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MASS OF WELD METAL
Single V weld preparation
Plate thickness mm T 3 5 6 8 10
Weld depth mm T1 2 5 6 7 9
Face width mm W1 0.93 2.33 2.80 3.26 4.20
Root gap mm R 3 3 3 3 3
Root face mm r 1 1 1 1 1
Included angle deg a 50 50 50 50 50
Penetration mm p 0.1 0.1 0.1 0.1 0.1
Top half width mm C1 5.07 7.86 8.80 9.73 11.59
Reinforcement height mm E1 1.5 1.5 1.5 1.5 1.5
Reinforcement radius mm r1 9.3 21.4 26.5 32.3 45.6
Reinforcement angle deg a1 33.0 21.6 19.4 17.5 14.7
Bottom half width mm C2 3.2 3.2 3.2 3.2 3.2
Reinforcement height mm E2 0.1 0.1 0.1 0.1 0.1
Reinforcement radius mm r2 51.3 51.3 51.3 51.3 51.3
Reinforcement angle deg a2 3.6 3.6 3.6 3.6 3.6
Angle preparation sq mm A1 1.9 11.7 16.8 22.8 37.8
Root area sq mm A2 9.6 16 19.2 25.6 32
Cap reinforcement sq mm A3 10.3 15.8 17.7 19.5 23.3
Root reinforcement sq mm A4 0.4 0.4 0.4 0.4 0.4
Total cross section area sq mm 22.20 43.92 54.11 68.42 93.46
Mass per metre kg/m 0.178 0.351 0.433 0.547 0.748
Double V weld preparation Root run
Plate thickness mm T 3 5 6 8 10
Weld depth outside mm T1 1.5 2.5 3 4 5
Weld depth inside mm T2 1.5 2.5 3 4 5
Face width outside mm W1 0.70 1.17 1.40 1.87 2.33
Face width inside mm W2 0.70 1.17 1.40 1.87 2.33
Root gap mm R 3 3 3 3 3
Root face mm r 0 0 0 0 0
Included angle outside deg a1 50 50 50 50 50
Included angle inside deg a2 50 50 50 50 50
Penetration mm p 0.1 0.1 0.1 0.1 0.1
Outside half width mm C1 4.60 5.53 6.00 6.93 7.86
Reinforcement height mm E1 1.5 1.5 1.5 1.5 1.5
Reinforcement radius mm r1 7.8 10.9 12.7 16.8 21.4
Reinforcement angle deg a1 36.1 30.3 28.1 24.4 21.6
Inside half width mm C2 4.60 5.53 6.00 6.93 7.86
Reinforcement height mm E2 1.5 1.5 1.5 1.5 1.5
Reinforcement radius mm r2 7.8 10.9 12.7 16.8 21.4
Reinforcement angle deg a2 36.1 30.3 28.1 24.4 21.6
Outside angle preparation sq mm A1 1.0 2.9 4.2 7.5 11.7
Inside angle preparation sq mm A5 1.0 2.9 4.2 7.5 11.7
Root area sq mm A2 9.6 16 19.2 25.6 32
Outside cap reinforcement sq mm A3 9 11 12 14 16
Inside cap reinforcement sq mm A4 9.4 11.2 12.1 14.0 15.8
Total cross section area sq mm 30.48 44.28 51.88 68.50 87.00
Mass per metre kg 0.239 0.348 0.407 0.538 0.683
Fillet weld concave
Fillet size leg1 mm T 6 8 10 12 20
Fillet size leg2 mm T 6 8 10 12 20
Face width outside mm W1 8.63 11.46 14.28 17.11 28.43
Included angle outside deg a1 90 90 90 90 90
Penetration mm p 0.1 0.1 0.1 0.1 0.1
Convex half width mm C1 4.31 5.73 7.14 8.56 14.21
Convex depth mm E1 0.5 0.5 0.5 0.5 0.5
Convex radius mm r1 18.9 33.1 51.3 73.5 202.3
Convex angle deg a1 13.2 10.0 8.0 6.7 4.0
Triangle volume sq mm A1 18.6 32.8 51.0 73.2 202.0
Convex volume sq mm A2 2.9 3.8 4.8 5.7 9.5
Total cross section area sq mm 15.72 28.98 46.24 67.50 192.53
Mass per metre kg 0.126 0.232 0.370 0.540 1.540
Fillet weld convex
Fillet size leg1 mm T 6 8 10 12 15
Fillet size leg2 mm T 6 8 10 12 15
Face width outside mm W1 8.63 11.46 14.28 17.11 21.35
Included angle outside deg a1 90 90 90 90 90
Penetration mm p 0.1 0.1 0.1 0.1 0.1
Convex half width mm C1 4.31 5.73 7.14 8.56 10.68
Convex height mm E1 0.5 0.5 0.5 0.5 0.5
Convex radius mm r1 18.9 33.1 51.3 73.5 114.3
Convex angle deg a1 13.2 10.0 8.0 6.7 5.4
Triangle volume sq mm A1 18.6 32.8 51.0 73.2 114.0
Convex volume sq mm A2 2.9 3.8 4.8 5.7 7.1
Total cross section area sq mm 21.49 36.63 55.77 78.91 121.13
Mass per metre kg 0.172 0.293 0.446 0.631 0.969
Method Eff. % Depostion rate Kg/hr Effective rate Kg/hr Set up time per weld
GMAW 85% 0.7 0.6 0.1
MMAW 60% 1.0 0.6 0.1
FCAW 85% 4.0 3.4 0.1
SAW 95% 7.0 6.7 0.2
12 16 20 25 32 36 40 50 60
11 15 19 24 31 35 39 49 59
5.13 6.99 8.86 11.19 14.46 16.32 18.19 22.85 27.51
3 3 3 3 3 3 3 3 3
1 1 1 1 1 1 1 1 1
50 50 50 50 50 50 50 50 50
0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
13.46 17.19 20.92 25.58 32.11 35.84 39.57 48.90 58.22
1.5 2 2 2 2 2.5 2.5 2.5 2.5
61.1 74.9 110.4 164.6 258.8 258.2 314.4 479.5 679.3
12.7 13.3 10.9 8.9 7.1 8.0 7.2 5.9 4.9
3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2
0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
51.3 51.3 51.3 51.3 51.3 51.3 51.3 51.3 51.3
3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6
56.4 104.9 168.3 268.6 448.1 571.2 709.3 1119.6 1623.2
38.4 51.2 64 80 102.4 115.2 128 160 192
27.0 46.0 55.9 68.3 85.7 119.6 132.0 163.1 194.2
0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
122.23 202.51 288.65 417.32 636.64 806.44 969.69 1443.11 2009.80
0.978 1.590 2.266 3.276 4.998 6.331 7.612 11.328 15.777
12 16 20 25 32 36 40 50 60
6 8 10 12.5 16 18 20 25 30
6 8 10 12.5 16 18 20 25 30
2.80 3.73 4.66 5.83 7.46 8.39 9.33 11.66 13.99
2.80 3.73 4.66 5.83 7.46 8.39 9.33 11.66 13.99
3 3 3 3 3 3 3 3 3
0 0 0 0 0 0 0 0 0
50 50 50 50 50 50 50 50 50
50 50 50 50 50 50 50 50 50
0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
8.80 10.66 12.53 14.86 18.12 19.99 21.85 26.52 31.18
1.5 2 2 2 2 2.5 2.5 2.5 2.5
26.5 29.4 40.2 56.2 83.1 81.1 96.8 141.9 195.7
19.4 21.3 18.1 15.3 12.6 14.3 13.1 10.8 9.2
8.80 10.66 12.53 14.86 18.12 19.99 21.85 26.52 31.18
1.5 2 2 2 2 2.5 2.5 2.5 2.5
26.5 29.4 40.2 56.2 83.1 81.1 96.8 141.9 195.7
19.4 21.3 18.1 15.3 12.6 14.3 13.1 10.8 9.2
16.8 29.8 46.6 72.9 119.4 151.1 186.5 291.4 419.7
16.8 29.8 46.6 72.9 119.4 151.1 186.5 291.4 419.7
38.4 51.2 64 80 102.4 115.2 128 160 192
18 29 34 40 48 67 73 89 104
17.7 28.6 33.6 39.8 48.4 66.8 73.0 88.5 104.1
107.36 168.14 224.41 305.25 438.03 551.03 647.11 919.97 1239.48
0.843 1.320 1.762 2.396 3.439 4.326 5.080 7.222 9.730
20 25 32
20 25 32
28.43 35.50 45.40
90 90 90
0.1 0.1 0.1
14.21 17.75 22.70
0.5 0.5 0.5
202.3 315.3 515.5
4.0 3.2 2.5
202.0 315.0 515.2
9.5 11.8 15.1
211.48 326.84 530.34
1.692 2.615 4.243
Set up time per weld
