Manufacturer of Quality Pre – Engineered Buildings

Corporate Profile

Factory : -

Smith Structures (India) Private Limited Has been promoted by Panchal Group. Panchal group of companies are pioneers and leaders and making structures for power plants, heavy fabrications and coal handling systems.

Smith Structures (India) Private Limited is specialize in Pre – Engineered Metal Building System (PEB) designs, fabrication and erection works. Highly skilled engineering teams with international software carry out design and detailing works. Design department having good experience and expertise in steel buildings using fully optimized techniques keeping up with computed aided design & drafting facilities using the Indian & International design codes & specifications of PEB.

Smith Structures (India) Private Limited The 1st PEB Plant in Whole Kutch & Saurashtra District. Smith Structures (India) Private Limited started its journey in India having state of art manufacturing facility plant in Gandhidham (Kutch) Gujarat (India) having initial capacity of 30000 MT per annum.

Smith Structures (India) Private Limited with full-fledged infrastructure facilities strives for excellence in providing cost effective, efficient designs & engineering with 100% accuracy and Zero error towards utmost satisfaction of customer. High End Imported machines from latest technology from USA have carried out all the work.

Smith Structures Pre – Engineered Buildings are tailor – made solutions to a customer’s need and are custom – designed to meet exact requirements. These buildings are flexible enough to suite different building dimensions; they are easily expandable, can withstand harsh climatic conditions and come with maintenance – free exteriors. Pre – Engineered buildings are suitable for both, industrial and commercial operations. Warehouses, factories, aircraft hangers, multy story buildings, cold storages, workshops, sports hall, supermarkets or any high – rise buildings.

The term “Pre-Engineered Steel Buildings” is not well known to the engineering groups who traditionally design their buildings with conventional structural steel using standard hot rolled sections from product manufacturers. The comparison below is intended to introduce and inform engineering design groups of the pre-engineered steel building concept, its high versatility and practicality, and its disadvantages to Designers and Contractors. The pre-engineered steel building concept is widely used in the India, as well as in many of the industrialized countries. It consists of a complete steel-framed building system, with components pre-designed to fit together in a vast variety of combinations to meet the unique requirements of specific end uses. Sub-Systems include anchor bolts, structural framing, insulation, roof and wall cladding, mezzanines or floor including steel floor decking, windows, doors, ventilation systems, canopies, overhangs and fascias. Pre-engineered steel buildings can be used for permanent installations from around 400 square feet (36 square meters) upwards, for one story and two-story construction.

Smith Structures (India) Private Limited, located in Gandhidham (Kutch – District) Gujarat, INDIA. Having production capacity of 30000 MT per annum. With High end fully automatic CNC machines.

Several major Contractors and Designers who previously used conventional design exclusively adopted the pre-engineered steel buildings formula and the savings have proven to be extremely high.

At Smith Structures (India) Private Limited, we design and we manufacture our steel buildings.

1) Design CriteriaAISC / MBMA / AWS

1) Design CriteriaAISC/ AWS/ JIS/ DIN/ BS

2) DesignQuick and efficient since standardization of pre-engineered steel buildings has significantly reduced design time. Basic designs are used over Specialized computer analysis and design programs reduce design time and optimize material required. Drafting is also computerized with minimal manual drawings. Design, detail drawings and erection drawings are supplied free of charge by the manufacturer. Approval drawings may be prepared within ten days to 3 weeks. Consultant in-house design and drafting design is significantly reduced, allowing more time for coordination and review, and increasing margins in design fee savings.

2) DesignEach conventional steel structure is designed from scratch by the consultant, with fewer design aids available to the Engineer. Maximum engineering required on every project. Generalized computer analysis programs require extensive input/output and design iterations. Drafting is manual or only partially automated.Much Consultant time and expense is devoted to design and drafting, as well as coordination and review.

3) WeightAbout 30% lighter through the efficient use of steel. Primary framing members are designed with tapered built-up plate sections with the most steel in the areas of highest stress, using high strength steel. Secondary members are light gage cold formed “Z” or “C” shaped members. Members are roll-formed for minimum weight and labor cost.

3) WeightSteel member sizes must be selected from standard hot rolled sections, which in many cases are heavier than what is actually required by design. Members are the same cross-section along the entire length, regardless of local stress magnitude  Secondary members are from standard hot rolled “I” and “C” sections. In many cases members are heavier than required, and therefore are not as economical as cold formed members.

4) Base MaterialRigid Building pre-engineered steel buildings system uses almost all steel to meet 50,000 P.S.l. minimum yield including the cladding.

4) Base MaterialIn most of the cases (90%) Base Material is 36,000 P.S.I. minimum yield.

5) FoundationSimple design, easy to construct and lightweight.

5) FoundationExtensive heavy foundation required.

6) Accessories (Windows, Doors, Ventilation)Designed to fit the system, with standardized, interchangeable parts, including pre-designed flashing and trims.Mass produced for economy. All available with the building.

6) Accessories (Windows, Doors, Ventilation)Every project requires special design for accessories and special sourcing for each. Flashing and trims must be uniquely designed and fabricated.

6) Accessories (Windows, Doors, Ventilation)Designed to fit the system, with standardized, interchangeable parts, including pre-designed flashing and trims.Mass produced for economy. All available with the building.

6) Accessories (Windows, Doors, Ventilation)Every project requires special design for accessories and special sourcing for each.Flashing and trims must be uniquely designed and fabricated.

7) DeliveryApproximately 4 - 6 weeks

7) DeliveryAverage 6 to 8 months.

8) ErectionEasy, fast, step by step. Erection costs and time are accurately known, based upon extensive experience with similar buildings.

8) ErectionSlow, extensive field labor required. Typically 30% more expensive than pre-engineered steel buildingssIn most of the cases, the erection cost and time are not estimated accurately.

9) ArchitectureOutstanding architectural design can be achieved at low cost. Conventional wall and fascia materials, such as concrete, masonry and wood, can be utilized.

9) ArchitectureSpecial architectural design requires research and high cost.

10) Overall PricePrice per square meter may be as much as 40% lower than conventional steel.

10) Overall PriceHigh price per square meter.

11) Sourcing and CoordinationBuilding is supplied complete with cladding and all accessories, including erection if required, all from one source of supply.

11) Sourcing and CoordinationMany sources of supply. Project Management time required to co-ordinate suppliers and sub-contractors.

12) ChangesVery flexible, tailor made, accepts changes and revisions easily. Future expansion simple, easy and cost effective. One supplier to coordinate changes.

12) ChangesChanges, revisions and additions can be difficult due to extensive redesign and coordination among suppliers and subcontractors.

Latest Software For Design & Estimations :o MBS & STAAD – PRO

Drafting Facility : o MBS & AUTOCAD

Result Of Above Facilities: Design And Detailing Time Minimum – Offers to

customers in 2 TO 4 Days Depending Upon Degree of Complexity

13) ResponsibilitySingle source of supply results in total responsibility for one supplier, including design liability.

13) ResponsibilityMultiple responsibilities can result in questions of who is responsible when components do not fit properly, insufficient material is supplied, or materials fail to perform, particularly at supplier interfaces. The Consultant carries total design liability.

14) PerformanceAll components have been specified and designed specifically to act together as a system, for maximum efficiency, precise fitup, and performance in the field.The experience with similar buildings in actual field conditions world-wide has resulted in design improvements over time which allow dependable prediction of performance.

14) PerformanceComponents are designed in general for possible use in many alternative configurations. Design and detailing  errors are possible in assembling diverse components into unique buildings. Each building design is unique, so prediction of how components will perform together is uncertain. Materials which have performed well in some climates may not in other environments.

Thickness: 1.5mm to 3mmLength: Upto 12000mmMaterial: CR Steel as per IS: 513/HR Steel as per IS:1079Yield Strength: 245 MPa to 345 Mpa Type : Bare, Primer coated, Galvanized, Painted SSIPL-CEE and SSIPL-ZED purlins made of hot rolled coils are degreased, phosphated and then primer finished with Zinc Chromate RedOxide Pain-matching test requirement of IS:4777 and IS:2074. Special treatment to combat severe atmospheric corrosion can be offered. We also offer purlins in galvanized coated steel in 120 GSM/175 GSM/275 GSM coating as per customer requirement.

SM – 120 is the superior, world – class, finest roofing and wall cladding profile in India for all span horizontal and vertical applications. Our fully automatic CNC Roll Forming with hydraulic controls, offer superior quality product. SM – 120 Cover Width: 1000mmThickness: 26/24 GaugeStandard Colors: Smith’s Standard Colors

The standard mezzanine framing system consists of a steel deck support by joists onto main mezzanine beams. If required by design loads, the main beams shall also be supported by intermediate columns. The top flange of the joists fit immediately below the top flange of the primary beams. • The embossments on the top and sides of the ribs provide added grip and minimise slip by creating a bond with concrete as done with normal reinforcement.  • It provides permanent formwork as well as positive reinforcement. No erection, removal, handling or storage of timber / steel formwork as in conventional concrete slab construction, saving valuable time.  • Clean, uniform and attractive ribbed underside (soft fit) for exposed situation reduces the cost of ceiling finishes.  • MS deck sheet is provided for suitable load on the floor and covered with form concrete. 

Ridge Sliding Door Sky Light/Wall Lights

Louvers Window Turbo Ventilator

The Company is in process of Obtaining :

1) ISO 9001 – Bureau Veritas 2) ISO 14001 3) Green Building

Corporate Office :Smith Structure (India) Pvt. Ltd.Plot No. 40, Ward: 6 – Industrial Area,Gandhidham – 370201 (Kutch)Gujarat - IndiaTel : 02836 – 257051,258175E – Mail : info@smithstructure.comURL : www.smithstructure.com

Factory :Plot No. 4 – 5, Survey No. 43/1,Near, Genus Electrotech Ltd.Meghpar Borichi, Taluka : Anjar (Kutch)Gujarat - India