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September, 2014
Photos, Top, L-R: IMEC’s Eric Merriman, Charlotte Conner, Dan Conner and Mark Conner. Millennium Machine & Tool’s Brian Franz & Kris Wondra with a CITIZEN Cincom A32 CNC lathe Bottom L-R: Painted parts at Schenck Process in Sabetha, Kansas. Ultr-Tech’s Chris Coad with a new Mazak VTC800/30SR 5-axis mill. PTI’s Aaron Peterson and new sales manager Al Lammers.
MANUFACTURING SUPPORTMillennium Machine & Tool, Newton, KS,
Installs CITIZEN Cincom A32 CNC LatheIMEC, Monett, MO, Continues To Improve
With Equipment & Enhancements Schenck Process, Sabetha, KS, Overhauls
Paint Operation in Lean ProcessUltra-Tech, Kansas City, KS, Installs New
Mazak VTC800 5-axis MIllPeterson Transportation Inc. (PTI), Man-
son, IA, Hires Lammers As Sales Mgr Change ServiCe requeStedMaCi Publishing, inc., 2432 SW Pepperwood rd, topeka, KS 66614-5293
• Performancewithflexibility:Upto28tools,canaccommodateupto13livetools
• Highrigidityandupto45m/minrapidfeedrate
• CincomControl(StreamlineControl)cutsnon-cuttingtimetoaminimum
“Evolution and Innovation” is the Future
McClain Tool & Technology, Inc. 106 Weldon Parkway, St. Louis, MO 63043(P) 1-800-886-5839 (F) 1-314-432-1180Serving: Kansas • Missouri • So. Illinoiswww.mcclaintool.com
Cincom Evolution Line from CitizenA32 Sliding Headstock Type Automatic CNC Lathe
• With/withoutguidebushing
• Non-guidebushing(A32VIIC)offersshortenedbarremnantstoreducematerialcosts
4 MID-AMERICA COMMERCE & INDUSTRY
Mid-America Commerce & Industry is published 11 times a year (June & July are combined) by:
MACI Publishing, Inc. 2432 SW Pepperwood Rd.
Topeka, KS 66614-5293
David Lippe, managing editor; Ray Lippe, editor. Published since 1973. Mid-America Commerce & Industry is a registered trademark of MACI Publishing, Inc.
A one year subscription is $20.00.
Phone: 785-272-5280 Fax: 785-272-3729
Email: [email protected] site:
www.maci-mag.com
Mid-America is sent to industrial purchasing managers, plant man-agers, industrial engineers, and company presidents in Missouri, Kansas, Oklahoma, Nebraska, Arkansas and Iowa.
SEPTEMBER, 2014Volume 42 - No. 01
Millennium Installs CITIZEN .... 5ISM-Wichita Starts Year........... 6Ultra-Tech Installs Mazak ........ 8Schenck Process Upgrades Paint
Operation During Lean Process .10SWIC Scores at SkillsUSA ..........12Why Use A PEO? .........................13Peterson Transportation Hires
Lammers..................................14Chemical Coaters Meet ...............16Editorial ..........................................18Upcoming Issues ..........................22IMEC Continues Improvement ....23Buyer’$ Guide Forms .... 25-26ISM-KC: Benchmarking ..............27Laird Plastics-KC Open House ...28Upcoming Trade Shows ........ 30
VAN-AM Tool & Engineering, LLC5025 Easton Road, St. Joseph, MO 64507 • 816-233-6622 • Fax 816-233-9422E-mail: [email protected] • Web Page: www.vanam-tool.com
1 Piece or 1,000,000 PiecesVan-Am can cost effectively produce your metal parts.
TOOLING • STAMPING • LASER CUTTING • MACHININGFABRICATING • WELDING • ROBOTIC WELDING
Services We Provide:• Design and Build all Die Types and Sizes
• Specialists in Transfer & Louver Dies• Die Maintenance & Repair
• Production Stamping & Fabrication• 15 Presses with Capacities to 600 tons
• Short or Long Production Runs with Fast Deliveries• General & Custom Machine Work
• CNC Machining & Wire EDM • CNC Laser Cutting & CNC Press Braking
• Design and Build Jigs, Fixtures & Special Machines• Custom Fabrication & Welding
• Robotic Welding & Plasma Cutting
“FULL SERVICE”Tool & Die Professionals
SEPTEMBER, 2014 5
Millennium Machine & Tool (MMT), Inc., Newton, Kansas, has recently installed a CITIZEN Cincom A32 sliding headstock CNC lathe.
The company, which is a full-service machine shop, started in 1998 in an 1800-sq.-ft. building.
Today, the company operates with 36 employees working two shifts in a 38,000-sq.-ft. facility in Newton (just north of Wichita).
MMT works with most metals and plastics and can handle ev-erything from prototypes to large runs.
“We work hard to deliver quality work, on time and at a good price,” commented Nick Messer, director of sales and mar-keting. “We are very flexible and can implement changes quickly.”
MMT serves numerous indus-tries in Mid-America including: motorcycle; automotive; agricul-ture; aerospace; recreation; racing;
and firearms.Full-service polishing is also
offered.The company works with
SolidWorks, Catia and Master-CAM software and is ISO and Aerospace AS9100C certified as well as ITAR registered.
Millennium Machine & Tool can be contacted at: (316) 282-0884; Fax (316) 283-6678; 900 W. First Street, Newton, Kansas 67114: [email protected]; www.mmtinc.net.
Millennium Machine & Tool Installs CITIZEN Cincom A32 CNC Lathe
Newton, Kansas
The Citizen, purchased from McClain Tool & Technology, was needed to increase the company’s capacity and to reduce machin-ing time. It features 28 tools (with up to 13 live), 32-mm diameter capacity, 8,000-rpm dual spindles and a magazine barloader.
This brings MMT’s CNC machine tool count up to 33. These include 6 CNC lathes, 23 CNC vertical mills, 4 horizontal machining centers and a mill-turn center. “We have been very satis-fied with our Citizen,” stated Kris Wondra, co-owner and founder. “McClain has done a great job and our machining time has been improved by 50%. We are very happy with our purchase.”
Above: A new CITIZEN Cincom A32 CNC lathe at MMT in Newton, Ks.
Above: Examples of Millennium Machine & Tool’s work.
Above (l-r): Millennium Machine & Tool’s Brian Franz & Kris Wondra.
6 MID-AMERICA COMMERCE & INDUSTRY
Trusted for Over 140 Years
Industrial Manufacturing & Repair Services
Machine Shop Services• Production/ShortRunCapabilities• SpecializedRepairsandModifications• CNCandManualShopCapabilities• StressRelieve/ThermalTreating• DynamicBalancingofRotating
Components• EquipmentRe-designandModification
Job Site Machining Capabilities• Repairs,Machining,andModificationsto
EquipmentatYourJobSite
Thermex® Thermal Spray Coatings• ExtendtheLifeofNewComponents• TungstenCarbide,Ceramic,andStainless
Steel
Plastic Mixing Industry• PlasticsCompoundingEquipment
Manufacturing&Repair• ExtendComponentLifewithDuraCoat
(800)255-0111•3256E.CountryClubRd,Salina,KS67402•[email protected]
www.exline-inc.com
ISM-Wichita Starts Year With Meeting At Old Cowtown Museum
Above: Part of the group at the WIchita-ISM kickoff meeting.
The Wichita Chapter of the Institute for Supply Man-agement (ISM) started out its year with a meeting at Snit-zler’s Saloon at Old Cowtown Museum on September 11th
Those attending learned about the 65 year history of the museum, a restored portion of old-time Wichita representing the time period of 1865 to 1880. Over 100 buildings have been moved/relocated to the “town” to provide a look at Wichita back almost 150 years. Vari-ous events and re-enactments are held at Old Cowtown throughout the year.
ISM-Wichita can be con-tacted at www.ismwichita.org.
manufacturing, inc.
C&R Manufacturing, Inc.6790 Martindale • Shawnee, KS 66218
(P) 913.441.4120 • (F) 913.441.0330 (TF) 888.441.4500 • www.c-rmfg.com
Since 1979
CNC Turning
Precision Milling
Flexible Manufacturing Cell
Welding & Robotic Welding
Robotic Inspection
Hydraulic Components
Custom J-I-T Assembly
Our new Mori Seiki NH5000 10-pallet HMC with 240 tools.
A Modern Machine Shop magazine “Top 10 Shop”
8 MID-AMERICA COMMERCE & INDUSTRY
Ultra-Tech Inc., Kan-sas City, Kansas, has re-cently installed a new Mazak VTC800/30SR 5-axis milling center. In support of their grow-ing aerospace manufacturing, the additional 5-axis mill will add capacity, capability, and ef-ficiency.
The 31-year-old aerospace machining and manufactur-ing company offers: 3, 4 and 5-axis machining, up to 30” x 120”, turning with live tooling, assembly and testing. UT has established partners in special processing to support turnkey products – integrating non-de-structive examination, coatings, and welding.
Ultra-Tech, which is AS9100 certified and ITAR registered, works with all metals as well as plastics. The firm employs high speed spindles to efficiently machine high strength aluminum alloys while utilizing more robust machines for hard metals. Their diverse machine tools allow for a wide range of support in both the commercial and defense aerospace industry.
The new Mazak VTC800 was needed to expand Ultra-Tech’s abilities and efficien-cies. It brings additional 5-axis machining capability with a work envelope of 30” x 120”, a 30-tool magazine and an 18,000 rpm spindle. It was purchased from Concept Techni-cal Sales and is the 10th Mazak at the company. “We have been happy with the Mazaks and their technology,” noted Ultra-Tech’s Chris Coad. Coad further explained the use of Mazatrol which allows the machinist to program at the machine while
Ultra-Tech Installs Mazak VTC800/30SR 5-axis Milling Center
Above: Assemblies produced at Ultra-Tech. Below: Parts machined at Ultra-Tech.
Above: Ultra-Tech’s Chris Coad with a new Mazak VTC800/30SR 5-axis mill.
Kansas City, KS
SEPTEMBER, 2014 9
Plate Laser Cutting Aluminum Plate Sawing
Plasma Cutting
Tube Laser Cutting
Flame Cutting Thermal Processing Plate Grinding ShearingSaw Cutting
Production/Precision SawingWaterjet Cutting Aluminum Mold Plate Sawing
Alro SteelMetals • Industrial Supplies • Plastics
Plastics• Acetal • Acrylic • Delrin®
• Extren® • Fiberglass Grating
• Nylatron® • Nylon• Nyloil
• Phenolics • Polycarbonate • Polypropylene
• PVC • PTFE • Tivar®
Metals • Hot Rolled • Cold Finished • Aluminum
• Stainless • Brass • Copper
• Bronze • Cast Iron• Tool Steel
• Chrome Rod• Steel Grating • Expanded Metal
• Alloys • Mold Steel • High Speed
• Threaded Rod • Drill Rod • Ground Flat Stock
• UHMW-PE • Urethane• VHMW Sheet
8000 Hall St. Bldg #4 • St. Louis, MO 63147-2422 Pho: (314) 726-3080 • Fax: (314) 726-5017
Toll Free:(800) 325-0978
8600 S. 89th W. Avenue • Tulsa, OK 74131-3649 Pho: (918) 227-1456 • Fax: (918) 227-1455
Toll Free:(800) 722-4973
Processing Services
Ace Pattern & Foundry of Kansas Inc.1901 N. 10th St.Kansas City, KS 66104(TF) 877-551-1ACE(P) 913-371-5566(F) 913-371-8313www.acefoundry.com
Aluminum Permanent Molding Specialist Since 1951
• Permanent Molds• Automatic Sand Casting• In-house Heat Treating• In-house CNC Machining• Assembly
MasterCAM is utilized for more complex components. Ultimately, the programing flexibility allows UT to efficiently produce compo-nents with various complexities.
Coad also noted that the firm participates in inventory programs with its customers to help lower individual component costs and reduce the customers holding cost of inventory.
Ultra-Tech’s 20 employees work in a 20,000-sq.-ft. facil-ity and serve the aerospace and industrial market. Currently, an additional 8,000 sq. ft. are planned for 2015, adding additional offices and manufacturing space. In total, there are 18 pieces of CNC equip-ment.
Ultra-Tech is a wholly owned subsidiary of IBT Inc. and can be contacted at: (913) 262-7009; Fax (913) 262-7210; 3000 Power Drive, Kansas City, Kansas, 66106; www.ultratechkc.com, www.ibtinc.com
10 MID-AMERICA COMMERCE & INDUSTRY
Schenck Process, Sabetha, Kansas, continues to leverage technology in its Lean journey to improve its operation. The firm designs and produces close tolerance dry-powder pneumatic conveying, weighing, feeding and dust collection systems for industries worldwide. With over 40 years of research and develop-ment Schenck Process has devel-oped some of the industry’s most advanced products and technolo-gies (which include hundreds of patents). The Sabetha facility is an integration of Mac Process under the Schenck Process Group. This 130,000-sq.-ft. facility’s 250 employees provide engineering, design, machining, fabrication, finishing and assembly.
The company is 5 years into its Lean Process and has been going through each operation and department and improving processes, upgrading equipment, leveraging technology and elimi-nating waste.
One of the most recent ex-amples is the overhauling of its liquid-paint operation. The area had been identified as a “bottle-neck” in the overall throughput of the plant as there was one paint booth and the paint had to “air dry” before moving/assembly. The local temperature and hu-midity variances could make this process very unpredictable.
As Dwight Edelman, execu-tive director of operations and 29-year company veteran, explained, “We worked with Bob Borman and the crew at Contrast Equip-ment to review our entire finish-ing process to see how we could improve it and eliminate waste.” The resulting configuration now includes a shot-blast booth (20’ x 20’ x 70’), two Kayco paint booths (a 22’ x 20’ x 70’ with
drive thru doors and down draft air flow & a 20’ x 18’ x 40’ with side draft air flow) with spray-cure systems that heat the booths to over 130 degrees for complete curing of the paint in a few hours. Also included is a Graco paint system that includes electronic proportioning equipment that automatically mixes the paint and catalyst which reduces waste and saves time. Graco paint guns finish out the system. The entire system is laid out to be adjacent to
the assembly/shipping area to op-timize the workflow of the plant.
“We have been very pleased with the results of Contrast’s paint operation overhaul,” noted Edel-man. Our throughput, turnaround and waste have all improved dramatically. They are great folks to work with.”
Schenck Process can be contacted at: 810 Old Hwy 75, Sabetha, Kansas 66534 or www.schenckprocess.com.
Schenck Process Overhauls Liquid-Paint Operation As Part of Lean Process Implementation
Sabetha, Kansas
Above: Part of Schenck Process’ paint crew led by Jarod Garber (center).
Above: A Schenck Process crew member is dwarfed by the large part in a 22’ x 20’ x 70’ Kayco paint booth equipped with drive thru doors, down draft air flow and a spray-cure system that heats the booth to over 130 degrees.
• Designedformulti-color,twocomponent,in-boothapplications.• Choosebetweenpump-basedormeter-basedpluralcomponentsystems.• Stayonratiowithinpredefinedtolerancelimits,downto±1%withthemeterversion
and±2%withthepumpversion• Off-ratiomaterialwillnotreachyourproduct–eliminatingexpensivere-work• Easytoservicecartridgestylefluidvalves• Abilitytoprogrammaintenancereminders
KAYCOoffersadiversearrayofsprayboothconfigurations,paintmixingrooms,limitedfinishingstations,andaccessories.
Kaycoproductsprovideyouwithhighqualitysolutionsatanaffordableprice.
KaycoDowndraftSprayBooth(22’x20’x70’)locatedatSchenckProcess,Sabetha,KS
Promix 2KE
Formoreinformationonareal-lifeapplicationoftheKaycoDowndraftSprayBooth&GracoPromix2KEsprayer,seetheSchenckProcessstoryonpage10.
Contrast Equipment CompanyFluid Handling & Finishing EquipmentContrastEquipmentCompanyoffersdesign,equipment,andinstallationsolutionsforallyourfinishingneeds.Weofferexperienceincoatingsofalltypes-liquid,powder,wood,adhesive.
Letusshowyouhowwecanimproveyourcompany’squalityandproduction,whilereducingcosts.
1449 N. Topping - Kansas City, MO 64120Phone (816) 241-2412 • Toll-Free (800) 280-2412 Fax (816) 241-4134 • Toll Free Fax (800) 760-1682www.contrastequipment.com
Scan this code for more information about Contrast Equipment Company.
12 MID-AMERICA COMMERCE & INDUSTRY
Since 1960
SWIC Team Scores at SkillsUSA
Southwestern Illinois College SkillsUSA 2014 National competitors, Above from left, Michael Campbell of Collinsville, Greg Kersulis of Waterloo, Michael Garcia and Charles Barger, both of Collinsville. Kersulis finished in second place in the Precision Machining contest portion of the event. Additionally, student Cole Haggard of Troy finished
in fifth and Garcia finished sixth, both in CNC Turning. The SWIC team for Automated Manufacturing placed fifth in their competition. That team consisted of Campbell, Justin Deterding of Prairie Du Rocher and Barger. All four are wearing medals they took this year and in previous years during SkillsUSA competitions.
Aaron Sudholt Photo
Call 1-800-2MARUKA (800-262-7852)
Eck & Eck Machine Co., Inc. 4606 West Harry
Wichita, KS 67209 316-942-5924
Paul Eck founded Eck & Eck Machine Co., Inc. in 1966. For nearly 5 decades, his company has produced high quality, tough-to-build, aircraft components.
In 1999, Paul purchased & installed the first of several HWACHEON CNC machines. Since that time, his HWACHEON’s have cut parts numbering in the hundreds of thousands all while holding very tight tolerances in exotic materials.
To date, he operates all of his HWACHEON machines every day and plans to run them for many years to come.
“Down time has been nil. Dependability has been great.
I’d buy another one.” – Paul Eck
SEPTEMBER, 2014 13
Businesses today need help managing increasingly complex employee related matters such as health benefits, workers’ compen-sation claims, payroll, payroll tax compliance, and unemployment insurance claims. They contract with a Professional Employer Or-ganization (PEO) to assume these responsibilities and provide exper-tise in human resources manage-ment. This allows the PEO client to concentrate on the operational and revenue-producing side of its operations.
A PEO provides integrated services to effectively manage criti-cal human resource responsibili-ties and employer risks for clients. A PEO delivers these services by establishing and maintaining an employer relationship with the em-ployees at the client’s worksite and by contractually assuming certain employer rights, responsibilities, and risk.
The PEO/Co-employment Solution Working with a PEO allows you to hand off the adminis-trative burdens to a partner with the expertise and resources to handle them. When partnering with a PEO, you enter into a co-employment relationship. Co-employment is defined as a relationship wherein the PEO acts as the administrative employer and the client acts as the worksite employer.
Focus on Your Core Business – Remove nonrevenue-producing tasks and spend more time on what counts: developing and retaining customers.
Become an Employer of Choice – Provide world-class ben-efits programs that enable you to attract and retain great employees.
Reduce Administrative Costs – Outsource your Human Resourc-
Why Should I Use A Professional Employer Organization (PEO)?
es, Benefits and Payroll admin-istrative tasks to a provider with economies of scale and broad expertise.
Maintain Peace of Mind – Protect your business and help ensure legal compliance with im-proved risk management, safety support, training and claims processing services.
Businesses across America have discovered the incredible value of PEOs because they provide:
Relief from the burden of employment administration.
A wide range of personnel management solutions through a team of professionals.
Improved employment practices, compliance and risk
management to reduce liabilities. Access to a comprehensive
employee benefits package, allow-ing clients to be competitive in the labor market.
Assistance to improve produc-tivity and profitability.
Additionally, PEOs can provide guidance and expertise to businesses navigating the Afford-able Care Act (ACA) or Health-care Reform. PEOs offer industry knowledge, compliant medical plans and comprehensive admin-istration, including assistance with government reporting require-ments and employee notifications.
This article was submitted by Bill Maness of Syndeo, a regional PEO. They can be contacted at (866)- 5-Syndeo.
If your employee responsibiliti es are getti ng in the way of taking care of
business, call Syndeo for help.
✓Payroll Administrati on
✓Benefi ts Administrati on
✓Workers Comp Administrati on
✓HR Compliance
✓Staffi ng Services
Kansas Based. Kansas Owned. 1-866-5-SYNDEO
14 MID-AMERICA COMMERCE & INDUSTRY
Peterson Transportation Inc. (PTI), Manson, Iowa, has recently hired long-time steel industry veteran Al Lammers as it Sales Manager.
The 17-year-old company offers flatbed, drop deck, oversize load, over-length load and LTL freight services to the lower 48 states with a com-bination of its own fleet and owner-operator rigs. A separate division, Peterson Transportation Services (PTS) serves as a brokerage company to better serve customers.
PTI has developed a strong following among metals, industrial and manufacturing sectors. “That’s why adding Al Lammers was an easy decision,” stated Aaron Peterson, owner and 20-year trucking industry veteran. “Paxton & Vierling Steel was my very first customer thanks to Al so our relationship goes back a long ways. His knowledge and experi-ence in metals and manufacturing are extremely valuable to our growth.”
Lammers, an 43-year steel industry veteran,
commented, “PTI has all kinds of potential and a great reputation. With transportation (driver shortages) be-coming a critical issue for so many firms in the indus-trial sector, we see strong growth potential to meet this demand and grow within the industry.”
“PTI offers 48’ x 102” all aluminum flatbeds and 53’ x 102” all aluminum step decks. PTI is mainly a metals hauler but does lumber along with a variety of finished manufactured parts and equipment.” added Lammers.
“PTI is working on bringing updates on the truck-ing industry on a regular basis to the local MSCI chapter members as soon as possible.” noted Peterson.
You can send your inquiries to Al Lammers at [email protected] or his phone number 402-415-9171 or directly to Peterson Transportation’s office at: (712) 469-2303; Fax (712) 469-3192; 1950 Tabor Ave., Manson Iowa 50563; www.petersontrans.com.
Peterson Transportation Inc. (PTI) Hires Lammers As Sales Manager
Above (l-r): PTI’s Aaron Peterson and Al Lammers.
2014 Annual Buyer’$ Guide
Publication of the 2014 Mid-America Commerce & Industry Buyer’s Guide is just around the corner. Have you submitted your listing for this valuable marketing tool? Time is running out!
See pages 25-26 for the submission form or visit our website at www.maci-mag.com//BG/index.html or contact Colleen Lippe at 785-272-5280 for more information.
3
2
1
4
Four Things You Should Know… Before You Make a Move:
“ If Midwest CAM Solutions can’t save you time,
we don’t deserve your business.”- GibbsCAM is “image-driven” software providing a “natural flow”
which creates visual memory for maximizing usage speed. - Learning GibbsCAM is fast and the retention rate is extremely high.- The GibbsCAM interface for programming is faster than any other CAD/CAM software program.
“ GibbsCAM programs ANY part. Gibbs simply does EVERYTHING.”
- The breadth of product and capability is absolutely second-to-none.- GibbsCAM supports ALL types of CNC machining.
“ Midwest CAM provides COMPLETE consulting and support, FREE.”
- Professional seminars and webinars, email part consulting and knowledgeable support are consistently available and free of charge.
- Midwest CAM Solutions offers an exclusive, unconditional, 30-day money back guarantee.
“ Focused solely on GibbsCAM since 1991.”
“The Leading Provider of GibbsCAM in the world.”3300 Bass Lake Road - Suite 201 • Brooklyn Center, MN 55429Phone: 763-560-6567 • Fax: 763-560-6462 • Toll Free: 877-444-0982 [email protected] • www.midwestcamsolutions.com
16 MID-AMERICA COMMERCE & INDUSTRY
National Aluminum& Brass Foundry, LLC
Since 1921
1304 W Elm St. Independence, MO 64050 (P) 816-833-4500 • (F) 816-833-4507 • (W)www.nabfoundry.com
“Defining history one casting at a time.”
• Castings from 1 ounce to 25 lbs, up to 36” x 36” x 16”.• Alloys include: Aluminum, Red Brass, Yellow Brass, Manganese Bronze,
Nickel Bronze, Silicon Bronze, Aluminum Bronze, others upon request.
We design, cast, machine, plate and assemble brass, bronze, copper & aluminum sand castings
HELP WANTEDREGIONALMANAGER
Wallover Oil Company, a manufacturer of high performance metalworking fluids located in Strongs-ville, Ohio is seeking someone to manage the growth of our business in Eastern Missouri, southern Illinois and Northeast Ar-kansas. The ideal candi-date should have industrial sales experience. This person will be responsible for providing technical and sales support to direct customers as well as sup-porting distributors in the region. Overnight travel required.
Responsibilities include developing new accounts while managing existing accounts.
A competitive compensa-tion package of salary, commission and bonus program with generous benefits package is in-cluded.
Please submit your re-sume along with com-pensation history in confi-dence to:Kevin [email protected]
www.wallover.com
The Central States Chapter of the Chemical Coaters Association International (CCAI) met at Contrast Equipment Co. in Kansas City, Missouri on September 11th.
The topic for the meeting was “Stripping Methods and the Effects of Transfer Efficiency with Coated Hangars.” The featured speaker was James C. Malloy, VP and Chief Technology Officer for Kolene Corporation in Detroit Michigan. He is a 38-year industry veteran holding
numerous positions across the industry and holds several patents on the subject of salt bath treatments for metals. Malloy is a recipient of the CCAI Lifetime Achievement Award.
He discussed how to improve coating quality with proper hook, rack and hangar maintenance.
CCAI-Central States can be contacted at: (812) 454-1232 or email [email protected].
Chemical Coaters Meet At Contrast Equipment
Above: Jame C. Malloy presenting at the CCAI meeting at Contrast.
HARTWIG ST. LOUIS HARTWIG KANSAS CITY HARTWIG WICHITA HARTWIG OMAHA10617 Trenton Avenue 6110 Deramus Avenue 4959 South Lulu Court 2210 South 156th Circle St. Louis, MO 63132 Kansas City, MO 64120 Wichita, KS 67216 Omaha, NE 68130314-426-5300 816-231-1850 316-522-5500 402-758-0800
“READY TO CONQUER PART ACCURACY?”
HARTWIG – WHERE EQUIPMENT, ENGINEERING, SALES AND SERVICE JOIN TOGETHER IN SUPPORT OF YOU. For more information, visit www.hartwiginc.com.
TWO BRAND NEW MACHINES FROM THE HARDINGE GROUP PROVIDE YOU WITH THE ABILITY TO MASTER TIGHT TOLERANCES AND SUPERIOR ACCURACY.
TURNING - YOUR ULTIMATE BAR MACHINE:The all new Hardinge CONQUEST H51 SUPER-PRECISION® represents the latest in technology, precision and most importantly, capability. Featuring the Hardinge quick-change Collet-Ready Spindle, this machine is available in both high precision and SUPER-PRECISION® models.
The Hardinge spindle design is both collet and jaw chuck-ready and does not require a spindle adapter. The Hardinge spindle design allows quick changeover from bar work to chucking parts.
MILLING - MAXIMUM CAPACITY & PERFORMANCE:The Bridgeport CONQUEST V1000 Vertical Machining Center is a new generation machine. Manufactured to the highest industry standards, the Bridgeport CONQUEST V1000 is designed with outstanding rigidity and features to meet and exceed the requirements of the demanding metal-cutting market.
Ready to discover more? Schedule a visit with your Hartwig Sales Engineer today!
The new Bridgeport CONQUEST V1000 machine sets the standard for superior milling requirements such as:
• Rapid traverse of 1,692 ipm on X & Y axes and 1,417 ipm on the Z-axis
• Sophisticated user-friendly Mitsubishi M70V control with NAVI MILL Programming and 10.4” LCD
• Powerful direct-drive 29.5HP, 10,000 RPM spindle motor with 110.6 ft-lbs of torque and a 30-tool swing-arm automatic tool changer.
Hardinge CONQUEST H51 Lathe
The Hardinge CONQUEST H51 SP machine sets the bar for SUPER-PRECISION® turning with outstanding performances specifications such as: • Part Roundness - Main Spindle .000020” (.5µm) • Continuous Machining Accuracy deviation on diameter within .0002” (5μm) • Part Finish - Main Spindle .000008” (.2µm)
The new Bridgeport CONQUEST V1000 machine sets the standard The new Bridgeport CONQUEST V1000 machine sets the standard
BridgeportCONQUEST V1000 Mill
Starting at: $83,900
High-Precision Starting at: $171,775
MACI_Hartwig Ad.indd 1 9/12/2014 12:43:06 PM
18 MID-AMERICA COMMERCE & INDUSTRY
Time Is Money.
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Raw StockRequires sawing, milling, grinding,
deburring, or wasteful machining in cycle.
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Call today to discuss your next job. 800-234-5613.
ISO 9001 & AS 9100
TC Industries
TC Industries • 101 Central Avenue, Kansas City, KS 66118 • 913-371-7922 • [email protected]
• AluminumandBrass
Foundry
• Castingsinaluminimalloys
andsiliconebronze
• Flasksizes:14”x14”to
72”x72”
Since 1980
During a discussion with friends about favorite childhood books, Horatio Alger, Jr. was men-tioned. Alger, a 19th century author wrote about impoverished boys and their rise from humble back-grounds to middle class security through hard work, determination, courage and honesty.
This emphasis on character reminded us of The 7 Habbits of Highly Effective People by Stephen R. Covey. Covey, who died in 2012, had read hundreds of books and articles on popular psychology and self-improvement that had been published in the U.S. since 1776.
He was startled to find most of the writings in the first 150 years considered character to be the most important trait.
“The literature of what we might call ‘The Character Ethic’ helped Americans cultivate integ-rity, humility, fidelity, temperance, courage, justice, patience, industry and the Golden Rule.
“Compared with the early suc-cess literature, the writings of the last 50 years seem superficial to me - filled with social conscious-ness, techniques, and quick fixes.
“These solutions derive not from the Character Ethic, but the Personality Ethic: Success is a function of public image, of atti-tudes and behaviors, of skills that lubricate the process of human interaction. I don’t say these skills are unimportant. But they are secondary.”
Covey believed there must be “deep integrity and fundamental goodness” guiding you. He quotes Emerson who said, “What you are shouts so loudly in my ears, I can-
EDITORIALRAY LIPPE, EDITOR
SEPTEMBER, 2014 19
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not hear what you say.”Covey said Benjamin Frank-
lin’s autobiography offered an excellent example of how a person might develop the Character Ethic through one’s daily habits.
If you aren’t familiar with Franklin’s daily schedules, here is a typical one: From 5 a.m. - 7 a.m. - Rise, wash and read Powerful Goodness; contrive day’s business and take the resolution of the day; prosecute the present study; and eat breakfast.
The morning question, “What good shall I do this day?” 8 a.m. - 12 noon; Work. 12 noon - 1 p.m. - Read or overlook my accounts and dine. 2 p.m. - 6 p.m.; Work. 6 p.m. - 9 p.m.; Put things in their place, supper, music or diversion or conversation; examination of the day.
Evening question, “What good have I done today?” 10 p.m. - 5 a.m. Sleep.
We aren’t sure how we fit this routine into today’s fast pace, but perhaps just asking what good you plan to do each day would be a start.
**********************
On a topic related to Charac-ter Ethics, Imprimis, a publica-tion of Hillsdale College, printed an excerpt from Falling in Love With America Again, written by Jim DeMint, president of the Heritage Foundation. His com-ments on “The Problem of Big” are reprinted here with Imprimis’ permission.
“One of the problems of Big (Big is an organization that has reached such a size that its con-tinued existence and success is no longer contingent upon its quality of service; this dubious distinction finds its highest manifestation in our bloated government) is that
it creates a third option: neither obeying the rules nor breaking the rules, but changing the rules as you go. That’s what happens in cronyism, which is in effect legal cheating.
“That is one of the most frus-trating aspects of the crisis of Big: Most of the time there is no crime to prosecute. The institutions change the rules, so what would have been cheating, and what many people see as cheating, is actually blessed by the state. The transactions of crony capitalism– campaign contributions on the one side, policy changes on the other– are all perfectly legal.
“This is why so much of the criticism of special interests as such is incomplete, or even misdi-rected. Attacking special interests for accepting government favors is like criticizing a four-year-old for eating ice cream for breakfast.
(Continued on page 20)
20 MID-AMERICA COMMERCE & INDUSTRY
The proper targets for criticism are not the beneficiaries of the bad policy, but those in charge who acquiesce to their requests–the government agencies that provide favors; the parents who allow their kids to eat whatever they want.
“When government officials change policies to benefit special interests, the responsibility for the ‘cheating’ lies with the officials, not the special interests. They, after all, are only playing by the rules the government sets. As long as politicians effectively put the rules of the game up for sale, it’s hard to fault people for trying to buy or rent them.”
“...Despite all the promises you hear from politicians, big government does not really help the little guy...Big government and its big partners rob individuals and our nation of freedom, op-portunity, and prosperity,” DeMint concludes.
We remember in the 1960’s when “old fashioned ethics “ were being replaced with “situ-ation ethics,” which let each individual decide what was right. The only real concern then was, “Is it legal?”
Obviously that was a mistake. Check your representative’s vot-ing record and let them know how you feel before you vote this fall.
Editorial...From page 19
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NOVEMBER 2014Plastics Issue
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SEPTEMBER, 2014 23
IMEC (Industrial Machine and Engineering Company), Monett, Missouri, continues to improve its operations with new equipment and process enhancements.
Founded in 1982 by Dan and Charlotte Conner, the firm is a full-service custom manufacturer that focuses on precision sheet metal fabrication, machined parts, assemblies and special machinery.
Today the firm operates in a 45,000-sq.-ft. facility with 50 employees (many with more than 10 years of experience) and a wide range of CNC equipment. A second shift was recently started to keep up with customer demand.
Equipment at the 32-year-old firm includes: CNC laser cutting systems; CNC punches and shears; multi-axis CNC machining/turning centers; a complete QC lab; a powder coating line; welding stations (spot, TIG & MIG); and assorted manual equipment.
IMEC serves OEMs in various industries including: military/defense; energy; industrial equipment; electronics; transportation; and aerospace.
A recent example of IMEC’s on-going improvement is the installation of a nitrogen generating system that produces nitrogen at 99.99% purity. Nitrogen is used by the firm’s laser cutting systems.
The system was designed by Holtec Gas of Chesterfield, Missouri. It appears this is only the second such system installed in a custom shop in Missouri. “This system is another example of how we continually strive to make our operation more efficient and competitive,” commented Eric Merriman, plant manager. “We maintain a very flexible and
lean manufacturing process.” Mark Conner, son of the
Conner’s and sales and marketing manager, noted that IMEC was recognized as Monett’s 2014 Small Business of the Year and has completed its ISO 9001-2008 recertification. The company has been certified to the ISO standard since 1999.
“Our ability to manage
IMEC Continues To Improve Operations With New Equipment and Process Enhancements
Monett, Missouri
complex assembly projects allows IMEC to become an integral part in our customer’s business plan and set us apart from competitors,” Dan Conner said. “We have some of the most skilled machinists and operators around and they are a major factor in our success.”
Above (l-r): IMEC’s Eric Merriman, Charlotte Conner, Dan Conner and Mark Conner with the Monett 2014 Small Business of the Year Award.
Above: IMEC’s nitrogen generating system for its laser cutting systems.
(Continued on page 24)
24 MID-AMERICA COMMERCE & INDUSTRY
Scan to see more pictures of parts made and painted by IMEC
Specialty Flat Rolled-Kansas City
PRODUCTS:Aluminum BrassCopperStainless SteelGalvanized Painted Aluminum
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...IMEC Improves...From page 23
Above: Electronic cabinets produced at IMEC.
ReseRve space NOW in theMid-aMeRica coMMeRce & industRy
2014 Buyer’$ Guide issue The MID-AMERICA BUYER’$ GUIDE 2014 will be published in the October issue of MID-AMERICA COM-MERCE & INDUSTRY magazine reaching more than 8,500 industrial buyers in Missouri, Kansas, Oklahoma, Nebraska, Arkansas and Iowa. Shown on this page are some sample listings and the costs for each. The basic listing is $85.00 and in-cludes a one column wide listing with seven lines of type or less. This also includes publication of your listing on our on-line Buyer’s Guide found at www.maci-mag.com. Additional lines or additional listings under additional
headings are only $5.00 per line. For your convenience, use the order form on the back of this page... or send us a typed or printed page with your listing as you wish it to be published. Be sure to include the heading you desire for the basic listing and any additional headings for your referral listing(s). We will set it up and fax or email you a proof. Invoices will be mailed following publication. For information on including a display advertisement in the Buyer’$ Guide Issue contact David or Colleen Lippe at 785-272-5280.
DEADLINE
OCTOBER 10
SAMPLE LISTINGS:aLuMinuM
MetaLs usa-speciaLty FLat RoLLed Kc
Machine shops
c&R ManuFactuRinG inc.6790 Martindale, Shawnee, KS 66218(P) 913-441-4120 (F) 913-441-0330www.c-rmfg.com - Total CNC Machining, specializing in close tolerance shaft work and precision aluminum machining. Ro-botic welding. A J-I-T manufacturer.
WeLdinG/RoBotic
c&R ManuFactuRinG inc. (See Machine Shops)
Basic Listing - $85.00
Additional Listing: $5.00 per line
Additional Lines:$5.00 per line
Single column listing, up to 7 lines of type including name in bold face caps.
Additional lines of type, $5.00 per line.Include as many additional lines as necessary.
Additional lines of type, $5.00 per line.Include as many additional lines as necessary.
Each listing will beincluded in our
On-line Buyer’$ Guide atwww.maci-mag.com
Make it easy for potential cus-tomers to buy from you. List your sales representatiaves, major products and equipment lines, new services, new machines or materials, expanded capacities, capabilities and facilities, special services, sales territory, delivery schedules, hours, etc...
Be sure to include:• phonenumbers,• tollfreenumbers• faxnumbers,• e-mailandwebsite addresses, and• branchlocations.
www.metalsusa.comLiberty, Mo - 2840 E Heartland Dr, 64068 (P) 816-415-0004 or 1-800-635-6061(F) 816-415-0030Wichita, Ks - 2525 S Sheridan, 67217 (P) 316-945-6624 or 1-800-303-5052(F) 316-945-6719. Aluminum, Brass, Copper, Stainless Steel, Expanded Metal, AMPCO Bronze, Bearing Bronze and other metals. Coils, Plate, Sheet, Painted Aluminum Sheet (various colors) Bars, Extrusions, etc. 102,000-square-foot facil-ity. 72-inch wide, State-of-the-art Braner leveling line. 1/4” stainless, .250” alumi-num. Shear 1/4” mild steel, 12’ lengths. High-speed precision band saw, slitting 52” width. Gary Crabtree, Mike Drum-mond, Wendell Halterman, Mike Higgins, Kurt Krausse, Pat Lynch, Matt McAtee, Gary Rutledge.
www.metalsusa.comLiberty, Mo - 2840 E Heartland Dr, 64068 (P) 816-415-0004 or 1-800-635-6061(F) 816-415-0030Wichita, Ks - 2525 S Sheridan, 67217 (P) 316-945-6624 (F) 316-945-6719 Aluminum, Brass, Copper, Stainless Steel, Expanded Metal, AMPCO Bronze, Bearing Bronze and other metals.
BRass
MetaLs usa - speciaLty FLat RoLLed Kc
The Buyer’$ Guide submission form can also be found on our website at www.maci-mag.com
Referall Listing:$10.00 ($5.00 per line)
BG_2014.indd 1 9/6/2014 11:20:14 AM
2 line referral listing Repeat Basic Listing Other - (Attach copy of desired listing)
2 line referral listing Repeat Basic Listing Other - (Attach copy of desired listing)Referral Listings: Category:
Category:
This BUYER$ GUIDE listing form is a tool to help show you how much information will fit within a certain number of lines. You may also use our online fillable form found at www.maci-mag.com/BG. Each line will average 36 typed characters (or a 2” column using 8pt Arial font.) The first seven lines are included in the the basic listing for $85.00. The first line must be the company name. Additional lines and referral listings are $5.00 per line. Attach additional sheets if neccessary. Invoices will be mailed following publication.
BASIC LISTING CATEGORY:
AbrasivesAccountingAdhesivesAir Cleaning & PurifyingAluminumAnodizingAssembliesAutomation SystemsBar CodingBlastingBrassCAD/CAMCalibrationCastersCastingsChemicalsCoatings
CompressorsComputer/SoftwareConveyersCopperCranesCutting ToolsDie CastingsDust CollectionEDM/WireElectrical EquipmentEngineeringEngravingExpanded MetalsFabricationFastenersFinancial ServicesFittings
Fluid PowerFoam ProductsFoundryGalvanizingGasketsGears/Gear CuttingGrinding/SharpeningGun DrillingHardwareHeat TreatingHoistsHydraulic EquipmentIdentification/Part MarkingIndustrial EquipmentInspections/TestingIronLaser Cutting
Laser MarkingLeasing ServicesLifting AccessoriesMachine ComponentsMachine RebuildingMachine ShopsMachine ToolsMachine Tool RepairMachineryMachiningMaterial Handling EquipmentMeasuring EquipmentMetal CleaningMetal FabricationMetal FinishingMetal Service CenterMetal Spinning
Metal TestingMill SuppliesMillingMoldsMold PolishingPackaging EquipmentPackaging ProductsPaint Spraying EquipmentPaintingPatternsParts MarkingParts WashersPipe & TubingPlastic MoldingPlastic ProductsPlatingPowder Coating
SAMPLE HEADINGS:
Powder Coating EquipmentPress Brake ToolingRoboticsScrew MachiningSharpeningSheet Metal FabricationSpecial MachinesSpraying EquipmentStainless SteelStampingsSteel FabricationSteel PipeSteel Service CenterSteel TubingStorage EquipmentTestingTesting Equipment
Thermal Spray CoatingTool/Cutter GrindingTool & Die MakersTool & Die SteelsTools & AbrasivesTube BendingTubingTurningWaterjet CuttingWeldingWelding EquipmentWiping MaterialsWire ClothWire EDMWorkholding ProductsValvesZinc
If you don’t find your heading here, just add it to your listing form and it will appear in the Buyer’$ Guide.
Return to: Mid-America Commerce & Industry Magazine, Buyer’$ Guide Editor, 2432 SW Pepperwood Rd, Topeka, KS 66614-5293 Fax 785-272-3729 or e-mail: [email protected]
Billing Address:
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DEADLINE - OCTOBER 10Buyer’$ GuideListinG Form
Basic Listing - $85.00Additional Lines - $5.00 each
1234567
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BG_2014.indd 2 9/6/2014 11:20:14 AM
SEPTEMBER, 2014 27
816 E. Callan Road • Monett, MO 65708Phone: 417-235-7182 • Fax: 417-235-8262
Email: [email protected] Web: www.Clark-ind.com
Recognized for our Quality, Service & On-Time Delivery
Machining / Fabrication (Sheet, Plate, & Structural) / WeldingTurning, Milling, Punching, Cutting, Stamping, & Forming
High-Definition Plasma Cutting / Blanchard Grinding
ISM-Kansas City, an affiliate of the Institute for Supply Man-agement, held a dinner meeting on August 19th at the Holiday Inn & Suites in Overland Park, Kansas. The featured speaker was Jim Marinakis, CPSM, C.P.M., MBA, a 36-year supply chain veteran(with six different companies) and a Six-Sigma black belt.
He discussed Activities Based Costing (ABC) and how it can be used as a benchmark to measure how purchasing professionals are spending their time and to track the results of ERP systems and supply chain enhancements.
He covered internal and ex-ternal benchmarking, collecting/ preparing data and how to perform analysis.
Marinakis provided examples from his career regarding ABC and how it helped him improve the supply chain process during system changes and even mergers.
In other chapter business, the J.R. Samuel award was presented to Esmeralda Phillips for her contributions to the chapter. The award is named for Samuels, the
ISM-KC Learns About Benchmarking
first president of the chapter when it was started back in 1919.
ISM-KC can be contacted at: www.ism-kansascity.org.
Above: ISM-KC’s Jim Marinakis (left) & JoAnn Harper (right) present the J.R. Samuel Award to Esmeralda Phillips (center). The award recognizes service to the chapter and is named after the group’s first president.
28 MID-AMERICA COMMERCE & INDUSTRY
• Quality Castings Iron (Gray, Ductile, Nihard, Niresist)
Aluminum (A356-T6, 319)
Steel (8630, WCB)
Stainless Steel (316, CF8M)
• Heat Treating• Machining 7 Mazak HCN 6800-IIs w/dual pallets 1HaasVF6•1MazakIntegrex30
• CMM Inspection
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Southern Cast Products Inc(870)972-1260•Fax(870)972-1261www.southerncast.comscpquotes@southerncast.com5701KruegerDrive,Jonesboro,AR72401
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Production!
Since 1976
Laird Plastics-KC Holds Open HouseLaird Plastics’ Kansas City
Service Center held an Open House on Friday, September 12th.
The firm distributes and processes plastic sheet, rod, tubing and film.
The event featured tours of the company’s facility and exhib-its by 16 different vendors. This included plastic film, rod, tubing, sheet and graphics.
Vendors at the event included Vycom, Bayer Material Science, Primex, Coroplast, Plaskolite, ARKEMA Plexiglass, Mactac, Quadrant, KYDEX, 3A Compos-ites and Ensinger.
Laird Plastics covers much of North America. The Kansas City Service Center can be contacted at: (816) 452-7771; (877) 757-1707; www.lairdplastics.com.
Photos from the event are on these pages.
SEPTEMBER, 2014 29
Superior Aluminum Castings, Inc.1211 South Powell Road • Independence, MO 64057
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30 MID-AMERICA COMMERCE & INDUSTRY
Upcoming Trade Shows
October 8-9, 2014 Springfield Industrial
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October 8-9, 2014 Nebraska Products
Show for Business & Industry
Fonner Park, Grand Island, NE, Mid-America Expositions, Inc, 800-475-SHOW (7469) www.showofficeonline.com
October 20-22, 2015Wichita Industrial Trade Show (WITS), Century II Expo Hall, Wichita, KS, 316-942-2401, www.witshow.org
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