Marcegaglia Forli Plant en Slide

8/12/2019 Marcegaglia Forli Plant en Slide

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Forl plant


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we give shape to steel

Marcegaglia is the leading industrial groupworldwide in the steel processing sector,with a yearly output of 5 million tons.

After rst transformation,within its controlled value chainMarcegaglia develops the worlds widestrange of customer tailored steelsemi-products and nished goods.


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Marcegaglia stands among the steel marketstop independent players in the world.A worldwide network of partnershipagreements provides reliable supplyof raw materials of all grades to our facilities.

Steel coil processing is at the coreof Marcegaglia activities.The complete range of rsttransformation processes is carriedout within 50 facilities worldwide.


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The plantThe Marcegaglia plant in Forl ,acquired in 1985, spreads overan area of approximately 250,000 m 2 (120.000 of which covered)in the industrial district betweenthe cities of Forl and Forlimpopoli.


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A 90,000 m2 area is dedicated to themanufacturing and reworking of stainless steel welded tubes; 13,000 m 2 are dedicatedto the production and cutting of automotivetubes , and further 18,000 m 2 host theproduction lines of carbon steel weldedtubes for the refrigeration industry .The plant employs about 415 workers,and has a yearly output of 340,000 tonsof nished products.


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Typical applications

Process pipes for fluidsTubes for mechanicaland automotive applications

Round tubes for heat treatment

Construction and ornamental tubes

Feedwater heater tubesfor power plants


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Stainless steel welded tubes

Marcegaglia stands out today as the worlds

top producer of stainless steel welded tubeswith top-level certied manufacturingactivities worldwide and an overall capacityof 400 thousand tons per year.

Min. thickness (mm) 0,40

Max. thickness (mm) 6

Min. diameter (mm) 5

Max. diameter (mm) 508


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Main manufacturing standards

P R O

C E S S P I P E S F O R F L U I D S

EN 10217-7(A 270) (DIN 11850) Process pipes for the food and dairy industry

EN 10217-7(DVGW GW541) Process pipes for drinkable water and press tting

EN 10217-7EN 10312 Process pipes for water treatment

EN 10217-7 Process pipes for the pulp and paper sector

EN 10217-7(AD 2000 W2/W10)(PED 97/23)

Process pipes for chemical applications

EN 10217-7(DIN 11866) Process pipes for pharmaceutical applications

EN 10217-7(A 312 / A 778) Process pipes for oil and gas applications


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M E C H A N I C A L

A P P L I C A T I O N S EN 10296

EN 10217-7 Round tubes for pumps and cylinders

EN 10217-7 Round tubes for elbows and ttings

EN 10217-7 Round tubes for heat resistances


C O N S T R U C T I O N

EN 10296(A 554) Construction round tubes and box sections


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H E A T T R E A T M

E N T

EN 10217-7(A 249)(AD 2000 W2/W10)(PED 97/23)

Round tubes for heat exchangers

EN 10296EN 10217-7 Round tubes for evaporators for the sugar industry

EN 10217-7(AD 2000 W2/W10) Round tubes for pressure vessels


EN 10217-7 Tubes for boilers

ASTM A 803 A 803M - 03

ASTM A688 A 688M - 04

Ferritic feedwater heater tubes

Austenitic feedwater heater tubes


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EN 10296(A 554) Ornamental round tubes and box sections

O R N A M E N T A L

A U T O M O

T I V E

EN 10296(A 554) Round tubes for automotive, exhaust systems

EN 10296(A 554) Round tubes for automotive, hydroforming appliance

EN 10296(A 554) Round tubes and box sections for automotive frame construction


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Production areas

Stainless steel welded tubesprocess pipes for uids,construction and ornamental tubes

Stainless steel welded tubesfor mechanical and automotiveapplications

Carbon steel welded tubesfor refrigeration

Development 60.000 m2

1

2

3

4

1

23

4


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Stainless steel welded tubesprocess pipes for uids,

construction and ornamental tubes

260.000manufacturing capacity (t/y)

welding lines (HFIW, TIG, Laser)

1 raw material warehouse3 slitting lines30 production lines equipped with eddy current NDT devices

and marking machines

1 bright annealing fournace

3 straightening machines3 eddy current NDT devices out line2 air in water NDT devices out line1 marking machine out line1 ecological pickling

7 polishing machines4 mirror polishing6 cut to length lines


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Welding technologies

HIGH FREQUENCYINDUCTION WELDING8 production lines65% of manufacturing capacityproduction speed 120 m/min

LASER WELDING

21 production lines34% of manufacturing capacityproduction speed 15 m/min

TIG WELDING

4 production lines1% of manufacturing capacityproduction speed 4 m/min


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Certications

TV AD 2000TV-PED 42/2002/MUC

2095

Quality management system accordingto UNI EN ISO 9001:2008 and ISO/TS 16949:2009

Product certications:

DVGW - MPA cert. n. DW-7301BM0067 water and gas pipes

TUV-PED cert. n. 42/2002/MUC according toPED 97/23/EC, TIG and LASER welded tubes

TUV-AD 2000 W2-W10 tubes for pressure equipment,austenitic series

EUROPED Notied Body 1233 Pressure Equipment Di-rective 97/23/CE WELDING PROCEDURE QUALIFICATIONPM0907A001 - According to UNI EN ISO 15614-11:2002 -Acceptance level BRound tube LASER welding process

n.131/94/S ed IQNET n.IT-2665 n.TS/131/94

AQUAP round tube welding n. 7442-06-TU, 7443-06-TU,7450-06-TU, 7451-06-TU, 7451-06-TU, 7453-06-TU. AQUAP round tube TIG welding process qualicationn. 2094 10AQUAP89, 2095 10AQUAP89, 2096 10AQUAP89,2097 10AQUAP89, 2098 10AQUAP89,2099 10AQUAP89,2100 10AQUAP89, 2101 10AQUAP89, 6010/6, 6011/6.


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via Bresciani, 1646040 Gazoldo Ippoliti, Mantova - [email protected] www.marcegaglia.com

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Marcegaglia Forli Plant en Slide