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ACTIVEmatic FA30 Harmonic Filters Operating and Installation Instructions (rev.0) Firmware V02.08.xx March 2014

Manual ACTIVEmatic FA30

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Page 1: Manual ACTIVEmatic FA30

ACTIVEmatic FA30 Harmonic Filters Operating and Installation Instructions (rev.0) Firmware V02.08.xx

March 2014

Page 2: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev 0 page 2/82

© All rights reserved, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. Revision: 0 (March 2014) The most current edition of these instructions (PDF format) can be obtained from your contact of the Icar sales organization and on the Internet at www.icar.com Other technical documentation of our products is also available in the download area of our web-site. Valid from firmware version: From V02.08.17 (For firmware version, see parameter P010) Meaning of firmware version number: V XX.xx.xx – hardware release, downwards incompatible V xx.XX.xx – function version V xx.xx.XX – small compatible changes Document name: Operating and Installation instructions ACTIVEmatic FA30 Rev.0.pdf

Page 3: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 3/82

Table of Contents

1 General Safety Instructions ........................... ........................................................................ 6

1.1 Intended use ............................................................................................................................ 6

1.2 Personnel qualification ............................................................................................................. 6

1.3 Environmental conditions / Exclusion of warranty ................................................................... 7

2 Introduction............................................ ................................................................................. 8

2.1 Functions of the active filter ..................................................................................................... 8

2.2 Principle of operation ............................................................................................................... 8

2.3 About these instructions .......................................................................................................... 8

3 Installation and Electrical Connection ..................... .......................................................... 10

3.1 Transport ACTIVEmatic FA30-200/250/300-xxx-x ................................................................ 10

3.2 Commissioning after longer storage ...................................................................................... 11

3.3 Cooling circuit (ACTIVEmatic FA30 -200/250/300-xxx-x)...................................................... 13

3.3.1 Integrated cooling circuit with heat exchanger LNKS-8 ......................................................... 14

3.3.2 Information on commissioning the cooling system ................................................................ 16

3.3.3 Water collection tray with drain tube ...................................................................................... 17

3.3.4 Interior air cooling system SK330x.140 .................................................................................. 18

3.3.5 System messages via LED display – SK330x.140 with basic rules:...................................... 19

3.4 Dimensional drawings ACTIVEmatic FA33-030/050-480V-50/60Hz ..................................... 20

3.5 Dimensional drawings ACTIVEmatic FA34-030/060-400V-50/60Hz ..................................... 22

3.6 Dimensional drawings ACTIVEmatic FA33/FA34-100/120-xxx-50/60Hz .............................. 24

3.7 Dimensional drawings ACTIVEmatic FA33/FA34-200/250/300-xxx-50/60Hz ....................... 28

3.8 Position of the connecting terminals ...................................................................................... 30

3.9 External fuse protection ......................................................................................................... 33

3.10 External fuse protection for UL conformity ............................................................................ 33

3.11 Connection of ac mains (X1) ................................................................................................. 34

3.12 Connection of the external current transformers (X2) ........................................................... 35

3.12.1 Current transformers specification ......................................................................................... 35

3.12.2 Current transformer specification for UL conformity .............................................................. 36

3.12.3 Current transformer connection for operation of one ACTIVEmatic FA30 ............................. 37

3.12.4 Current transformer connection for parallel operation of several ACTIVEmatic FA30 .......... 39

3.12.5 Current transformer terminals on the active filter (X2) ........................................................... 41

3.13 Connection of the external interfaces .................................................................................... 42

3.13.1 Overview ................................................................................................................................. 42

3.13.2 RS485 (X4) serial service interface ........................................................................................ 42

3.13.3 Digital inputs and outputs (X5) ............................................................................................... 43

3.13.4 Ethernet (X6) .......................................................................................................................... 45

3.13.5 Meaning of status LED ........................................................................................................... 45

4 Commissioning ........................................ ............................................................................ 46

4.1 Integrated display and keypad ............................................................................................... 46

4.2 Information screen ................................................................................................................. 47

4.3 Parameter menu structure ..................................................................................................... 48

4.4 Commissioning procedure ..................................................................................................... 49

4.5 Status messages ................................................................................................................... 51

4.6 Error messages ...................................................................................................................... 52

5 Parameter list .................................... .................................................................................... 54

5.1 Parameter groups P0xx, P1xx (read only) ............................................................................. 55

5.2 Parameter groups P2xx, P3xx und P4xx (Commissioning parameters) ............................... 57

5.3 Adjustage degree of compensation ....................................................................................... 62

6 AHF Viewer PC operating program .......................... .......................................................... 64

6.1 Operating system ................................................................................................................... 64

6.2 Connecting to the PC ............................................................................................................. 64

7 Technical Data ....................................... ............................................................................... 66

7.1 General technical data ........................................................................................................... 66

7.1.1 General technical data 500V / 690V ...................................................................................... 66

7.1.2 General technical data 400V / 480V and 200V / 240V .......................................................... 67

7.2 Device specific data ............................................................................................................... 68

Page 4: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 4/82

7.2.1 Device specific data for AHF with mains voltage 500V / 690V .............................................. 68

7.2.2 Device specific data for AHF with mains voltage 400V / 480V .............................................. 69

7.2.3 Device specific data AHF with mains voltage 200V / 240V ................................................... 77

Index of Tables Table 1: Use of symbols, terms, and designations ........................................................................................... 9

Table 2: Transport requirements .................................................................................................................... 11

Table 3: Preventative formation in case of longer storage: ............................................................................ 12

Table 4: Formation instructions for DC link capacitors ................................................................................... 12

Table 5: Technical data of cooling system ..................................................................................................... 16

Table 6: System messages cooling unit ......................................................................................................... 19

Table 7: Installation clearances ACTIVEmatic FA33-030/050-480V-50/60Hz ............................................... 20

Table 8: Installation clearances ACTIVEmatic FA34-030/060-400V-50/60Hz ............................................... 22

Table 9: Installation clearances ACTIVEmatic FA33-100/120-480V-50/60Hz ............................................... 24

Table 10: Installation clearances ACTIVEmatic FA34-100/120-400V-50/60Hz ............................................. 26

Table 11: Installation clearances ACTIVEmatic FA33/FA34-200/250/300-xxx .............................................. 29

Table 12: Recommended external ac mains protection ................................................................................. 33

Table 13: Fuse types required for UL conformity ........................................................................................... 33

Table 14: Connection cross sections and tightening torque mains connection ............................................. 34

Table 15: Current transformer specification ................................................................................................... 36

Table 16: Power consumption of the current transformer lines ...................................................................... 36

Table 17: Example of a current transformer with UL conformity .................................................................... 36

Table 18: X2 terminal strip – connection terminals for external current transformers .................................... 41

Table 19: Cable cross section external current transformers ......................................................................... 41

Table 20: Assignment of the digital inputs and outputs .................................................................................. 43

Table 21: Key functions .................................................................................................................................. 46

Table 22: Information screen .......................................................................................................................... 47

Table 23: ACTIVEmatic FA30 menu structure ............................................................................................... 48

Table 24: Status messages of AHF: ............................................................................................................... 51

Table 25: Error messages of AHF .................................................................................................................. 52

Table 26: Overview of the parameter groups ................................................................................................. 54

Table 27: Parameters P0xx to P1xx ............................................................................................................... 55

Table 28: Parameters P2xx to P410 (basic commissioning parameters) ...................................................... 57

Table 29: Parameters P411 to P434 (adjust degree of compensation) ......................................................... 62

Table 30: AHF Viewer prerequisites ............................................................................................................... 64

Table 31: Interface converter specifications RS485 ....................................................................................... 65

Table 32: Recommended galvanic isolation interface converter USB – RS485 ............................................ 65

Table 33: Pin assignment of connecting cable interface converter – ACTIVEmatic FA30............................. 65

Table 34: Parameters for interface setting ..................................................................................................... 65

Table 35: General technical data ACTIVEmatic FA30 series ......................................................................... 66

Table 36: General technical data ACTIVEmatic FA30 series ......................................................................... 67

Table 37: Technical data 690V - ACTIVEmatic FA33 -200-690V .................................................................. 68

Table 38: Technical data 4xxV ACTIVEmatic FA30 -030-4xx-3/4 .................................................................. 69

Table 39: Technical data 4xxV ACTIVEmatic FA33 -050-480V-50/60Hz ...................................................... 70

Table 40: Technical data 4xxV ACTIVEmatic FA34 -060-400-50/60Hz ......................................................... 71

Table 41: Technical data 4xxV ACTIVEmatic FA30-100-4xx-3/4 ................................................................... 72

Table 42: Technical data 4xxV ACTIVEmatic FA30-120-4xx-3/4 ................................................................... 73

Table 43: Technical data 4xxV ACTIVEmatic FA30-4xx-3/4 .......................................................................... 74

Table 44: Technical data 4xxV ACTIVEmatic FA30-250-4xx-3/4 ................................................................... 75

Table 45: Technical data 4xxV ACTIVEmatic FA30-300-4xx-3/4 ................................................................... 76

Table 46: Technical data 200V ACTIVEmatic FA34-030-200V ...................................................................... 77

Table 47: Technical data 200V ACTIVEmatic FA33-050-200V ...................................................................... 78

Table 48: Technical data 200V ACTIVEmatic FA34-060-200V ...................................................................... 79

Table 49: Technical data 200V ACTIVEmatic FA33-100-200V ...................................................................... 80

Page 5: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 5/82

Index of Figures Fig. 1: Principle of operation of the ACTIVEmatic FA30 filter ........................................................................... 8

Fig. 2: Cable transport scheme ....................................................................................................................... 10

Fig. 3: Cooling equipment ACTIVEmatic FA30 -200/250/300-xxx-x .............................................................. 13

Fig. 4: Cooling system – main components .................................................................................................... 14

Fig. 5: Cooling system - hydraulic plan ........................................................................................................... 15

Fig. 6: Pressure and filling level indication of the cooling circuit .................................................................... 16

Fig. 7: Connection of auxiliary supply 400/480V AHF .................................................................................... 16

Fig. 8: Connection of auxiliary supply 500-690V AHF .................................................................................... 17

Fig. 9: Drain-tube of water tray ....................................................................................................................... 17

Fig. 10: Drain duct at the cabinet bottom ........................................................................................................ 17

Fig. 11: Connection option for condensate drain at the interior air cooler ...................................................... 18

Fig. 12: Dimensional drawings ACTIVEmatic FA33-030/050-480V-50/60Hz ................................................ 20

Fig. 13: Drilling template ACTIVEmatic FA33-030/050-480V-50/60Hz .......................................................... 21

Fig. 14: Dimensional drawings ACTIVEmatic FA34-030/060-400V-50/60Hz ................................................ 22

Fig. 15: Drilling template ACTIVEmatic FA34-030/060- 400V-50/60Hz ......................................................... 23

Fig. 16: Dimensional drawings ACTIVEmatic FA33-100/120- 480V-50/60Hz ............................................... 24

Fig. 17: Drilling template ACTIVEmatic FA33-100/120- 480V-50/60Hz ......................................................... 25

Fig. 18: Dimensional drawings ACTIVEmatic FA34-100/120-400V-50/60Hz ................................................ 26

Fig. 19: Drilling template ACTIVEmatic FA34-100/120-400V-50/60Hz .......................................................... 27

Fig. 20: Dimensional drawings ACTIVEmatic FA30-200/250/300-xxx-x (with mounted base 100mm)* ........ 28

Fig. 21: Bottom view ACTIVEmatic FA30-200/250/300-xxx-x ........................................................................ 29

Fig. 22: Position of the electrical connecting terminals ACTIVEmatic FA33 -030/050-480V-50/60Hz .......... 30

Fig. 23: Position of the electrical connecting terminals ACTIVEmatic FA34 -030/060- 400V-50/60Hz ......... 30

Fig. 24: Position of the electrical connecting terminals ACTIVEmatic FA33 -100/120-480V-50/60Hz .......... 31

Fig. 25: Position of the electrical connecting terminals ACTIVEmatic FA34 -100/120-400V-50/60Hz .......... 31

Fig. 26: Position of the electrical connecting terminals ACTIVEmatic FA30 -200/250/300-xxx-x .................. 32

Fig. 27: Connecting bar neutral wire ACTIVEmatic FA34 -200/250/300-xxx ................................................. 32

Fig. 28: Transformer wiring for operation of one ACTIVEmatic FA30 ............................................................ 37

Fig. 29: CT installation on load side for operation of one ACTIVEmatic FA30 ............................................... 38

Fig. 30: CT installation on mains side for operation of one ACTIVEmatic FA30 ............................................ 38

Fig. 31: Current transformer wiring for parallel operation of up to five ACTIVEmatic FA30 devices ............. 39

Fig. 32: CT installation on load side for parallel operation of several ACTIVEmatic FA30 devices ............... 40

Fig. 33: X2 terminal strip – ext. current transformers ..................................................................................... 41

Fig. 34: Position of the control terminals ........................................................................................................ 42

Fig. 35: Functional connection of digital input/outputs ................................................................................... 43

Fig. 36: X5 terminal strip – digital inputs and outputs (ACTIVEmatic FA30-30/50/60/100/120-xxx-x) ........... 44

Fig. 37: X5a terminal strip – digital inputs and outputs (ACTIVEmatic FA30-200/250/300-xxx-x) ................. 44

Fig. 38: Integrated ON-OFF switch (ACTIVEmatic FA30 -200/250/300-xxx-x) .............................................. 44

Fig. 39: Meaning of status LED ...................................................................................................................... 45

Fig. 40: Display and keypad ........................................................................................................................... 46

Fig. 41: Example for cos φ control (cos φ on mains side is kept in the hatched target range) ...................... 60

Fig. 42: AHF viewer basic screen ................................................................................................................... 64

Page 6: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 6/82

1 General Safety Instructions

1.1 Intended use

The ACTIVEmatic FA30 harmonic filter is used for active compensation of reactive power and harmonic content and for load balancing.

Please ensure that no compensation systems, which are not detuned, are connected to the same grid. Oth-

erwise interactions between ACTIVEmatic FA30 harmonic filter and these compensation systems may oc-cur.

DANGER

Dangerous voltage

Risk of death due to short circuits and electric shock if the active

filter is opened improperly. The discharge time of the intermedia te

circuit after disconnecting from the mains can be more than 5

minutes.

All interventions involving opening the device cover or removing or in-

stalling the connection cable may only be performed by qualified person-

nel.

WARNING

High-frequency interferences

In a residential environment, high-frequency interferences could oc-

cur, which necessitate interference suppression.

1.2 Personnel qualification Installation of the ACTIVEmatic FA30 harmonic filter, inspections for proper operation, and certain trouble-

shooting measures may only be performed by qualified personnel. All other measures may be performed by

people who have read these instructions.

Page 7: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 7/82

1.3 Environmental conditions / Exclusion of warrant y

NOTICE

Active harmonic filters (AHF) of protection class IP20 described in these operating instructions must be installed in an environment which meets the requirements of degree of pollution 2 (EN 50178).

AHFs must be installed at clean, dry locations, e.g. in switch cabinets which are sufficiently ventilated or air-conditioned or in closed electrical equipment rooms. Contaminations, such as oils, liquids, aggressive gases, deposits and dust must be kept away from the filter.

In particular, conductive dust can damage the active harmonic filte rs. Therefore, make sure that conductive dust does not occur at the in-stallation/mounting location of the AHFs .

Note: AHFs of the protection degree IP54 are only exempted if they have been installed properly. This means if switch cabinet door, operating panel cover and cable entries are dustproof sealed.

Products of the protection class IP20

Series ACTIVEmatic FA33, 3-wire filter, models 30…120A Series ACTIVEmatic FA34, 4-wire filter, models 30…120A

Products of the protection class IP54

Series ACTIVEmatic FA33, 3-wire filter, models 200…300A Series ACTIVEmatic FA34, 4-wire filter, models 200…300A

Warranty ICAR expressly points out that the manufacturer's warranty sha ll lapse with immediate effect if AHFs are transported, stored, installed and operated outside their published specifications.

Environmental conditions according to EN50178 (IEC62103) ACTIVEmatic FA30 is designed according to overvoltage class III (EN50178)

Degree of pollution 2 (according to table 2)

Climate conditions for operation class 3K3 (table 7, type B)

Temperature range

0 to +40

Relative humidity

< 95%, no condensation

Atmospheric pressure

86kPa to 106 kPa

Climatic conditions for storage class 1K4 or 1K3 (table 7, type D)

Temperature range -25 to +55

Relative humidity < 95%, no condensation

Atmospheric pressure 86kPa to 106 kPa

Climatic conditions for transport class 2K3 (table 7, type E)

Temperature range -25 to +70

Relative humidity < 95%, no condensation

Atmospheric pressure for transport 70kPa to 106 kPa

Page 8: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 8/82

2 Introduction

2.1 Functions of the active filter

The ACTIVEmatic FA30 harmonic filter enables:

I Reduction of the current THD

I Reduction of the harmonic current content

I Compensation of reactive power and an improvement of the power factor cos φ, inductive and capacitive

I Display of mains current and voltage

I Load balancing

2.2 Principle of operation

The ac mains current, which is drawn by a non-linear load, is measured by ACTIVEmatic FA30 either

directly or indirectly via external current transformers. The harmonic content and reactive power components

are detected and processed in a digital control structure. The active filter continually generates a

compensating current that offsets the harmonic content and reactive current in the load, so the ac mains

only has to provide the minimum fundamental in phase current.

Compensating current

Mains supply

Load

Neutral

Fig. 1: Principle of operation of the ACTIVEmatic FA30 harmonic f ilter

The active filter instantly adapts to all changes in the load and the systems harmonic content spectrum, in order to be able to optimally respond at any time.

2.3 About these instructions

Page 9: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 9/82

The following symbols, terms and designations are used in these operating and installation instructions: Table 1: Use of symbols, terms, and designations

Description

NOTICE Notice Follow these instructions to avoid damages to the unit.

CAUTION

Caution Follow these instructions to avoid damages to the unit or injuries of personnel.

WARNING

Warning Follow these instructions to avoid situations which may cause se-vere or deadly injuries.

DANGER

Danger Follow these instructions to avoid situations which may cause se-vere or deadly injuries.

DANGER

Dangerous voltage Follow these instructions to avoid situations which cause severe or deadly injuries due to dangerous electrical voltage.

Note Please observe these notes.

1.

2.

Operation steps Complete the operation described (multiple steps are numbered, arrow indicates a single step).

Note Note text

Page 10: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 10/82

3 Installation and Electrical Connection

DANGER

Dangerous Voltage

Risk of death due to short circuits and electric shock if groun ding

is missing or by contact with liquids.

Make absolutely sure that the filter is grounded.

Do not set up the filter near liquids.

Do not expose the filter to excessive humidity.

Remove or open the covers/doors only if the power is switched off.

NOTICE

Insufficient Ventilation

Insufficient ventilation or inadequate heat dissipation can cause overheating and damage the unit. Do not cover the ventilation grilles.

If installed in a switch cabinet, make sure that the thermal energy is

removed (see Technical data in chapter 7).

3.1 Transport ACTIVEmatic FA33/FA34-200A/250A/300A- xxx-50/60Hz Please note the following transport requirements when transporting the device by crane:

Fig. 2: Cable transport scheme

Page 11: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 11/82

Table 2: Transport requirements

Desigantion Value Note

Weight F min. 5300 N Use suitable crane and cables, consider the addi-tional packaging weight.

Cable angle min. 60o

3.2 Commissioning after longer storage Active harmonic filters (AHF) contain - like frequency inverters – capacitors in the DC link. After longer stor-age without connection to the grid the DC link capacitors must be formed. Please observe the following instructions and contact Icar service if necessary. The storage time is calculated from the date of manufacture and not when the AHF was supplied. The week of manufacture is coded on the type plate.

Serial number

(here: 13090211) Type model:

(here: ACTIVEmatic FA34 60A-400V-50/60Hz

Type code

(here: FATF525004C0000)

Week of production

(here: year 2013 in week 31)

Page 12: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 12/82

To keep the formation during longer storage please follow the instruction: Table 3: Preventative formation in case of longer storage:

Cycle Procedure Note

Min. every year Connect AHF to grid for min. 2 hours

In this case the AHF will keep its formation

If this preventative formation has not been made, when putting the AHF into operation after proceed longer storage proceed as follows: Table 4: Formation instructions for DC link capacitors Storage time Procedure

< 1 year No additional action required

1-2 years Connect AHF to grid min. 1 hour before operating

Afterwards AHF is ready for operation

2-3 years Using a regulated power supply – supply the AHF as follows

I 30 minutes with 25% of rated voltage

I 30 minutes with 50% of rated voltage

I 30 minutes with 75% of rated voltage

I 30 minutes with 100% of rated voltage

Afterwards AHF is ready for operation.

> 3 years Using a regulated power supply – supply the AHF as follows

I 2 hours with 25% of rated voltage

I 2 hours with 50% of rated voltage

I 2 hours with 75% of rated voltage

I 2 hours with 100% of rated voltage

Afterwards AHF is ready for operation.

Page 13: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 13/82

3.3 Cooling circuit (ACTIVEmatic FA30-200/250/300-x xx-x)

Please observe the following installation instructions:

Fig. 3: Cooling equipment ACTIVEmatic FA33/FA34-200/250/300-xxx -50/60Hz

Integrated cooling circuit with Heat exchanger LNKS-8 (See chapter 0)

Collecting tray with drain-tube (See chapter 3.3.3)

Interior air cooling SK330x.140 (See chapter 3.3.4)

Page 14: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 14/82

3.3.1 Integrated cooling circuit with heat exchanger LNKS-8 These instructions describe water cooled systems from production week 14/2013 (for explanation of the type plate data, see chapter 3.2). All ACTIVEmatic FA30 -200/250/300-xxx-x devices are equipped with an internal, open cooling circuit. The cooling system consists of coolant tank, pump, water/air heat exchanger as well as display and monitoring equipment for pressure and temperature. The filling pressure in switched-off state (device is de-energized) is 0 bar (no initial pressure). The coolant can be refilled if required.

Attention

refill cooling liquid carefully

If any refill of cooling liquid is needed please use only water according to

the hydrological data listed in the description (located in the document bag

in front door)

Do the refill carefully via the tank inlet on the top of the cabinet. Discon-

nect the cabinet from supply voltage before doing this.

The device monitors the operating pressure. If the pressure is too low, the filter is not released for operation and Fault 9 "Cooling water" is displayed in the status line of the monitor. The pressure on the manometer (Fig. 4,1) can be checked when the switch cabinet door is open. Information on commissioning can be found in chapter 4.4

1 Manometer

2 Control unit

3 Pressure monitoring

4 Water/air heat ex-changer

5 Filling level indication

6 Pump

7 Tank

8 Drain valve + tube 9 Filler cap

Fig. 4: Cooling system – main components

2 1

4 5

6 7

3

8

9

Page 15: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 15/82

Fig. 5: Cooling system - hydraulic plan

ACTIVEmatic FA30

Page 16: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 16/82

Table 5: Technical data of cooling system

Description Value / Note

Coolant Water-glycol mixture

Coolant manufacturer Clariant

Coolant additive Antifrogen N

Mixture ratio (water/coolant additive) 70/30

Coolant quantity 12 litres

Primary pressure 0 bar (in the switched off, de-energized condition)

Operating pressure 2.5 – 5.5 bar (depending on device type and mains frequency 50/60Hz)

Fig. 6: Pressure and filling level indication of the cooling circuit

3.3.2 Information on commissioning the cooling system 400/480V AHF Cooling system control unit in switch cabinet (Fig. 4, 2) Please check the connection of the auxiliary supply and adjust it if required! Please do not operate the de-vice using different voltage/frequency combinations. 400V/ 50Hz mains bridge between 8 and 7 480V/ 60Hz mains bridge between 8 and 9

Fig. 7: Connection of auxiliary supply 400/480V AHF

Page 17: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 17/82

500-690V AHF Please check the connection of the auxiliary supply and adjust it if required!

Fig. 8: Connection of auxiliary supply 500-690V AHF

3.3.3 Water collection tray with drain tube In order to protect the IP54 space below, a water collection tray is integrated in the cabinet. Under normal conditions no liquid or condensate should accumulate in this tray. In case of water entering the upper part of the enclosure it will be collected in the tray and drain through a drain-tube installed in the rear of the tray.

Fig. 9: Drain-tube of water tray

Fig. 10: Drain duct at the cabinet bottom

Install the drain The drain has to be connected to a gully or a sufficiently large tank outside the switch cabinet. Max. 12 liters of liquid can escape by leakage. Liquid penetrating from the outside (e.g. splash water), if applicable, must be additionally taken into account!

Page 18: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 18/82

3.3.4 Interior air cooling system SK330x.140

The interior air cooler mounted in the door is an active cooling system, which produces condensate. Normal-ly, this condensate evaporates in the cooling unit such that no condensate escapes.

If the device is used under the specified environmental conditions, condensate escape is not to be expected provided that the switch cabinet openings are closed correctly.

Install condensate drain if required The evaporation system can evaporate up to 2.4l condensate/day . If the amount exceeded, condensate can escape at the overflow on the front side of the cooler. If condensate escapes, check first whether the openings of the switch cabinet in particular in the area of the cable entry are sealed.

Fig. 11: Connection option for condensate drain at the interior air cooler

Seal cabinet entries The cabinet openings (especially at the cable entry area) must be sealed after installation of the cables to avoid the suction of moist air and formation of condensate.

Page 19: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 19/82

3.3.5 System messages via LED display – SK330x.140 with basic rules:

Table 6: System messages cooling unit Alarm/error/warning Number

of flash intervals for red LED

Flash interval

Implement a reset

Device reset (12) |_|_|_|_|_|_|_|_|_|_|_|*****|_|_|_|_|_|_|_|_|_|_|_| High pressure alarm (0) |_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|

Sensors Potentiometer defec-tive or display error

(3) |_|_|*****|_|_|*****|_|_|*****|_|_|*****|_|_|*****

Interior temperature sensor defective

(4) |_|_|_|*****|_|_|_|*****|_|_|_|*****|_|_|_|*****

Anti-icing sensor defective

(5) |_|_|_|_|*****|_|_|_|_|*****|_|_|_|_|*****|_|_|_|_|

Overload Compressor over-loaded

(6) |_|_|_|_|_|*****|_|_|_|_|_|*****|_|_|_|_|_|*****

Interior fan overload-ed

(7) |_|_|_|_|_|_|*****|_|_|_|_|_|_|*****|_|_|_|_|_|_|

Exterior fan over-loaded

(8) |_|_|_|_|_|_|_|*****|_|_|_|_|_|_|_|*****

Device status/ condition

Overload mode (heat loss)

(9) |_|_|_|_|_|_|_|_|*****|_|_|_|_|_|_|_|_|*****

Low heat mode (less heat loss)

(11) |_|_|_|_|_|_|_|_|_|_|*****|_|_|_|_|_|_|_|_|_|_|

Warning (ambient conditions)

Anti-icing alarm (2) |_|*****|_|*****|_|*****|_|*****|_|*****|_|*****|_| High temperature warning (

(1) |*****|*****|*****|*****|*****|*****|*****|*****|*****|

Key to flash intervals: | = 500 ms (red LED on) _ = 500 ms (red LED off) ***** = 3 s pause (red LED off)

Page 20: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 20/82

3.4 Dimensional drawings ACTIVEmatic FA33-30A/50A-4 80V-50/60Hz

Fig. 12: Dimensional drawings ACTIVEmatic FA33-30A/50A-480V -50/60Hz

Table 7: Installation clearances ACTIVEmatic FA33-30A/50A-4 80V-50/60Hz

Side Recommended minimum installation clearance Top (air outlet) 300 mm Bottom (air inlet) 300 mm Left/right side 50 mm

Page 21: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 21/82

Fig. 13: Drilling template ACTIVEmatic FA33-30A/50A-480V-5 0/60Hz

Page 22: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

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3.5 Dimensional drawings ACTIVEmatic FA34-30A/60A-4 00V-50/60Hz

Fig. 14: Dimensional drawings ACTIVEmatic FA34-30A/60A-400V -50/60Hz Table 8: Installation clearances ACTIVEmatic FA34-30A/60A- 400V-50/60Hz

Side Recommended minimum installation clearance Top (air outlet) 300 mm Bottom (air inlet) 300 mm Left/right side Side-by-side mounting without any clearance

Page 23: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 23/82

Fig. 15: Drilling template ACTIVEmatic FA34-30A/60A-400V-5 0/60Hz

Page 24: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 24/82

3.6 Dimensional drawings ACTIVEmatic FA33-100A/120A -480V-50/60Hz

Fig. 16: Dimensional drawings ACTIVEmatic FA33-100A/120A-48 0V-50/60Hz

Table 9: Installation clearances ACTIVEmatic FA33-100A/120A -480V-50/60Hz

Side Recommended minimum installation clearance Top (air outlet) 300 mm Bottom (air inlet) 300 mm Left/right side 50 mm

Page 25: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 25/82

Fig. 17: Drilling template ACTIVEmatic FA33-100A/120A-480V -50/60Hz

Page 26: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 26/82

Fig. 18: Dimensional drawings ACTIVEmatic FA34-100A/120A-40 0V-50/60Hz Table 10: Installation clearances ACTIVEmatic FA34-100A/120 A-400V-50/60Hz

Side Recommended minimum installation clearance Top (air outlet) 300 mm Bottom (air inlet) 300 mm Left/right side 50 mm

Page 27: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 27/82

Fig. 19: Drilling template ACTIVEmatic FA34-100A/120A-400V -50/60Hz

Page 28: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 28/82

3.7 Dimensional drawings ACTIVEmatic FA33-200A/250A /300A-400V-50Hz; FA33-200A/250A/300A-480V-60Hz; FA34-200A/250A/300A-400V- 50Hz

Fig. 20: Dimensional drawings ACTIVEmatic FA33-200A/250A/30 0A-400V-50Hz; FA33-

200A/250A/300A-480V-60Hz; FA34-200A/250A/300A-400V-5 0Hz *

* To comply with the required bending rady for the connecting cable, we recommend to mount the second base included in the scope of delivery (height 100mm).

Page 29: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 29/82

Fig. 21: Bottom view ACTIVEmatic ACTIVEmatic FA33-200A/25 0A/300A-400V-50Hz; FA33-200A/250A/300A-480V-60Hz; FA34-200A/250A/300A-400V-50Hz

Table 11: Installation clearances ACTIVEmatic FA33-200A/250 A/300A-400V-50Hz; FA33-200A/250A/300A-480V-60Hz; FA34-200A/250A/300A-400V-5 0Hz

Side Recommended minimum installation clear-ance

Top (air outlet) 300 mm Front (air inlet) 900 mm (to open the door) Left/right side Side-by-side mounting without any clearance

Page 30: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

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3.8 Position of the connecting terminals

X3-X6

(Control terminals, interfaces)

X2 (External current transformers)

PE

X1 (AC mains connection) Fig. 22: Position of the electrical connecting terminals ACTIVE matic FA33-30A/50A-480V-50/60Hz

X3-X6 (Control terminals, interfaces)

X2 (External current transformers)

X1 (AC mains connection)

PE

Fig. 23: Position of the electrical connecting terminals ACTIVE matic FA34-30A/60A-400V-50/60Hz

Page 31: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

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X3-X6 (Control terminals, interfaces)

X2 (External current transformers) PE

X1 (AC mains connection)

Fig. 24: Position of the electrical connecting terminals ACTIVE matic FA33-100A/120A-480V-50/60Hz

X3-X6 (Control terminals, interfaces)

X2 (External current transformers) PE

X1 (AC mains connection)

Fig. 25: Position of the electrical connecting terminals ACTIVE matic FA34-100A/120A-400V-50/60Hz

Page 32: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

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X2, X5 (Control terminals, interfaces) X1 (ac mains connection) Neutral wire (Only ACTIVEmatic FA34

-200/250/300-400V,

see detailed figure)

PE Fig. 26: Position of the electrical connecting terminals ACTIVE matic FA33-200A/250A/300A-400V-50Hz; FA33-200A/250A/300A-480V-60Hz; FA34-200A/250A/ 300A-400V-50Hz

The cabinet entries have to be sealed with suitable seals in orde r to prevent entry of humid ambient air.

Fig. 27: Connecting bar neutral wire ACTIVEmatic FA34-200A/25 0A/300A-400V-50Hz

Page 33: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 33/82

3.9 External fuse protection

ACTIVEmatic FA30 devices must always be protected on the mains side by means of suitable fuses or line

circuit breakers. When selecting fuses, consider environmental conditions, the harmonic content and load

change cycles as they significantly influence the aging of the fuses.

Table 12: Recommended external ac mains protection

Device External fuse (cable and line protection, e. g. type gL/gG)

ACTIVEmatic FA33/FA34-30A 50 A

ACTIVEmatic FA33-50A 80 A

ACTIVEmatic FA34-60A 100 A

ACTIVEmatic FA33/FA34-100A 160 A

ACTIVEmatic FA33/FA34-120A 200 A

ACTIVEmatic FA33-200A-690V 315 A

ACTIVEmatic FA33/FA34-200/250/300-xxx-x 400 A (intern)

3.10 External fuse protection for UL conformity

To ensure UL conformity, one of the following class T fuses must be used.

Table 13: Fuse types required for UL conformity

Device External Fuse Designation

ACTIVEmatic FA33-30A-480V 50 A Littelfuse JLLS50 or Bussmann-Cooper JJS-50

ACTIVEmatic FA33-50A-480V 80 A Littelfuse JLLS80 or Bussmann-Cooper JJS-80

ACTIVEmatic FA33-100A-480V 150 A Littelfuse JLLS150 or Bussmann-Cooper JJS-150

ACTIVEmatic FA33-200V-690V-UL* 315 A Already integrated in device. Type: 690VAC/250A T4V250 R250 - TMA-detection mode UL

ACTIVEmatic FA33- 200/250/300-480V-UL

400 A (internal)

Already integrated in device (Littelfuse JLLS400 or Bussmann-Cooper JJS-400)

* UL pending

Page 34: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 34/82

3.11 Connection of ac mains (X1)

The device must be grounded. Observe the following ac mains connection cross sections and the tightening torque:

Table 14: Connection cross sections and tightening torque mains connecti on

Device Min. value cable cross section

Max. value cable cross section

Connecting bolt

Tightening torque

ACTIVEmatic

FA33-

30A/50A

1 x 25mm2 per

phase and PE 2 x 35mm2 or

1 x 50mm2 per

phase and PE

M8

Older version M6

M8: 9,5Nm

(84.0 lbf in)

M6: 3,5Nm

(31.0 lbf in)

ACTIVEmatic

FA34-

30A/60A

1 x 25mm2 per

phase and PE

1 x 50 mm2 (N)

1 x 50mm2 per

phase and PE

3 x 50 mm2 (N)

or 1 x 95 mm2

M8 9,5Nm

(84.0 lbf in)

ACTIVEmatic

FA33-FA34

100A/120A

1 x 35mm2 per

phase and PE

2 x 50mm2 or

1 x 95 mm2 (N)

2 x 50mm2 or

1 x 95mm2 per

phase and PE

2 x 120mm2 (N)

M10 19Nm

(168.0 lbf

in)

ACTIVEmatic

FA33-

200A-690V

2 x 70mm2 per

phase and PE

2 x 70mm2 per

phase and PE M8

(without connecting

lug EF T4)

M8: 9,5Nm

(84.0 lbf in)

1 x 120mm2 per

phase and PE

2 x 120mm2 per

phase and PE

M10

(with connecting

lugEF T4)

19Nm

(168.0 lbf

in) ACTIVEmatic

FA33-

200A-690V-UL

250 MCM (Kcmil) 350 MCM (Kcmil) Terminal ABB

FC CuAl T4 1x185

31 Nm

(274 lbf in)

ACTIVEmatic

FA33-FA34

200/250/300-

xxx

1 x 185mm2 per

phase and PE

2 x 240mm2 (N)

2 x 120mm2 or

1 x 240 mm2

per phase and PE

2 x 240mm2 (N)

Standard Version:

M10

UL Version:

Terminal ABB

OZXA-26

19Nm

(168.0 lbf

in)

Use the correct cable cross sections in consideration of cable type and type of cable mounting. To ensure

UL conformity, use UL listed cable (90°C, AWG4 or larger) and suitable UL listed wire-lugs.

Page 35: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 35/82

DANGER

Correct grounding

Insufficient grounding of AHF can cause malfunction and damage of the device

3.12 Connection of the external current transformer s (X2)

DANGER

Dangerous Voltage

Risk of death due to short circuits and electric shock if the current

transformers are connected incorrectly.

I BEFORE installing the current transformers on the primary conductor:

short circuit them on the secondary side with separable short-circuit

jumpers (not in the scope of delivery).

I Keep the current transformers short circuited until the ACTIVEmatic

FA30 devices are connected with these separable connecting termi-

nals.

I BEFORE disconnecting the current transformers from the

ACTIVEmatic FA30, short-circuit them with the separable short-circuit

plugs.

3.12.1 Current transformers specification Please observe the following instructions when installing the external current transformers.

I For correct ACTIVEmatic FA30 operation, three external current transformers must be connected. This

applies regardless of whether it is a 3-wire or 4-wire filter.

I For parallel operation of more than one ACTIVEmatic FA30 the external current transformers must be

installed on the load side of the filter. For stand-alone operation of one ACTIVEmatic FA30 the trans-

formers can be installed on the mains or load side of the filter.

I Separate transformer circuits are mandatory for proper operation of ACTIVEmatic FA30. Dedicated cur-

rent transformers must be used. Current transformer secondary circuits must not be looped through addi-

tional sense-loads.

I A current transformer terminal-block with separable short-circuit plugs must be installed between the

external current transformers and the X2 connecting terminal. This is necessary in order to be able to

short-circuit the current transformers before disconnecting the X2 terminal strip on the ACTIVEmatic

FA30 during any kind of service work.

I The power dissipation of the current transformer wiring must be considered when selecting the current

transformer power. See Table 15 and Table 16.

I The grounding of the electrical circuit of the current transformer is not required.

Page 36: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

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Table 15: Current transformer specification

Characteristic Value

Rated secondary current 5 A

Primary current The primary current has to be selected for the peak rms current

(example: starting current 1800A use current transformer

2000A : 5A)

Accuracy class 1.0 (or better)

The total accuracy calculated from CT primary current and CT

class should not exceed 10% of the AHF nominal current.

example 1:

CT 1000:5A (class 1.0), AHF 100A

accuracy 10A (1% of 1000A) ≤ 10A (10% not 100A) ok

example 2:

CT 2000:5A (class 1.0), AHF 50A

accuracy 20A (1% of 2000A) ≥ 5A (10% not 50A) not ok

Output power At least. 2,5 VA (1 ACTIVEmatic FA30)

At least. 5,0 VA (2 ACTIVEmatic FA30 in parallel operation)

At least. 7,5 VA (3 ACTIVEmatic FA30 in parallel operation)

At least. 10,0 VA (4 ACTIVEmatic FA30 in parallel operation)

At least. 12,5 VA (5 ACTIVEmatic FA30 in parallel operation)

Table 16: Power consumption of the current transformer lines

Line cross-section Power in watts per meter at 5A

(Consider forward and return lines!)

1.5 mm² (AWG 16) 0.2717 W/m

2.5 mm² (AWG 14) 0.1750 W/m

4 mm² (AWG 12) 0.1094 W/m

6 mm² (AWG 10) 0.0729 W/m Example: With a 5 meters distance between current transformer and ACTIVEmatic FA30, the line length in the transformer circuit is 10m. If 1.5mm² line is used, the line losses are:

This power loss must be considered when selecting the current transform-

ers.

3.12.2 Current transformer specification for UL conformity

To ensure UL conformity, UL-compliant external current transformers must be used.

Table 17: Example of a current transformer with UL conformity

Manufacturer Current transformer type

Flex Core FCL series

Page 37: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 37/82

3.12.3 Current transformer connection for operation of one ACTIV Ematic FA30

To ensure that currents are correctly detected observe the specified direction of the current flow from the transformers and the correct phase assignment.

Fig. 28: Transformer wiring for operation of one ACTIVEmatic FA30

ACTIVEmatic

FA30

Page 38: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 38/82

Fig. 29: CT installation on load side for operation of one ACTIVEmatic FA30

Fig. 30: CT installation on mains side for operation of one ACTIVEma tic FA30

Page 39: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 39/82

3.12.4 Current transformer connection for parallel operation of several ACTIVEmatic FA30

The available compensation current can be increased through parallel operation of several ACTIVEmatic

FA30 devices. In doing so, the current signal from the external current transformers is looped through all the

ACTIVEmatic FA30 devices in accordance with the following schematic. The current transformers must

be installed on load side.

Phase L2

load

Phase L1

load

mains

X2 1 2 3 4 5 6

Phase L3

load

k,S1 l,S2 k,S1 l,S2 l,S2k,S1 k,S1 l,S2 k,S1 l,S2

Phase L1 Phase L2

l,S2k,S1

Phase L3

X2 1 2 3 4 5 6 X2 1 2 3 4 5 6

Phase L1 Phase L2 Phase L3

L

K

P1

P2

L

K

P2

P1

L

K

P2

P1

Fig. 31: Current transformer wiring for parallel operation of up t o five ACTIVEmatic FA30 devices

ACTIVEmatic

FA30

ACTIVEmatic

FA30

Page 40: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 40/82

Fig. 32: CT installation on load side for parallel operation of sev eral ACTIVEmatic FA30 devices

Note

A maximum of five ACTIVEmatic FA30 devices may be operated on one current transformer set

due to the maximum power output of the external current transformers. Additional current trans-

formers must be installed if more than five devices are to be operated in parallel.

For parallel operation of more than one ACTIVEmatic FA30, the current transformers must be

installed on load side of the filter.

P320 has to be set to the sum of the entire rated compensation currents connected in parallel

(See chapter 4.4).

Page 41: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 41/82

3.12.5 Current transformer terminals on the active filter (X2)

Table 18: X2 terminal strip – connection terminals for external current transformers

X2 terminal Designation Note

1 k, S1 Phase L1 current transformer 2 l, S2 Phase L1 current transformer 3 k, S1 Phase L2 current transformer 4 l, S2 Phase L2 current transformer 5 k, S1 Phase L3 current transformer 6 l, S2 Phase L3 current transformer

Table 19: Cable cross section external current transformers

Device Cable cross section external current transformers

ACTIVEmatic FA33/FA34- 30A/50A/60A/100A/120A

X2: 2.5 mm2

ACTIVEmatic FA33/FA34- 200A/250A/300A

X2: 4.0 ... 6.0 mm2

X2.1

X2.2

X2.3

X2.4

X2.5

X2.6

ACTIVEmatic FA33/FA34 30A/50A/60A/100A/120A

ACTIVEmatic FA33/FA34 200A/250A/300A

ACTIVEmatic FA33 200A-690V

Fig. 33: X2 terminal strip – ext. current transformers

External current transformer block necessary

A current transformer terminal block with separable short-circuit terminals must be installed be-

tween the external current transformers and the X2 connection terminal strip. They are required

to short-circuit the current transformers secondary’s before disconnecting the X2 terminal strip

from the ACTIVEmatic FA30 device during service work. The load resistors (terminating resis-

tors) of the external current transformers are located in the ACTIVEmatic FA30.

DANGER

Risk of Electric Shock due to loose cables

If inadequately secured live cables may be accident ally disconnected, potentially

causing current transformer failure and/or severe e lectric shock.

The X2 terminal strip must be secured with the two bolts provided to prevent inadvertent

disconnection.

Page 42: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

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3.13 Connection of the external interfaces

3.13.1 Overview

X3 – not used X4 -RS485

X5.1 - ON 2 - OUT1 3 - OUT2 4 - OUT3 5 - 24V 6 - GND

Fig. 34: Position of the control terminals

3.13.2 RS485 (X4) serial service interface

This terminal is used to connect to a PC with the AHF Viewer operating program (see also section 6.2)

LED ALARM ON / FULL LOAD POWER

X6 Ethernet

Page 43: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 43/82

3.13.3 Digital inputs and outputs (X5)

ACTIVEmatic FA30 has 1 digital input and 3 digital outputs. The function of these inputs and outputs is as follows:

Table 20: Assignment of the digital inputs and outputs

X5 terminal Designation Comments

1 ON Digital input

0 V (not connected): ACTIVEmatic FA30 OFF

24 V DC (from X5.5): ACTIVEmatic FA30 ON

Input only active when "P202 = terminal strip", otherwise

ACTIVEmatic FA30 is switched on and off by P202

(P202 = direct ON or P202 = direct OFF)

2 OUT1 Digital output (24 V, max. 20 mA)

Low = Alarm ("ALARM ")

High (24 V DC) = no alarm

This is valid for "P201 = low active" (factory setting). Polari-

ty can be adjusted by P201.

3 OUT2 Digital output (24 V, max. 20 mA)

Low = device not in operation

High (24 V DC) = device in operation ("ON")

4 OUT3 Digital output (24 V, max. 20 mA)

Low = device not fully loaded

High (24 V DC) = full load ("FULL LOAD ")

5 24 V max. 20 mA

Only to supply the X5.1 digital input, no connection of external

loads permitted.

6 GND Ground 0 V

(reference potential for digital outputs)

The digital inputs/outputs are short circuit-proof and electrically isolated from the control electronics.

Fig. 35: Functional connection of digital input/outputs

Page 44: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

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Fig. 36: X5 terminal strip – digital inputs and outputs (ACTIVEm atic FA33-FA34 30A/50A/60A/100A/120A)

Fig. 37: X5a terminal strip – digital inputs and outputs (ACTIVEma tic FA33-FA34-200A/250A/300A)

For ACTIVEmatic FA33-FA34 -200A/250A/300A, an ON-OFF switch is integrated in the cabinet door. The switch connects terminal X5.1 to X5.5.

Fig. 38: Integrated ON-OFF switch (ACTIVEmatic FA33-FA34 -200 A/250A/300A)

X5.5

X5.2

X5.3

X5.4

X5.6

X5.1

Page 45: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 45/82

3.13.4 Ethernet (X6)

This interface is used to connect to a PC with the AHF Viewer operating program or to connect to a LAN network (see also chapter 6.2).

3.13.5 Meaning of status LED

Fig. 39: Meaning of status LED

Continual operation at full load is possible; the device reduces the compensation current to the rated value.

Operation at full load results in a reduction of current and voltage quality at mains connection point. The

compensation current may need to be increased (use of additional ACTIVEmatic FA30) to attain the desired

ac mains quality.

• • •

• RED

Alarm : Unit OFF

Corresponds to output X5.2

• YELLOW

ON: Unit in normal operation (LED remains on)

Corresponds to output X5.3

FULL LOAD : Unit at current limit (LED flashes)

Corresponds to output X5.4

• GREEN POWER: Unit ready, mains voltage is applied

(LED remains on) STANDBY : Unit in automatic standby (LED

flashes)

Page 46: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 46/82

4 Commissioning

The ACTIVEmatic FA30 harmonic filter is commissioned via the integrated display and keypad.

4.1 Integrated display and keypad

The parameter menu is navigated via the integrated keypad:

Fig. 40: Display and keypad

The keys have the following functions:

Table 21: Key functions

Key Function

Go down one menu level

I Back to the higher menu level, exit menu or

I Scroll inside information screen

I Go up one line or

I Change information screen

I Go down one line or

I Change information screen

OK Change parameter, apply value

Page 47: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 47/82

4.2 Information screen

Starting from basic screen some information windows in level 0 are available. Level 1 can be reached by

pressing from each information screen.

Table 22: Information screen

Level 0 Notes

AHF xxx xwire

Status

volt xxx V

I-load xxx A

Outp. xx %

Basic screen with status information, line values and de-

vice output.

Scrolling to next/previous screen with or .

information

FWVersion Vxx.xx.xx

FPVers V_xx

LTCVers V_xx

rotating right/left

MAC xx.xx.xx.xx

Information about firmware versions, direction of rotation,

MAC address and other internal status information in

case of service.

Scrolling between the lines inside the screen by .

Harmonics

Harmonics spectrum and THDi of line current phase L1.

Mains current L1 Waveform of mains current phase L1.

State

Pxxx changed

Full load

Event log of the last load events (since power on), such

as changing of parameters, full load (Note: The detailed

event log is available with software AHF viewer, see

chapter 6).

Page 48: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 48/82

4.3 Parameter menu structure

Table 23: ACTIVEmatic FA30 menu structure

Level 1 Level 2 Level 3

Main menu

0 Device specs

1 Measurements

2 ... 5 Commissioning

6 fault messages

0 Device specs

002 Rated current

003 Overload current

1 Measurements

100 Mains frequency

101 THDi L1

2 ... 5 Commissioning

2 Basic setup

3 Current transformer

4 Operating mode

5 Experts

2 Basic setup

200 Language

201 Polarity ALARM X5.2

3 Current transformer

300 Transformer placement

310 Transformer ratio

4 Operating mode

400 Reactive power

401 Cosphi lower limit

6 Alarms

021 cause of fault

For commissioning, you must check several values in menu 1 and set the parameters in menus 2, 3, and 4.

The shown menu structure is an example; all available parameters are explained in chapter 5.

Page 49: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 49/82

4.4 Commissioning procedure

1. Make sure that the electrical connection (see chapter 3) has been correctly established. The follow-

ing prerequisites must be met:

Check, if formation of DC link capacitor is necessary (see chapter 3.2)

Proper external fuses are installed (see chapter 0 and 3.10).

Mains phases L1, L2 and L3 are connected (see chapter 3.11).

External current transformers for all 3 mains phases have been connected, installation position,

current direction and phase assignment have been verified (see chapter 3.12).

Disconnect the short circuit jumpers of the external current transformers.

Only at ACTIVEmatic FA33/FA34 -200A/250A/300A:

Check supply voltage for auxiliary units and adapt it if required (see chapter 3.3.2)

ATTENTION! Incorrect connection of the auxiliary supply can result i n damage to the de-

vice!

Check the filling level of the cooling system. The Floating gauge has to be between the min and

max marker of the inspection glass. (see chapter 3.3.1, Fig. 4, 5)

Check the filler opening at the cooling liquid tank and close it if required. (see chapter 3.3.1, Fig.

4, 9)

Check the seal of the cable entry (see chapter 3.3.3)

Remove short circuit jumpers from the internal strip (see chapter 3.12.5, Fig. 33)

Check whether the drain-tube has been installed correctly (see chapter 3.3.3, Fig. 10) Control switch in the cabinet door has to be in position OFF

2. ACTIVEmatic FA30 control off:

Terminal X5.1= 0 V (disconnect the connection of X5.5 and 5.1)

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3 Turn on the mains power. Check whether the DC bus circuit is correctly pre-charged and the mains

voltage and frequency have been correctly identified. (Note: a short load current flows into the dc

link.)

P100 = 50 Hz (60Hz) mains frequency

P110, P111, P112 = approx. 380 … 690 V mains voltages

P103 = approx. 560 … 680V intermediate dc link voltage for 480V, 3-wire AHF

= approx. 650 … 680V intermediate dc link voltage for 400V 4-wire AHF

= approx. 600 … 1350V intermediate dc link voltage for 690V 3-wire AHF

4. Set factory settings

P210 = set factory settings

5. Parameterize ACTIVEmatic FA30 in accordance with your application (see chapter 5 for detailed pa-

rameter meanings):

P300: Position of the external current transformers (mains side, load side)

P310: Transforming ratio of the external current transformers

P320: Sum of the rated compensation currents off all ACTIVEmatic FA30 connected to one cur-

rent transformer set. (Maximum of 5 devices permitted) To operate more than 5 devices in paral-

lel mode, the power of the current transformers has to be higher or an additional current trans-

former set needs to be installed.

6. Check, if the indicated power values make sense. In an environment with symmetric load the values should all be positive and of equal magnitude. P105 = + … kW? – power L1 P106 = + … kW? – power L2 P107 = + … kW? – power L3 P105 ≈ P106 ≈ P107? Are all values positive?

Otherwise double-check the wiring of the external current sensors and the parameter settings.

7. Check that the compensation is deactivated (done by setting of factory settings in point 4):

P410: Harmonic current compensation = OFF

P405: Load balancing = OFF

8. ACTIVEmatic FA30 control on:

terminal X5.1 = 24 V (establish the connection from X5.5 to X5.1) or

P202 = set „direct on“ or

Control switch on the cabinet door switch to ON (AHF 200/250/300)

9. Check whether the DC-Bus voltage is properly regulated:

P103 = ca. 750 ... 1200 V (depends on device type)

10. Activate the desired type of compensation:

P410: Harmonic current compensation = ON

P405: Load balancing = ON

11. If necessary adapt standby threshold (P406) and degrees of compensation (P411 and following).

12. Using a suitable measuring instrument, check for the correct compensation on the mains side.

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ICAR S.p.A Operating and installation instructions (Rev. 0)

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4.5 Status messages

Table 24: Status messages of AHF:

Message in

display Code

(P20) Meaning Note

Error 0 Error, AHF not working See error codes

1 (code not used)

Operation 2 AHF is operating -

Off 3 AHF is switched off See P202

Full load 4 AHF operating at full load -

DC link too high 5 AHF temporarily off due to exceeding the

max. DC link voltage limit See P504, 547,

549

Overcurrent 6 AHF temporarily off due to exceeding the

max. output current limit See P500, 548

Standby 7 AHF is off, because the needed compen-

sation current is below threshold limit See P406

Line

syncronisation

8 After "Power supply ON", AHF is waiting

for successful line synchronization. AHF

not in operation

See P544

9 (code not used)

Red. operation 10 Internal monitoring has deactivated high-

er harmonic controllers, AHF is still oper-

ating

See P177, P537

Check CT 11 AHF was not switched on and CT signals

are not plausible (does not prevent the

switch on of the AHF)

Check ST

wiring

See P300, 310

THDu Resonance 12 AHF temporarily off to check a line reso-

nance See P119, 178,

179, 554

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ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

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4.6 Error messages

Table 25: Error messages of AHF

Message in

display

Code

(P21) Meaning Note

0 (no error)

Overcurrent 1 AHF has been switched off for

some minutes due to multiple

exceeding of overcurrent limit

Check line situation See

P500, 548 automatic restart

after some minutes

Fan error 2 An internal fan is not working Replace fan, contact ICAR

service when indicated.

Power failure 3 Missing line voltage Check line voltage, contact

ICAR service when indicat-

ed.

4 (code not used)

CPU init 5 Internal hardware problem contact ICAR service

FPGA init 6 Internal hardware problem contact ICAR service

Overtemperature 7 AHF is off due to exceeding the

temperature limit

Wait for cooling down Au-

tomatic restart after cooling

down, contact ICAR service

when indicated.

8 (code not used)

Liquid cooling 9 Pressure loss in cooling system

(only at devices with liquid cool-

ing)

contact ICAR service

IGBT Uce max. 10 Temporarily switch off due to

overcurrent, if permanent error:

internal hardware problem

contact ICAR service

Harm. resonance 11 AHF has been stopped due to

line resonance

Check line situation and

parameter setting See

P177, 500, 537 Restart only

via OFF/ON

Contr. Instable 12 Temporarily switch off due to

instable control

Check line situation and

parameter setting see P185,

187, 500, 552 automatic

restart after some seconds

Notch filter 13 Temporarily switch off due to overcurrent in the internal notch filter

Check line situation and parameter setting see P186, 553 automatic restart after some seconds

THDu Resonance 14 AHF has been stopped due to exceeding of THDu limit (line resonance) P119 > P179

Check line situation and parameter setting see P178, 179, 554 Restart only via OFF/ON

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ICAR S.p.A Operating and installation instructions (Rev. 0)

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Rev 0 page 53/82

Message in

display

Code

(P21) Meaning Note

CPU Overtemp. 15 AHF is off due to exceeding the temperature limit on control board

Wait for cooling down Au-tomatic restart after cooling down contact ICAR service when indicated

Uzk min. 16 AHF switched off as min. DC link voltage not reached

Restart only via OFF/ON. If

error continues to occur,

contact ICAR service

IGBT DC error 17 The DC share in the AHF device current exceeds the limit value of P556

Check the proper function-

ing and compensation of

AHF. If OK, increase P556

by 10% steps. See P556.

Otherwise possible internal

hardware problem, contact

ICAR service.

IGBT CTRL error 18 The DC share in the AHF device current exceeds the limit value of P556

Check the proper function-

ing and compensation of

AHF. If OK, increase P556

by 10% steps. See P556.

Otherwise possible internal

hardware problem, contact

ICAR service.

max. load 19 Temporarily switch off for some seconds due to reaching the overload threshold (P548)

Check load state and cur-

rent controller settings

(500 … 504) If required,

increase the value of P548.

Automatic restart after some

seconds.

Auxiliary supply. 20 Power supply for the auxiliary drives of pump and air-conditioning device

Only AHF 690V

230V auxiliary supply is

outside the tolerance range

(230V +/- 10%). See P188.

Auxiliary drives are not

switched on. Maybe, the

auxiliary supply has been

connected incorrectly. See

chapter 3.3.2

Voltage too high 21 Operating voltage is too high AHF has been operated

using incorrect mains volt-

age. For example, 200V

device with 400V mains.

Main fan error. 22 Main fan is defective Only AHF 690V

Error contact on the main

fan triggered.

Page 54: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

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Message in

display

Code

(P21) Meaning Note

Precharge 23 DC link voltage after preloading too low.

Only AHF 690V

DC link preload could not

reach the value of

within

10 seconds. Reset possible

only by disconnecting from

the power supply.

DC link inbal. 24 DC link voltage is not symmet-rical

Only AHF 690V

Contact ICAR service

Overtemp cab. 25 Internal temperature in switch cabinet

Only AHF 690V

internal temperature switch

opens at 60°C ± 3K and

closes at 52°C ± 4K

5 Parameter list

All measured values and parameters to be set are identified with a parameter number. The parameters are

sorted into groups. The parameter number corresponds to the menu group number in the display.

Table 26: Overview of the parameter groups

Parameter group Meaning Comments

P0xx Device data Read only

Display of device data (rated current, overload

current, …)

P1xx Measured values Read only

Display of measured values (mains voltages,

load currents, mains currents, filter currents,

intermediate circuit voltages, …)

P2xx Basic settings Commissioning parameter

(settings for language, date, …)

P3xx Current transformer Commissioning parameter

(settings for current transformer position, trans-

forming ratio, parallel operation of ACTIVEmatic

FA30, …)

P4xx Type of compensation Commissioning parameter

(activation of reactive power compensation,

harmonic current compensation, ...)

P6xx Alarms Read only

Display of error messages

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5.1 Parameter groups P0xx, P1xx (read only)

The following parameters display the device data and measured values. Instantaneous values are not

shown in the display, as the representation of time-related curves is only useful in AHF Viewer. Table 27: Parameters P0xx to P1xx

No. Designation Unit Meaning

002 rated current A RMS value rated current

003 overload current Maximum overload current – peak value

004 rated voltage V Rated voltage of the active filter

008 MAC address MAC address of control unit example:08:00:70:22:44:11

009 S/N control board Serial no. of control unit

010 firmware version Version of the device firmware

011 firmware LTC Version of power section firmware

012 status LTC Status of power board controller

013 troublecode LTC Internal failure code

014 hardware code Hardware version of the active filter

015 version device code Version of device code

016 CT offset L1 mA CT offset L1 (secondary site)

017 CT offset L2 mA CT offset L2 (secondary site)

018 CT offset L3 mA CT offset L3 (secondary site)

020 status Current device status

021 cause of fault Error cause

030 operating hours h Number of operating hours

100 mains frequency Hz Measured mains frequency

101 THDi L1 % Total harmonic distortion mains current L1

102 cos phi cos φ mains side phase 1

103 DC-link voltage V DC-Bus voltage

104 device load % Device usage, based on the rated current

105 active power L1 kW RMS value of active power L1

106 active power L2 kW RMS value of active power L2

107 active power L3 kW RMS value of active power L3

108 reactive current device A Reactive device current - rms

109 rotating field Direction of rotating field

110 line voltage rms U12 V Mains voltage U12 – rms

111 line voltage rms U23 V Mains voltage U23 – rms

112 line voltage rms U31 V Mains voltage U31 – rms

113 line voltage U1 V Mains voltage U1 – instantaneous value

114 line voltage U2 V Mains voltage U2 – instantaneous value

115 line voltage U3 V Mains voltage U3 – instantaneous value

116 line voltage U12 V Mains voltage U12 – instantaneous value

117 line voltage U23 V Mains voltage U23 – instantaneous value

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No. Designation Unit Meaning

118 line voltage U31 V Mains voltage U31 – instantaneous value

119 THDu Umains % THDu of the linked mains voltage

120 line current rms L1 A Mains current L1 – rms

121 line current rms L2 A Mains current L2 – rms

122 line current rms L3 A Mains current L3 – rms

123 line current L1 A Mains current L1 – instantaneous value

124 line current L2 A Mains current L2 – instantaneous value

125 line current L3 A Mains current L3 – instantaneous value

126 line current neutral A Mains current Neutral – instantaneous value

130 load current rms L1 A Load current L1 – rms

131 load current rms L2 A Load current L2 – rms

132 load current rms L3 A Load current L3 – rms

133 load current L1 A Load current L1 – instantaneous value

134 load current L2 A Load current L2 – instantaneous value

135 load current L3 A Load current L3 – instantaneous value

136 load current neutral A Load current Neutral – instantaneous value

140 outcurrent rms L1 A Compensating current L1 – rms

141 outcurrent rms L2 A Compensating current L2 – rms

142 outcurrent rms L3 A Compensating current L3 – rms

143 outcurrent L1 A Compensating current L1 – instantaneous value

144 outcurrent L2 A Compensating current L2 – instantaneous value

145 outcurrent L3 A Compensating current L3 – instantaneous value

146 outcurrent neutral A Compensating current Neutral – instantaneous value

147 line current rms neutral A Mains current Neutral – rms

148 loadcurrent rms neutral A Load current Neutral – rms

149 outcurrent rms neutral A Compensating current Neutral – rms

177 max. harmonic highest active harmonic controller (due to reso-nance monitoring)

178 THDu reference % THDu reference detected at AHF switching on

179 THDu limit % THDu limit (P179 = P178 * P554)

180 modul temperature °C IGBT-Module temperature

181 temperature °C Temperature inside active filter

182 enclosure fan 3 rpm Speed of fan 3

183 enclosure fan 4 rpm Speed of fan 4

184 harmonic controller peak V Harmonic content of output voltage, peak value

185 proportional controller rms V proportional controller output, rms

186 notch-filter rms A Current of internal notchfilter, rms

187 Proportional Controller rms max.

V Latched max. value of P185, rms

188 auxiliary supply V Voltage of auxiliary supply

189 cabinet temperature °C Only AHF 690V Temperature inside of the cabinet.

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ICAR S.p.A Operating and installation instructions (Rev. 0)

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No. Designation Unit Meaning

198 ON signal Switch on slope 0 1 (for AHF Viewer switch-on-trigger)

199 OFF signal Switch off slope 0 1 (for AHF Viewer switch-off-trigger)

5.2 Parameter groups P2xx, P3xx und P4xx (Commissio ning parameters)

Table 28: Parameters P2xx to P410 (basic commissioning parame ters)

Parameter No. Designation Factory setting Meaning

200 language English Language shown on display I German I English I Chinese I French

201 polarity ALARM X5.2 Low active Polarity of output OUT1 (X5.2) ALARM I Low active I High active

202 switch on Terminal strip How to switch on I Terminal strip I Direct ON I Direct OFF

210 default values No action Set the standard factory set-tings

220 date Current date and time must set during 1st start up

230 MB slave ID 1 Modbus node address (1... 255)

231 MB baudrate 38400 Modbus baud rate (2400 ... 115200)

232 MB parity NO Modbus parity I NO I ODD I EVEN

233 MB stopbit 1 No. of stop bits I 0,1,2 (if P233 = 2, then automatical-ly P232 is set to Parity = NO)

240 IP address 192.168.1.2 IP address I Fix IP address if P241

DHCP = OFF I Automatic allocation if P241

DHCP = ON

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ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

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Parameter No. Designation Factory setting Meaning

241 DHCP ON Allocation of IP address by DHCP server I OFF (in that case please set

the following parameters: P240 IP address P242 subnet mask P243 default gateway) I ON (in that case the parame-

ters P240, P241 and P242 are allocated automatically by DHCP server)

242 subnet mask 255.255.255.0 Subnet mask I Fix subnet mask if P241

DHCP = OFF I Automatic allocation if P241

DHCP = ON

243 default gateway 192.168.1.50 Default gateway I Fix address if P241 DHCP =

OFF I Automatic allocation if P241

DHCP = ON

300 transformer place-ment

Load side Placement of the external current transformers I Load side I Mains side

310 transformer ratio 500:5 (A) Transforming ratio of the ex-ternal current transformers 50:5 up to 50000:5

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Parameter No. Designation Factory setting Meaning

311 CT check ON I P311 = ON Checks the signal from exter-nal CT to plausibility. This check is carried out au-tomatically when AHF is OFF. If CT are not ok, a warning "Check current transformer" will be displayed. This warn-ing does not inhibit the switch on of AHF. During operation no check is car-ried out. This function works only for symmetric steady state loads with minimum current of 10A and minimum power of 1kW, e.g. frequency converters. A wrong warning may be dis-played if you have extremely unbalanced loads, like welding applications. P311 = OFF no test of signals

320 total current parallel xx A (rated current)

Sum of the rated compensa-tion currents of all AHF con-nected in parallel to one set of current transformers

400 reactive power 0 % Degree of the reactive power compensation 0 … 100% Compensates the specified percentage value of the cur-rently measured reactive pow-er (e.g. 30%) independently of cos φ on mains side P400 = 0 function deac-tivated P400≠0 P401/402 are set to 0

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Parameter No. Designation Factory setting Meaning

401 cosphi lower limit 0.0 Specifies the target cos φ range on mains side (lower limit) Cos φ on mains side is kept in the range between P401 and P402. The input value is adapted to the value range if required. Values outside of 0.7 cannot be entered I -0.99 ... -0.7 / 0.0 / 0.7 ...

(+)1 Negative values: capacitive Positive values: inductive To activate this cos φ control-ler function, both parameters (P401 and P402) must be set to valid values (± 0.7…1.0)

402 cosphi upper limit 0.0 Specifies the target cos φ on mains side (upper limit) For details, see P401

Only one oft he two cos φ – controls can be set: • P400 – direct reactive power compensation in percent or • P401/P402 – keeping cos φ in the specified target range

Fig. 41: Example for cos φ control (cos φ on mains side is kept in the hatched target range)

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Parameter No. Designation Factory setting Meaning

405 load balancing OFF Activation or deactivation of load balancing between phas-es I OFF I ON Load balancing is active only if simultaneously P410 = ON is set.

406 standby threshold 0 % Automatic standby of ACTIVEmatic FA30 when requested compensating cur-rent (rms) is lower than threshold. The hysteresis is 2% of rated current. 0% = no automatic standby

407 priority full load 0 = no priority Compensation priority at full load I 0 = none (symmetric limita-

tion of harmonic, reac-tive compensation – default value)

I 1 = reactive current (pri-

ority to reactive current compensation during full load)

I 2 = harmonics

(priority to harmonic compensation during full load – recom-mended value for softstarters)

410 harmonic compensa-tion

OFF Activation or deactivation of the harmonic current compen-sation I ON I OFF

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5.3 Adjustage degree of compensation

Table 29: Parameters P411 to P434 (adjust degree of compensati on)

Parameter no. Designation Factory settings Meaning

411 h3 compensation 0% (3 wire) 80% (4 wire)

Adjustable degree of compensa-tion 3rd harmonic 0% ... 100%

412 h5 compensation 80% Adjustable degree of compensa-tion 5th harmonic 0% ... 100%

413 h7 compensation 80% Adjustable degree of compensa-tion 7th harmonic 0% ... 100%

414 h9 compensation 0% (3 wire) 50% (4 wire)

Adjustable degree of compensa-tion 9th harmonic 0% ... 100%

415 h11 compensation 50% Adjustable degree of compensa-tion 11th harmonic 0% ... 100%

416 h13 compensation 40% Adjustable degree of compensa-tion 13th harmonic 0% ... 100%

417 h15 compensation 0% Adjustable degree of compensa-tion 15th harmonic 0% ... 100%

418 h17 compensation 30% Adjustable degree of compensa-tion 17th harmonic 0% ... 100%

419 h19 compensation 20% Adjustable degree of compensa-tion 19th harmonic 0% ... 100%

420 h21 compensation 0% Adjustable degree of compensa-tion 21st harmonic 0% ... 100%

421 h23 compensation 15% Adjustable degree of compensa-tion 23rd harmonic 0% ... 100%

422 h25 compensation 15% Adjustable degree of compensa-tion 25th harmonic 0% ... 100%

423 h27 compensation 0% Adjustable degree of compensa-tion 27th harmonic 0% ... 100%

424 h29 compensation 10% Adjustable degree of compensa-tion 29th harmonic 0% ... 100%

425 h31 compensation 10% Adjustable degree of compensa-tion 31st harmonic 0% ... 100%

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Parameter no. Designation Factory settings Meaning

426 h33 compensation 0% Adjustable degree of compensa-tion 33rd harmonic 0% ... 100%

427 h35 compensation 0% Adjustable degree of compensa-tion 35th harmonic 0% ... 100%

428 h37 compensation 0% Adjustable degree of compensa-tion 37th harmonic 0% ... 100%

429 h39 compensation 0% Adjustable degree of compensa-tion 39th harmonic 0% ... 100%

430 h41 compensation 0% Adjustable degree of compensa-tion 41st harmonic 0% ... 100%

431 h43 compensation 0% Adjustable degree of compensa-tion 43rd harmonic 0% ... 100%

432 h45 compensation 0% Adjustable degree of compensa-tion 45th harmonic 0% ... 100%

433 h47 compensation 0% Adjustable degree of compensa-tion 47th harmonic 0% ... 100%

434 h49 compensation 0% Adjustable degree of compensa-tion 49th harmonic 0% ... 100%

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6 AHF Viewer PC operating program

The AHF viewer PC operating program supports ACTIVEmatic FA30 commissioning and enables further di-

agnosis. For details, see AHF Viewer online help. A firmware update of the active filter can be done by using AHF Viewer. (Possible with the RS485 interface

only.)

Fig. 42: AHF viewer basic screen

6.1 Operating system

Table 30: AHF Viewer prerequisites

Feature Level

Operating system Windows XP

Windows Vista (see "readme.txt" before installation)

Windows 7 (run in “compatibility mode” when indicated)

6.2 Connecting to the PC

The connection is established via the RS485 interface to ACTIVEmatic FA30 (terminal X4) or via Ethernet (terminal X6).

PC connection with RS485 requires a suitable interface converter.

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Table 31: Interface converter specifications RS485

Designation

Galvanic isolation With

Terminating resistance Activated (on last bus participant)

Echo mode Off

Table 32: Recommended galvanic isolation interface converter USB – RS485

Designation Manufacturer Illustration

USB-485-Mini/OP CTI GmbH

www.cti-lean.com

www.cti-shop.com

CTI GmbH Order No.: 95030202

AHF-PC interface CTI GmbH

www.cti-lean.com

www.cti-shop.com

CTI GmbH Order No.: 95030212

The connection to ACTIVEmatic FA30 is established by means of a galvanically isolated interface converter

via a 2-wire cable.

Table 33: Pin assignment of connecting cable interface converter - ACTIVEmatic FA30

Terminal

Interface converter Terminal X4 Meaning

A X4.9 Signal A

B X4.5 Signal B

X4.1 Ground (not connected to interface

converter)

X4.2 5 V (not connected to interface

converter)

For proper operation of RS485 Bus a termination resistor 120 Ω is recommended, especially if long cables or a bus structure with more than one unit is used. The interfaces are configured by the following parame-ters, see chapter 5 Table 34: Parameters for interface setting

RS485 (X4) Ethernet (X6)

Parameters 230 - 233 Parameters 240 - 243

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7 Technical Data

7.1 General technical data

7.1.1 General technical data 500V / 690V

Table 35: General technical data ACTIVEmatic FA30 series 5 00V / 690V

Characteristics Value Notes

Altitude I Up to 1000 m without derating of compensating current

I From 1000 to 4000 m automatic derating 1 % / 100 m

Attention! If the device is used in altitudes >2000m the transient Voltages (1.2 µs / 50 µs) must not exceed the following values: I 3000 m: max. 5.26 kV (L-PE) I 4000 m: max. 4.65 kV (L-PE)

Environmental conditions according to EN50178

See chapter 1.3

Installation Upright The device has to be installed in upright position.

Current transformer 50:5 A up to 50.000 : 5 A Adjustable in 1 A steps, see also chapter 3.12.1

Parallel operation up to 5 units on one current transformer set

For more than 5 units use an additional set of current trans-formers

EMC EN61000-6-1:2007 EN61000-6-2:2005 EN61000-3-11:2000 EN61000-3-12:2011 EN55011:2009 / A1:2010*

EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6

* ACTIVEmatic FA33-xxx-690-3-xx is provided to be supplied by a private power transformer or generator and not directly by public low voltage distribution.

Vibration corresponding to IEC 60068-2-6 : 2007

I Amplitude: 0,075mm (5 – 57,7Hz) I Acceleration: 1g (57,7 – 150Hz) I Samples: 6 x per axis I shock: 4g (11ms)

Vibration corresponding to

MIL-STD-810G, Method 514.6 Annex C

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7.1.2 General technical data 400V / 480V and 200V / 240 V

Table 36: General technical data ACTIVEmatic FA30 series 4 00V / 480V and 200V / 240V

Characteristics Value Notes

Altitude I Up to 1000 m without derating of compensating current

I From 1000 to 4000 m automatic derating 1 % / 100 m

Attention! If the device is used in alti-tudes >2000m the transient Voltages (1.2 µs / 50 µs) must not exceed the following values: I 3000 m: max. 3.51 kV I 4000 m: max. 3.10 kV

Environmental conditions ac-cording to EN50178 (IEC62103)

See Chapter 1.3

Installation Upright The device has to be in-stalled in upright position.

Current transformer 50:5 A up to 50.000 : 5 A Adjustable in 1 A steps, see also chapter 3.12.1

Parallel operation up to 5 units on one current transformer set

For more than 5 units use an additional set of current trans-formers

EMC EN61000-6-4, EN61000-6-2 EN61800-3 (C2)

Vibration according to IEC 60068-2-6 : 2007

I Amplitude: 0,099mm (10 – 57,7Hz) I Acceleration: 1,3g (57,7 – 150Hz) I Samples: 6 - 12 x per axis I shock: 11g (10ms)

IP 20 Devices

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7.2 Device specific data

7.2.1 Device specific data for AHF with mains voltage 500V / 690V

Table 37: Technical data ACTIVEmatic FA33-200A-690V

Value

Rated compensation current (continuous operation at the load limit pos-sible)

200 A (phase)

Overload capability 500 A (peak value phase current) for 10ms

Switching frequency 16 kHz

Cooling type Air cooling

Ambient temperature 0 - 40 °C, up to 55 °C with derating (2%/K)

Power dissipation Max. 7900W

Cooling air demand at full load Approx. 3400 m3/h

Mains frequency 47 … 63 Hz

Mains voltage (other voltages upon request) ACTIVEmatic FA33-200A-690V 500V, 525V, 575V, 600V, 660V, 690V(AC) ± 10% ACTIVEmatic FA33-200A-690V-UL 500V, 525V, 575V, 600V (AC) ± 10%

Phase connection 3 phases

Protection class IP54

Dimensions (W x H x D) 800 x 2100 x 600 mm (incl. mounted 100mm base) An additional 100mm base is included in the scope of delivery. Depth with air conditioning unit 760 mm.

Weight 520 kg

Color RAL 7047

Approval CE, UL (pending)

Page 69: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 69/82

7.2.2 Device specific data for AHF with mains voltage 400 V / 480V

Table 38: Technical data ACTIVEmatic FA33/FA34-30A-480V/400 V

Value

Rated compensation current (continuous operation at the load limit possible)

30 A (phase) 90 A (neutral wire, only ACTIVEmatic FA34-30A-400V)

Overload capability 75 A (peak value) for 10ms

Switching frequency 16 kHz

Cooling type Air cooling

Ambient temperature 0 - 40 °C, up to 55 °C with derating (2%/K)

Power dissipation Max. 900 W (ACTIVEmatic FA33-30A-480V) Max. 950 W (ACTIVEmatic FA34-30A-400V)

Cooling air demand at full load Approx. 350 m3/h (ACTIVEmatic FA33-30A-480V) Approx. 400 m3/h (ACTIVEmatic FA34-30A-400V)

Mains frequency 47 … 63 Hz

Mains voltage ACTIVEmatic FA33-30A-480V 380 V (AC) ± 15% … 480 V (AC) ± 10%

ACTIVEmatic FA34-30A-400V 380 V ± 15% … 415 V (AC) ± 10%

Phase connection 3 phases + PE (ACTIVEmatic FA33-30A-480V) 3 phases + N + PE (ACTIVEmatic FA34-30A-400V)

Protection class IP20

Dimensions (W x H x D) 360 x 590 x 290 mm (ACTIVEmatic FA33-30A-480V) 415 x 840 x 300 mm (ACTIVEmatic FA34-30A-400V)

Weight 47 kg (ACTIVEmatic FA33-30A-480V) 70 kg (ACTIVEmatic FA34-30A-400V)

Color RAL 7047

Approval CE, UL (only 3wire devices)

Page 70: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 70/82

Table 39: Technical data ACTIVEmatic FA33-50A-480V Value

Rated compensation current (continuous operation at the load limit possible)

50 A

Overload capability 125 A (peak value phase current) for 10ms

Switching frequency 16 kHz

Cooling type Air cooling

Ambient temperature 0 - 40 °C, bis 55 °C with derating (2%/K)

Power dissipation Max. 1300 W

Cooling air demand at full load ca. 550 m3/h

Mains frequency 47 … 63 Hz

Mains voltage 380 V (AC) ± 15% … 480 V (AC) ± 10%

Phase connection 3 phases + PE

Protection class IP20

Dimensions (W x H x D) 360 x 590 x 290 mm

Weight 47 kg

Color RAL 7047

Approval CE, UL

Page 71: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 71/82

Table 40: Technical data ACTIVEmatic FA34-60A-400V

Value

Rated compensation current (continuous operation at the load limit pos-sible)

60 A (phase) 180 A (neutral wire)

Overload capability 150 A (peak value) for 10ms

Switching frequency 16 kHz

Cooling type Air cooling

Ambient temperature 0 - 30 , up to 55 °C with derating (2%/K)

Power dissipation Max. 1800 W

Cooling air demand at full load Approx. 600 m3/h

Mains frequency 47 … 63 Hz

Mains voltage 380 V ± 15% … 415 V (AC) ± 10%

Phase connection 3 phases + N + PE

Protection class IP20

Dimensions (W x H x D) 415 x 840 x 300 mm

Weight 70 kg

Color RAL 7047

Approval CE

Page 72: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 72/82

Table 41: Technical data ACTIVEmatic FA33/FA34-100A-480V/40 0V

Value

Rated compensation current (continuous operation at the load limit possible)

100 A (phase) 300 A (neutral wire, only ACTIVEmatic FA34-100A-400V)

Overload capability 250 A (peak value phase current) for 10ms

Switching frequency 16 kHz

Cooling type Air cooling

Ambient temperature 0 - 40 , up to 55 °C with derating (2%/K)

Power dissipation Max. 2200 W (ACTIVEmatic FA33-100A-480V) Max. 3000 W (ACTIVEmatic FA34-100A-400V)

Cooling air demand at full load Approx. 1400 m3/h (ACTIVEmatic FA33-100A-480V) Approx. 1700 m3/h (ACTIVEmatic FA34-100A-400V)

Mains frequency 47 … 63 Hz

Mains voltage ACTIVEmatic FA33-100A-480V 380 V (AC) ± 15% … 480 V (AC) ± 10% ACTIVEmatic FA34-100A-400V 380 V ± 15% … 415 V (AC) ± 10%

Phase connection 3 phases + PE (ACTIVEmatic FA33-100A-480V) 3 phases + N + PE (ACTIVEmatic FA34-100A-400V)

Protection class IP20

Dimensions (W x H x D) 468 x 970 x 412 mm (ACTIVEmatic FA33-100A-480V) 468 x 1460x 412 mm (ACTIVEmatic FA34-100A-400V)

Weight 105 kg (ACTIVEmatic FA33-100A-480V) 145 kg (ACTIVEmatic FA34-100A-400V)

Color RAL 7047

Approval CE, UL (only 3wire devices)

Page 73: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 73/82

Table 42: Technical data ACTIVEmatic FA33-120A-400V

Value

Rated compensation current (continuous operation at the load limit possible)

120 A (phase) 300 A (neutral wire, only ACTIVEmatic FA34-120A-400V)

Overload capability 250 A (peak value phase current) for 10ms

Switching frequency 16 kHz

Cooling type Air cooling

Ambient temperature 0 - 30 °C, up to 40 °C with derating 1.2%/K, up to 55 °C with derating 2%/K

Power dissipation Max. 2500 W (ACTIVEmatic FA33-120A-480V) Max. 3000 W (ACTIVEmatic FA34-120A-400V)

Cooling air demand at full load Approx. 1400 m3/h (ACTIVEmatic FA33-120A-480V) Approx. 1700 m3/h (ACTIVEmatic FA34-120A-400V)

Mains frequency 47 … 63 Hz

Mains voltage ACTIVEmatic FA33-120A-480V 380 V (AC) ± 15% … 480 V (AC) ± 10%

ACTIVEmatic FA34-120A-400V 380 V ± 15% … 415 V (AC) ± 10%

Phase connection 3 phases + PE (ACTIVEmatic FA33-120A-480V) 3 phases + N + PE (ACTIVEmatic FA34-120A-400V)

Protection class IP20

Dimensions (W x H x D) 468 x 970 x 412 mm (ACTIVEmatic FA33-120A-480V) 468 x 1460x 412 mm (ACTIVEmatic FA34-120A-400V)

Weight 105 kg (ACTIVEmatic FA33-120A-480V) 145 kg (ACTIVEmatic FA34-120A-400V)

Color RAL 7047

Approval CE

Page 74: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 74/82

Table 43: Technical data ACTIVEmatic FA33/FA34-200A-4480V/4 00V

Value

Rated compensation current (continuous operation at the load limit possible)

200 A (phase) 600 A (neutral wire, only ACTIVEmatic FA34-200A-400V)

Overload capability 500 A (peak value phase current) for 10ms

Switching frequency 16 kHz

Cooling type Air cooling

Ambient temperature 0 - 40 , up to 55 °C with derating (2%/K)

Power dissipation Max. 5000 W (ACTIVEmatic FA33-200A-480V) Max. 5500 W (ACTIVEmatic FA34-200A-400V)

Cooling air demand at full load Approx. 2600 m3/h (ACTIVEmatic FA33-200A-480V) Approx. 2800 m3/h (ACTIVEmatic FA34-200A-400V)

Mains frequency 47 … 63 Hz

Mains voltage (other voltages upon re-quest)

ACTIVEmatic FA33-200A-480V 50 Hz: 380 V (AC) ± 15% … 415 V (AC) ± 10% 60 Hz: 480 V (AC) ± 10%

ACTIVEmatic FA34-200A-400V 50 Hz: 380 V ± 15% … 415 V (AC) ± 10%

Phase connection 3 phases + PE (ACTIVEmatic FA33-200A-480V) 3 phases + N + PE (ACTIVEmatic FA34-200A-400V)

Protection class IP54

Dimensions (W x H x D) 800 x 2100 x 600 mm (incl. mounted 100mm base) An additional 100mm base is included in the scope of delivery. Depth with air conditioning unit 760 mm.

Weight 440 kg (ACTIVEmatic FA33-200A-480V) 525 kg (ACTIVEmatic FA34-200A-400V)

Color RAL 7047

Approval CE, UL (only 3wire devices)

Page 75: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 75/82

Table 44: Technical data ACTIVEmatic FA33/FA34-250A-480V/40 0V

Value

Rated compensation current (continuous operation at the load limit possible)

250 A (phase) 750 A (neutral wire, only ACTIVEmatic FA34-250A-400V)

Overload capability 625 A (peak value phase current) for 10ms

Switching frequency 16 kHz

Cooling type Air cooling

Ambient temperature 0 - 40 , up to 55 °C with derating (2%/K)

Power dissipation Max. 6000 W (ACTIVEmatic FA33-250A-480V) Max. 6500 W (ACTIVEmatic FA34-250A-400V)

Cooling air demand at full load Approx. 3100 m3/h (ACTIVEmatic FA33-250A-480V) Approx. 3300 m3/h (ACTIVEmatic FA34-250A-400V)

Mains frequency 47 … 63 Hz

Mains voltage (other voltages upon request)

ACTIVEmatic FA33-250A-480V 50 Hz: 380 V (AC) ± 15% … 415 V (AC) ± 10% 60 Hz: 480 V (AC) ± 10%

ACTIVEmatic FA34-250A-400V 50 Hz: 380 V ± 15% … 415 V (AC) ± 10%

Phase connection 3 phases + PE (ACTIVEmatic FA33-250A-480V) 3 phases + N + PE (ACTIVEmatic FA34-250A-400V)

Protection class IP54

Dimensions (W x H x D) 800 x 2100 x 600 mm (incl. mounted 100mm base) An additional 100mm base is included in the scope of delivery. Depth with air conditioning unit 760 mm

Weight 440 kg (ACTIVEmatic FA33-250A-480V) 525 kg (ACTIVEmatic FA34-250A-400V)

Color RAL 7047

Approval CE, UL (only 3wire devices)

Page 76: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 76/82

Table 45: Technical data ACTIVEmatic FA33/FA34-300A-480V/40 0V

Value

Rated compensation current (continuous operation at the load limit possible)

300 A (phase) 750 A (neutral wire, only ACTIVEmatic FA34-300A-400V)

Overload capability 750 A (peak value phase current) for 10ms

Switching frequency 16 kHz

Cooling type Air cooling

Ambient temperature 0 - 40 , up to 55 °C with derating (2%/K)

Power dissipation Max. 7500 W (ACTIVEmatic FA33-300A-480V) Max. 8500 W (ACTIVEmatic FA34-300A-400V)

Cooling air demand at full load Approx. 3400 m3/h (ACTIVEmatic FA33-300A-480V) Approx. 3600 m3/h (ACTIVEmatic FA34-300A-400V)

Mains frequency 47 … 63 Hz

Mains voltage (other voltages upon request)

ACTIVEmatic FA33-300A-480V 50 Hz: 380 V (AC) ± 15% … 415 V (AC) ± 10% 60 Hz: 480 V (AC) ± 10%

ACTIVEmatic FA34-300A-400V 50 Hz: 380 V ± 15% … 415 V (AC) ± 10%

Phase connection 3 phases + PE (ACTIVEmatic FA33-300A-480V) 3 phases + N + PE (ACTIVEmatic FA34-300A-400V)

Protection class IP54

Dimensions (W x H x D) 800 x 2100 x 600 mm (incl. mounted 100mm base) An additional 100mm base is included in the scope of delivery. Depth with air conditioning unit 760 mm.

Weight 440 kg (ACTIVEmatic FA33-300A-480V) 525 kg (ACTIVEmatic FA34-300A-400V)

Color RAL 7047

Approval CE, UL (only 3wire devices)

Page 77: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 77/82

7.2.3 Device specific data AHF with mains voltage 200V / 240V

Table 46: Technical data ACTIVEmatic FA34-30A-200V

Value

Rated compensation current (continuous operation at the load limit possible)

30 A (phase) 90 A (neutral wire)

Overload capability 75 A (peak value) for 10ms

Switching frequency 16 kHz

Cooling type Air cooling

Ambient temperature 0 - 40 °C, up to 55 °C with derating (3%/K)

Power dissipation Max. 900 W

Cooling air demand at full load Approx. 400 m3/h

Mains frequency 47 … 63 Hz

Mains voltage 200 V / 240 V (AC) ± 10%

Phase connection 3 phases + N + PE

Protection class IP20

Dimensions (W x H x D) 415 x 840 x 300 mm

Weight 70 kg

Color RAL 7047

Approval CE

Page 78: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 78/82

Table 47: Technical data ACTIVEmatic FA33-50A-200V

Value

Rated compensation current (continuous operation at the load limit possible)

50 A

Overload capability 125 A (peak value) for 10ms

Switching frequency 16 kHz

Cooling type Air cooling

Ambient temperature 0 - 40 °C, up to 55 °C with derating (3%/K)

Power dissipation Max. 1150 W

Cooling air demand at full load Approx. 550 m3/h

Mains frequency 47 … 63 Hz

Mains voltage 200 V / 240 V (AC) ± 10%

Phase connection 3 phases + PE

Protection class IP20

Dimensions (W x H x D) 360 x 590 x 290 mm

Weight 47 kg

Color RAL 7047

Approval CE

Page 79: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 79/82

Table 48: Technical data ACTIVEmatic FA34-60A-200V

Value

Rated compensation current (continuous operation at the load limit possible)

60 A (phase) 180 A (neutral wire)

Overload capability 150 A (peak value) for 10ms Switching frequency 16 kHz Cooling type Air cooling Ambient temperature 0 - 30 , up to 55 °C with derating (3%/K) Power dissipation Max. 1600 W

Cooling air demand at full load Approx. 600 m3/h Mains frequency 47 … 63 Hz

Mains voltage 200 V / 240 V (AC) ± 10%

Phase connection 3 phases + N + PE

Protection class IP20

Dimensions (W x H x D) 415 x 840 x 300 mm

Weight 70 kg

Color RAL 7047

Approval CE

Page 80: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 80/82

Table 49: Technical data ACTIVEmatic FA33-100A-200V Value

Rated compensation current (continuous operation at the load limit possible)

100 A (phase)

Overload capability 250 A (peak value phase current) for 10ms

Switching frequency 16 kHz

Cooling type Air cooling

Ambient temperature 0 - 40 °C, up to 55 °C with derating (3%/K)

Power dissipation Max. 2000 W

Cooling air demand at full load Approx. 1400 m3/h

Mains frequency 47 … 63 Hz

Mains voltage 200 V / 240 V (AC) ± 10%

Phase connection 3 phases + PE

Protection class IP20

Dimensions (W x H x D) 468 x 970 x 412 mm

Weight 105 kg

Color RAL 7047

Approval CE

Page 81: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0)

ACTIVEmatic FA30 harmonic filters

Rev 0 page 81/82

NOTE:

Page 82: Manual ACTIVEmatic FA30

ICAR S.p.A Operating and installation instructions (Rev. 0) ACTIVEmatic FA30 harmonic filters

Rev.0 page 82/82

INFORMATION AND TECHNICAL SERVICE For information, please contact:

ICAR S.p.A. Via Isonzo 10 - 20900 Monza (MB) - Italy

Phone +39 039 83951 - Fax +39 039 833227

Sales Department: [email protected] Technical Service: [email protected]

ICAR S.p.A. Via Isonzo 10 - 20900 Monza (MB) - Italy

Phone +39 039 83951 - Fax +39 039 833227

Doc: Operating and Installation instructions ACTIVEmatic FA30 Rev.0 Date :14/03/2014

Rev.: 0