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Nanochem® GuardBed™
by MathesonIn Partnership with SulfaTrap, LLC
2
Outlook
Features & Data Examples
Sales reference
Data Sheet- Questionnaire
Next steps
Content
3
Outlook
Defining the Problem
Over 15 Different Desulfurization Materials Qualified and Used
4
Outlook
Turn-key purification solution Natural Gas & LPG
Feedstock Application(type of example)
R2Series
R4Series
R5Series
R6Series
R7Series
R8Series
DSeries
MSeriesOthers
Natural Gas Pipeline QualityGas ● ● ● ●
Bulk Processing ● ● ●
High Moisture Gas ● ● ● ●
High COS Gas ●
LNG ● ● ● ● ● ●
Metal Removal ●
LPG HD5, HD10 ● ● ● ●
High COS LPG ●
Metal Removal ●
Desulfurization Materials Offered by Matheson
5
Outlook
Turn-key purification solution Other Feedstocks
Feedstock Application(type of example)
R2Series
R4Series
R5Series
R6Series
R7Series
R8Series
DSeries
MSeriesOthers
GaseousFeeds
Olefins(Ethylene, i-Butene) ● ●
Refinery Offgas ● ● ●
Metals Removal ●
Synthesis Gas ●
Liquid Feeds Natural Gas Liquid ●
Chemical Feeds(Ammonia, Diethylether) ● ●
Gasoline &Diesel Upgrade ● ●
Renewables Bio-Ethanol ● ●
Bio-Diesel ● ●
Biogas ● ● ●
Desulfurization Materials Offered by Matheson
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FeaturesNanochem® GuardBed™ Series of Purifier Offerings• High performance in the presence of water, heavy hydrocarbons, and/or CO2• High selectivity for different sulfur-containing species, including H2S, Mercaptans, organic sulfides, di/tri-sulfides, thiophenes, COS, and other sulfur species
• Ability to combine multiple materials for optimal performance in different applications• High capacity – 5 to 32% weight saturation capacity• High efficiency – sub-ppm and sub-0.1 ppm• Reversible/regenerable or single-use• Low temperature operation for light hydrocarbons (< 180° F for most applications)• High temperature capable for heavy fractions (up to 520° F)• Easy handling and disposal (non-flammable, non-toxic, nonpyrophoric)
• High Capacity• High Adaptability• High Sulfur removal• High Safety• High Reliability
Large Installed base
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World Class Analytical Technology
Analytical, Purification, Material CharacterizationIdentification and Separation of
Carbon and Sulfur Species in Natural Gas
0
5000
10000
15000
20000
25000
30000
35000
0 5 10 15 20 25 30
Retention Time (minutes)
Sign
al C
ount
s
CO
2*
Propane*
Butanes*
* Considered to be specieslisted, but has has not beenconclusively identified.
Etha
ne*
CH
4*
Pentanes*
Prop
yl M
erca
p
CO
SH
2S
Met
hyl M
erca
p
CS2
Ethy
l Mer
cap
But
yl M
erca
pSulfur Species
InstrumentDetection Limit
(s/n =3)
ApproximateRegression Based
LOD Quantitation limitH2S 1.1 ppb 11 ppb 33 ppbCOS 0.9 ppb 9 ppb 27 ppbCS2 0.4 ppb 4 ppb 12 ppb
MethylMercaptan
2.8 ppb 28 ppb 84 ppb
Ethyl Mercaptan 2.3 ppb 23 ppb 69 ppb
Well Characterized Packed Bed
Materials
Single pass at room temp. can purify
>40 million scf of Nat. gas
GC-AED developed to separate and quantify all sulfur species down to ppb levels
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FeaturesHigh Capacity for H2S
0
10
20
30
40
50
60
70
80
0 20 40 60 80 100 120 140
Concne
tration (ppm
v)
m3 gas/L sorbent
SulfaTreat HP ‐ 3.30 wt% BT
SulfaTreat Ultra ‐ 9.40 wt% BT
SulfaTrap R7E ‐ 25.5 wt% BT
2000 ppmv H2S, Biogas, 50ºC, 60ºF Dew Point, 4000 h-1 GHSV
NANOCHEM®
GuardBed™
Competitor B
Competitor A
Competitor A
Competitor B
NANOCHEM®
GuardBed™
Removal of H2S in Natural Gas and Biogas
Nanochem® GuardBed™ has highest capacity to remove sulfur species.
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FeaturesHigh Capacity for COS & DMS
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
50%
0 2 4 6 8 10 12
% Leakage
Loading (mg S/cc sorbent)
BASF
Sud Chemie GS‐6
SulfaTrap R5C
SulfaTrap R5E
SudChemie/ ClairantGS6
BASF
SulfaTrapTM-R5C
SulfaTrapTM-R5E
1 ppmv COS, Natural Gas, T= 22ºC, GHSV = 10,000 h-1
Competitor A
Competitor B
NANOCHEM®
GuardBed™(A)
NANOCHEM®
GuardBed™(B)
Removal of COS in Natural Gas
Removal of Dimethyl Sulfide is very difficult and Nanochem® GuardBed™has highest Capacity compared to competition.
10
FeaturesHigh Adaptability for Temp. & Conc. of Sulfur Species
NANOCHEM® GuardBed™ maintains its capacity under wide range of temperatures & sulfur levels
11
FeaturesHigh Adaptability- Minimal Effect of Moisture on Capacity
NANOCHEM® GuardBed™ maintains its capacity under varying moisture concentration.
Competitor A
Competitor B
NANOCHEM®
GuardBed™
12
FeaturesMercaptan Removal with Nanochem® GuardBed™
0
10
20
30
40
50
60
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Sulfu
r Con
centratio
n (ppm
v)
Sulfur Loading (wt%)
MM (as MDS)EM (as EDS)PM (did not see)MESThiophene
T = 50ºC, 50 ppmv each MM, EM, PM, MES Thiophene, in 2.5% vol. H2O/CO2, GHSV=15,000 h-1
13
FeaturesH2S Removal with Nanochem® GuardBed™ Nanochem® GuardBed™ is a high capacity bulk desulfurization sorbent
~30% wt. sulfur capacity (lb sulfur per lb of sorbent) Effective in both dry/wet gas streams for H2S and low molecular weight
mercaptans (e.g., methyl mercaptan) Primary use in gas processing but could be effective in biogas
desulfurization Advantages against Fe-based scavengers:
High sulfur capacity High mechanical durability
Crush strength = ~1.5 lbs/mmStable in water LOD 120oC – 0.53% wt.
Easy removal of spent sorbent High density (1.2-1.4 g/cc)
Smaller reactor housing volume Wide operating range
14
Features- New ProductsRemoval of Metals, Heavy HC, and H2O plus Sensors Supply of purification systems
Removal of metals The active metal groups
also have high affinity for trace metal contaminants such as Mercury (Hg), Arsenic (As)
Removal of heavy hydrocarbons High surface area support
phase could be a getter of heavy HCs
Dehydration Similar process systems
Low cost sensors/indicators 300+ indicators/30+
sensors have been provided for alpha tests
15
FeaturesCost competitive
00.5
11.5
22.5
3
NA
NO
CH
EM
GuardB
ed
Com
petitor A
Com
petitor B
A.U
. [no
rmal
ized
/kg-
s re
mov
al]
• Higher performing product• High material density reduces the vessel size • Lower cost per kg sulfur removal
16
Sales ReferencesGeography and Industry
NaturalGas LPG
GaseousFeeds
Liquid Feeds Renewables Remark
Asia 13 1 1 1Korea, ChinaJapan, IndiaAustralia
NorthAmerica 105 1 1 2 3 US, Canada
Europe 5 1 1 2Russia, Italy
UK, GermanyAustria, FranceGreece, Spain
Worldwide base of actual Sulfur Removal Installations
17
Field sampleNatural gas
-Sulfur removal for Pipeline Quality (ppb level)High moisture, High COS Gas
-Widely usedOver 100 installed World Wide
Our solution examplePrevent catalyst poisoning
To reduce the sulfur concentration to ppb level To ensure maximum protection of Catalyst
18
Field sampleGaseous feedstock
-Sulfur removal for Olefins Bulk gas ultra purification(H2,CO2)Refinery off-gasSynthesis gas/reformMetals removal
Our solution example:Cost down of absorbent replacement achievedby the high capacity sulfur removal, which reduces the absorbent cost and results in less frequent replacement of the purifier beds.
Actual Commercial Installations
19
Real Examples of Desulfurization
Removal of 651 Kg/day H2S, COS, Mercaptans, Thiophenes in Industrial Gas Application
Feed stream 1
Feed stream 2
20
Real Examples of Desulfurization
Removal of 651 Kg/day H2S, COS, Mercaptans, Thiophenes in Industrial Gas Application in Asia
Nanochem® GuardBed™
• Removes H2S and smaller mercaptans
Nanochem Catalyst
• Converts COS to H2S
Nanochem® GuardBed™
• H2S removal
Nanochem® GuardBed™
• Removes Thiophenes
Sulfur Free Gas
• All Sulfur removed to sub ppm levels !
Desulfurization in 4 places with 3 materials needed to remove all sulfur species
21
Customer data sheet/Questionnaire Customer Fills out Datasheet and Matheson Returns a Budgetary Proposal
In order for us to determine the most suitable material for your process, please complete this form for your intended application, and e-mail it [email protected]
Customer Details:
Company Name:
Contact Name:
Address:
Phone/Fax:
Email address:
Date:
Application/Process Details:
Application Name:
Process Description:
Process Fluid (list major components):
Physical State of Fluid (circle one): Gas Phase Liquid Phase
Design Pressure: (include units)
Design Flow Rate: (include units)
Maximum Flow Rate: (include units)
Design Temperature: (include units)
Typical Water/Moisture Content: (include units)
Max Sustained Water/Moisture Content: (include units)
Peak Water/Moisture Content (include units)
Water Saturation Amt/Dew Pt: (include units)
Work Load (circle one): Continuous Batch/Intermittent
If Batch process, indicate how often there is flow:
Desired Bed Replacement Frequency:
Size Limitation of Bed (if any):
Preferred Vessel Configuration:
Preferred Usage (circle one): Single Use Regenerable
Process Limitations (if any):
Sulfur Contamination & Purification Performance Details
Purifier Inlet Purifier Outlet
Contaminant(s)Typical Conc. Max Conc.
~% time at Max
Max Conc. Acceptable
Preferred Conc. Units
H2S
Light Mercaptans (MM, EM)
Other Mercaptans (NPM, IPM, TBM)
Organic Sulfides (DMS, MES)
Di-/Tri-sulfides & Thiophenes
COS
Other Sulfur Species
TOTAL SULFUR
Site Details
Location (City & State):
Ambient Environment (circle one): Outdoor Indoor
Max Ambient Temp(include units)
Min Ambient Temp(include units)
Utilities/Gases Available On Site (circle all that apply):
Natural Gas N2 gas H2 gas CDA Electricity Water
Other Site Limitations (if any):
Enclosure Restrictions/Certifications Required
ASMEClass I Div
I Group:
CE/PEDClass I Div
II Zone:
Comments
22
Customer data sheet Proposal document (example) Technical
Financial
Design & Specifications Provided
23
Next Step
Customer to Fill out “Customer Data Sheet/Questionnaire”
Customer to receive detailed Performance, Budgetary cost and Design
Detailed Discussion to finalize the proposal
Matheson to provide Quotation & Delivery date
24
Summary We can provide your solution!!
• High Capacity• High Adaptability• High Sulfur removal• High Safety• High Reliability
For more information please email us at [email protected]
End of Presentation. Thank You.