MATERIALHANDLING

Portable Radial StackersExtendable SuperStackers™

Transfer ConveyorsFeed Systems

Complete Systems

C O N V E Y O R S , S TA C K E R S , A N D S Y S T E M S

AGGREGATE AND MINING GROUP

Belt Width TPH Belt Speed

24” 250 350 FPM

30” 500 350 FPM

36” 750 350 FPM

42” 1000 350 FPM

KPI-JCI Portable Radial Stacking Conveyors offer the most versatile material handling solutions available on the market today. Available in standard sizes up to 42” x 150’, these conveyors partner seamlessly with our full line of portable and stationary crushing, screening and material handling equipment. Incredibly easy to set up, KPI-JCI Portable Radial Stacking Conveyors will have you moving material in no time.

PORTABLE RADIAL STACKERS

Available in standard lengths of 40’, 50’, 60’, 70’, 80’, 100’, 125’ & 150’.

For road portability 70’-150’ stackers are available with top folds.

Different capacities and options are available. Contact the factory for details.

E a s y S e t - u p | H e a v y - D u t y C o n s t r u c t i o n | E x c e l l e n t F l e x i b i l i t y

TOP FOLD FRAME

Optional top folding frame is available on stackers 70’ through 150’.

Available as manual fold or hydraulic activated.

Single or double fold options decrease load lengths for optimum portability.

QUALITY CONSTRUCTION

All jig welded lattice frames with heavy-duty chord angles ensure a straight and reliable conveyor frame.

Name brand components come standard. That means reduced downtime and years of trouble-free service.

Manufactured in the U.S.A. by experienced personnel using proven manufacturing techniques to ensure unmatched quality.

PORTABILITY

If quick set-up and road portability is a requirement for your operation, KPI-JCI offers numerous options. Such as: power-fold head and tail sections, gullwing axles, air brakes and lighting packages.

OPTIONAL ELECTRICAL CONTROL

Electrical control panels with all necessary starters and wiring are installed by our UL certified electrical department.

STANDARD WARRANTYThe standard warranty period is (1) year or two-thousand (2,000) hours, whichever comes first, from date of delivery to the first end user.

Optional quick set-up features provide maximum portability.

Hydraulic options allow units to be powered by other KPI-JCI equipment.

Heavy-duty construction ensures years of trouble-free operation and high resale value.

High quality, off-the-shelf components are readily available.BENE

FITS

CAM-ARM LINKAGE

The Cam-Arm assembly maintains a constant radius from the pivot point to the axles, ensuring a true radial movement and uninterrupted stockpiling.

With a constant radius, a narrower runway can be used, thus less concrete and money spent.

COUNTERWEIGHTS

Built-in counterweights are included in the overall fabrication, eliminating the need for an external anchoring system.

Built-in safety saves time and money with quick and efficient set-up.

GULLWING AXLE

The gullwing axle assembly feature is standard and includes a road transport walking beam and an independent gullwing radial travel set of wheels.

The entire axle assembly is hydraulically activated which eliminates the need for pins and/or chain removal for radial or road travel — saving you time and money.

Capable of creating custom-shaped, partially or fully desegregated stockpiles to fit maximum material

in minimum space, the SuperStacker™ certainly lives up to its name. The standard Cam-Arm linkage

maintains a constant radius from the pivot plate to the axle ensuring a true radial movement and

uninterrupted stockpiling. Enhance your SuperStacker’s™ performance with the optional Wizard Touch

Automated Control System. Offering preprogrammed performance to meet any job’s daily demand.

EXTENDABLE SUPERSTACKERS™

MODEL Size Conveyor Length Motor TPH retracted extended main conv. stinger conv.

33-30130 30” x 130’ 70’ 130’ 20 HP 20 HP 500

33-30150 30” x 150’ 80’ 150’ 20 HP 20 HP 500

33-36130 36” x 130’ 70’ 130’ 30 HP 25 HP 850*

33-36136 LP 36” x 136’ 80’ 136’ 30 HP 25 HP 850*

33-36150 36” x 150’ 80’ 150’ 30 HP 30 HP 850*

Optional Wizard Touch system enables production of non-segregated stockpiles.

Creates larger and custom shaped stockpiles for confined areas.

Functions as a railcar or vessel loader in addition to radial stacking.

Standard Cam-Arm linkage maintains a constant wheel radius.BENE

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MASSIVE CONSTRUCTION

All-jig-welded lattice frame assembly with heavy-duty tubing ensures a straight and reliable frame for long service life.

Manufactured in the U.S.A. by experienced personnel using proven manufacturing techniques to ensure unmatched quality.

*1000 TPH upgrade available

U n m a t c h e d E f f i c i e n c y | S i m p l i f i e d P o r t a b i l i t y | H e a v y - D u t y C o n s t r u c t i o n

SUPERSTACKER™ STOCKPILES

FULL STOCKPILEMaximize capacity — approximately 30% more stockpile volume than a conventional stacker.

Provides a partial desegregated pile, with some overrun on the edges.

FULLY DESEGREGATED STOCKPILEFor applications that require fully desegregated stockpiles.

Automatic adjustment for radial movement, extend/retract as each layer is built.

Prevents overrun on outside of pile.

RADIAL STOCKPILEConventional type of stockpile.

Can maximize your stockpile or build a fully desegregated pile.

User friendly and easy to program.

IN-LINE STOCKPILEBuilds the stockpile in-line, parallel to the stacker.

Inline stockpiling mode is ideal for jobsites with tight space requirements.

AUTOMATIONWizard Touch™ controller is fully programmable through a Siemens PLC.

User friendly and easy-to-use.

Wireless remote control is available which allows the operator to position the stacker remotely.

The KPI-JCI SuperStacker™ is designed to help customers meet increasingly demanding material specifications. Available in various sizes, the SuperStacker gives producers the ability to stockpile “in-spec” aggregate in larger piles with smaller footprints using fully automated PLC technology.

FREQUENTLY ASKED QUESTIONS

WHAT IS SEGREGATION?The separation of material by particle size. As a rule of thumb, segregation becomes a problem when the smallest and largest material sizes exceed a 2:1 ratio. Segregation is not typically an issue if the ratio of material size is less than 2:1.

WHY CONTROL SEGREGATION?Proper blending of material sizes is essential to the integrity of aggregate products. High quality aggregate results in longer lasting roads.

HOW IS SEGREGATION PREVENTED WITH A SUPERSTACKER™?The stockpile is formed in layers of windrows by an automated control system. Windrows are achieved by controlling the extension of the stinger conveyor, radial travel, and conveyor incline.

WHAT ARE THE BENEFITS?Non-segregated stockpiling creates an even blending of material throughout the stockpile, which increases product quality. “In-spec” material prevents costly fines and expenses associated with reprocessing materials — saving you time and money.

WHAT OTHER CAPABILITIES DOES THE SUPERSTACKER™ OFFER?

Stockpiles 30% more material than a traditional radial stacker.

Creates custom shaped stockpiles for areas with limited space.

Reduces labor and maintenance costs.

Customized programming for specific applications.

AUTOMATIONWizard Touch™ controller is fully programmable through a Siemens PLC.

User friendly and easy-to-use.

Wireless remote control is available which allows the operator to position the stacker remotely.

KPI-JCI has engineered transfer conveyors ideal for all types of operations. For semi-mobile or in-pit portability, KPI-JCI Transflite™ Transfer Conveyors are the ideal solutions and available in skid mount or dolly axle configurations. Channel or lattice frame overland conveyors are available to cover longer distances, eliminating the need for haul trucks.

TRANSFER CONVEYORS

Our stackable conveyors can pack up to 480 feet of conveying power in a single truckload, perfect for portable operations always on the move. For additional on-site portability, 3-pack conveyors are configured to be towed away in loads containing up to three, 70-foot long, wheel-mounted conveyors.

“ROLL-PACK™”, THREE-PACK STACKABLESHighly portable.

50’, 60’ and 70’ lengths available.

Roll-Pack™ assemblies provided for quick and easy setup;

rolls apart in minutes for immediate use.

STACKABLESUp to eight, 60’ units on one load.

Available with numerous options to fit your operational needs.

TRANSFLITE™Available with “dolly” axle for easy portability.

Skid support available for “in-pit” maneuvering.

60’, 80’ and 100’ lengths available.

OVERLAND SYSTEMSAvailable in channel or lattice frame construction.

Available in any length or belt width.

Custom designed to fit your plant seamlessly.

STACKABLE TRANSFLITE™

Stackable design decreases transportation costs.

Quick set-up and teardown features minimize labor costs and move times.

Robust construction ensures long-term material handling and reliability.

Standard features increase ease of use and performance.BENE

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STANDARD WARRANTYThe standard warranty period is (1) year or two-thousand (2,000) hours, whichever comes first, from date of delivery to the first end user.

MODEL Size Motor TPH Belt Speed (electric)

47-2450S 24” x 50’ 10 HP 250 350 FPM

47-2460S 24” x 60’ 10 HP 250 350 FPM

47-3050S 30” x 50’ 15 HP 500 350 FPM

47-3060S 30” x 60’ 15 HP 500 350 FPM

47-3650S 36” x 50’ 20 HP 750 350 FPM

47-3660S 36” x 60’ 20 HP 750 350 FPM

47-3670S 36” x 70’ 20 HP 750 350 FPM

47-4250S 42” x 50’ 20 HP 1000 350 FPM

47-4260S 42” x 60’ 20 HP 1000 350 FPM

MODEL Size Motor TPH Belt Speed (electric)

43-2460T 24” x 60’ 10 HP 250 350 FPM

44-2480T 24” x 80’ 10 HP 250 350 FPM

44-24100T 24” x 100’ 15 HP 250 350 FPM

43-3060T 30” x 60’ 15 HP 500 350 FPM

43-3080T 30” x 80’ 15 HP 500 350 FPM

43-30100T 30” x 100’ 20 HP 500 350 FPM

43-3660T 36” x 60’ 20 HP 750 350 FPM

44-3680T 36” x 80’ 20 HP 750 350 FPM

44-36100T 36” x 100’ 25 HP 750 350 FPM

S i m p l i f i e d P o r t a b i l i t y | H e a v y - D u t y C o n s t r u c t i o n

Maximize the effectiveness of your entire operation with the seamless compatibility of material feed

products from KPI-JCI. Our entire line of feed solutions has been designed using several decades of

experience in building aggregate processing and recycling equipment. Couple this experience with

versatile and innovative engineering capabilities and you receive the flawless compatibility only KPI-JCI

Feeding Equipment can deliver — enabling you to run at peak performance and keep material moving

at the rate your operation requires.

FEED SYSTEMS

Maximize your efficiencies by improving material feed points.

Solutions fit seamlessly into new or existing operations.

Quality is guaranteed with an industry leading warranty program.

Excels at efficiently feeding portable or stationary systems.BENE

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MODEL Conveyor Discharge Height Motor TPH Ramp Height (electric)

2148-50 LP 48” x 50’ 6’-8” 30 HP 1000 3’-0”

2148-56 LP 48” x 56’ 7’-8” - 11’-5” 40 HP 1000 3’-0”

LOW-PRO™ TRUCK UNLOADERSEasy and quick set-up for reduced labor and fuel costs.

3’ low profile means less time building ramps and more time unloading.

Ideal pairing with a SuperStacker.

Optional on plant diesel/gen-set available.

PORTABLE FEED SYSTEMSRoad portable, quick set-up

Feeds your crushing or wash plant.

Numerous sizes and options available.

Blend different materials at a controlled rate.

HOPPER FEEDERSLoader feed your material.

Metered feed rate.

Optional scalping grizzly available.

TUNNEL FEED SYSTEMSPre-fabricated tunnel provide quick installation.

Heavy-duty construction ensures the system will not settle or deform.

Numerous feeding options available.

S e a m l e s s C o m p a t i b i l i t y | U n m a t c h e d E f f i c i e n c y | E x c e l l e n t Wa r r a n t y

COMPLETE SYSTEMSProviding material to and taking material away from your processing equipment

at a productive rate is vital to your profitability. KPI-JCI offers a streamlined design

of highly productive material handling systems. Load and unload railcars, trucks or

ships and move massive loads of material throughout your operation in no time. From

tripper systems to loading or unloading, KPI-JCI has the right design, components,

installation and support for your application.

H i g h P r o d u c t i v i t y | S t r e a m l i n e d D e s i g n

LOADING/UNLOADING OVERLAND

TUNNELS TRIPPERS

H i g h P r o d u c t i v i t y | S t r e a m l i n e d D e s i g n

KPI-JCI continues to lead the industry with tomorrow’s technology… designing and delivering the right equipment and systems today to meet the application and production needs of tomorrow. From concept to production, we offer you the most experienced team in the aggregate and recycle industry, ready to make your buying decision simple and easy.

With a worldwide product support group, our dealers offer you reliable “after-the-sale” support from parts to repair. And you can count on fast response by trained technicians, ensuring you maximum up-time for the highest performance and production.

YOUR MATERIAL HANDLING PARTNER

CONVEYORS, STACKERS, AND SYSTEMS

KOLBERG-PIONEER, INC. 700 West 21st Street

Yankton, SD 57078 USA800.542.9311 605.665.9311

F 605.665.8858

JOHNSON CRUSHERS INTERNATIONAL86470 Franklin BoulevardEugene, OR 97405 USA

800.314.4656 541.736.1400 F 541.736.1424

www.kpijci.com

Because KPI-JCI may use in its catalog & literature, field photographs of its products which may have been modified by the owners, products furnished by KPI-JCI may not necessarily be as illustrated therein. Also continuous design progress makes it necessary that specifications be subject to change without notice. All sales of the products of KPI-JCI are subject to the provisions of its standard warranty. KPI-JCI does not warrant or represent that its products meet any federal, state, or local statutes, codes, ordinances, rules, standards or other regulations, including OSHA and MSHA, covering safety pollution, electrical, wiring, etc. Compliance with these statutes and regulations is the responsibility of the user and will be dependent upon the area and the use to which the product is put by the user. In some photographs, guards may have been removed for illustrative purposes only. This equipment should not be operated without all guards attached in their normal position. Placement of guards and other safety equipment is often dependent upon the area and the use to which the product is put. A safety study should be made by the user of the application, and, if required, additional guards, warning signs and other safety devices should be installed by the user, wherever appropriate before operating the products. NOTE: SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Rev. 8/30/10