Manual recambios 3.152.4 (CM51027).pdf

CM51027 CM510273.152.4 2006/02/20

The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

Contents

1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 140

The build list of your engine, found on the front page of this parts book, provides a uniquereference to the components fitted to your engine; therefore this parts book is only applicable tothis particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

This parts book has been designed to provide you with all the information you need to identifyparts to service your engine. There are several features within the book to make it easy to findthe parts you require.

Front Page

This lists your build list number and the date of publication of this book

Symbol Descriptions

Provides a quick reference guide to the symbols used within the book.

Engine Breakdown

Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbersalong with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used foridentification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index

Using either the part number or description of the part you require this section will help youlocate the page within the Parts Lists & Illustrations section where the part appears.

Introduction

How to use your Parts Book

Engine Breakdown

Page 5

Section Page

Cylinder Block & LinersACHC0466

11

Crankshaft, Main & Big End BearingsACHC0466

13

Pistons & RingsACHC0466

15

Connecting RodsACHC0466

17

Rear End Oil SealACHC0466

19

Cylinder Head AssemblyACHC0466

21

Rocker Shaft AssemblyACHC0466

23

Timing Gear & CamshaftACHC0466

25

Oil PumpACHC0466

27

Auxiliary DriveACHC0466

29

Push Rods & TappetsACHC0466

31

Fuel Injection PumpAFH04216

33

High Pressure Fuel PipesAFH04216

35

AtomisersAFH04216

37

PipeworkAFH04216

39

Fuel Leak-Off PipeAFH04216

41

Flywheel HousingCDH00189

43

Flywheel & Starter RingDDH00222

45

Starter MotorEDH00161

47

Starter MotorEDH00161

49

Lubricating Oil SumpGBH01923

51

Cylinder Head CoverHBH02747

53

FillerHBH02747

55

BreatherHBH02747

57

Blanking PlatesHBH02747

59

Blanking PlatesHBH02747

61

Section Page

Engine Breakdown

Page 6

Oil Cooler ConnectionsJBH02352

63

Oil FilterJBH02352

65

PlugsJBH02352

67

Front End Drive InputKBH00201

69

Water PumpLBH02263

71

Thermostat & HousingLBH02263

73

PipesLBH02263

75

Water Outlet & InletLDH00167

77

Fan & ExtensionMDH00175

79

AlternatorNDH02698

81

Alternator BreakdownNDH02698

83

Alternator Bracket & FixingsNDH02698

85

PulleysNDH02698

87

Section Page

Alternator Bracket & FixingsNDH02698

89

Induction ManifoldTBH00210

91

Air Filter AssemblyTDH00343

93

Pipework & ConnectionsTDH00343

95

Exhaust ManifoldUBH00235

97

Exhaust Outlet FlangeUDH00042

99

Lift PumpVBH02187

101

Fuel FilterVBH02187

103

Lift Pump to Filter PipeVBH02187

105

Filter to Injection Pump PipeVBH02187

107

Injection Pump to Filter PipeVBH02187

109

Leak Off Rail to Fuel Filter PipeVBH02187

111

Cold Start SystemWDH00013

113

Section Page

Engine Breakdown

Page 7

Engine Lifting EyesXBH00462

115

Engine Lifting EyesXBH00462

117

Mountings (Front & Rear)ZCH00543

119

Heater/Starter SwitchZEH00422

121

Lubricating Oil Pressure Switch/GaugeZJH00527

123

Temperature Gauge & SenderZLH00357

125

Radiator & CowlingZMH00007

127


129


131

Tachometer & Hour RecorderZQH00243

133

Fuel Pre-Lift PumpZVH00102

135

Joints & Gaskets - Top Service KitSACC0106

137

Joints & Gaskets - Bottom Service KitSGBC0162

139

Section Page

Engine Breakdown

Page 8

Page 9

Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative

F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

Cylinder Block & Liners Plate A

ACHC0466

Page 10

2

16 17

15 7 18 19

421

5

6 23

20

24

22

111012

1

9

13

3

14

8

Cylinder Block & Liners Plate A

ACHC0466

Page 11

Item Part No. References Qty. Description Notes

1 ZZ50273 1 CYLINDER BLOCK KIT2 31358323 P 3 CYLINDER LINER (A)3 0650710 1 PLUG4 0650566 1 PLUG5 0650710 5 PLUG6 32417163 2 PLUG7 33141124 1 PLUG8 33137409 2 THIMBLE9 32181441 6 SCREW10 33137409 6 THIMBLE11 32181442 2 SCREW12 2415608 2 O RING13 0650566 1 PLUG14 31134128 1 CAMSHAFT BUSH15 32114143 1 PLUG16 0746252 2 SCREW17 2411152 2 WASHER18 33157142 2 PLUG19 33157143 2 PLUG20 2431154 1 PLUG21 2485A204 1 PLUG22 32114472 10 PLUG23 32161114 1 PLUG24 2431131 1 PLUG

Service Options

2 31358345 3 SLIP FIT CYLINDER LINER (B)2 31358384 J (+)0.25MM 3 OVERSIZE CYLINDER LINER PRESS FIT2 31358357 J (+)0.75MM 3 OVERSIZE CYLINDER LINER SLIP FIT

Footnotes

(A) PRESS FIT

(B) SLIP FIT

Crankshaft, Main & Big End Bearings Plate A

ACHC0466

Page 12

8

7

3

2

6

5

9

104

1

Crankshaft, Main & Big End Bearings Plate A

ACHC0466

Page 13


1 ZZ90180 1 CRANKSHAFT KIT2 F ZZ90180 1 CRANKSHAFT3 U5MB0014 P 1 MAIN BEARING KIT (A)4 85036 P 1 BIG END BEARING KIT (A)5 31137211 P 2 THRUST WASHER6 31137221 P 2 THRUST WASHER7 31163495 1 CRANKSHAFT GEAR8 0500017 1 WOODRUFF KEY9 31328242 2 WEIGHT10 2185189 4 SCREW

Service Options

3 U5MB0014A J (-)0.010" 1 OVERSIZE MAIN BEARING (A)3 U5MB0014B J (-)0.020" 1 OVERSIZE MAIN BEARING (A)3 U5MB0014C J (-)0.030" 1 OVERSIZE MAIN BEARING (A)4 85036A J (-)0.010" 1 OVERSIZE BIG END BEARING (A)4 85036B J (-)0.020" 1 OVERSIZE BIG END BEARING (A)4 85036C J (-)0.030" 1 OVERSIZE BIG END BEARING (A)5 31137212 J (+)0.007" 2 OVERSIZE THRUST WASHER6 31137222 J (+)0.007" 2 OVERSIZE THRUST WASHER

Footnotes

(A) PRE-FINISHED

Pistons & Rings Plate A

ACHC0466

Page 14

5

24

341

Pistons & Rings Plate A

ACHC0466

Page 15


1 U5LH0008 P 3 PISTON KIT2 F U5LH0008 1 PISTON3 F U5LH0008 1 GUDGEON PIN4 0170001 2 CIRCLIP5 41158065 3 PISTON RING KIT

Service Options

1 U5LL0040 3 PISTON KIT

Connecting Rods Plate A

ACHC0466

Page 16

14

5

2

6

3

Connecting Rods Plate A

ACHC0466

Page 17


1 ZZ90010 3 CONROD KIT2 1 CONROD3 1 CAP4 31134151 1 SMALL END BUSH5 0095250 2 CON ROD BOLT6 33221327 2 CON ROD NUT

Rear End Oil Seal Plate A

ACHC0466

Page 18

21

3

456

Rear End Oil Seal Plate A

ACHC0466

Page 19


1 4142V002 1 REAR OIL SEAL HOUSING2 2418F475 1 REAR OIL SEAL3 33826115 1 JOINT4 0746255 9 SETSCREW5 0920003 9 WASHER6 0350015 2 DOWEL

Cylinder Head Assembly Plate A

ACHC0466

Page 20

26

14

7

25

2 1

19

3 27

21 20

24

2223

315

6

4

8

9

10

32

1312

15

16 28

291817

30

11

Cylinder Head Assembly Plate A

ACHC0466

Page 21


1 ZZ80246 1 CYLINDER HEAD KIT2 ZZ80236 1 CYLINDER HEAD KIT3 F ZZ80236 1 CYLINDER HEAD4 3316A032 3 INLET VALVE GUIDE5 3316A031 3 VALVE GUIDE6 2431154 2 PLUG7 31431981 3 INLET VALVE8 33177518 3 WASHER9 0780006 3 SPRING10 0780007 3 SPRING11 2415258 3 VALVE STEM SEAL12 33423148 3 VALVE CAP13 0230001 6 COTTER (A)14 31431011 3 EXHAUST VALVE15 33415133 3 SPRING WASHER16 0780006 3 SPRING17 33423148 3 VALVE CAP18 0230001 6 COTTER (A)19 3 INSERT (B)20 1 PLATE21 1 JOINT22 6 SCREW23 6 WASHER24 1 PLUG25 3 INSERT (B)26 3681E024 1 CYLINDER HEAD GASKET27 32524132 1 STUD28 33221329 1 NUT29 32524148 3 STUD30 33221329 3 NUT31 32181457 5 SCREW32 32181458 9 SCREW

Service Options

1 ZZ80246P 1 EXCHANGE. CYLINDER HEAD

Footnotes

(A) SERVICED IN PAIRS

(B) NOT REQUIRED FOR THIS APPLICATION

Rocker Shaft Assembly Plate A

ACHC0466

Page 22

15

22

21

14

181

1920

7

9

9

9

9

10

10

10

6

6

23

17

16

5 12

13

88

8

11

11

11

Rocker Shaft Assembly Plate A

ACHC0466

Page 23


1 4115R807 1 ROCKER SHAFT ASSEMBLY2 0650507 2 PLUG3 ZZ90047 1 ROCKER SHAFT4 0170033 2 CIRCLIP5 0780005 2 SPRING6 0780175 1 SPRING7 3818X121 4 BRACKET8 0330505 5 SPACER9 3737A091 N 3 ROCKER ARM10 3737A101 M 3 ROCKER ARM11 35568352 1 OIL PIPE12 2112A066 1 PIN13 0206002 1 UNION14 2214209 2 STUD15 2211283 2 NUT16 0920004 2 WASHER17 32754435 2 STUD18 2211283 2 NUT19 0920004 2 WASHER20 32151116 6 SCREW21 0576052 6 NUT

Timing Gear & Camshaft Plate A

ACHC0466

Page 24

3 4 226

1413

1

8109 7

11

12

5

1516

18

2524

2120

2322

17 19

Timing Gear & Camshaft Plate A

ACHC0466

Page 25


1 31415264 1 CAMSHAFT2 3116K111 1 CAMSHAFT GEAR3 0746214 3 SCREW4 0920053 3 WASHER5 0995447 1 HUB6 0350005 1 DOWEL7 31164362 1 IDLER GEAR8 3241H013 1 PLATE9 0095199 1 BOLT10 0920883 1 WASHER11 3716A019 1 TIMING CASE12 36814161 1 TIMING CASE JOINT13 0746355 12 SCREW14 0920053 12 WASHER15 0746355 2 SCREW16 0920053 2 WASHER17 3716L013 1 COVER18 2415344 1 FRONT OIL SEAL19 3681P044 1 JOINT20 0748414 R a. 12 SETSCREW21 0920053 R a. 12 WASHER22 0096239 3 BOLT23 0920053 3 WASHER24 2233207 3 SCREW25 0920053 3 WASHER26 0576002 R a. 3 NUT

History

a.20 0748414 10 SETSCREW21 0920053 10 WASHER26 0576002 2 NUT

Oil Pump Plate A

ACHC0466

Page 26

23

546

19

9

8

87

Oil Pump Plate A

ACHC0466

Page 27


1 41314187 1 OIL PUMP2 0746355 3 SCREW3 0920053 3 WASHER4 41115086 1 IDLER GEAR5 0050265 1 BUSH6 0180831 1 CLIP7 34711129 1 OIL PIPE8 33532121 2 UNION NUT9 0560244 2 OLIVE

Auxiliary Drive Plate A

ACHC0466

Page 28

1

Auxiliary Drive Plate A

ACHC0466

Page 29


1 3381M002 1 INSERT

Push Rods & Tappets Plate A

ACHC0466

Page 30

1

Push Rods & Tappets Plate A

ACHC0466

Page 31


1 0860012 6 TAPPET

Fuel Injection Pump Plate A

AFH04216

Page 32

410

9

8 3

1

2

7 56

Fuel Injection Pump Plate A

AFH04216

Page 33


1 2643B151 1 FUEL INJECTION PUMP2 26420472 1 SOLENOID3 3682A008 1 JOINT4 2217575 3 STUD5 0576002 3 NUT6 0920003 3 WASHER7 0920053 3 WASHER8 3116K081 1 FUEL INJECTION PUMP GEAR9 2318A108 1 NUT (A)10 K134AF01 1 WASHER

Footnotes

(A) WAS 26431679 USE 2318A108 WITH K134AF01

High Pressure Fuel Pipes Plate A

AFH04216

Page 34

1

2

3

4

High Pressure Fuel Pipes Plate A

AFH04216

Page 35


1 3525A031 1 FUEL INJECTION PIPE - NO 1 2 3525A032 1 FUEL INJECTION PIPE - NO 2 3 3525A033 1 FUEL INJECTION PIPE - NO 3 4 2646E018 1 CLIP

Atomisers Plate A

AFH04216

Page 36

45 6

32

1

7

8

9

Atomisers Plate A

AFH04216

Page 37


1 2645K005 G 3 ATOMISER2 2646467 1 HOLDER3 2646850 1 NOZZLE4 0921173 3 INJECTOR WASHER5 33813127 3 SEAL6 33813126 3 SPACER7 2216105 3 STUD8 0576002 6 NUT9 2216105 3 STUD

Service Options

1 2645K005R 3 EXCHANGE. ATOMISER

Pipework Plate A

AFH04216

Page 38

1

2 3

45

Pipework Plate A

AFH04216

Page 39


2 3353D004 1 UNION NUT3 33811112 1 OLIVE4 33225412 1 UNION NUT5 33811112 1 OLIVE

Fuel Leak-Off Pipe Plate A

AFH04216

Page 40

243

1

66

5

Fuel Leak-Off Pipe Plate A

AFH04216

Page 41


1 3558X007 1 ATOMISER LEAK-OFF PIPE2 0206102 1 UNION3 33225412 1 UNION NUT4 33811112 1 OLIVE5 3218R039 A U186030K 3 BANJO BOLT

R a.6 2411D007 A U186030K 6 WASHER

R a.

History

a. B U186029K5 0095315 3 BANJO BOLT6 0921176 6 WASHER

Flywheel Housing Plate A

CDH00189

Page 42

911

1210 8

15

7

2

6

3

1413

1

45

Flywheel Housing Plate A

CDH00189

Page 43


1 3713M047 1 FLYWHEEL HOUSING2 2232142 2 SETSCREW3 0920054 2 WASHER4 0746424 8 SCREW5 0920054 8 WASHER6 0350018 2 DOWEL7 37814135 1 COVER8 F REF.10 1 JOINT9 36212132 1 PLATE10 0748411 2 SCREW11 0920003 2 WASHER12 0920053 2 WASHER13 0650203 1 PLUG14 2411157 1 WASHER15 2314E602 R a. 3 SCREW

R a.R a.

History

a.15 0726504 3 SETSCREW15 0920024 3 WASHER15 0920051 3 WASHER

Flywheel & Starter Ring Plate B

DDH00222

Page 44

5

4

23

1

Flywheel & Starter Ring Plate B

DDH00222

Page 45


1 41117322 A 01/07/1996 1 FLYWHEEL ASSEMBLYR a.

2 F 41117322 1 FLYWHEEL3 31162121 1 STARTER RING GEAR4 0096803 C 0746853 6 SCREW

C 9902840335 33117127 C 33117121 6 WASHER

History

a. B 30/06/19961 41117242 1 FLYWHEEL

Starter Motor Plate A

EDH00161

Page 46

10

1

1211

9

2

5

3

4

87

6 13

Starter Motor Plate A

EDH00161

Page 47


1 2873A102 C 2873A010 1 STARTERMOTOR (A)C 2873D003C 2873141

2 0827827 3 STUD3 0576051 3 NUT4 0920054 3 WASHER

Service Options

1 2873A102R 1 EXCHANGE. STARTERMOTOR

Footnotes

(A) BREAKDOWN OF 2873A102 HAS YET TO BE ADVISED

Starter Motor Plate D

EDH00161

Page 48

4

1

6

3

5

5

7

7

22

2

2

Starter Motor Plate D

EDH00161

Page 49


1 2873A102 1 STARTERMOTOR2 28730201 1 BRUSH KIT3 28730210 1 SOLENOID4 28730273 1 DRIVE5 28730238 C 28730192 1 BUSH KIT6 28730193 1 BRAKE KIT7 28730209 1 REPAIR KIT

Service Options

1 2873A102R 1 EXCHANGE. STARTERMOTOR

Lubricating Oil Sump Plate E

GBH01923

Page 50

910

3

4

212

11

8

6

5

7

13

2017

232422

21181916

15

14

25

26

28

27

Lubricating Oil Sump Plate E

GBH01923

Page 51


1 41424655 A U113894F 1 SUMPR b.

2 2137435 R b. 1 INSERT3 32186405 1 PLUG4 2415715 1 O RING5 21826396 R a. 2 SUMP JOINT6 3688V006 1 JOINT7 3688V002 1 SUMP SEAL8 0826201 2 STUD9 0576002 2 NUT10 0920053 2 WASHER11 0746254 14 SETSCREW12 0920053 14 WASHER13 35137623 1 OIL PIPE14 0746052 1 BOLT15 0920002 1 WASHER16 0920052 1 WASHER17 38311124 1 BRACKET18 33532121 1 UNION NUT19 0560244 1 OLIVE20 33817308 1 BUSH21 36631118 1 CLIP22 0746053 1 BOLT23 0920002 1 WASHER24 0920052 1 WASHER25 3178C071 1 DIPSTICK26 0920022 1 WASHER27 33435155 1 TUBE28 33533103 1 NUT

History

a.5 3681K034 2 SUMP JOINT

b. General History Section1 41424104 B U113893F 1 SUMP2 2137435 A U113894F 2 INSERT

Cylinder Head Cover Plate A

HBH02747

Page 52

1

2

345

Cylinder Head Cover Plate A

HBH02747

Page 53


1 37188571 1 CYLINDER HEAD COVER2 36811115 1 ROCKER COVER JOINT3 0576102 2 NUT4 3314P004 2 WASHER5 3381A003 2 WASHER

Filler Plate A

HBH02747

Page 54

3

6

2

1

5

4

7

8

Filler Plate A

HBH02747

Page 55


1 4134C024 1 FILLER2 F 4134C024 1 LUBRICATING OIL FILLER3 4142X098 1 OIL FILLER CAP4 F 4142X098 1 OIL FILLER CAP5 2415633 1 O RING6 2415A052 1 O RING7 0748405 2 SCREW8 0920053 2 WASHER

Breather Plate A

HBH02747

Page 56

1

2

3

4

5

Breather Plate A

HBH02747

Page 57


1 33872531 1 PIPE2 31754118 1 SPRING3 21825195 1 CLIP4 36561129 1 CLIP5 36561129 1 CLIP

Blanking Plates Plate A

HBH02747

Page 58

3

21

Blanking Plates Plate A

HBH02747

Page 59


1 4152A001 1 INSPECTION COVER2 F 4152A001 1 VALVE COVER3 2415B501 1 O RING

Blanking Plates Plate B

HBH02747

Page 60

5

31

2

4

Blanking Plates Plate B

HBH02747

Page 61


1 4148K002 1 BLANKING PLATE2 F 4148K002 1 BLANKING PLATE3 2415B121 1 O RING4 0748414 2 SETSCREW5 0920497 R a. 2 WASHER

History

a.5 0920003 2 WASHER

Oil Cooler Connections Plate A

JBH02352

Page 62

78

34

1

65

23

4

1 9 10

Oil Cooler Connections Plate A

JBH02352

Page 63


1 0201047 2 CONNECTION2 35352404 1 OIL PIPE3 0576111 1 NUT4 0566002 1 OLIVE5 35568109 1 OIL PIPE6 0576111 1 NUT7 0566002 1 OLIVE8 0201047 1 CONNECTION9 0095350 1 BOLT10 2411118 2 WASHER

Oil Filter Plate A

JBH02352

Page 64

5

21

4 3

Oil Filter Plate A

JBH02352

Page 65


1 4134E054 R a. 1 OIL FILTER HEAD2 36813161 1 JOINT3 0096443 2 BOLT4 33115129 2 WASHER5 2654408 1 OIL FILTER

History

a.1 3773H211 1 OIL FILTER HEAD

Plugs Plate A

JBH02352

Page 66

2

1

Plugs Plate A

JBH02352

Page 67


1 33535132 1 ADAPTOR2 0650594 1 PLUG

Front End Drive Input Plate A

KBH00201

Page 68

131615

11

19

2120

13

2

46

5

25

22

2423

1718

14

8

79

1012

Front End Drive Input Plate A

KBH00201

Page 69


7 31148911 1 CRANKSHAFT PULLEY8 32162331 C 32162319 1 SCREW9 3321A004 C 33125124 1 WASHER25 33176137 1 WASHER (A)

Footnotes

(A) WASHER NOT REQUIRED WITH GEAR 31163493, 31163494 , 31163495.

Water Pump Plate A

LBH02263

Page 70

1617 12

1920

1314

18

21 22 12315

4

3

2

91011

8

67

5

Water Pump Plate A

LBH02263

Page 71


1 U5MW0097 1 WATER PUMP2 1 BODY3 1 SHAFT4 1 SEAL5 1 IMPELLER6 2431A054 1 PLUG7 31146351 1 WATERPUMP PULLEY (A)8 2235210 1 SCREW9 0920053 1 WASHER10 2235210 1 SCREW11 0920053 1 WASHER12 3682A009 1 JOINT13 0940929 1 PLATE14 0490636 1 JOINT15 0726105 2 SCREW16 0576002 2 NUT17 0920053 2 WASHER18 0576002 1 NUT19 0748416 2 SCREW20 0920053 2 WASHER21 2233204 2 SCREW22 0920053 2 WASHER23 U7LW0105 1 REPAIR KIT

Footnotes

(A) NOT SUPPLIED WITH ASSEMBLY

Thermostat & Housing Plate A

LBH02263

Page 72

1112

75

15

10

9

6 82 1

1716

13 14

34

Thermostat & Housing Plate A

LBH02263

Page 73


1 3754C002 1 COVER2 36851416 1 JOINT3 0746254 5 SETSCREW4 0920053 5 WASHER5 0201449 1 CONNECTION6 2431154 1 PLUG7 3685A005 1 JOINT8 2485666 1 THERMOSTAT9 2183205 3 SCREW10 0920053 3 WASHER11 0746459 2 SCREW12 0920054 2 WASHER13 37736122 1 CONNECTION14 36862242 1 JOINT15 2217108 2 STUD16 0576002 2 NUT17 0920053 2 WASHER

History

a.2431154 1 PLUG

Pipes Plate A

LBH02263

Page 74

7

4

5

1212

111021

869

3

3

3

Pipes Plate A

LBH02263

Page 75


1 U5MH0006 1 HOSE KIT2 F U5MH0006 1 HOSE3 21825197 2 CLIP4 3765K041 1 CONNECTION5 3686J003 1 JOINT6 2217141 1 STUD7 2183205 2 SCREW8 0576002 1 NUT9 0920053 2 WASHER10 U5MH0072 1 HOSE KIT11 F U5MH0072 1 HOSE12 21825198 2 CLIP

Water Outlet & Inlet Plate A

LDH00167

Page 76

28

29

25 26 23 241817

2122

27

1920

49

48 38

5051

4039

3334

15

16

32

3635

37

14131211

3130

46

6

5845 52

10

43

444241

34

12

947 7

54

53

Water Outlet & Inlet Plate A

LDH00167

Page 77


5 0200977 1 CONNECTION6 0490184 1 JOINT8 0920054 1 WASHER10 0920054 1 WASHER45 0920469 1 SPACER (A)46 0826467 A U712000K 1 STUD47 0576051 A U712000K 1 NUT53 2214211 1 STUD54 0576051 1 NUT

Footnotes

(A) FITTED UP TO ENGINE NUMBER U711999K

Fan & Extension Plate A

MDH00175

Page 78

6

1

54

2 3 7

Fan & Extension Plate A

MDH00175

Page 79


1 2485C706 C 31257017 1 FAN2 0746254 4 SETSCREW3 0920053 4 WASHER

Alternator Plate A

NDH02698

Page 80

1

Alternator Plate A

NDH02698

Page 81


1 2871A141 G 1 ALTERNATORService Options

1 2871A141R 1 EXCHANGE. ALTERNATOR

Alternator Breakdown Plate A

NDH02698

Page 82

4

2

3

5

1

Alternator Breakdown Plate A

NDH02698

Page 83


1 2871A141 G 1 ALTERNATOR2 28710252 1 REGULATOR3 28710355 1 RECTIFIER4 28710258 1 STATOR5 28710364 1 FAN

Service Options

1 2871A141R 1 EXCHANGE. ALTERNATOR

Alternator Bracket & Fixings Plate A

NDH02698

Page 84

5

1

9

7

10

8

11

4

2

3

6

Alternator Bracket & Fixings Plate A

NDH02698

Page 85


1 3651A005 1 BRACKET2 2314H006 1 SCREW3 2318A603 1 NUT4 0920497 1 WASHER5 2314H007 1 SCREW6 2318A603 1 NUT7 0576002 1 NUT8 0920003 1 WASHER9 0920053 1 WASHER10 0748523 2 SCREW11 0920054 2 WASHER

Pulleys Plate A

NDH02698

Page 86

1

3

2

Pulleys Plate A

NDH02698

Page 87


1 2871W010 1 1 GROOVE ALTERNATOR PUL-2 2871W012 1 SPACER3 2614B647 1 FANBELT

Alternator Bracket & Fixings Plate B

NDH02698

Page 88

1

3

6

5

4

2

7

Alternator Bracket & Fixings Plate B

NDH02698

Page 89


1 3623K008 1 LEVER2 3313E719 1 SPACER3 0748421 1 SETSCREW4 0920484 1 WASHER5 0920484 1 WASHER6 0920053 1 WASHER7 2314H003 1 SCREW

Induction Manifold Plate A

TBH00210

Page 90

3 4 151

2

5

6

87

10

914

1311

12

16

1718

1920

Induction Manifold Plate A

TBH00210

Page 91


1 37786305 C 37786301 1 INDUCTION MANIFOLD2 36867153 1 INLET MANIFOLD JOINT3 0746019 6 SCREW4 0920052 7 WASHER11 2172518 1 SCREW

Air Filter Assembly Plate A

TDH00343

Page 92

10

TOP

4

3

1

8

6

7

5

9

2

11

Air Filter Assembly Plate A

TDH00343

Page 93


1 2652C117 1 AIR FILTER2 F 2652C117 1 BODY3 26510362 1 AIR FILTER CARTRIDGE4 26510361 1 COVER5 26510335 1 VALVE6 2652C825 1 BRACKET7 2652C828 1 CLIP8 2652C823 1 CAP9 F 2652C823 1 CAP10 21825202 1 CLIP11 2652C814 1 INDICATOR

Pipework & Connections Plate A

TDH00343

Page 94

79

8

6

11

10

2

34

111

5

Pipework & Connections Plate A

TDH00343

Page 95


1 3661M006 1 BRACKET (A)2 0746201 3 SCREW3 0920053 2 WASHER4 0920003 3 WASHER5 2314H004 2 SCREW6 0920443 2 WASHER7 34828501 1 HOSE (A)8 21825201 1 CLIP9 0180070 1 CLIP10 0746257 1 SCREW11 2131325 4 WASHER

Footnotes

(A) ILLUSTRATION SHOWN MAY NOT RESEMBLE ACTUAL PART

Exhaust Manifold Plate B

UBH00235

Page 96

98

54

10

11

7

14 1312

16 15

2625

22

2423

2021

18

19

6

17

1

5 4

3

3

2

2

Exhaust Manifold Plate B

UBH00235

Page 97


7 37783101 1 EXHAUST MANIFOLD8 36862143 2 EXHAUST MANIFOLD GASKET9 0826232 4 STUD10 2188134 4 NUT11 0920003 4 WASHER12 36233107 1 PLATE13 36821115 1 JOINT14 0826412 3 STUD15 2188135 3 NUT16 0920004 3 WASHER

Exhaust Outlet Flange Plate A

UDH00042

Page 98

10

16

1817 19

15

1314

45

1

11

2

9

3

6

7

8

12

12

Exhaust Outlet Flange Plate A

UDH00042

Page 99


9 0826412 3 STUD11 36233425 C 36233409 1 FLANGE12 36821142 C 36821112 1 JOINT13 2188135 3 NUT14 0920004 3 WASHER

Lift Pump Plate A

VBH02187

Page 100

2

1

4

3

5

Lift Pump Plate A

VBH02187

Page 101


1 ULPK0004 1 LIFT PUMP2 2641808 F ULPK0004 1 LIFT PUMP3 3685R007 1 LIFT PUMP JOINT4 2182428 4 SCREW5 ULPR0011 1 REPAIR KIT

Fuel Filter Plate A

VBH02187

Page 102

1

2

34

5

6

9

7

8

Fuel Filter Plate A

VBH02187

Page 103


1 2656617 1 FUEL FILTER2 0746255 2 SETSCREW3 0920003 2 WASHER4 0920053 2 WASHER5 26561117 1 FILTER ELEMENT KIT6 F 26561117 1 ELEMENT7 0490786 1 O RING8 0490786 1 O RING9 26560014 1 SEAL

Lift Pump to Filter Pipe Plate A

VBH02187

Page 104

79

9

56

8

1

4

23

Lift Pump to Filter Pipe Plate A

VBH02187

Page 105


1 4124A157 1 PIPE - LIFT PUMP TO FILTER2 33532128 1 NUT3 33811113 1 OLIVE4 36568135 1 CLIP5 33225413 1 UNION NUT6 33811115 1 OLIVE7 3172C007 A 01/06/2003 1 CONNECTION

R b.8 0095332 1 BOLT9 2411D013 A 01/06/2003 2 PLAIN WASHER

R a.

History

a. B 31/05/20039 0920127 2 WASHER

b. B 31/05/20037 0201091 1 CONNECTION

c.2131325 1 WASHER

Filter to Injection Pump Pipe Plate A

VBH02187

Page 106

23

754

1

6 8

Filter to Injection Pump Pipe Plate A

VBH02187

Page 107


1 4121A043 1 PIPE - FILTER TO PUMP2 33532128 1 NUT3 33811113 1 OLIVE4 33225413 1 UNION NUT5 33811115 1 OLIVE6 3172C007 A 01/06/2003 1 CONNECTION

R a.7 0095332 1 BOLT8 0920127 2 WASHER

History

a. B 31/05/20036 0201091 1 CONNECTION

Injection Pump to Filter Pipe Plate A

VBH02187

Page 108

1

1

2

2

3

3

4

Injection Pump to Filter Pipe Plate A

VBH02187

Page 109


2 33532128 2 NUT3 33811113 2 OLIVE4 2481D313 1 PIPE CLIP

Leak Off Rail to Fuel Filter Pipe Plate A

VBH02187

Page 110

69

5

3 78

4

2 1

1110

Leak Off Rail to Fuel Filter Pipe Plate A

VBH02187

Page 111


1 3435A005 1 FUEL PIPE2 33225412 1 UNION NUT3 33811112 1 OLIVE4 33225412 1 UNION NUT5 33811112 1 OLIVE6 3172X004 1 CONNECTION7 3218R037 A 01/06/03 1 BANJO BOLT

R a.8 2411D010 A 01/06/03 1 PLAIN WASHER

R a.9 2411D010 A 01/06/03 1 PLAIN WASHER

R a.10 0576112 1 NUT11 0566003 1 OLIVE

History

a. B 31/05/037 3218R013 1 BANJO BOLT8 2415928 1 WASHER9 2415928 1 WASHER

Cold Start System Plate A

WDH00013

Page 112

1

8

34

9 65

7

2

Cold Start System Plate A

WDH00013

Page 113


1 2666108 1 HEATER INTAKE

Engine Lifting Eyes Plate A

XBH00462

Page 114

95687

1 2 4 3

Engine Lifting Eyes Plate A

XBH00462

Page 115


1 36456321 1 PLATE2 0826462 1 STUD3 0576051 1 NUT4 0920054 1 WASHER5 36237171 1 PLATE6 0826463 2 STUD7 0576051 2 NUT8 0920054 2 WASHER9 3611E003 1 SPACER

Engine Lifting Eyes Plate B

XBH00462

Page 116

1 3 2

Engine Lifting Eyes Plate B

XBH00462

Page 117


2 0576051 1 NUT3 0920054 1 WASHER

Mountings (Front & Rear) Plate B

ZCH00543

Page 118

1

2

9

63

23

78

101145

1213 19

2120

1316

1514

1817

22

Mountings (Front & Rear) Plate B

ZCH00543

Page 119


1 3826T012 C 38152871 1 BRACKET2 36271071 1 SPACER3 2216340 R c. 1 STUD4 0576005 1 NUT5 0920056 1 WASHER6 2216340 R c. 1 STUD7 0576005 1 NUT8 0920056 1 WASHER9 2216340 1 STUD10 0576005 1 NUT11 0920056 1 WASHER12 3826T002 C 38158282 1 BRACKET

C 3815828113 2216347 1 STUD14 0576005 1 NUT15 0920056 1 WASHER16 2216347 R c. 1 STUD17 0576005 1 NUT18 0920056 1 WASHER19 2216340 R c. 1 STUD20 0576005 1 NUT21 0920056 1 WASHER22 2487207 C 2487208 10 PLUG

R a.R b.

23 32114471 2 PLUG

History

a.22 2487207 C 2487208 8 PLUG

b.22 2487207 C 2487208 10 PLUG

c. General History Section3 2216347 1 STUD6 2216347 1 STUD16 2216347 1 STUD19 2216344 1 STUD

36271071 1 SPACER

Heater/Starter Switch Plate B

ZEH00422

Page 120

14

16

1821

15

17

13

11

10

12

6

7

21

88

99

5

5

34

2019

Heater/Starter Switch Plate B

ZEH00422

Page 121


1 2658207 1 NON RETURN VALVE (A)2 0920154 C 2411141 1 WASHER (A)3 0201099 1 CONNECTION (A)4 0095332 1 BOLT (A)5 0920127 2 WASHER (A)6 4124E053 C 41223316 1 FUEL PIPE7 36644153 1 CLIP19 33532148 1 NUT (B)20 3381A002 1 OLIVE (B)8 33225412 1 UNION NUT (C)9 33811112 1 OLIVE (C)

Footnotes

(A) USED ONLY WITH 41223316

(B) USED ONLY WITH 4124E053

(C) 2 OFF WHEN USED WITH 41223316

Lubricating Oil Pressure Switch/Gauge Plate A

ZJH00527

Page 122

1

Lubricating Oil Pressure Switch/Gauge Plate A

ZJH00527

Page 123


1 2848A013 1 SWITCH

Temperature Gauge & Sender Plate A

ZLH00357

Page 124

1

2

3

Temperature Gauge & Sender Plate A

ZLH00357

Page 125


1 0650203 1 PLUG2 2411D016 A U186030K 1 WASHER

R a.3 2848A102 1 SENDER

History

a. B U186029K2 2411157 1 WASHER

Radiator & Cowling Plate A

ZMH00007

Page 126

5

1

23

7

1110

89

64

12

Radiator & Cowling Plate A

ZMH00007

Page 127


3 32161114 C 32161357 1 PLUG

Radiator & Cowling Plate G

ZMH00373

Page 128

3 21

20

23 17

1927

1822

21 31

26

28

54 25

29

30

24710

68

914

13

1112

1516

3534

333632

37

Radiator & Cowling Plate G

ZMH00373

Page 129


1 2485B275 R a. 1 RADIATOR2 F 2485B275 1 RADIATOR3 24864003 1 RADIATOR CAP4 24864005 1 PLUG5 24864006 1 WASHER6 2635A051 2 MOUNTING7 33124118 2 WASHER8 33115117 2 SPACER9 0920471 2 WASHER10 0746356 4 SCREW11 0576002 4 NUT12 0920053 4 WASHER13 2318D240 2 NUT14 3826X003 1 BRACKET15 0748523 4 SCREW16 0920054 4 WASHER17 0746255 1 SETSCREW18 0920469 1 SPACER19 2634C401 1 BUSH20 0096237 1 BOLT21 2211223 1 NUT22 0920003 1 WASHER23 0920003 2 WASHER24 21825199 C 0180069 1 CLIP25 21825199 C 0180069 1 CLIP26 3483C013 1 HOSE27 21825199 C 0180069 1 CLIP28 21825199 C 0180069 1 CLIP29 3482T026 A U983499C 1 HOSE

R b.30 2313M084 C 3257A004 2 STUD31 2211223 1 NUT32 4141E006 C 3733M002 1 BRACKET33 1 BRACKET34 2634C401 1 BUSH35 0746255 1 SETSCREW36 2211223 1 NUT37 0920469 1 SPACER

History

a.1 2485B260 C 2485B258 1 RADIATOR

C 2485B248

b. General History Section29 3482T012 B U983498C 1 HOSE

Radiator & Cowling Plate K

ZMH00373

Page 130

1

3

5

6

Radiator & Cowling Plate K

ZMH00373

Page 131


1 3756V009 1 GUARD2 3756V025 1 GUARD3 3756V011 1 GUARD4 3756V026 1 GUARD5 2314F003 R a. 6 SCREW6 2314F002 C 2314F003 2 SCREW

History

a.5 2314F002 6 SCREW

Tachometer & Hour Recorder Plate A

ZQH00243

Page 132

30

31 32

25

24

2223

26

33

34

1718

2021

19

1516

29

12

1314

5

910

811

672

314

27 28

Tachometer & Hour Recorder Plate A

ZQH00243

Page 133


9 37556191 C 37416753 1 PLATE (A)11 1 JOINT (B)13 2183205 3 SCREW (C)13 2183203 3 SCREW (D)14 0920003 C 0920053 3 WASHER

Footnotes

(A) WAS 37416753, USE 37556191 WITH 2183203 (3)

(B) WAS 36862511 - USE LOCTITE 518 - 21820518

(C) USED ONLY WITH 37416753

(D) USED ONLY WITH 37556191

Fuel Pre-Lift Pump Plate A

ZVH00102

Page 134

23

4

5

10

11

1

89

7

6

Fuel Pre-Lift Pump Plate A

ZVH00102

Page 135


1 2656086 1 FUEL FILTER2 33532129 C 0571346 1 NUT3 0566004 1 OLIVE4 33532129 C 0571346 1 NUT5 0566004 1 OLIVE6 0650204 1 PLUG7 2411D013 A 01/06/2003 1 PLAIN WASHER

R a.8 0650204 1 PLUG9 2411D013 A 01/06/2003 1 PLAIN WASHER

R a.10 33532129 C 0571346 1 NUT11 0566004 1 OLIVE

History

a. B 31/05/20037 0920154 1 WASHER9 0920154 1 WASHER

Joints & Gaskets - Top Service Kit Plate B

SACC0106

Page 136

1

32

54

6

9

8

7

10

Joints & Gaskets - Top Service Kit Plate B

SACC0106

Page 137


1 U5LT0324 1 TOP JOINT AND GASKET KIT2 3681E024 1 CYLINDER HEAD GASKET3 36811115 1 ROCKER COVER JOINT4 3681V011 1 INLET MANIFOLD JOINT5 36834169 1 JOINT6 36851416 R a. 1 JOINT7 36862604 1 JOINT8 0921173 R a. 3 INJECTOR WASHER9 2415258 R a. 3 VALVE STEM SEAL10 36862198 1 EXHAUST MANIFOLD JOINT

History

a.6 36851416 2 JOINT8 0921173 1 INJECTOR WASHER9 2415258 1 VALVE STEM SEAL

Joints & Gaskets - Bottom Service Kit Plate B

SGBC0162

Page 138

1

2

2

4

13

3

7

6

15109

12

5

148

11

Joints & Gaskets - Bottom Service Kit Plate B

SGBC0162

Page 139


1 U5LB0162 1 JOINTS AND GASKET KIT2 21826396 R a. 2 SUMP JOINT3 3688V002 1 SUMP SEAL4 3688V006 1 JOINT5 33826115 1 JOINT6 36813161 1 JOINT7 3687H018 1 JOINT8 3685R008 1 JOINT9 2415715 1 O RING10 2415608 2 O RING11 36814161 1 TIMING CASE JOINT12 3681P044 1 JOINT13 1 JOINT (A)14 1 SEALING COMPOUND (A)15 1 O RING (A)

History

a.2 3681K034 1 SUMP JOINT

Footnotes

(A) NOT REQUIRED FOR THIS APPLICATION

Parts Index

Page 140

Page 141

Parts Index

Description Part No. Page

1 GROOVE ALTERNATOR PULLEY

2871W010 87

ADAPTOR 33535132 67

AIR FILTER 2652C117 93

AIR FILTER CARTRIDGE

26510362 93

ALTERNATOR 2871A141 81, 83

ATOMISER 2645K005 37

ATOMISER LEAK-OFF PIPE

3558X007 41

BANJO BOLT 0095315 41

3218R013 111

3218R037 111

3218R039 41

BIG END BEARING KIT

85036 13

BLANKING PLATE 4148K002 61

BOLT 0095199 25

0095332 105, 107, 121

0095350 63

0096237 129

0096239 25

0096443 65

0746052 51

0746053 51

BRACKET 2652C825 93

3651A005 85

3661M006 95

3818X121 23

3826T002 119

3826T012 119

3826X003 129

38311124 51

4141E006 129

BRAKE KIT 28730193 49

BRUSH KIT 28730201 49

BUSH 0050265 27

2634C401 129, 129

33817308 51

BUSH KIT 28730238 49

CAMSHAFT 31415264 25

CAMSHAFT BUSH 31134128 11

CAMSHAFT GEAR 3116K111 25

CAP 2652C823 93

CIRCLIP 0170001 15

0170033 23

CLIP 0180070 95

0180831 27

21825195 57

21825197 75

21825198 75

21825199 129, 129, 129, 129

21825201 95

21825202 93

2646E018 35


Parts Index

Page 142

2652C828 93

36561129 57, 57

36568135 105

36631118 51

36644153 121

CON ROD BOLT 0095250 17

CON ROD NUT 33221327 17

CONNECTION 0200977 77

0201047 63, 63

0201091 105, 107

0201099 121

0201449 73

3172C007 105, 107

3172X004 111

3765K041 75

37736122 73

CONROD KIT ZZ90010 17

COTTER 0230001 21, 21

COVER 26510361 93

3716L013 25

3754C002 73

37814135 43

CRANKSHAFT GEAR

31163495 13

CRANKSHAFT KIT ZZ90180 13

CRANKSHAFT PULLEY

31148911 69

CYLINDER BLOCK KIT

ZZ50273 11


CYLINDER HEAD COVER

37188571 53

CYLINDER HEAD GASKET

3681E024 21, 137

CYLINDER HEAD KIT

ZZ80236 21

ZZ80246 21

CYLINDER LINER 31358323 11

DIPSTICK 3178C071 51

DOWEL 0350005 25

0350015 19

0350018 43

DRIVE 28730273 49

EXCHANGE. ALTERNATOR

2871A141R 81, 83

EXCHANGE. ATOMISER

2645K005R 37

EXCHANGE. CYLINDER HEAD KIT

ZZ80246P 21

EXCHANGE. STARTERMOTOR

2873A102R 47, 49

EXHAUST MANIFOLD

37783101 97

EXHAUST MANIFOLD GASKET

36862143 97

EXHAUST MANIFOLD JOINT

36862198 137

EXHAUST VALVE 31431011 21

FAN 2485C706 79

28710364 83

FANBELT 2614B647 87


Page 143

Parts Index

FILLER 4134C024 55

FILTER ELEMENT KIT

26561117 103

FLANGE 36233425 99

FLYWHEEL 41117242 45

FLYWHEEL ASSEMBLY

41117322 45

FLYWHEEL HOUSING

3713M047 43

FRONT OIL SEAL 2415344 25

FUEL FILTER 2656086 135

2656617 103

FUEL INJECTION PIPE - NO 1 CYL

3525A031 35


3525A032 35


3525A033 35

FUEL INJECTION PUMP

2643B151 33

FUEL INJECTION PUMP GEAR

3116K081 33

FUEL PIPE 3435A005 111

4124E053 121

GUARD 3756V009 131

3756V011 131

3756V025 131

3756V026 131

HEATER INTAKE 2666108 113

HOLDER 2646467 37

HOSE 34828501 95


3482T012 129

3482T026 129

3483C013 129

HOSE KIT U5MH0006 75

U5MH0072 75

HUB 0995447 25

IDLER GEAR 31164362 25

41115086 27

INDICATOR 2652C814 93

INDUCTION MANIFOLD

37786305 91

INJECTOR WASHER 0921173 37, 137, 137

INLET MANIFOLD JOINT

3681V011 137

36867153 91

INLET VALVE 31431981 21

INLET VALVE GUIDE

3316A032 21

INSERT 2137435 51, 51

3381M002 29

INSPECTION COVER

4152A001 59

JOINT 0490184 77

0490636 71

33826115 19, 139

36813161 65, 139

3681P044 25, 139

36821115 97

36821142 99


Parts Index

Page 144

3682A008 33

3682A009 71

36834169 137

36851416 73, 137, 137

3685A005 73

3685R008 139

36862242 73

36862604 137

3686J003 75

3687H018 139

3688V006 51, 139

JOINTS AND GASKET KIT

U5LB0162 139

LEVER 3623K008 89

LIFT PUMP 2641808 101

ULPK0004 101

LIFT PUMP JOINT 3685R007 101

MAIN BEARING KIT U5MB0014 13

MOUNTING 2635A051 129

NON RETURN VALVE

2658207 121

NOZZLE 2646850 37

NUT 0576002 25, 25, 33, 37, 51, 71, 71, 73, 75, 85, 129

0576005 119, 119, 119, 119, 119, 119


0576051 47, 77, 77, 115, 115, 117

0576052 23

0576102 53

0576111 63, 63

0576112 111

2188134 97

2188135 97, 99

2211223 129, 129, 129

2211283 23, 23

2318A108 33

2318A603 85, 85

2318D240 129

33221329 21, 21

33532128 105, 107, 109

33532129 135, 135, 135

33532148 121

33533103 51

O RING 0490786 103, 103

2415608 11, 139

2415633 55

2415715 51, 139

2415A052 55

2415B121 61

2415B501 59

OIL FILLER CAP 4142X098 55


Page 145

Parts Index

OIL FILTER 2654408 65

OIL FILTER HEAD 3773H211 65

4134E054 65

OIL PIPE 34711129 27

35137623 51

35352404 63

35568109 63

35568352 23

OIL PUMP 41314187 27

OLIVE 0560244 27, 51

0566002 63, 63

0566003 111

0566004 135, 135, 135

33811112 39, 39, 41, 111, 111, 121

33811113 105, 107, 109

33811115 105, 107

3381A002 121

OVERSIZE BIG END BEARING

85036A 13

85036B 13

85036C 13

OVERSIZE CYLINDER LINER

31358357 11

31358384 11

OVERSIZE MAIN BEARING

U5MB0014A 13


U5MB0014B 13

U5MB0014C 13

OVERSIZE THRUST WASHER

31137212 13

31137222 13

PIN 2112A066 23

PIPE 33872531 57

PIPE - FILTER TO PUMP

4121A043 107

PIPE - LIFT PUMP TO FILTER

4124A157 105

PIPE CLIP 2481D313 109

PISTON KIT U5LH0008 15

U5LL0040 15

PISTON RING KIT 41158065 15

PLAIN WASHER 2411D010 111, 111

2411D013 105, 135, 135

PLATE 0940929 71

3241H013 25

36212132 43

36233107 97

36237171 115

36456321 115

37556191 133

PLUG 0650203 43, 125

0650204 135, 135

0650507 23

0650566 11, 11


Parts Index

Page 146

0650594 67

0650710 11, 11

2431131 11

2431154 11, 21, 73, 73

2431A054 71

2485A204 11

24864005 129

2487207 119, 119, 119

32114143 11

32114471 119

32114472 11

32161114 11, 127

32186405 51

32417163 11

33141124 11

33157142 11

33157143 11

RADIATOR 2485B260 129

2485B275 129

RADIATOR CAP 24864003 129

REAR OIL SEAL 2418F475 19

REAR OIL SEAL HOUSING

4142V002 19

RECTIFIER 28710355 83

REGULATOR 28710252 83

REPAIR KIT 28730209 49

U7LW0105 71


ULPR0011 101

ROCKER ARM 3737A091 23

3737A101 23

ROCKER COVER JOINT

36811115 53, 137

ROCKER SHAFT ZZ90047 23

ROCKER SHAFT ASSEMBLY

4115R807 23

SCREW 0096803 45

0726105 71

0746019 91

0746201 95

0746214 25

0746252 11

0746257 95

0746355 25, 25, 27

0746356 129

0746424 43

0746459 73

0748405 55

0748411 43

0748416 71

0748523 85, 129

2172518 91

2182428 101

2183203 133

2183205 73, 75, 133

2185189 13


Page 147

Parts Index

2233204 71

2233207 25

2235210 71, 71

2314E602 43

2314F002 131, 131

2314F003 131

2314H003 89

2314H004 95

2314H006 85

2314H007 85

32151116 23

32162331 69

32181441 11

32181442 11

32181457 21

32181458 21

SEAL 26560014 103

33813127 37

SENDER 2848A102 125

SETSCREW 0726504 43

0746254 51, 73, 79

0746255 19, 103, 129, 129

0748414 25, 25, 61

0748421 89

2232142 43

SLIP FIT CYLINDER LINER

31358345 11


SMALL END BUSH 31134151 17

SOLENOID 26420472 33

28730210 49

SPACER 0330505 23

0920469 77, 129, 129

2871W012 87

33115117 129

3313E719 89

33813126 37

3611E003 115

36271071 119, 119

SPRING 0780005 23

0780006 21, 21

0780007 21

0780175 23

31754118 57

SPRING WASHER 33415133 21

STARTER RING GEAR

31162121 45

STARTERMOTOR 2873A102 47, 49

STATOR 28710258 83

STUD 0826201 51

0826232 97

0826412 97, 99

0826462 115

0826463 115

0826467 77


Parts Index

Page 148

0827827 47

2214209 23

2214211 77

2216105 37, 37

2216340 119, 119, 119, 119

2216344 119

2216347 119, 119, 119, 119, 119

2217108 73

2217141 75

2217575 33

2313M084 129

32524132 21

32524148 21

32754435 23

SUMP 41424104 51

41424655 51

SUMP JOINT 21826396 51, 139

3681K034 51, 139

SUMP SEAL 3688V002 51, 139

SWITCH 2848A013 123

TAPPET 0860012 31

THERMOSTAT 2485666 73

THIMBLE 33137409 11, 11

THRUST WASHER 31137211 13

31137221 13

TIMING CASE 3716A019 25


TIMING CASE JOINT

36814161 25, 139

TOP JOINT AND GASKET KIT

U5LT0324 137

TUBE 33435155 51

UNION 0206002 23

0206102 41

UNION NUT 33225412 39, 41, 111, 111, 121

33225413 105, 107

33532121 27, 51

3353D004 39

VALVE 26510335 93

VALVE CAP 33423148 21, 21

VALVE GUIDE 3316A031 21

VALVE STEM SEAL 2415258 21, 137, 137

WASHER 0920002 51, 51

0920003 19, 33, 43, 61, 85, 95, 97, 103, 129, 129, 133

0920004 23, 23, 97, 99

0920022 51

0920024 43

0920051 43

0920052 51, 51, 91


Page 149

Parts Index

0920053 25, 25, 25, 25, 25, 25, 25, 27, 33, 43, 51, 51, 55, 71, 71, 71, 71, 71, 73, 73, 73, 75, 79, 85, 89, 95, 103, 129

0920054 43, 43, 47, 73, 77, 77, 85, 115, 115, 117, 129

0920056 119, 119, 119, 119, 119, 119

0920127 105, 107, 121

0920154 121, 135, 135

0920443 95

0920471 129

0920484 89, 89

0920497 61, 85

0920883 25

0921176 41

2131325 95, 105

2411118 63

2411152 11

2411157 43, 125


2411D007 41

2411D016 125

2415928 111, 111

24864006 129

33115129 65

33117127 45

33124118 129

3314P004 53

33176137 69

33177518 21

3321A004 69

3381A003 53

K134AF01 33

WATER PUMP U5MW0097 71

WATERPUMP PULLEY

31146351 71

WEIGHT 31328242 13

WOODRUFF KEY 0500017 13


Documents

Manual recambios 3.152.4 (CM51027).pdf