Manual EKC 201 Inglese

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    RS.8A.J1.02 RS.8A.J2.02 6-2000

    Controller for

    temperature controlEKC 201 with double thermostat

    ADAP-KOOL

    Manual

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    EKC 201 Manual RS.8A.J2.02 Danfoss 6-2000 3

    Function

    The thermostat

    The two temperatures Sinand S

    outhave their own thermostat

    function with belonging differential. Not until both thermostatscall for cold temperatures will refrigeration be started.The setting of the two thermostats is based on the followingprinciple:- The S

    inthermostat is set so low that it will always call for

    refrigeration when the night lid is off- S

    outis set, so that it will be the controlling thermostat

    - When the night lid is put on, the Sintemperature will fall and

    form part of the regulation- If the refrigerating system works with a higher suction

    pressure during the night, the Sout

    thermostat will all the timecall for cold, and accordingly the Sin thermostat will be thecontrolling thermostat.

    Coordinated defrostCoordinated defrost can be carried out in two ways. Eitherwith cable connections between the controllers or via datacommunication.

    Wire connections (extended controller only)One of the controllers is defined as main controller, and aclock module may be mounted in it, if required. The othercontrollers are defined as secondary controllers.The main controller can now start a defrost of all controllerssimultaneously. The individual controllers will carry out thedefrost and then go in waiting position until all controllers

    have concluded the defrost. The main controller will subse-quently release all controllers to normal regulation.

    Defrost via data communicationAll controllers are fitted with a data communication moduleand via the override function from a gateway the defrost canbe coordinated.

    Extra options

    If it is required that the temperature has to be shown on therefrigeration appliance, a display can be mounted. This

    display will show the same values that are shown on thecontrollers display, but it contains no buttons for operation.

    The controller can be mounted at a later date with one plug

    module, if required by the application.

    The controller is prepared with a plug so that the modulejust has to be pushed in.- If it is required that the periodic defrost may be changed so

    that defrost can be performed at specific times of the day,a clock module may be mounted. It will then be possible to

    set up to six defrost times per day and night.

    The module is provided with battery backup.

    - If it is required that operation is to take place from a PC, adata communication module must be placed in the

    controller. Read more about data communication on page14.

    Without night lid : With night lid

    Main controller Secondary Secondary

    controller controller

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    4 Manual RS.8A.J2.02 Danfoss 6-2000 EKC 201

    Survey of functions

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    EKC 201 Manual RS.8A.J2.02 Danfoss 6-2000 5

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    6 Manual RS.8A.J2.02 Danfoss 6-2000 EKC 201

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    EKC 201 Manual RS.8A.J2.02 Danfoss 6-2000 7

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    8 Manual RS.8A.J2.02 Danfoss 6-2000 EKC 201

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    S(dilthgintuohtiwnoitalugeR:6S tuo )noitaluger 6S(dilthginhtiwnoitalugeR:7S

    ni )noitaluger 7

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    10 Manual RS.8A.J2.02 Danfoss 6-2000 EKC 201

    Light-emitting diodes (LED) on front panelThere are LEDs on the front panel which will light up whenthe belonging relay is activated.The LEDs will flash, if there is an error in the regulation.In this situation you can upload the error code on the displayand cancel the alarm by giving the uppermost button a briefpush.

    DisplayThe values will be shown with three digits, and with a settingyou can determine whether the temperature are to be shownin C or in F.

    Operation

    The buttonsWhen you want to change a setting, the two buttons will giveyou a higher or lower value depending on the button you arepushing. But before you change the value, you must have

    access to the menu. You obtain this by pushing the upperbutton for a couple of seconds - you will then enter thecolumn with parameter codes. Find the parameter code youwant to change and push the two buttons simultaneously.When you have changed the value, save the new value byonce more pushing the two buttons simultaneously.

    Gives access to the menu(or cutout an alarm)

    Gives access to changes

    Saves a change

    Shown in the table to the right are thedifferent kinds of operation that can beperformed. The symbols for pushing ofbuttons have the following meanings:

    Push the upper button

    Push the lower button

    Push the two buttons simultaneously

    Examples of operations

    See the temperatur at the othercontrols sensor1. Push the two buttons simultaneously

    See the temperatur at the defrostsensor1. Push the lower button

    Set of a menu1. Push the upper button until a

    parameter is shown2. Push one of the buttons and find the

    parameter you want to change3. Push both buttons simultaneously

    until the parameter value is shown4. Push one of the buttons and select

    the new value5. Push both buttons again to conclude

    the setting

    Operating the pushbuttons

    Displayreadout

    Resulting

    controller

    setup

    Normaloperation

    (or alarm)

    Known

    codes andsettings

    Codes and

    settings =factory setting

    Normal

    operation

    Normaloperation

    Normal

    operation

    Alarm relais

    not

    activated

    Alarm

    ChangeChange

    Setvalue

    Roomtemp.

    Roomtemp.

    Power offPower

    on

    Roomtemp.

    Roomtemp.

    Roomtemp.

    Roomtemp.

    Roomtemp.

    Alarm code/Fault code

    Alarm code/Fault code

    Room temp.

    Room temp.

    Defrost operation

    Defrost sensor temp.

    What to do Initial

    controller

    setup

    Read og

    changeparameter

    codes and

    settings

    Re-establish

    all factory

    settings

    Read defrostsensor temp.

    Manually

    start of adefrost

    operation

    Manually

    stop of adefrost

    operation

    Cut out the

    alarmrelais

    Read

    alarm andfault codes

    Normal

    operation(or alarm)

    Unknown

    codes and

    settings

    Unknown

    settings

    Normalopeation

    (or alarm)

    Normaloperation

    Defrostoperation

    Alarm relay

    activated

    Alarm relais

    not

    activated

    Roomtemp.

    Code

    Roomtemp.

    Roomtemp.

    Roomtemp.

    Roomtemp.

    Roomtemp.

    Roomtemp.

    Read the

    other sensor

    temp.

    Normaloperation

    Roomtemp.

    Sin/ S

    outsensor temp.

    Normal

    operation

    (or alarm)

    Roomtemp.

    Room temp. = Soutor Sin

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    EKC 201 Manual RS.8A.J2.02 Danfoss 6-2000 11

    Menu survey

    Factory setting

    If you need to return to the factory-set values, it can be done in this way:- Cut out the supply voltage to the controller

    - Keep both buttons depressed at the same time as you reconnect the supply

    voltage

    :segassemgniwollofehtevignacrellortnocehT

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    9E Sni

    detcennocsid

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    5A

    egassemmralA

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    1S

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    sruoH.tratstsorfeD.2 20t FFO sruoh32

    setuniM.tratstsorfeD.2 21t 0 nim95

    sruoH.tratstsorfeD.3 30t FFO sruoh32

    setuniM.tratstsorfeD.3 31t 0 nim95

    sruoH.tratstsorfeD.4 40t FFO sruoh32

    setuniM.tratstsorfeD.4 41t 0 nim95

    sruoH.tratstsorfeD.5 50t FFO sruoh32

    setuniM.tratstsorfeD.5 51t 0 nim95

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    setuniM.tratstsorfeD.6 61t 0 nim95

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    12 Manual RS.8A.J2.02 Danfoss 6-2000 EKC 201

    Data

    OrderingepyT noitcnuF .onedoC

    102CKE rellortnocerutarepmeT 8507B480

    102CKE

    htiwrellortnocerutarepmeT

    eriwaivtsorfeddetanidrooc

    snoitcennoc7507B480

    271AKE kcolcemitlaeR 0707B480

    A171AKE eludomnoitacinummocataD

    )eludom01TTF( 4907B480

    B171AKE eludomnoitacinummocataD

    )eludom584SR( 5907B480

    161AKE tinuyalpsiD 9107B480

    - tinuyalpsidehtroferiW

    ).scp42,gulphtiwm2( 9717B480

    egatlovylppuS %51-/51+.c.d/.c.aV21

    rewoPnoitpmusnoc

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    AV3.nimforemrofsnart

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    )mho0001=52R(CTP

    rellortnoCmetsysrosnes

    gnirusaeMegnar

    06- C05+

    ycaruccA

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    53- ;C52+C1

    erutarepmetrosnesrof06- dnaC53-52+ C05+

    yalpsiD stigid-3,DEL

    tupnilatigiD noitcnuftcatnocmorflangiS

    cirtcelEgnitcennoc

    elbac

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    syaleR

    sialer.rfeR /cimhoA6=.xamI,CNTSPS

    evitcudni*51CAA3

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    evitcudni*51CAA1**Vm001taAm1=.nimI

    tneibmA

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    C55-01-

    C

    07-04-

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    slavorppA

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    9-2-03706NEdna1-03706NEot.ccadetset-DVL2-28005NEdna1-18005NEot.ccadetset-CME

    1-5-74906NEot.ccadaol51CA*sdaoltcatnocllamstanoitcnufnitucserusnegnitaocdloG**

    Product survey

    Pt 1000 ohm

    Transformer

    Real time clock

    Wire for display

    External display

    Controller

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    EKC 201 Manual RS.8A.J2.02 Danfoss 6-2000 13

    Connections

    Posterior view of controller

    PlugThe belonging plugs are not bypacked.The green plugs (light on photo) are of the type Phenix.

    The opposite plugs are with screw terminals and called:- MVSTBW 2,5/4 - ST - 5,08- MVSTBW 2,5/2 - ST - 5,08- MCVW 1,5/5 - ST - 3,81

    The black plugs are of the type AMP module 2 (4-poled and2-poled)

    (Danfoss can supplie sensors with plug)

    SensorsS

    inand S

    outsensors must be connected. S

    defis optional.

    Alarm relaisThere is no connection between the contacts in alarmsituations and when the controller is de-energised. Thecontacts are closed during normal operation without alarm.

    Data communicationIf a data communication module has been mounted, it isimportant that the installation of the data communicationcable be done correctly.

    Cf. separate literature No. RC.8A.C...

    084B7058

    084B7057

    Relais terminals Alarm relais Room for datacommunication or

    clock

    Supply voltage and

    digital inputs

    External display,

    if applicable

    Sensors

    Sin, S

    def, S

    out

    Coordinated defrostvia data communication

    Coordinated defrost via

    wire connectionsMain Secondary Secondarycontroller controller controller

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    14 Manual RS.8A.J2.02 Danfoss 6-2000 EKC 201

    Data communication

    Examples

    Example of menu display

    If you want to know more about operation of controllers viaPC, you may order additional literature.

    This page contains a description of a few of the possibilitiesyou will have when the controller is provided with datacommunication.

    Each controller is providedwith a plug-in module typeEKA 171.

    The controllers are thenconnected to a two-corecable.

    Up to 60 controllers maybe connected to onecable.

    This cable is also connectedto a gateway type AKA 243.

    This gateway will now controlthe communication to andfrom the controllers.

    It will collect temperaturevalues and it will receivealarms. When there is analarm the alarm relay will be

    activated for two minutes.

    The gateway can now beconnected to a modem.

    When an alarm occurs fromone of the controllers, thegateway will - via the modem- make a phone call to theservice company.

    At the service company amodem, gateway and PCwith system software typeAKM have been installed.

    All the controllersfunctionscan now be operated fromthe various menu displays.

    The programme will forexample upload all the

    collected temperature valuesonce a day.

    Measurements are shownat one side and settings atthe other.

    You will also be able to seethe parameter names ofthe functions on page 4-9.

    With a simple change-overthe values can also beshown in a trend diagram.

    If you wish to check earliertemperature measure-ments, you can see themin the log collection.

    AlarmsIf the controller is extendedwith data communication, itwill be possible to define theimportance of the transmit-ted alarms.The importance is definedwith the setting: 1, 2, 3 or 0.When the alarm then arisesat some time, it will result inone of the following activi-ties:

    1 = AlarmThe alarm message is sentoff with alarm status 1. Thismeans that the gateway withaddress 125 in the systemwill have its alarm relayoutput activated for twominutes. Later, when thealarm ceases, the alarm textwill be retransmitted, butnow with status value 0.

    2 = MessageThe alarm text is transmittedwith status value 2. Later,when the messagelapses,the alarm text isretransmitted, but now withstatus value 0.

    3 = AlarmAs 1, but the mastergateways relay output is notactivated.

    0 = Suppressed informationThe alarm text is stopped atthe controller. It is transmit-ted nowhere.

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    EKC 201 Manual RS.8A.J2.02 Danfoss 6-2000 15

    Appendix

    Night lid on or offThe controller uses the function to indicate either the S

    out

    temperature (night lid off) or the Sintemperature where it also

    uses other alarm limits (night lid on).

    The situation is either determined by a contact function on theDI input or by the interaction between the two thermostatfunctions.- If S

    inconstantly calls for refrigeration and S

    outis the thermo-

    stat that cuts in and out, the night lid is off.- If S

    inparticipates in the thermostatic control together with

    Sout

    , the night lid has been put on.

    Temperature alarmsThere are min. and max. limits for both the S

    intemperature

    and Sout

    temperature. The values for Sincan be displaced

    when the regulation registers that the night lid has been puton, or if a signal is received at the DI-input and this input hasbeen defined for setting 3.

    How to set the controller1. Set the S

    outthermostat to the expected temperature

    2. Set Sinto the same temperature or a little higher, so that

    this thermostat will not cut out3. Wait for the temperature to fall, and the S

    outthermostat will

    cut out and in4. Measure the S

    intemperature (the product temperature will

    be a couple of degrees lower than the Sin temperature)5. If the S

    intemperature is satisfactory, proceed to the next

    point. If not, change the setting of the Sout

    thermostat andrepeat the above procedure

    6. When the setting of the Sout

    thermostat has been completed

    the Sinthermostat can be set.

    Note the Sintemperature: it will fluctuate a couple of

    degrees depending on when the Sout

    thermostat cuts in andout. Register the lowest S

    intemperature.

    Set the Sinreference so that the reference plus the Sindifferential will be one degree lower than the lowest Sin

    temperature. (The Sindifferential is normally smaller than

    the Sout

    differential).The S

    inreference must be set higher than the highest S

    out

    temperature.

    If you cannot start the controllerCheck:- that the sensors used are of the same type as the ones set

    in O06- the S

    inthermostats setting

    - the operating status of the controller

    "Day" : "Night"

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    AC-RDT

    Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies toproducts already on order provided that such alternations can be made without subsequential changes being necessary in specifications already agreed.

    All trademarks in this material are property of the respecitve companies. Danfoss and Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.