 each MC613MC614MC615MC616MC617MC618MC619
20 pack ACSC208MC613MC614MC615MC616MC617MC618MC619
ISSUED : DECEMBER 2013
ACMC632
Moulded Corner Gasket for 32mm Units
10 pack ACSC208MC613MC614MC615MC616MC617MC618MC619
ACMC644
Cover Cap for Splice Joints
ü
ü
ACMC651
Fixed Anti-Rotation Pin with Hook
1 each MC613MC614MC615MC616MC617MC618MC619
24 pack MC641 ACMC641
Cleat
ü
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
Image Part Code Pack Unit Application
MC600
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
Colour
MFSAKLHPMPC
= Mill Finish= Silver Anodised= Basic Colour= Special Colour= Dual Colour= Polished Chrome
GOZWZ
= Gold= White= Black
ACMC691
Transom Drill Jig - Dual Purpose for Transom Brackets and Shear blocks
1 each
ISSUED : DECEMBER 2013
MC613MC614MC616MC618MC619
1000
1000
1000
1000
ACMC684
1000mm Sleeve for MC614 with ACVS010 inserts
Produced from MC684
1 each MC614
ACMC686
1000mm Sleeve for MC616 with ACVS010 inserts
Produced from MC686
1 each MC616
ACMC688
1000mm Sleeve for MC618 with ACVS010 inserts
Produced from MC688
1 each MC618
ACMC689
1000mm Sleeve for MC619 with ACVS010 inserts
Produced from MC689
1 each MC619
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MC600
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPMPC
= Mill Finish= Silver Anodised= Basic Colour= Special Colour= Dual Colour= Polished Chrome
GOZWZ
= Gold= White= Black
ACSC208
Gasket for 32mm Glazing
100 m MC613MC614MC615MC616MC617MC618MC619
ACSC212
Gasket for 28mm Glazing
100 m MC613MC614MC615MC616MC617MC618MC619
ACMC695
Mullion Drill Jig for ACMC650 & ACMC651
1 each MC613MC614MC616MC618MC619
MC614MC615MC616MC617MC618MC619
ISSUED : DECEMBER 2013
PUA028
No. 10 x 1" P/H Self Tapper
ACMC600100 pack
ü
ü
ACMC692
Mullion Drill Jig for Shear Block
1 each
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MF = Mill Finish M = Dual ColourSA = Silver Anodised GOZ = GoldKL = Basic Colour W = WhiteHP = Special Colour Z = Black
MC600
ACMX09700 1 each
Alu. Polish
ACMX09761 1 each
Maxi Gloss
ACMX09762 1 each
Alu. Bright
ACMX09763 1 each
Teflon Spray
ACMX09764 1 each
Maxi Clean
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
ü
ISSUED : DECEMBER 2013
ISSUED : DECEMBER 2013
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MF = Mill Finish M = Dual ColourSA = Silver Anodised GOZ = GoldKL = Basic Colour W = WhiteHP = Special Colour Z = Black
MC600
ACMX09765 1 each
Alu. Cleaner
ACMX09770 1 each
Roll & Wrap 100mm
ACMX09775 1 each
Grip Handwrap
ACMX09801 1 each
Protective Tape 50mm
ACMX09802 1 each
Protective Tape 70mm
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
ISSUED : DECEMBER 2013
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MF = Mill Finish M = Dual ColourSA = Silver Anodised GOZ = GoldKL = Basic Colour W = WhiteHP = Special Colour Z = Black
MC600
ACMX09803 1 each
Protective Tape 100mm
ACMX09830 1 each
Rubber Sealant
ACSIL04 1 each
Sealing GlueOrder with suffix of KLcolour (eg.ACSIL04KL005)or BL=Black/WP=White/CL=Clear
ACSIL08 1 each
Silicon Gun
ACSIL013 1 each
Glue for Mitre
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
üü
ü
ISSUED : DECEMBER 2013
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MF = Mill Finish M = Dual ColourSA = Silver Anodised GOZ = GoldKL = Basic Colour W = WhiteHP = Special Colour Z = Black
MC600
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MC600
Section C
1
4
5
9
7
6
ISSUED : DECEMBER 2013
End Mullion Detail 1a
Do Not Scale From This Drawing
MC600
MC614
MC684
164.
5
100
DK154
DK053ACMC610
54.5
AC
SC21
2
ACSC212
MC
601
28
15
SCALE 1:1
ACDK066
10
MC665
5Nom.
ACVS010
Silic
one
Seal
Do Not Scale From This Drawing
MC600
ISSUED : DECEMBER 2013
MC615
MC650
164.
5
100
DK154
DK053ACMC610
54.5
AC
SC21
2
ACSC212
MC
601
28
15
SCALE 1:1
ACDK066
MC
665
Open Box Mullion Detail 1b
10 5Nom.
Silic
one
Seal
Note: All brackets &fixings must be specifiedby a structural engineer
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
Mullion Detail Detail 2a
MC600
MC614
164.
5
100
54.5
ACSC212
MC
601
28
ACSC212
28
55
DK05315 15
SCALE 1:1
DK154 ACMC610ACDK066
MC684
ACVS010
Do Not Scale From This Drawing
ISSUED : DECEMBER 2013
MC600
MC615
164.
5
100
54.5
ACSC212
MC
601
28
ACSC212
2855
DK05315 15
SCALE 1:1
DK154 ACMC610ACDK066
Open Box Mullion Detail 2b
MC650
Do Not Scale From This Drawing
ISSUED : DECEMBER 2013ISSUED : DECEMBER 2013
MC600
Mullion Detail Detail 3a
MC614
DK053
54.5
ACSC212
MC
601
28
55
ACET045
77.5
15
DK154 ACMC610
AC
ET31
0
28
ETC424N
ETC308
ACET424
SCALE 1:1
ACET840
ACDK066
MC684
ACVS010
AC
ET01
3
MC612
MC601
ACMC610
ACDK066
DK154
54.5
82 55
ACSC212
MC653
ACSC212
28
17 15
50
5
Do Not Scale From This Drawing
ISSUED : DECEMBER 2013
Mullion Detail Detail 3b
MC600
ETC616
AC
ET01
4A
CET
011
ETC272
AC
ET13
6A
CET
057
ETC624
ACET840
Do Not Scale From This Drawing
Top Transom Detail 4
ISSUED : DECEMBER 2013
MC600
MC
613
56.5
MC
601
28
15
MC
652
AC
TG25
0
Slee
ve
AC
MC
610
DK
154
SCA
LE 1
:1
AC
DK
066
MC
665
10 10.5Nom.
Not
e: A
ll br
acke
ts &
fixin
gs m
ust b
e sp
ecifi
edby
a s
truc
tura
l eng
inee
r
Silic
one
Seal
Do Not Scale From This Drawing
MC600
MC
601
28
AC
SC21
2
28
DK
154
ACMC610
MC
652
AC
SC21
2
Transom Detail 5a
SCA
LE 1
:1
56.515 15
99.5
163
55
ACDK066
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC600
ISSUED : DECEMBER 2013
Transom Detail 5b
MC
601
28
AC
MC
115
28
DK
154
ACMC610
MC
652
AC
SC21
2
56.515 15
99.5
163
55
ACDK066
Dou
ble
Side
d Ta
pe- b
y ot
hers
6
MC
900
AC
MC
090
Open Box Transom Detail 5c
Do Not Scale From This Drawing
MC600
ISSUED : DECEMBER 2013
MC
601
28
AC
SC21
2
28
DK
154
ACMC610
MC
652
AC
SC21
2
SCA
LE 1
:1
56.515 15
100
163.
5
ACDK066
MC
615
MC
650
AC
MC
602
AC
ET06
0
AC
ET06
0
PUA
028
PUA
028
55
Do Not Scale From This Drawing
MC600
ISSUED : DECEMBER 2013
MC614
56.5
MC601
ACSC212
16328
55
100
MC652
ACVL061
ACIM006
IMP110VL72
IMP011
IMP120
VL64
ACSH037
28
3
PVC Packer
ACET062 ACET062
62.5
93.5
ACTG250
ACMC630DK154
ACMC610
Transom Above Door Detail 6
SCALED TO FIT
MC663
Silicone SealTrim DK154
ACDK066
Cill Detail 7a
Do Not Scale From This Drawing
MC600
ISSUED : DECEMBER 2013
AC
SC21
2
28
DK
154
AC
MC
610
MC
652
AC
SC21
2
Slee
veMC
614
AC
ET06
4A
CTG
250
MC
601
Cill
Pre
ssin
g by
Oth
ers
AC
MC
630
MC
665
Alu
min
ium
Ang
le
Gen
eric
Gla
zing
Pac
ker o
r sim
ilar a
s in
sula
tor
Not
e: A
ll br
acke
ts &
fixi
ngs
mus
tbe
spe
cifie
d by
a s
truc
tura
len
gine
er
Do Not Scale From This Drawing
Open Box Cill Detail 7b
ISSUED : DECEMBER 2013
MC600
AC
SC21
2
28
DK
154
AC
MC
610
MC
652
AC
SC21
2
AC
TG25
0
MC
601
MC
615
MC
650
AC
MC
602
AC
ET06
0
PUA
028
PUA
028
56.515 15
Silic
one
Seal
Cill
Pre
ssin
g by
Oth
ers
MC
665
AC
ET06
4
Alu
min
ium
Ang
le
Gen
eric
Gla
zing
Pac
ker o
r sim
ilar a
s in
sula
tor
Do Not Scale From This Drawing
Corner Pressing Detail 8
ISSUED : DECEMBER 2013
MC600
54.5
ACSC212
MC
601
ACSC212
14
DK05315 15DK154 ACMC610
ACDK066
54.5
28
1515
Silicone Seal
UTL047
Insulated Panel (by others)
ACMC645 ACMC645
AC
MC
645
Do Not Scale From This Drawing
MC600
ISSUED : DECEMBER 2013
MC612
MC601
28
ACMC610ACDK066
DK154
ACSC212
56.5 55
ACSC212
MC652
15.5
15
2
Opening Vent to Transom Detail 9
ETC616
ACET014ACET011
ETC27217
ACET136ACET057
ETC624
ACET840
ACET131
82
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC600
Auto Sliding Door - Head
MC614
56.5
MC601
ACSC212
MC652ACTG250
ACMC630DK154
ACMC610
MC663
Trim DK154
ACDK066
MC614
56.5
MC601
ACSC212
163
28100
MC652ACMC630DK154
ACMC610ACDK066
ACSC212
UTL059 (modified)
IMP121
10mm Packer Required
ACDV205
IP564
ACIM121
6
AC
IM00
2
ACET290
AC
IM00
2
15
65
28ACVG31 ACVG34
Important Note: The height of the doorleaves should be agreedwith the manufacturer of the automechanism.The below deductions are based onDorma unit ES200 Single or Bi-Parting.Please contact:DORMA UK Limited Tel: 01462 477600Fax: 01462 477601Email: [email protected]
151.
5
IMP114
Do Not Scale From This Drawing
ISSUED : DECEMBER 2013
MC600
MC614
56.5
MC601
MC652ACTG250
ACMC630DK154
ACMC610
MC663
Trim DK154
ACDK066
MC614
56.5
MC601
ACSC212
163
28100
MC652ACMC630DK154
ACMC610ACDK066
ACSC212
151.
5
Auto Sliding Door - Adjacent Head
Auto door track will runonto the next fixed light inthe direction of the opening
ACSC212
Do Not Scale From This Drawing
MC600
ISSUED : DECEMBER 2013
MC614
MC644
MC
601
ACSC212
28
DK053
DK154 ACMC610ACDK066
MC663
VG12IMP114
IMP300
IMP040
ACET070
ACVS010
ACDV205
IP564
6
27.5 36.5 22
86
1554.5
ACET064
15
28
Auto Sliding Door- Stile
ACET070
Do Not Scale From This Drawing
ISSUED : DECEMBER 2013
MC600
ACVG31
ACVG34
MC614
MC
601
ACSC212
DK053
DK154 ACMC610ACDK066
ACIM440C
IMP039
ACSH035
VG12
IP564
ACET064
ACIM442or ACIM445
END CAP = ACIM010
IMP210
3536422
15
100
2
54.5
IMP013 -optional
Auto Sliding Door- Stile
MC644
ACVS010
MC 600
Section D
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
The selection of suitable mullions andtransoms should be based on the design windload of the structure based on criteria includinglocation; exposure; average wind speeds etc.The following pages will assist with theselection of suitable mullions and transoms.For specific details regarding wind loadinglimitations or further advice, please contact ourTechnical Department.
MC 600
Statics
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC 600
MC612 Technical Specification
2000
3000
4000
500 1000 1500 2000 2500
3500
2500
1500
3750
3250
2750
2250
1750
1250
MC612 MC613
750 Pa
1000 Pa1250 Pa1500 Pa1750 Pa2000 Pa
L (mm)
H (mm)
DesignWindLoad
H
L
= Fixing Bracket
HL
= Unsupported Span
= Transom Centres
2000
3000
4000
5000
6000
500 1000 1500 2000 2500
4500
3500
2500
1500
4750
5250
5500
5750
4250
3750
3250
2750
2250
1750
1250
MC614
750 Pa
1000 Pa
1250 Pa
1500 Pa1750 Pa2000 Pa
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC 600
MC614 Technical Specification
DesignWindLoad
H (mm)
L (mm)
H
L
= Fixing Bracket
HL
= Unsupported Span
= Transom Centres
2000
3000
4000
5000
6000
500 1000 1500 2000 2500
4500
3500
2500
1500
4750
5250
5500
5750
4250
3750
3250
2750
2250
1750
1250
MU615
750 Pa
1000 Pa
1250 Pa
1500 Pa1750 Pa2000 Pa
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC 600
MC615 Technical Specification
H (mm)
L (mm)
DesignWindLoad
H
L
= Fixing Bracket
HL
= Unsupported Span
= Transom Centres
3000
4000
5000
6000
7000
500 1000 1500 2000 2500
4500
3500
2500
4750
5250
5500
5750
6250
6500
6750
4250
3750
3250
2750
2250
MC616
750 Pa
1000 Pa
1250 Pa
1500 Pa
1750 Pa2000 Pa
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC 600
MC616 Technical Specification
H (mm)
L (mm)
DesignWindLoad
H
L
= Fixing Bracket
H
L
= Unsupported Span
= Transom Centres
3000
4000
5000
6000
7000
500 1000 1500 2000 2500
4500
3500
2500
4750
5250
5500
5750
6250
6500
6750
4250
3750
3250
2750
2250
MC617
750 Pa
1000 Pa
1250 Pa
1500 Pa1750 Pa2000 Pa
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC 600
MC617 Technical Specification
H (mm)
L (mm)
DesignWindLoad
H
L
= Fixing Bracket
H
L
= Unsupported Span
= Transom Centres
3000
4000
5000
6000
7000
500 1000 1500 2000 2500
4500
3500
2500
4750
5250
5500
5750
6250
6500
6750
4250
3750
3250
2750
2250
MC618
750 Pa
1000 Pa
1250 Pa
1500 Pa
1750 Pa2000 Pa
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC 600
MC618 Technical Specification
H (mm)
L (mm)
DesignWindLoad
H
L
= Fixing Bracket
HL
= Unsupported Span
= Transom Centres
4000
5000
6000
7000
500 1000 1500 2000 2500
4500
3500
4750
5250
5500
5750
6250
6500
6750
4250
3750
3250
MC619
750 Pa
1000 Pa
1250 Pa
1500 Pa
1750 Pa2000 Pa
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC 600
MC619 Technical Specification
H (mm)
L (mm)
DesignWindLoad
H
L
= Fixing Bracket
H
L
= Unsupported Span
= Transom Centres
Section F
MC 600
Section E
Construction DrawingsBracket requirement Guide ........................................................... Page E02Deductions .................................................................................... Page E03Mullion Preparation - Stick Build with Spring-Pin and Casting ...... Page E04Transom Preparation - Stick Build with Spring-Pin and Casting ... Page E05Stick Build and Ladder Frame with Shear Blocks ......................... Page E06Stick Build and Ladder Frame with Shear Blocks ......................... Page E07Ladder Frame assembly using Screw Ports ................................. Page E08Drainage and Pressure Equalisation ............................................ Page E09Sleeve Detail ................................................................................ Page E10Splice Joint ................................................................................... Page E11Glazing ......................................................................................... Page E12
ISSUED : DECEMBER 2013
Bracket Requirement Guide
Do Not Scale From This Drawing
MC600
Restraint
Restraint
Top Hung
Restraint
Restraint
Bottom
For single span there are two possiblearrangements of these fixings for a singlestorey mullion. The top hungarrangement is more common but thebottom supported arrangement may beused, particularly for low riseconstruction.
Where mullions span more than onestorey, restraint fixings are usuallyprovided at intermediate floors. Byproviding mid point tie back restraints therequired mullion strength may bereduced.
Single Span Multiple Tie Back
Restraint
Restraint
Support
Restraint(Mid Tie Back)
Where mullions span more than onemullion length (typically 7m). A SpliceJoint will be required to join mullions.Each length will require one supportfixing for dead load transfer.
Multiple Span
Restraint
Restraint(Mid Tie Back)
Support
Restraint
Support
Brackets form the link between the curtain wall and thestructure. These are critically important to the safety andserviceability of the wall.
Brackets need to be designed to transfer all the loads from thecurtain wall to the structure safely, whilst accommodate tolerancesand movement. The screen will depend on the availability of asuitable support structure (tie back positions).
The loads will vary on the size of the screen and the location of thebuilding. Brackets need to be designed to interface with a suitablesupport structure/building frame. Detail drawings will be required toidentify the location and position of any brackets.
Dead loads - SupportThe weight of the curtain wall needs to be transferred to thestructure.
Live Loads - RestraintWind loads in the form of negative (suction) or positive pressuresare usually the dominant load case.
Brackets and fixings on curtain wall are structural and must bedesigned to relevant structural codes.BS8118. Structural Use of Aluminium
Structural Curtain Wall Brackets
Head Bracket/Fixing RequirementsSupport + RestraintDead Load 1.5 kNLive Load 3.0kN
Based on a 5m high mullionat 1m centres.Glass Weight 30kg/mWind Load 1200Pa
Base Bracket/Fixing RequirementsRestraint onlyLive Load 3.0kN
FFL Ground Floor
FFL First Floor
Typical Load Requirements
Support
Support
ISSUED : DECEMBER 2013
Deductions
MC600
MC619MC618
MC616MC614
MC61250
100125
150170MC601
DK053
DK154
28
12.5
27.5
Glass = W - 25
Without End Pads: Transom/MC601 = W - 55
29 Pressure Plate = W - 58
MC652 = W - 56
MC614
MC644
ACSC212
MC
601
ACSC212
DK053
DK154 ACMC110
MC614
MC644
ACSC212
MC
601
ACSC212
DK053
DK154 ACMC110
W
With End Pads: Transom/MC601 = W - 57
Do Not Scale From This Drawing
MC60375
ISSUED : MARCH 2013
Mullion Preparation - Stick Build with Spring Pin and Casting
MC600
27.5
27.5
217
MC612 MC614 MC616 MC618 MC619
55
68
40
20
27.5 27.5
Ø4
Ø4
Ø4
Ø4
ACMC695 - Drill Jig
Align drill jig overcentre line andclamp in position
MC612 MC614 MC616 MC618 MC619
78.5
128.5151
177195
Ø4
Ø4
54.5
ACMC650
10
47
Ø5 Ø5 Ø5 Ø5 Ø5Drill with a Ø5mm bitusing ACMC695 drill jigand open to Ø11mm
Ø11 Ø11 Ø11Ø11Ø11
ACMC695 - Drill Jig
Do Not Scale From This Drawing
Ø11
MC603
MC603
Ø5
102
ISSUED : DECEMBER 2013
Transom Preparation - Stick Build with Spring Pin and Casting
Do Not Scale From This Drawing
MC600
ACMC691 - Drill Jig
ACET060PUA028 ACET060
MC601
MullionTransom
Ø3
Ø3
Ø4
Ø4
Ø3
Ø3
ACET691
6
ACMC650
ACMC600
Transom
Mullion
TransomEnd Pad
MC601
MC601
ACMC600
ACMC600
Apply ASSIL04 - SmallGap sealant
to joint betweentransom and transom
end pad
ACSIL04
Stick Build and Ladder Frame with Shear Blocks
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC600
MC615
MC650
ACMC602
ACET060
13.5 73
25
13.573
PUA028
25
MC601
DK053
DK154
PUA028
25
MC617
MC651
ACMC603
ACET060
13.5 95.5
25
13.595.5 PUA028
ACET060
25
PUA028
ACET060
25
DK053
DK154
ACMC691 - Transom Drill JigACMC692 - Shear Block Drill Jig
20 20
125
MC614MC616MC618MC619
MC616MC618MC619
MC601 ACMC604ACMC604ACMC604ACMC604
ACMC604
ACET060 ACET060
Do Not Scale From This Drawing
MC600
Stick Build and Ladder Frame with Shear Blocks
MC614
MC616
MC618
MC619
100mm box
125mm box
150mm box
170mm box
17.8
72.8 93.0
101
126
151171
17.872.7
93.0
21.9
6.08.0
12.3
Ø5.0
Ø4.0
Ø4.0
Ø4.0
55.0
15.0
To be unscrewedand moveddepending onmullion depth
MC615100mm box
MC617125mm box
30.0
Ø5mmCtr Hole
183
6.0
ACMC692
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC600
Ladder Frame Assembly - Using Screwports
MC615
MC650
25
MC601
DK053
DK154
MC617
MC651
25 ACET060
MC601
DK053
DK154
PUA028
PUA028
PUA028
PUA028
ACMC604ACMC604 ACMC604ACMC604
ACET060
PUA028
PUA028
PUA028
PUA028
PUA028 PUA028 PUA028 PUA028
ACMC604
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC600
25.0
5.0
6.3
75.0
12525.0
6.3
175.0
Drainage and Pressure Equalisation
250.0
5.0
50mm Nominal
MC652
DK15425 x 5 Drainage Slot 25 x 5 Pressure Equalisation Slot
10
25mm x 10 mm Notch only required if DK052 used as Transom Cover Cap
To prevent noise and air permeability (which may carry moisture), it is good practice to adjust the slotposition to ensure the slot in cover cap is not aligned with the drainage slot in the Pressure Plate.Place additional slot in mid point of Cover Cap if the Transom length is greater than 1800mm.
*
*
A
B
C
A
B
C C
A
Sleeve Details
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC600
MC614
MC616
MC618
MC619
100mm box
125mm box
150mm box
170mm box
MC644Sleeve
MC646Sleeve
MC648Sleeve
MC649Sleeve
28.5
3939
3939
25 41
25 66
4325 43
9.5
9.5
9.5
9.5
66
3050
85
88.5107
114.5133
132.5151
34
34
34
34 67
67
ACET062
Mullion
SleeveNote - Sleeve must
insert into mullion by aminimum of 300mm.
ACET062
ACET062 ACET062
Flat plate to bespecified (by astructural engineer), cutand prepped to suitaperture type.
ACET060
ACET060
MC614
MC616
MC618
MC619
100mm box
125mm box
150mm box
170mm box
3050
3049
3049
Mullion/Transom Sleeves Transom Sleeves
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC600
MC601
MC050 DK154
1050
1050
150
1010
100
Bracket by others
ACET060Position screw to prevent sleeve fromdropping during installation.Remove once complete.
300
min
imum
ACMC644
ACMC644
ACMC644
ACSIL04
SleeveMullionACMC040
ACMC644
Splice Joint
All brackets & fixings must be specifiedby a structural engineer
ISSUED : DECEMBER 2013
Do Not Scale From This Drawing
MC600
24
28
32ACSC208
ACSC212
ACMC115
Type B
Type B
Type A
Type A
Type B
Type A
Type A
Type B
100
100
Glazing
Use ACMX09830 EPDMGasket Sealant
to join corner gasket tostandard gasket
6
ACMC115
Double glazing:ACMC624 - 24mm GlazingACMC628 - 28mm GlazingACMC632 - 32mm Glazing
Single Glazing:ACMC624 - 6 mm Glazing (24.4mm total 17-1-6.4)ACMC628 - 10 mm Glazing (28.8mm total 17-1-10.8)ACMC632 - 14 mm Glazing (32mm total 17-1-14)
6.4
17 Single Glazing Adaptor
17
17
Cleat =ACMC090