25
Nanochem ® GuardBed™ by Matheson In Partnership with SulfaTrap, LLC

Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

  • Upload
    buitram

  • View
    224

  • Download
    2

Embed Size (px)

Citation preview

Page 1: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

Nanochem® GuardBed™

by MathesonIn Partnership with SulfaTrap, LLC

Page 2: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

2

Outlook

Features & Data Examples

Sales reference

Data Sheet- Questionnaire

Next steps

Content

Page 3: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

3

Outlook

Defining the Problem

Over 15 Different Desulfurization Materials Qualified and Used

Page 4: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

4

Outlook

Turn-key purification solution Natural Gas & LPG

Feedstock Application(type of example)

R2Series

R4Series

R5Series

R6Series

R7Series

R8Series

DSeries

MSeriesOthers

Natural Gas Pipeline QualityGas ● ● ● ●

Bulk Processing ● ● ●

High Moisture Gas ● ● ● ●

High COS Gas ●

LNG ● ● ● ● ● ●

Metal Removal ●

LPG HD5, HD10 ● ● ● ●

High COS LPG ●

Metal Removal ●

Desulfurization Materials Offered by Matheson

Page 5: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

5

Outlook

Turn-key purification solution Other Feedstocks

Feedstock Application(type of example)

R2Series

R4Series

R5Series

R6Series

R7Series

R8Series

DSeries

MSeriesOthers

GaseousFeeds

Olefins(Ethylene, i-Butene) ● ●

Refinery Offgas ● ● ●

Metals Removal ●

Synthesis Gas ●

Liquid Feeds Natural Gas Liquid ●

Chemical Feeds(Ammonia, Diethylether) ● ●

Gasoline &Diesel Upgrade ● ●

Renewables Bio-Ethanol ● ●

Bio-Diesel ● ●

Biogas ● ● ●

Desulfurization Materials Offered by Matheson

Page 6: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

6

FeaturesNanochem® GuardBed™ Series of Purifier Offerings• High performance in the presence of water, heavy hydrocarbons, and/or CO2• High selectivity for different sulfur-containing species, including H2S, Mercaptans, organic sulfides, di/tri-sulfides, thiophenes, COS, and other sulfur species

• Ability to combine multiple materials for optimal performance in different applications• High capacity – 5 to 32% weight saturation capacity• High efficiency – sub-ppm and sub-0.1 ppm• Reversible/regenerable or single-use• Low temperature operation for light hydrocarbons (< 180° F for most applications)• High temperature capable for heavy fractions (up to 520° F)• Easy handling and disposal (non-flammable, non-toxic, nonpyrophoric)

• High Capacity• High Adaptability• High Sulfur removal• High Safety• High Reliability

Large Installed base

Page 7: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

7

World Class Analytical Technology

Analytical, Purification, Material CharacterizationIdentification and Separation of

Carbon and Sulfur Species in Natural Gas

0

5000

10000

15000

20000

25000

30000

35000

0 5 10 15 20 25 30

Retention Time (minutes)

Sign

al C

ount

s

CO

2*

Propane*

Butanes*

* Considered to be specieslisted, but has has not beenconclusively identified.

Etha

ne*

CH

4*

Pentanes*

Prop

yl M

erca

p

CO

SH

2S

Met

hyl M

erca

p

CS2

Ethy

l Mer

cap

But

yl M

erca

pSulfur Species

InstrumentDetection Limit

(s/n =3)

ApproximateRegression Based

LOD Quantitation limitH2S 1.1 ppb 11 ppb 33 ppbCOS 0.9 ppb 9 ppb 27 ppbCS2 0.4 ppb 4 ppb 12 ppb

MethylMercaptan

2.8 ppb 28 ppb 84 ppb

Ethyl Mercaptan 2.3 ppb 23 ppb 69 ppb

Well Characterized Packed Bed

Materials

Single pass at room temp. can purify

>40 million scf of Nat. gas

GC-AED developed to separate and quantify all sulfur species down to ppb levels

Page 8: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

8

FeaturesHigh Capacity for H2S

0

10

20

30

40

50

60

70

80

0 20 40 60 80 100 120 140

Concne

tration (ppm

v)

m3 gas/L sorbent

SulfaTreat HP ‐ 3.30 wt% BT

SulfaTreat Ultra ‐ 9.40 wt% BT

SulfaTrap R7E ‐ 25.5 wt% BT

2000 ppmv H2S, Biogas, 50ºC, 60ºF Dew Point, 4000 h-1 GHSV

NANOCHEM®

GuardBed™

Competitor B

Competitor A

Competitor A

Competitor B

NANOCHEM®

GuardBed™

Removal of H2S in Natural Gas and Biogas

Nanochem® GuardBed™ has highest capacity to remove sulfur species.

Page 9: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

9

FeaturesHigh Capacity for COS & DMS

0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

50%

0 2 4 6 8 10 12

% Leakage

Loading (mg S/cc sorbent)

BASF

Sud Chemie GS‐6

SulfaTrap R5C

SulfaTrap R5E

SudChemie/ ClairantGS6

BASF

SulfaTrapTM-R5C

SulfaTrapTM-R5E

1 ppmv COS, Natural Gas, T= 22ºC, GHSV = 10,000 h-1

Competitor A

Competitor B

NANOCHEM®

GuardBed™(A)

NANOCHEM®

GuardBed™(B)

Removal of COS in Natural Gas

Removal of Dimethyl Sulfide is very difficult and Nanochem® GuardBed™has highest Capacity compared to competition.

Page 10: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

10

FeaturesHigh Adaptability for Temp. & Conc. of Sulfur Species

NANOCHEM® GuardBed™ maintains its capacity under wide range of temperatures & sulfur levels

Page 11: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

11

FeaturesHigh Adaptability- Minimal Effect of Moisture on Capacity

NANOCHEM® GuardBed™ maintains its capacity under varying moisture concentration.

Competitor A

Competitor B

NANOCHEM®

GuardBed™

Page 12: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

12

FeaturesMercaptan Removal with Nanochem® GuardBed™

0

10

20

30

40

50

60

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

Sulfu

r Con

centratio

n (ppm

v)

Sulfur Loading (wt%)

MM (as MDS)EM (as EDS)PM (did not see)MESThiophene

T = 50ºC, 50 ppmv each MM, EM, PM, MES Thiophene, in 2.5% vol. H2O/CO2, GHSV=15,000 h-1

Page 13: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

13

FeaturesH2S Removal with Nanochem® GuardBed™ Nanochem® GuardBed™ is a high capacity bulk desulfurization sorbent

~30% wt. sulfur capacity (lb sulfur per lb of sorbent) Effective in both dry/wet gas streams for H2S and low molecular weight

mercaptans (e.g., methyl mercaptan) Primary use in gas processing but could be effective in biogas

desulfurization Advantages against Fe-based scavengers:

High sulfur capacity High mechanical durability

Crush strength = ~1.5 lbs/mmStable in water LOD 120oC – 0.53% wt.

Easy removal of spent sorbent High density (1.2-1.4 g/cc)

Smaller reactor housing volume Wide operating range

Page 14: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

14

Features- New ProductsRemoval of Metals, Heavy HC, and H2O plus Sensors Supply of purification systems

Removal of metals The active metal groups

also have high affinity for trace metal contaminants such as Mercury (Hg), Arsenic (As)

Removal of heavy hydrocarbons High surface area support

phase could be a getter of heavy HCs

Dehydration Similar process systems

Low cost sensors/indicators 300+ indicators/30+

sensors have been provided for alpha tests

Page 15: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

15

FeaturesCost competitive

00.5

11.5

22.5

3

NA

NO

CH

EM

GuardB

ed

Com

petitor A

Com

petitor B

A.U

. [no

rmal

ized

/kg-

s re

mov

al]

• Higher performing product• High material density reduces the vessel size • Lower cost per kg sulfur removal

Page 16: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

16

Sales ReferencesGeography and Industry

NaturalGas LPG

GaseousFeeds

Liquid Feeds Renewables Remark

Asia 13 1 1 1Korea, ChinaJapan, IndiaAustralia

NorthAmerica 105 1 1 2 3 US, Canada

Europe 5 1 1 2Russia, Italy

UK, GermanyAustria, FranceGreece, Spain

Worldwide base of actual Sulfur Removal Installations

Page 17: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

17

Field sampleNatural gas

-Sulfur removal for Pipeline Quality (ppb level)High moisture, High COS Gas

-Widely usedOver 100 installed World Wide

Our solution examplePrevent catalyst poisoning

To reduce the sulfur concentration to ppb level To ensure maximum protection of Catalyst

Page 18: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

18

Field sampleGaseous feedstock

-Sulfur removal for Olefins Bulk gas ultra purification(H2,CO2)Refinery off-gasSynthesis gas/reformMetals removal

Our solution example:Cost down of absorbent replacement achievedby the high capacity sulfur removal, which reduces the absorbent cost and results in less frequent replacement of the purifier beds.

Actual Commercial Installations

Page 19: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

19

Real Examples of Desulfurization

Removal of 651 Kg/day H2S, COS, Mercaptans, Thiophenes in Industrial Gas Application

Feed stream 1

Feed stream 2

Page 20: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

20

Real Examples of Desulfurization

Removal of 651 Kg/day H2S, COS, Mercaptans, Thiophenes in Industrial Gas Application in Asia

Nanochem® GuardBed™

• Removes H2S and smaller mercaptans

Nanochem Catalyst

• Converts COS to H2S

Nanochem® GuardBed™

• H2S removal

Nanochem® GuardBed™

• Removes Thiophenes

Sulfur Free Gas

• All Sulfur removed to sub ppm levels !

Desulfurization in 4 places with 3 materials needed to remove all sulfur species

Page 21: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

21

Customer data sheet/Questionnaire Customer Fills out Datasheet and Matheson Returns a Budgetary Proposal

In order for us to determine the most suitable material for your process, please complete this form for your intended application, and e-mail it [email protected]

Customer Details:

Company Name:

Contact Name:

Address:

Phone/Fax:

Email address:

Date:

Application/Process Details:

Application Name:

Process Description:

Process Fluid (list major components):

Physical State of Fluid (circle one): Gas Phase Liquid Phase

Design Pressure: (include units)

Design Flow Rate: (include units)

Maximum Flow Rate: (include units)

Design Temperature: (include units)

Typical Water/Moisture Content: (include units)

Max Sustained Water/Moisture Content: (include units)

Peak Water/Moisture Content (include units)

Water Saturation Amt/Dew Pt: (include units)

Work Load (circle one): Continuous Batch/Intermittent

If Batch process, indicate how often there is flow:

Desired Bed Replacement Frequency:

Size Limitation of Bed (if any):

Preferred Vessel Configuration:

Preferred Usage (circle one): Single Use Regenerable

Process Limitations (if any):

Sulfur Contamination & Purification Performance Details

Purifier Inlet Purifier Outlet

Contaminant(s)Typical Conc. Max Conc.

~% time at Max

Max Conc. Acceptable

Preferred Conc. Units

H2S

Light Mercaptans (MM, EM)

Other Mercaptans (NPM, IPM, TBM)

Organic Sulfides (DMS, MES)

Di-/Tri-sulfides & Thiophenes

COS

Other Sulfur Species

TOTAL SULFUR

Site Details

Location (City & State):

Ambient Environment (circle one): Outdoor Indoor

Max Ambient Temp(include units)

Min Ambient Temp(include units)

Utilities/Gases Available On Site (circle all that apply):

Natural Gas N2 gas H2 gas CDA Electricity Water

Other Site Limitations (if any):

Enclosure Restrictions/Certifications Required

ASMEClass I Div

I Group:

CE/PEDClass I Div

II Zone:

Comments

Page 22: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

22

Customer data sheet Proposal document (example) Technical

Financial

Design & Specifications Provided

Page 23: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

23

Next Step

Customer to Fill out “Customer Data Sheet/Questionnaire”

Customer to receive detailed Performance, Budgetary cost and Design

Detailed Discussion to finalize the proposal

Matheson to provide Quotation & Delivery date

Page 24: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

24

Summary We can provide your solution!!

• High Capacity• High Adaptability• High Sulfur removal• High Safety• High Reliability

For more information please email us at [email protected]

Page 25: Matheson Nanochem GuardBed General … Sheet- Questionnaire Next steps ... LPG HD5, HD10 ... Matheson Nanochem GuardBed General Presentation Dec 2016 ver 2 for website

End of Presentation. Thank You.