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Peter Hajewski
General Capabilities
March 2017
FUEL TECH, INC.
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Fuel Tech is an integrated technology company providing advanced engineering solutions to enable clean efficient energy
Milan, Italy
Stamford, CT
Beijing, China Warrenville, IL
Durham, NCWestlake, OH
GLOBAL PRESENCE
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OFFICE LOCATIONS:Warrenville, IL | Stamford, CT | Durham, NC | Westlake, OH | Milan, Italy | Beijing, China | Santiago, Chile
COUNTRIES WHERE FUEL TECH DOES BUSINESS:USA, Belgium, Canada, Chile, China, Colombia, Czech Republic, Denmark, Dominican Republic, Ecuador, France, Germany, India, Italy, Jamaica, Mexico, Poland, Portugal, Puerto Rico, Romania, South Korea, Spain, Taiwan, Turkey, United Kingdom, Venezuela
• Fuel Tech is a worldwide leader in the development and commercialization
of advanced technologies designed to enable more efficient and
environmentally acceptable combustion of a wide range of solid and liquid
fuels, primarily in boilers and furnaces.
• With a strong tradition of customer focus and proprietary, cost-effective
engineering solutions, Fuel Tech is experiencing accelerated growth as it
benefits from ever-tightening global air pollution control requirements, as
well as, market-driven shifts to lowered costs, and often more problematic
fuel sources, which demand innovative combustion optimization solutions
by utility and power generators.
• As of April 30, 2014 Fuel Tech, Inc. acquired PECO-FGC. This allows us
to now expand our offering to include particulate control solutions. With
over 20 years of experience in the power industry, the synergy between
Fuel Tech and PECO-FGC is substantial to offer additional multi-pollutant
emissions control solutions.
ABOUT US
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2009 and Earlier 2001 -2009 2010 - 2014
COMPANY HISTORY
2006: Fuel Tech becomes U.S. Legal Entity
1993: Fuel Tech on NASDAQ Exchange
1981: Fuel Tech is Incorporated
2013: 200 Employees1990: Fuel Tech enters joint venture with
Nalco Chemical
2007: Fuel Tech Environmental Technologies Co., LTD is created
(Beijing, China)
2010: 173 Employees
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1996: Fuel Tech opens office in Italy
1986: Fuel Tech acquires core SNCR patents
2005: 105 Employees
2001: 73 Employees
2008: Fuel Tech acquires Flow Tack, LLC and Tackticks, LLC
Technologies
2009: Fuel Tech acquires Advanced Combustion Technologies (ACT)
2012: Fuel Tech SPAC (Chile)
2014: Fuel Tech acquires PECO-FGC
1987: Fuel Tech N.V. Parent Holding Company Formed
1998: American Bailey Corporation buyout of
Nalco interest
VISION & MISSION
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Vision: A cleaner, more energy-efficient, sustainable environment to benefit the world’s
present and future generations.
Mission: We provide our customers innovative solutions to produce clean, efficient energy by applying advanced
technologies through engineering excellence and our knowledge of complex combustion processes.
We create long-term value for our employees and our stockholders, and for the communities in which we do business,
through our continued pursuit of innovation and growth.
OUR APPROACH
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CONSULTATIVE
Every customer we work with has their own unique system, process for project management,
and goals that they’re looking to achieve; therefore every system we sell is guaranteed and custom-designed to match, individual customer’s
requirements.
TURNKEY
Beyond a customer’s unique system requirements for every project, we also recognize being able to offer full project management from start to finish
offers tremendous benefits and reassurance.
BUSINESS SEGMENTS
Chemical Technologies• TIFI® Targeted In-Furnace
Injection™ technology
• Boiler efficiency, slag and
corrosion reduction, SO3
abatement
• Focus is on clean, efficient
energy and fuel flexibility
Air Pollution Control (APC)• NOx and Particulate Control
solutions to to meet current and
upcoming regulatory mandates
• Over 900 systems installed
worldwide
• Capital project sale, typically
fixed price and often turn-key
• Performance-guarantee all
work44% gross margin
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1990’s 2000’s 2010’s
TECHNOLOGY HISTORY
2001: First Generation ULTRA® System
Delivered
2010: First NOxOUT/HERT combined SNCR
2009: Combustion Product Expansion
1994: First Slag Control / Fuel Chem Demonstration; Joint
FTI/Argonne National Laboratory Project on CFD Virtual Reality Visualization
2008: Third Generation ULTRA® System Delivered; FTI Virtual Vantage
Visualization Theater Built
2008: Flue Gas Conditioning
Introduced; First Burner-less ULTRA®
System Delivered
2004: Second Generation ULTRA® System Delivered
2013: Fourth Generation ULTRA® System Delivered; First Advanced SNCR demonstration
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RECENT HISTORY
2010: ASCR™ System sold in Taiwan
2009: Three TIFI® Operational Programs at
Power Plant in Mexico
2007: FUEL CHEM® $30M in Revenue
2014: >900 Commercial APC Systems worldwide
2006: TIFI® Installation Santee Cooper Cross
Station
2011: SCR System sold for 100MW
biomass-fired unit
2013: Chemical Laboratory Capability Expanded
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2009: First TIFI-XP™ Commercial Program for
High-Slagging Fuel
2007: AES Greenidge ASCR™ System Installed
2010: Low NOx Burner / Over-Fire Air Turnkey System Operational in
Chile
2010: 50 ULTRA™ Systems installed worldwide
2012: >700 Commercial APC
Systems Worldwide
2012: 500 SNCR, 100 LNB/OFA, 30
SCR, 50 ULTRA systems installed
2013: Dual FGC systems operating
in China
2014: First XCAM™ System Sold
2006-2009 2010-2012 2013-2014
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TYPICAL POWER PLANT
> TIFI® Targeted In-Furnace Injection™: Chemical injection programs used to target slag control, SO3
mitigation, and fuel flexibility
> ESP: Electrostatic precipitator for PM control
> Wet FGD: Scrubber to maximize SO2 removal using Flue Gas De-Sulfurization (FGD)
> Dry FGD: Scrubber to remove SO2 with less water than Wet FGD
> ASCR™: Advanced SCR: Combines LNB, OFA, SNCR, AIG, GSG™ + Catalyst
> AIG: Ammonia Injection Grid
> GSG™: Graduated Straightening Grid
> HERT™: High Energy Reagent Technology™
> LNB: Low NOx Burners
> NOxOUT®: SNCR system using high momentum injectors
> OFA: Over-Fire Air
> ULTRA™: Safe Ammonia Generation System
> SCR: Selective Catalytic Reduction
> SNCR: Selective Non-Catalytic Reduction
> SCR Services: Services which include: optimizing process design, catalyst selection, and improving the overall performance of SCR
> Static Mixer: Equipment used to mix temperature, velocity, and NOx to optimize SCR performance ahead of the AIG
Fuel Tech Technologies
3-D VISUALIZATION
Proprietary Software with Strong IP Protection; Patented Technology
o Determines chemical injection
location and quantity (i.e., the
right amount at the right place
within the right temperature
zone)
Computational Fluid Dynamics (CFD) Model
o Customized for each boiler
o Predicts particle path
Chemical Kinetics Code
o Predicts chemical reactions along
a specific particle path
Cold Flow Modeling
o Highly accurate physical models
that replicate gas flows, injection
patterns, etc.
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Air Pollution Control
Wide range of NOX control technologies allow for custom system configurations
specific to customer’s needs
NOX CONTROL TECHNOLOGIES
Multiple technology options which can be
combined as a cost effective means for NOX
reduction. Systems are backed by CFD and
physical modeling providing performance
guarantees.
Technologies Include:
• I-NOx™ Integrated NOx Reduction
targets 80%+ reduction
• NOxOUT® and HERT™ SNCR targets
20-50% reduction
• Low NOx burners and Over-Fire Air
systems target 40-70% reduction
• SCR Management Services
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Patented, state-of-the-art proprietary technologies for multi-pollutant control
APC HISTORY: EUROPEAN PROJECTS
• 25+ years of experience
• 60+ boilers successfully treatedo Utility boilers up to 660 MW
o Waste Incineration projects : SNCR and SCR
o Urea and ammonia applications
• Custom solutionso Greenfield applications
o Retrofit
o Demonstrations
NEW TECHNOLOGIES: ULTRA™ & XCAM™ SYSTEMS
Urea-based systems which offer a safe and cost
effective alternative to ammonia for SCR and FGC
applications.
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ULTRA™ Systems: On-site ammonia generation
Accurate ammonia monitoring systems that
combine the best of extractive and TDL
measurement for SNCR and SCR systems.
XCAM™ Extractive Ammonia Monitoring Systems
• Turnkey Retrofits & Rebuilds
• Project Specification Development
• Engineering Studies
• Performance Modeling
• Project Management
• Construction Services
• Retrofits to meet Utility MATS and Boiler
MACT regulations
ELECTROSTATIC PRECIPITATORS (ESP)
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ESP Upgrades
• Plate Replacement
• Retrofit Wires with Rigid
Discharge Electrodes
• Improved Power and
Sectionalization of HV Systems
• Improved Rapping Systems
• Hot to Cold Conversion Design
• Improved Flow Distribution
• Performance Guarantees
Our expert engineering staff has accumulated an extensive background in precipitator modifications and retrofits.
TYPICAL ESP UPGRADES & RETROFITS
ESP Retrofits
• Components custom designed to
fit each application
• Custom components are installed
in all OEM designs
• Typical retrofit includes wide plate
spacing w/ assembled panel
plates and RDEs
• Retrofits successfully performed
on hot and cold side ESPs
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• SO3 & NH3 Systems
• SO3 & NH3 Upgrades
• Performance Modeling
• System Engineering
• System Fabrication
• Project Management
FLUE GAS CONDITIONING (FGC)
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• Pioneered the Containerized Design for SO3 and
NH3 Systems
• Improved molten sulfur metering pump design
• State-of-the-Art PLC-based Controls
• Offers Molten and Dry sulfur based SO3 Systems
• Developed retrofits/upgrades for competitor’s
systems for W.E.T. dry sulfur metering equipment
to improve reliability
FGC TECHNOLOGY
SO3 Enclosure
Dry Sulfur Feed Retrofit
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Thank you