Manufacture of FRP Equipments and Tanks …reckat.com/wp-content/uploads/2017/10/New-Brosur-Re… · · 2017-10-11DesignEngineeringDesign Engineering Water Treatment Plant ... ASME

Manufacture of FRP Equipments and TanksDesign EngineeringDesign EngineeringWater Treatment PlantWaste Water Treatment Plant

OFFICE :Vila Nusa Indah‐3 Blok KD.5/2, Bojong Kulur

Gunung Putri, Bogor, Jawa Barat , 16969Phone : 021‐8241 1971 • Fax : 021‐8243 5209

WORKSHOP :JL. Raya Ciangsana No. 78, Ciangsana

Gunung Putri, Bogor , Jawa Barat , 16968

Website : www.reckat.comE‐mail : [email protected]

PT. RECKAT COMPOSITES DELMIMAwas established and incorporated with the intention of providinghigh quality Fiberglass Reinforced Plastic (FRP), Carbon Steel andComposites products.

Our commitment towards providing exceptional products and

Our people are experienced and well trained in thedesign aspect, R&D and manufacturing technique of

p g p pservices that surpass client's expectation in terms of quality andpricing, coupled with the workmanship of our skilled workforce inmaintaining cost efficiency, has given us the competitive edge in thismarket.

FRP and Composites products. Coupled together withour total commitment and technical back up fromoverseas, we can assure you the best quality support.

We assist our costumers with the design,engineering, drawing, manufacturing, inspection andinstallation of FRP and Composites products for

Engineering > 10 Years Experience

Production > 20 Years Experienceinstallation of FRP and Composites products forvarious applications.Marketing > 15 Years Experience

RAW MATERIAL BACK UP

We are committed to using only high quality raw materials from well‐known brands to assure our product quality

Fiberglass Reinforced Plastic (FRP) products are a composite offiberglass and thermo‐set polymer resin that when combined, offera stronger, more durable, more corrosion and heat‐resistant productthan is found anywhere else.

This composites material can be added with aggregate or filler,pigment and the other addictive agent With the properpigment, and the other addictive agent. With the propercombination and appropriate selection type of resin, fiberglass, fillerand the right design, the widely range in properties andcharacteristic of composites (FRP) can be obtained.

GLASS FIBREROVING YARN

Reinforcement

Reckat’s philosophy remains consistentthroughout all of our business activities.We value our costumers and deliverexceptional service and support whilstdelivering superior quality products at acompetitive price.

RECKATFIBERPT. RECKAT COMPOSITES DELMIMA

Our products are designed and fabricated in accordance with industry standards providing the end userwith dependable quality solutions, and the right material of choice for a variety of applications.The international standards are the benchmark for fabrication of our FRP products, including:

STANDARD SPECIFICATION

ASME RTP‐1 Reinforced Thermo‐set Plastic Corrosion Resistant Equipment

BS 4994 :1987Specification for Design and Construction of Vessels and Tanks in Reinforced Plastics

AWWA M45 Fiberglass Pipe Design

ASTM D6041Standard Specification for Contact‐Molded "Fiberglass" (Glass‐Fiber‐Reinforced Thermosetting Resin) Corrosion Resistant Pipe and Fittings

ASTM D3299 Standard Specification for Filament‐Wound Glass‐Fiber‐Reinforced Thermo‐set Resin Corrosion‐Resistant Tanks

The chemical resistant level of the FRP products are determined by the selection of Resin Grade as follows :

ASTM D4097Standard Specification for Contact‐Molded Glass‐Fiber‐Reinforced Thermo‐set Resin Corrosion‐Resistant Tanks

Products Resin Grade Services

Cylinder TankPipe, Ducting,Fittings (Flange,

OrthopthalicPolyester

Water, Potable WaterWaste Water, Weak Acid (Normal Temp.)

IsoptahlicPolyester

Sea Water, Salty WaterHeat Water, Moderate Acid

Fittings (Flange, Tee, Elbow,

Reducer, etc.)

BisphenolicVinylester

Salty Water,Strong Acid (Normal Temp.), Alkali

Epoxy Vinylester

Strong Acid, Alkali, HeatFire Retardant

RectangularOrthopthalicPolyester

Water, Potable WaterWaste Water, Weak Acid (Normal Temp.)

Panel TankPolyester Waste Water, Weak Acid (Normal Temp.)

IsoptahlicPolyester

Sea Water, Salty WaterHeat Water, Moderate Acid


Jl. Raya Ciangsana No. 78, Gunung Putri, BogorTlp : 021‐8241 1971 • Fax : 021‐8243 5209Email : [email protected] : www.reckat.com

BIORECKAT is a system of purifying domestic and industrial sewage, consisting of biochemicaldecomposition by microorganisms of organic substances dissolved and emulsified in sewage.Microorganisms (bacteria) use these substances as source of food and energy for their life processes.In the process of the bacteria’s respiration, organic substances are oxidized and energy necessary for theirlife function is released.

Municipal Waste Residential Waste Industrial Waste Office Building Office Building Hotel & Apartment Mall & Shopping Center Hospital & School A blend of Nature

And Technology



INFLUENT

• BOD 300 ppm

• COD 450 ppm

• BOD 300 ppm

• COD 450 ppm

Separation

• FRP Screen• FRP Screen

Equalization

• Pump• Pump

Anaerobic

• Honeycomb• Honeycomb

• SS 250 ppm• SS 250 ppm

Aerobic

• Bioball

• Air Blower

• Diffuser

• Bioball

• Air Blower

• Diffuser

Sedimentation

• Air Lift

• Sludge

• Air Lift

• Sludge

Disinfectant

• Chlorine Tablet

•Water Pump

• Chlorine Tablet

•Water Pump

EFFLUENT

• BOD 50 ppm

• COD 80 ppm

• SS 50 ppm

• BOD 50 ppm

• COD 80 ppm

• SS 50 ppm• Diffuser• Diffuser pppp

Blower Submersible Pump Diffuser Bioball Honey Comb

TypeVolume

CapacityDimension (mm)

SystemEquipment

m3/day Dia. Length Blower Pump Media

BR‐02 2 7 ‐ 10 Persons 1200 2000 Gravity ‐ ‐ Bioball



BR 15 15 70 90 P 1750 6300 P 2 2 H bBR‐15 15 70 ‐ 90 Persons 1750 6300 Pump 2 2 Honeycomb

BR‐20 20 120 ‐ 130 Persons 2000 6500 Pump 2 2 Honeycomb





BR 45 45 270 290 P 2500 9500 P 2 2 H b






BIORECKAT Extended Aeration System is a complete mix system and provides biological treatment for theremoval of biodegradable organic wastes under aerobic conditions. Air may be supplied by mechanical ordiffused aeration to provide the oxygen required to sustain the aerobic biological process. Mixing must beprovided by aeration to maintain the microbial organisms in contact with the dissolved organics. Since thereis complete stabilization is occurred in the aeration tank, there is no need for separate sludge digester.Further primary settling tank is also omitted and settleable organic solids are also allowed to settle in thep y g gaeration tank due to long detention time in the aeration tank

• Plants are easy to operate• Better at handling organic loading and flow fluctuations• Better at handling organic loading and flow fluctuations• Systems are odor free, Can be installed in most locations• Can be landscaped to match the surrounding area• Have a relatively low sludge yield due to long sludge ages• Do not require a primary clarifier

Grease Trap

ControlPanel

AirBlower

ChlorineDosing Pump

Sand Carbon Filter

Grit Chamber

Sand Carbon Filter



Equalization Aeration Sedimentation Chlorination Effluent Sludge Recycling

Grease Interceptor is a plumbing device designed to intercept most greases and solids before they enter awastewater disposal system. As a alternative to precast concrete or mild steel offerings, BIORECKAT GreaseInterceptor was developed to provide an innovative solution to grease capture and retention. The result is aversatile, robust Fiberglass Reinforced Plastic grease interceptor that eliminates corrosion and rustproblems associated with unlined concrete and metal systems.

CONSTRUCTION DETAILS

InletOutlet

Cover

Solid Accumulation

Grease Accumulation

Water Layer

APPLICATIONS :

• Residential Waste

•Mall & Apartment

• Restaurant

•Office Building

ADVANTAGES :

• Corrosion Resistant

• Superior Efficiency

• Design and Install flexibility

• Lowmaintenance Cost•Office Building

• Hotel

• Hospital & School

• Low maintenance Cost

• Lightweight, easy for transport

• Cost Effective Vs Stainless

Volume Dimension (mm) Inlet M o CType

Volume Dimension (mm) Inlet M.o.C

Liter Length Width Height Outlet Body Screen Nozzle

BG‐030 30 400 300 300 1‐1/2" FRP FRP PVC

BG‐060 60 600 400 400 2" FRP FRP PVC

BG‐120 120 800 600 400 2" FRP FRP PVC

BG‐500 500 1200 800 600 3" FRP FRP PVC

BG‐1000 1000 1500 1000 800 4" FRP FRP PVC


BG‐2000 2000 2000 1200 900 4" FRP FRP PVC

BG‐3000 3000 2700 1300 900 6" FRP FRP PVC


FRP Panel Water Storage Tank system is designed for every need, with unit sizes from 1 m³ to 10.000 m³.The panel tank is a modular system, enabling a tank of any desired size and shape to be constructed. Panelsizes are from 0.5 to 2.0 meters in height and could be combined to create a tank up to 5m high. Formedfrom Hand Lay Up GRP, and available in various colors.

*) This drawing is indicative onlyand may vary / differ from actual product

No Description

1 Handrail (Optional)

2 Air Vent, FRP or PVC

3 Kick Plate (Optional)

4 FRP Roof / Cover Panels

No Description

12 FRP Shell Panels

13 0.5x1m FRP Shell (If any)

14 Pole Stiffener Pipe, Galv.

15 Fastener, Galv. / SUS304 /

5 Fastener, Galv. / SUS304

6 Nozzles, FRP or PVC

7 Mechanical Hole

8 Roof Support, PVC Pipe

9 Internal Ladder, PVC Pipe

, /

16 FRP Separator Panels

17 Corner Support Steel

18 Steel Base, Paint / HDG

19 External Ladder, Steel Pipe

20 Fastener, Galv. / SUS304


10 Outlet Nozzle

11 Side Manhole (Optional)

21 Supports (Optional)

22 Rubber Seal / Gasket


FRP Panel Tanks can be installed at ground level, on top of or inside buildings, or on steel towers. Typicalapplications include municipalities, industrial users, agriculture, aquaculture, reservoirs, hotels, hospitals,offices, private homes and other building complexes, as well as high volume long‐term storage whereregular piped supplies may not be available.

Shell Panel Bottom PanelRoof Panel FRP Fittings

PART NAMETANK HEIGHT

1 m 2 m 3 m 4 m 5 m

Bottom Thickness 6 mm 7 mm 8 mm 9 mm 12 mm

Shell‐1 Thickness 5 mm 6 mm 7 mm 8 mm 10 mm

Shell Panel Bottom PanelRoof Panel FRP Fittings

Shell‐2 Thickness ‐ 5 mm 6 mm 7 mm 8 mm

Shell‐3 Thickness ‐ ‐ 5 mm 6 mm 7 mm

Shell‐4 Thickness ‐ ‐ ‐ 5 mm 6 mm

Shell‐5 Thickness ‐ ‐ ‐ ‐ 5 mm

R f Thi k 4 4 4 4 4Roof Thickness 4 mm 4 mm 4 mm 4 mm 4 mm

Steel Base UNP. 100x50 UNP. 120x55 UNP. 150x75 UNP. 200x80

Connection Plate N/A 200xT.5 mm 200xT.6 mm 200xT.8 mm 200xT.8 mm

Pole Stiffener N/A Galv. / SUS 304 Pipe Ø.1¼” Pipe Ø.1½”

Bolt+Nut+Washer Galv. / SUS304 M.10 x 40 Galv. / SUS304 M.10 x 50

Ladder Internal PVC Pipe Ø.1¼” and External Steel Pipe Ø.1”



Reckat FRP Pressure Tank is manufactured by computerized filament winding fiberglass with high strengthresin that provides the following advantages :

Completely rust and corrosion resistance Easy transportation and installation High strength and light weightWide range of applications, for residential, commercial and industrial water treatmentg pp , , Smooth surface appearance Low installation and maintenance cost



Reckat FRP Pressure Tanks range is from 8”x44” up to 63”x86” with flow capacity from 0,5 m3/hour (8 lpm)up to 45 m3/hour (750 lpm). The maximum operating pressure of the tank is 7 Bar (100 Psi).

The tanks can be filled with the following filter media : Silica Sand : removing of turbidity of the water Activated Carbon : removing of contaminants and impurities from the waterg pMangan Zeolit : removing of manganese, iron and calcium from the water Ion Resin : removing of calcium, magnesium, and certain other metal cations in hard water

1. Manual Backwash : Using 5 manual valves or manual multiport valve for backwash andmanual multiport valve for backwash and rinse operation

2. Automatic backwash : Using 5 actuator valves or automatic control valves for backwash and rinse operation

Model Base Dia. HeightVolume (Liter)

Capacity (m3/h)

Material OpeningInletOutlet

SCF 1054 T2,5" 250 1370 60,5 1.0 ‐ 1.4 FRP 2‐1/2" 3/4"

SCF 1354 T2,5" 330 1370 105,5 1.4 ‐ 1.8 FRP 2‐1/2" 1"

SCF 1465 T2,5" 350 1650 142,9 1.9 ‐ 2.4 FRP 2‐1/2" 1"

SCF 1665 T2,5" 410 1650 196,1 2.5 ‐ 3.1 FRP 2‐1/2" 1"

SCF 1665 T4" 410 1650 196 1 3 1 4 0 FRP 2 1/2" 2"SCF 1665 T4" 410 1650 196,1 3.1 ‐ 4.0 FRP 2‐1/2" 2"

SCF 1865 T4" 450 1650 236,2 4.0 ‐ 5.0 FRP 4" 2"

SCF 2162 T4"B4" 530 1570 311,7 5.0 ‐ 7.0 FRP 4" 2"

SCF 2472 T4"B4" 610 1830 481,3 7.0 – 10 FRP 4" 2"

SCF 3072 T4"B4" 760 1830 747,2 10 – 13 FRP 4" 2"

SCF 3672 T4"B4" 910 1830 1071,2 13 – 18 FRP 4" 2"

SCF 4272 T4"B4" 1060 1830 1453,4 18 – 27 FRP 4" 2",

SCF 4872 T6"B6" 1220 1830 1925,3 27 – 36 FRP 6" 2 1/2"

SCF 6386 T6"B6" 1600 2180 3944,8 36 – 45 FRP 6" 3"



RECKAT Composites offers a wide range of solutions for storing fluids or solids. These solutions are madeout of full FRP (Fiberglass) or dual laminate materials. The choice of material makes storage tanks of RECKATComposites easy to install in different environments. From experience we know that every application hasits own specific requirements. RECKAT Composites storage solutions include detail engineering,manufacturing, transportation and installation of all components.

Vol. ID H Wall Thickness Weight

(M3) mm mmBottom Shell‐1 Shell‐2 Cover FRP

mm mm mm mm kg

1 1000 1275 5 4 ‐ 4 86 52

Vol. ID H Wall Thickness Weight

(M3) mm mmBottom Shell‐1 Shell‐2 Cover FRP

mm mm mm mm kg

35 3000 5000 10 8 7 8 1430 671 1000 1275 5 4 ‐ 4 86,52

2 1300 1700 5 4 ‐ 4 127,14

3 1500 1700 5 4 ‐ 4 147,42

4 1500 2270 6 4 ‐ 4 180,55

5 1750 2100 7 4 ‐ 4 211,18

6 2000 1910 7 4 ‐ 4 242,09

7 2000 2250 7 5 ‐ 4 316,95

35 3000 5000 10 8 7 8 1430,67

40 3000 5700 10 8 7 8 1562,26

45 3000 6400 11 9 7 9 1855,25

50 3000 7100 11 9 8 9 2140,42

55 3600 5500 11 9 8 9 2207,43

60 3600 5900 11 9 8 9 2310,91

65 3600 6400 12 11 9 9 2856,47

8 2000 2550 7 5 ‐ 4 341,68

9 2000 2900 7 5 ‐ 4 399,20

10 2000 3200 7 5 ‐ 5 448,54

15 2500 3060 7 6 ‐ 6 627,87

20 2750 3370 7 6 ‐ 6 743,98

25 2750 4215 8 7 ‐ 6 1020,76

30 3000 4250 9 7 7 1164 99

70 3600 6900 12 11 9 9 3045,47

75 3600 7500 14 12 10 9 3489,08

80 3600 8000 14 12 10 9 3682,47

85 3600 8400 14 13 9 9 3939,13

90 3600 9000 14 13 9 9 4181,81

95 3700 9000 16 14 10 10 4620,30

100 4000 8000 16 14 10 10 4627 2030 3000 4250 9 7 ‐ 7 1164,99 100 4000 8000 16 14 10 10 4627,20



RECKAT Composites provides complete fiberglass piping systems for a variety ofapplications, designed and manufactured to the highest quality standards.We assist customers with site layout, anchoring, support spacing, flow rate design,material selection and installation proceduresmaterial selection and installation procedures.Standard and custom fiberglass aboveground and underground piping is used for formunicipal, chemical, and industrial applications including :

Crude oil transmission Acids, caustics and solvents

transmission Cooling water line systems

Waste water treatment lines Raw water inlet and discharge lines Industrial sewers Process and utility pipingg y

Fire protection systemsy p p g

Salt water systems

Advantages Fiberglass Competitive Attributes

High strength‐to‐weight √ Low transportation and installation cost

Durable √ Survives harsh conditions – low replacement needs and longer life – maintenance free

Non‐corroding √ No leakage from corrosion

Efficient carrier √ Better hydraulic performance – energy efficientEfficient carrier √ Better hydraulic performance energy efficient transmission

Wide end‐market applicability √ “one‐stop‐shop”

Versatile material √ Variety of joints and fittings for both underground and aboveground applications

Inside Diameter

PN.75 PN.150 PN.240 PN.300

5 BAR 10 BAR 16 BAR 20 BAR

Thick. Weight Thick. Weight Thick. Weight Thick. Weight

Inch. mm mm kg/m mm kg/m mm kg/m mm kg/m

½ 15 2 0,30 3 0,36 3 0,36 4 0,45

¾ 20 2 0,40 3 0,48 3 0,48 4 0,60

1 25 3 0,60 4 0,75 4 0,75 5 1,05

1¼ 30 3 0,72 4 0,89 4 0,89 5 1,26

1½ 40 3 0,96 4 1,19 4 1,19 5 1,68

2 50 3 1,20 4 1,49 4 1,49 5 2,10

2½ 65 3 1,56 4 1,94 4 1,94 5 2,73

3 75 3 1,80 4 2,24 5 3,15 6 3,61

4 100 4 2,98 5 4,21 6 4,82 7 6,05

6 150 4 4,47 6 7,23 8 9,99 9 11,83

8 200 5 8,41 7 12,09 9 15,77 11 19,38

10 250 6 12,05 8 16,65 11 24,22 13 28,82

12 300 6 14,46 9 23,65 13 34,58 15 38,16

14 350 7 21,16 10 29,62 14 42,49 17 53,10

16 400 8 26,63 11 38,76 16 55,78 19 67,13

18 450 8 29,96 12 46,36 18 71,03 21 87,64

20 500 9 39,42 13 57,64 19 83,92 23 106,58

24 600 10 50,78 15 76,32 23 127,89 28 154,59

26 650 11 62,98 16 90,65 24 141,05 30 183,41

28 700 11 67,82 16 97,62 24 151,90 30 197,52

30 750 11 72,67 17 113,79 26 174,84 32 223,71

36 900 13 103,75 20 162,09 31 257,42 38 316,07



42 1050 15 133,56 23 223,81 35 338,95 43 424,29

48 1200 17 182,06 26 279,75 40 450,85 49 545,65

54 1350 18 213,10 29 364,37 45 567,27 55 693,55

60 1500 20 270,14 32 447,43 49 682,07 61 855,75

66 1650 22 331,47 35 532,63 54 827,44 67 1038,72

72 1800 24 390,61 38 632,13 59 997,89 73 1224,28

Reckat Composites has developed tank lining systems suitable for most containment applications, theseinclude chemical tank liners, acid dip tank liners, fuel tank liners, hot water tank liners and many more.The lining of concrete and metal tanks has proven to be an efficient and cost effective alternative to a newreplacement.

APPLICATIONS : Fibreglass liner for acid tanks

OPTIONAL FEATURES : Smooth easy to clean surface Fibreglass liner for acid tanks

Fibreglass liner for hot and cold potable water tanks

Fuel and oil tanks Re‐lining of concrete tanks

Smooth easy to clean surface Available in most colors U/V protected Minimal down time Bondable to most surfaces

Technical SpecificationsLining applications Steel Concrete FRP

Surface preparations Sand Blasting Grinding Grinding

Reinforcement Fibreglass, E‐Glass, C‐Glass

Resin grade

Isopthalic for salty water and moderate acid

Bisphenolic for strong acid (normal temp.)

Vinylester for strong acid and heat

Epoxy for strong acid, alkali, fire retardant

Lamination sequence :

Thickness 2 mm Primer + 2xm300 + Veil + Top Coat

Thickness 2,5 mm Primer + 3xm300 + Veil + Top Coat

Thickness 3 mm Primer + 4xm300 + Veil + Top CoatThickness 3 mm Primer + 4xm300 + Veil + Top Coat

Thickness 4 mm Primer + M450 + 4xm300 + Veil + Top Coat

Thickness 5 mm Primer + 2xM450 + 4xm300 + Veil + Top Coat

Color Natural / most color available

Methods Hand Lay Up / Spray Up

Inspection & Test Visual, Pinhole test, Acetone test, Hardness

Reckat Composites is equipped to manufacture fiberglass components in production runs or 1‐off's. Our products arebuilt to strict quality standards. Because of its corrosion resistance and versatility, fiberglass is a popular material choicefor containers and covers.We can build FRP produtcs from custom‐made moulds that involve complex curves and have tight tolerances.With our Auto cad design software and our well‐equipped wood working/mould building departments we are capable oftaking on even the most ambitious manufacturing projects.


Jl. Raya Bantar Gebang – Setu KM.10, BekasiTlp : 021‐8241 1971 • Fax : 021‐8243 5209Email : [email protected] : www.reckatcomposites.com

RECKALITE ®, the brand name for Solid Surface material produced by PT. Reckat Composites Delmima, hasearned its reputation as one of the most innovative and advanced Solid Surface manufacturer in the markettoday.From sleek, smooth classical lines to contemporary class, RECKALITE ®, is proud to have played a leadingrole in creating the character of your bathrooms, kitchens and offices.Solid surfaces are used in the following environments :g

Kitchen/Bathroom: kitchen worktops with integrated sink, vanity countertop, bath tub etc. Hospitality/Catering: bars, tables, reception desks etc. Shop Fitting: displays, counters, wall cladding etc. Airports: check‐in counters Public buildings: displays in museums, facades, meeting tables Hospitals: laboratory countertops, decontamination sinks, endoscopy

Benefits of Solid Surface : Hygienic & Non‐porous Surface, Solid Surface materials have a gel coat surface finish which makes

them impervious to bacteria, staining and most of the problems inherent in natural stone. Seamless Nature, Solid surface sinks can be joined to the countertop surface with no gaps, which

eliminates areas for water to collect and bacteria to grow. Integral backsplashes can also be createdthat follow the contours of the wall “seamlessly” and without gaps

Color and Design Flexibility Low‐maintenance, Should the material become scratched or broken, solid surface can, in most cases,

be repaired quickly. Because the surface is solid throughout, a countertop that has undergone years ofwear and tear can be refinished.

Toughness, Solid Surfaces can be designed to withstand impact, abrasion, cold and heat. It can also bebuilt in flexibility or stiffness when required.

High Strength yet Light Weight Corrosion Resistance,



PT. RECKAT COMPOSITES DELMIMA

Documents

Manufacture of FRP Equipments and Tanks …reckat.com/wp-content/uploads/2017/10/New-Brosur-Re… · · 2017-10-11DesignEngineeringDesign Engineering Water Treatment Plant ... ASME