Máquina FLOW PACK - CT-100 320 420 user manual

7/27/2019 Mquina FLOW PACK - CT-100 320 420 user manual

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CONTENTSChapter 1 Company Introduction 1

Chapter 2 Preface 2Chapter 3 Safety precautions ... 3

Chapter 4 Machine instructions

4.1Machineconstruction and installation 5

4.2Applications and Features ..6

4.3Product specification technical parameter..7

Chapter 5 Machine instructions

5.1 PC Control Panel ...8

5.2 Application Method of Operation Panel ..9

5.3 The usage of the temperature controller..16

5.4 The use explanation of start inchingstop buttonE.C.T

button ....17

Chapter 6 Part adjustment

6.1 Step of paper loading.17

6.2 Adjustment of packing film tensile force..18

6.3 Adjustment of vertical parts and cautions19

6.4 Usage of the photoelectric eye tracing system ..20

6.5 Adjustment of the speed of horizontal sealing21

6.6 Adjustment of the horizontal sealing speed and the cutter

frame.22

6.7 Adjustment of horizontal sealing cutter holder.23

Chapter 7 Adjustment the position of packing object 24

Chapter 8 Cause and solution of faults .25

Chapter 9 Maintenance...27

Chapter 10 Circuit diagram and programming controller

explanation.28

Chapter 11 List of spare and reference materials31

Generated by Foxit PDF Creator Foxit Softwarehttp://www.foxitsoftware.com For evaluation only.


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Chapter 1 Company Introduction

Foshan San Run Packing Machine Co., Ltd is a high-tech company

which specialize in manufacture, sales and services of packing machines

(including horizontal packing machines & vertical packing machines).

With engineering and project management that really understands the

challenges of todays packaging industry the San Run Packing Machine Co.,

Ltd is synonymous with providing packaging solutions to a client base that

demands a partner to go "above and beyond" to help them excel in todays

competitive markets. Our packing machines are widely applied to medical,

pharmacy, daily chemical, food, plastic, metal and other industries. Our

machines are famous for its outstanding features-designed reasonably,

operated easily, high stability. We have established strong businesses and

gained the trusts and authorization from our customers all over the world.

Our company has always followed a policy of "credibility foundation,

service innovation , and keep a attitude of second best is not good

enough. We pursuit excellence, and invest heavily to provide kinds of

suitable packing machines for customers. We welcome customers to visit

and test the machines at any time.



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Chapter 2 Preface

Thank you for choosing our product CT-100/320/420 High-speed

Pillow Automatic Packing Machine, please refer to the manual before

using it.

Before installing and using the packing machine, please be familiar

with the items in manual, which will help you to know about the basic

functions, structure, operation, and the maintenance of the machine.

We reserve the right to change the appearance of the machine and

relative technical parameters without notice. Reference data and

pictures may be different with the real products in the manual, please

refer to the actual products.



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Chapter 3 Safety Precaution

1 Before starting, please check the worktop, transmission belt and

cutter-block. Make sure that there is no tool or any other useless

staffs, and check if everything is good condition.

2 Before starting, the protection device should be in the function

position.

3 During its running, approaching or touching the running parts is

prohibited.

4 During its running, putting hands or tools into the cutter-block is

danger and forbidden.

5 When the machine is working, switching the operation button

and changing the parameters setting randomly and frequently is

prohibited.

6 Over-long period high speed running is prohibited.

7 Two or more persons operating the switching buttons at the same

time is prohibited; make sure the power is off during maintaining.

When several persons are setting the machine, please guarantee

enough communication and coordination to avoid accidents.

8 When checking or fixing the electrical control circuit, working

with power on is forbidden. Please make sure the power has

been cut off by qualified electrical workers.



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9 Under the influence of alcohol or fatigue, manipulators are not

allowed to operate the machine. People without training or

unqualified persons are not allowed to regulate or fix the

machines.

10 Without consent from us, any modification of the machine is

forbidden. Dont use the machine out of the specific conditions.

11 The insulation resistance and the grounding resistance of the

machine comply with the national security standard when

leaving factory. When use the machine for the first time or after

a long period, please start the heater for 20mins in low

temperature to rid the heating

WARNINGFor your own safety and others, and to the benefitof the machine, please follow the above items when

operating!



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Machine frame

Middle-sealing mechanism

Chapter 4 Machine Instructions

4.1 Machine construction and installation

Machine construction (Picture 1)

Installation

1) Fix the rear part and the main frame with two M10*25 bolts and M10

Film holder

PrinterFilm

Total power

Tail frameBag maker

Operation board

Knife seat

PC control

board

Film feeder



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nuts.

2) When install the chain of the rear part, make sure that the chain passes

through the chain wheel and are locked firmly at both ends.

4.2 Applications and Features

A).Range of Packing: Applicable for packing various solid regular

objects.

Food instant noodles, biscuits, chocolates, candies,

ice-cream and etc;

Chemistryadhesive tapes, soaps, medicines, cartons,

trays and etc;

Hotel commodityfacial tissues, knives and folks, shoe

brushes, disposable toothpastes and toothbrushes.

B).Functional Features:

1. The key parts of machine are adopted of stainless steel, in accordance

with food QS and medicine GMP health requirements.

2. Dual variable frequency control, packing goods faster, convenient with

superior quality.

3. High sensitive electronic eye tracing system, after setting, the machine

is no need to adjust by hand, the cutting position is accuracy, the seal is

firm and beauty.

4. Temperature is controlled by PID intelligence independently and

steadily which is more suitable to various packaging material.5. Color touch-screen display, machine can be turned off by position, fault

is self-diagnosed, fault is display clearly.

6. Counting automatically, packaging productions counting is accuracy.

7. Machines design and the convey system is simple; the work is more

reliable which is more convenience to maintain.



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4.3 Product specification technical parameter

ITEM REMARK

PACKAGING FILM

OPP/CPPCPP/PE etc.; must used in rollouter

diameter300mm, inner diameter is 75mm, the surface of the

film must be unknit, no wave on the edge of the film, the color

mark must evidently different to the color of the film.

TYPE 100 320

BAG SIZEL(60-165)x W(30-100) X

H(3-50)MM

L(80-300)x W(50-150) X

H(3-50)MM

SPEED 25-200 bag/min 25-180 bag/min

FILM THICKNESS 0.03-0.07MM 0.04-0.07MM

MAX FILM WIDTH 220MM 320MM

MAX OUTER

DIAMETER300MM 300MM

POWER

POWER

SUPPLY 220V50HZ 220V50HZ

TOTAL

POWER5.5KW 5.5KW

MACHIN

E SIZE

SIZE L3900W850H1500mm L3900W940H1500mm

WEIGHT 550KG 600KG

CRATE

SIZE

MAIN

MACHINEL1590W1000H1740mm L1590W1100H1740mm

TAIL

FRAME

L2560W380H350mm L2560W1100H350mm



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Chapter 5 Instruction of the Electrical Control

Panel

5.1 PC Control Panel (Picture 2)

HorizontalTemperature

PC controller

HT SWITCH

Vertical

Temperature

APJUSTMENT

KNOB

V.T SWTTCH

POWER

INDICATOR

LAMP

COLORLABEL

INDICATOR

LAMP



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5.2 Application Method of Operation Panel

1. The display of touch screen (Picture 3)

The setting of main parameters is completed on the man-machine

interface. After the power is on, the homepage of man-machine

interface will be displayed (shown in picture 3)

Users can control the control panel and change the data, according to the

packing speed (packs/min), bag length of products and etc. Choose the

language which you would like to use. Press , it will

show Chinese. Press , it will show English (shown in picture



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3) and Picture 4 will show up.

Homepage Control (Picture 4)

Press , Picture 5will show up

User parameter 1P (Picture 5)



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Bag length (Length of pouch): It is setting the values is set according the

length of the packed product (the distance between the color marks).

Bag length (Length of pouch) setting: Press the length of pouchdisplay frame (see the picture below)

Input the value then press OK. For example if the bag length is 100mm,

then input 100, and press OK.



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Speed setting: Set it directly on the interface or press the ADJUSTMENT

button (see picture 2) on the running frame. To speed up turn it

clockwise, to slow down, turn it anticlockwise. (It must be turned to theminimum as duty off to avoid the speed is too fast to be controlled when

start the machine next time.)

Speed & Total pouches

is actual value, do not need to modify.

Total pouches clear: clear total pouches picture 5, be convenientto view the

packed pouches of next time.

Track warp: warp compensate automatically according to color mark error,

the value can not be revised.

Compensation: this compensation value is the distance between color mark

& cut position in the bag, input a value, then the machine will compensate

the cut-off position according the value.

Cutting compensation revise: press the track warp display frame, input the

cutting compensation value, the machine will compensate the cut-off

position according the value.

Tracing color mark or notclick DOWN

, it will show User parameter 2P (Picture 6)

.



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(Attention: When there is color mark on the film, you could choose tracing

color mark or not. Press choose , it will show

Yes means track color mark. If you do not want to track color mark,



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press choose again, it will show

No means not to track color mark.

(Attention: When tracing the color mark, you must choose YES on the

display panel, or the tracing will be deviated; When not tracing the

color mark, you must choose NO, or else the code will not be

detected and makes the e- eye alarms.)

Press Back, then press Operate (see picture 4), it will show picture 7

Operation parameters (Picture 7)



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Cutter momentary: only the cutting knife move, has nothing to do with

other parts. Press Forward rotation, the cutting knife move.

Paper move: only the film frame move, press the Forward to forward, press

the Backward to backward.

Press Back, then press System parameter, it will show (Picture 8)

This interface no need to revise, press Black directly to return the first

page.

(If only setting single interface value, after inputting the value press Sure

directly to return the first page.)

5.3 The usage of the temperature controller

1). TCP is short for the temperature control panel, its used to control

the temperature value.

2). It can be continuously modulated in the range of 0-399 ,



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according to the packing speed, film thickness and the normal

temperature. The best value should be value when the seals are not

leaking, scorched and crumpled.

3). Horizontal sealing and vertical sealing is controlled separately. The

switches are shown on the panel.

4). Operation method: turn on the TCP, and press the keythen press

the temperature increase key or the decrease key until it meets the

requested value.

5.4 The use explanation of start inchingstopE.C.T stop button

1Presses the start button and then the machine will run.

2 Keep pressing the Inching button, the machine will run at a fixed

speed until you loose the button.

3The start and inching buttons should be used according to the speed

ADJUSTMENT.

4Stop buttonPress it and loose it immediately, the machine will do

the positioned stop process, when the cutter holder is level, the machine

will stop.

5E.C.T stop button: use it under emergency.



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Chapter 6 Part adjustment

6.1 Step of paper loading

a. Put the films on the roller, orienting left side.

b. Adjust the film lock in the mid of the roller.

c. Roll the film according to the figure, get it passes the bag maker until

you press it onto the film-pressing wheel.

Picture 9

6.2 Adjustment of packing film tensile force

If the tension of films is asymmetrical when pass through the bag

maker, it will cause the feeding unsmooth. Thus the tension should be

adjusted before starting the machine.



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Either edges loose or the middle loose is considered as irregular. In this

case, please swing the swing arms of the feeding frame or move the angle

wheel up and down and fix the angle and height with the bag maker to

achieve even tension.

Start the machine after adjusting the tension. If the films pile up in section

A (shown in picture 9), then revolve the fine-modulation hand wheel of the

vertical sealing part to speed it up. If the film in section A is too tight,

please slow it down.

If the seals of the products are not trim enough (shown in picture 10), then

you can rotate the adjusting roller(r). Clockwise direction is IN while

anticlockwise one is OUT. Keep rotating until the seals are trim (it doesnt

react immediately). Pay attention not to adjust too much each time.

Picture10

6.3 Adjustment of vertical parts and cautions



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1) When the vertical sealing feeding is not smooth during the

running, you can adjust the vertical sealing fine-modulation hand

wheel until the film-pulling wheel and the pressing wheel are

synchronously smooth.

2) The effect of the sealing should be airtight and the thread be clear.

Otherwise, you can swing the angle of pressing wheel to fix it.

3) Film-feeding wheel, pressing wheel and vertical ironing board

should be level, and also their midpoint should be in one level.

6.4 Usage of the photoelectric eye tracing system

1.The photoelectrical eye tracing system includes the programmable

controller, the film-feeding programmer, color mark, e-eye cutter

programmer, cutter approaching switch and etc. Its function is to

supervise the bag length (which cannot be supervised without color

mark). The color mark should be dark, especially black. The

specification of color mark is as follows: horizontal direction 8-10mm;

vertical direction 3-5mm. Shown in the figure below.

(e )

3-5

8-10



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2. Methods and steps of modulation

1Measure the distance between two color marks accurately

with a ruler, and set the value as the bag length;

2After filling the films, aim the photoelectrical eye at the color

mark, and start the machine, let the eye blink when it pass

through each color mark. If the blink is irregular or it does

not work, then you must modulate the sensitivity of the eye

by rotating the knob or clean the roller of driving axle.

3Before starting the machine, make sure to set the color mark

trace cutting on the display screen;

4After starting the machine, the color mark photoelectrical eye

traces the color marks. If it cut like the figure below, then

input the measured value X as the cutting compensation

value (shown in figure f). And input the measured value Y as

the cutting compensation value (shown in figure g), and then

press the confirm key.

(g)

(f)

3 Attention:



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The red light on the photoelectric eye shall flash as the machine working,

or the yellow lights on the control panel shall flash one by one.

6.5 Adjustment of the speed of horizontal sealing

Adjustment of the speed for horizontal sealing shall be

taken no matter how long the packing bag will be. Otherwise

the sealing will be poor. The adjustment shall be based on the

knife cutting speed and the speed of packing film. It means that

it shall not make to paper jam or make to paper too tense. Ifpaper jam, the cutting speed is too slow. Adjust the manual

wheel (m), turn tit anti clockwise .If paper is too tense, the

cutting speed is too fast, Adjust the manual wheel (m), turn it

clockwise till it becomes perfect.

6.6 Adjustment of the horizontal sealing speed and the cutter frame

1. Methods of adjusting the horizontal sealing speed

1)The speed should be adjusted according to different packing length,

or else the sealing is not good.

2)The horizontal sealing speed adjustment is on the condition that

the cutters linear speed equals to the pressing wheel. It would be fine

when the films are not piled up or pulled.

3)If the films piled up, it means the cutter speed is too slow, you can

adjust the cutting speed hand wheel in clockwise direction(shown in

picture 9); If the films are pulled, it means the cutter speed is too fast,

then you can adjust the cutting speed hand wheel in anticlockwise



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direction until they are synchronous.

2.Methods of cutter frame adjustment

1)To achieve best output, the mid level of objects to be packed should

be level to the middle of the upper and lower cutters.

2)In case that the difference between the objects is large, the height of

cutter frame should be reset.

The correct position is as follows:

MethodLoose the 4 side bolts, and use the wrench to rotate the big

screw on the cutter frame. Fix the 4 side bolts after adjustment is done.

6.7Adjustment of horizontal sealing cutter holder

1The adjustment of the cutter holder is the key to the quality of the

sealing. The cutter holder has been adjusted carefully and tested strictly

before leaving the factory. Under the normal running situation, it wont

deviate, so dont adjust the cutter holder under normal circumstances.

The method to check the cutter holder ist: Put a carbon paper between



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two white papers, start the machine to test. If the trace is clear and

symmetrical, adjustment is unnecessary. Otherwise adjustment is

necessary. (Shown in the figure below)

Correct Incorrect

2) Methods of adjustment

In case of incorrect position of both cutters, loose the bolt of the

upper blades axle to take out the gear, and then rotate the holder until

the angle is perfect. And then fix the bolt.

3) Cutter adjustment

A. When the cutter cannot cut off the films, it needs adjustment.

Usually put a thin piece of copper to pad the cutter. The film should be

cut off without a big noise.

B. If the problem still exists, you need to change a new blade. When

adjusting the blade, the temperature will be at 135 during the

process.

Chapter 7 Adjustment the position of packing object



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Steps of adjustment

1. Firstly put a packing object on the transmission belt, and start the

machine until the object is sent into the packing film and stop the

machine to check before the cutter cuts.

Positioni is correct, while positionh needs adjustment.

2. When the (h) situation comes up, the way to adjust is that click

(figure 7) the rear part transmission button to adjust the position of the

material.

3. If the adjustment is dissatisfactory, then try again until the object

centers well

Chapter 8 Cause and solution of faults

Faults Cause Solution

1. Film

skipping

1. The film is not

centered

2. The tension is not

well-modulated

1. Modulate

fine-modulation hand

wheel till it centers

well



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3. The bag maker is too

anterior that the block

hit the film.

2. Refer to the solution in

chapter 6.2

3.Loose the bolt to move

the bag maker a littlebackward

2. The e-eye

deviates

or bag

lengths

are not

the same

1. The length is

inaccurate

2. The feeding roller is

too dirty

3. E-eye does not work

4.The feeding

programmer is brokenor the axis is loose

5. The cutter

programmer is

broken or the axis is

loose

1. Reset the film length

2. Clean the roller

3. Check the color code

modulate the sensitivity

of the e-eye and the

distance between the

e-eye and the films(When the e-eye aims

at the color code ,it will

extinguish and when it

does not aim at the

color code )

4.Change the feeding

programmer or reset the

axis

5.Change the cutter

programmer or reset the

distance between the

programmer and the

gears

3. Cut the

material

1. The pushing block

and the cutter is not

synchronous

2. The cutter holder is

too high or too low.

1. Set the distance

between the material

and the edges

2. Adjust the height of the

cutter holder to make

the cutter in the middle

of the materials height

4.Longitudi

nal

Sealing

leaking

1.The temperature is not

enough or too high

2. The quality of films is

bad

3. The gap between the

1. Set the temperature at a

appropriate value

2. Change the packing

films

3. Adjust the gap between



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pressing gears is too

tight or too loose

the pressing gears.

5. Cross

sealingleaking or

broken

1.The temperature is not

enough or too high2. The cutter holder is

dirty

3. The quality of films is

bad

4. The holders are not in

correct position

1.Set the temperature at a

appropriate value2. Clean the cutter holder

3. Change the packing

films

4. Reset the holders

6. The panel

displayalerting

1. Approaching switch is

not detected2. The E-eye is not

detected

3. Cutter programmer

film-length E-eye;

4. Film-feeding

programmer;

5.Frequency converter of

the cutter

6. Film-feeding

Frequency converter.

1. Aim at the tracing point

or change theapproaching switch

2. Modulate the

sensitivity of the e-eye

or change it

3.Adjust the distance

between the film-length

e-eye and the code

disc

or change thefilm-length e-eye

4. Change the

film-feeding

programmer or the

axle

5. Change the frequency

converter of the cutter

or press the little red

key on the converter

6. Change the

film-feeding frequency

converter or press the

little red key on the

converter

7. TCP

cannot

display

1. The heating tube and

the thermocouple are

broken

1. Change the heating

tube or the

thermocouple



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the

temperatu

re or the

temperature is out

of control

2. SSR is broken

3. TCP is broken due to

the over high or

unstable voltage;4. The electrical breaker

trips.

2. Change the SSR

3. Change the TCP

4. Check out whether

there is electricalleakage

8. The

display of

TCP is

blinking

1. Conductive copper

ring is dirty

2. The copper ring is not

contacting well with the

electrical brush.

3. thermocouple shorts

1. Clean the copper ring

2. Adjust the distance or

change them

3. Change the

thermocouple

Chapter 9 Maintenance

9.1. Cleaning & Maintenance per Shift

1) For the sake of security, please make sure the power is off before

cleaning the machine;

2Use a clean wet rag to clean the platform and the surface

3Use compressed air to clean the crumbles in the feeding machine and

the sealing place;

4Use the wire brush with oil to remove the left films on the

end-sealing cutter.

9.2. Checking & Maintenance per Month

1Use oil to lubricate the meshing gears of the transmission system..

For the synchronous belt and the transmission belt, lubrication is

forbidden.



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2Lubricate the end-sealing axle.

3Check the tension of chains and belt of the transmission system.

Tighter them when necessary.

4Check the tightness of the screws. Screw them up when it is

necessary.

9.3. Maintenance in half a Year

1Check the driving belt and the transmission belt, if it wear out,

change a new one.

2Check the vulnerable parts, and change them in time.

3Check whether the driving parts wear, change a new one when

necessary.

4Check and fasten the electrical connection, and use the pressed air to

clean the ashes away from the electrical parts.

Chapter 10 Circuit diagram andprogramming controller explanation

Please reference to the hand book shipped with the machine Symbolmeaning:

Input

Serial number Denotation Meaning

1 X0 photoelectric eye

2 X1 switch on the knife seat

3 X2 Cutter encoder

4 X3 Symbol of Cutter encoder alarm



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5 X4 Symbol of Film inverter alarm

6 X5 start bottom

7 X6 stop bottom

8 X7 spot start bottom

9 X13 Film encoder

10 X17 EMERGENCT STOP BOTTOM

Output

Serial number Denotation Meaning

1 Y0 Positive run symbol of cutting knife

seat inverter

2 Y1 Vertical sealing electromagnetism

valve

3 Y2 Positive run symbol of cutting knife

inverter

4 Y3 speed adjustment symbol of film

inverter

5 Y4 Positive run symbol of film inverter

6 Y5 Reverse run symbol of film inverter

Chapter 11 List of spare and reference

materials

1. List of spare

Parts Tools

Heat

tub

2 Inner turret

spanner

1



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Solid relay 1 monkey wrench 1

Cutting knife 1 Screwdriver 1

Push block Stainless steel 2 pieces (nylon 5 pieces)

2.List of reference materials

1). Machine manual

2).Inverter manual

3). Temperature controller manual

4). Photoelectric eye manual


Documents

Máquina FLOW PACK - CT-100 320 420 user manual