Maintenance Job Prioritisation

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    Maintenance and Asset Management Model Solutions to Assignments8-7

    The Training Partnership 2006

    Section C

    Maintenance Job Prioritisation

    Overview

    Introduction The prioritisation of maintenance jobs is key to the effective utilisation ofmaintenance resources

    In thissection

    This section is divided as follows:

    Topic See Page

    Prioritisation Tools 8-8

    Prioritisation Grading 8-9

    Prioritisation Example 8-10

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    Maintenance and Asset Management Model Solutions to Assignments8-8

    The Training Partnership 2006

    Prioritisation Tools

    DecisionTable

    You can adapt the table below to suit the requirements of your organisation.

    Priority Decision TableFactor Grading

    Equipment Criticality A B C

    Consequences Serious Moderate Minor

    Type of J ob RM & S/H/E Repair Request

    Requester Priority 2 3 4

    Weighting 3 2 1

    Note

    Requester Priority 1 does not feature in the grading. J obs that require

    immediate response (emergencies) are, by default, priority "0" and thereforeclassified as "Unplanned". The above factors and grading only apply to"Planned" jobs routed to the planning function.

    GradingTable

    This table is a useful tool to determine the priority of a maintenance job usingthe above factors, grading and weights.

    Planning Priority

    Weight Priority

    >9 1

    8-9 2

    5-7 3

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    Maintenance and Asset Management Model Solutions to Assignments8-9

    The Training Partnership 2006

    Prioritisation Example

    ExampleScenario

    You must create a job to satisfy the following Notification sent to you by themaintenance supervisor. What planning priority would you assign to this job?

    NotificationArea Code Equipment Number Address Code

    6001 6001-001 6001-001-002Descript ion Descript ion Descripti on

    Bleach Plant Screw Conveyor Drive Gearbox

    Originator Name:John Corsica Sign: JCorsicaDate Recorded 12 June 1996 Time 12:00 Tel 3324Descript ion of observation, failure, deficiency, defect, problem, request

    The gearbox is leaking oil from the drive shaft.

    I investigated the problem. The seal will have to be replaced at the nextopportunity. Please getA new seal and also the retainer for the seal.

    FAILURE OBSERVATION

    Arced Blown Inaccurate Stopped

    Bent Contaminated Jammed Noisy

    Blocked Corroded Leaking X VibrationBurnt Cracked Loose Product

    Damage

    Missing Overheated Torn Tripped

    ORIGINATOR PRIORITY

    1 Immediate 3 Next Week X 4 Other Date2 In 48 hrs 4 Next Outage Time

    Continued on next page

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    Maintenance and Asset Management Model Solutions to Assignments8-10

    The Training Partnership 2006

    Prioritisation Example, Continued

    PracticalExample

    The priority of the job that is created to satisfy the above request is determinedas follows:

    Factor Grading Weight

    Equipment Criticality A 3

    Consequences Moderate 2

    Type of J ob Repair 2

    Requester Priority 3 2

    Total Weight 9

    Planning Priority

    Weight Priority

    >9 1

    8-9 25-7 3