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Magnetostatic Analysis Author: ElectromagneticWorks Company: ElectromagneticWorks Inc. 1. Introduction 2. Model View 3. Materials 4. Coils Information 5. Force and Torque Information 6. Study Properties 7. Results Table 8. Magnetic Flux Density Results 9. Magnetic Field Intensity Results 10. Applied Current Density Results 11. Force Density Results 12. Temperature Results 13. Heat Flux Results 14. Appendix 1. Introduction The example is composed of a brushless DC motor, analyzed under magnetostatic conditions in EMS. The force and torque applied on the rotor are of interest. The magnetic flux density is also obtained, coupled with a steady-state thermal analysis.

Magnetostatic Analysis Author: ElectromagneticWorks · Magnetostatic Analysis Author: ElectromagneticWorks ... Nbr. Part Name Material ... 6123 e-006 -3.50 7446 e-006 -3.13

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Magnetostatic Analysis

Author: ElectromagneticWorks

Company: ElectromagneticWorks Inc.

1. Introduction

2. Model View

3. Materials

4. Coils Information

5. Force and Torque Information

6. Study Properties

7. Results Table

8. Magnetic Flux Density Results

9. Magnetic Field Intensity Results

10. Applied Current Density Results

11. Force Density Results

12. Temperature Results

13. Heat Flux Results

14. Appendix

1. Introduction

The example is composed of a brushless DC motor, analyzed under magnetostatic

conditions in EMS. The force and torque applied on the rotor are of interest. The

magnetic flux density is also obtained, coupled with a steady-state thermal

analysis.

2. Model View

Motor_Front View

Motor_Current View (Mesh)

Motor_Isometric View

3. Materials

Note: R.P. stands for Relative Permeability

Nbr

. Part Name

Material

Name

Permeability

Type

1 CL^Motor-1-Body 1 (Split1[1]) Copper Isotropic

2 CL^Motor-1-Body 2 (Split1[2]) Copper Isotropic

3 CL^Motor-10-Body 1 (Split1[1]) Copper Isotropic

4 CL^Motor-10-Body 2 (Split1[2]) Copper Isotropic

5 CL^Motor-11-Body 1 (Split1[1]) Copper Isotropic

6 CL^Motor-12-Body 1 (Split1[1]) Copper Isotropic

7 CL^Motor-12-Body 2 (Split1[2]) Copper Isotropic

8 CL^Motor-2-Body 1 (Split1[1]) Copper Isotropic

9 CL^Motor-2-Body 2 (Split1[2]) Copper Isotropic

10 CL^Motor-3-Body 1 (Split1[1]) Copper Isotropic

11 CL^Motor-3-Body 2 (Split1[2]) Copper Isotropic

12 CL^Motor-4-Body 1 (Split1[1]) Copper Isotropic

13 CL^Motor-4-Body 2 (Split1[2]) Copper Isotropic

14 CL^Motor-5-Body 1 (Split1[1]) Copper Isotropic

15 CL^Motor-5-Body 2 (Split1[2]) Copper Isotropic

16 CL^Motor-6-Body 1 (Split1[1]) Copper Isotropic

17 CL^Motor-6-Body 2 (Split1[2]) Copper Isotropic

18 CL^Motor-7-Body 1 (Split1[1]) Copper Isotropic

19 CL^Motor-7-Body 2 (Split1[2]) Copper Isotropic

20 CL^Motor-8-Body 1 (Split1[1]) Copper Isotropic

21 CL^Motor-8-Body 2 (Split1[2]) Copper Isotropic

22 CL^Motor-9-Body 1 (Split1[1]) Copper Isotropic

23 CL^Motor-9-Body 2 (Split1[2]) Copper Isotropic

24 Inner Air^Motor-1-Body 1

(Cavity1) Inner Air Isotropic

25 MG^Motor-1-Body 1 (Extrude1) S2818 Isotropic

26 MG^Motor-2-Body 1 (Extrude1) S2818 Isotropic

27 MG^Motor-3-Body 1 (Extrude1) S2818 Isotropic

28 MG^Motor-4-Body 1 (Extrude1) S2818 Isotropic

29 MG^Motor-5-Body 1 (Extrude1) S2818 Isotropic

30 MG^Motor-6-Body 1 (Extrude1) S2818 Isotropic

31 MG^Motor-7-Body 1 (Extrude1) S2818 Isotropic

32 MG^Motor-8-Body 1 (Extrude1) S2818 Isotropic

33 Outer Air^Motor-1-Body 1

(Cavity1) Air Isotropic

34 RTR^Motor-1-Body 1 (Extrude1) Mild Steel Isotropic

35 STR^Motor-1-Body 1 (Split

Line5) Mild Steel Isotropic

Thermal Loads

Nb

r. Name

Convection

Coefficient

(W/(m^2.K))

Ambient

Temperature

(Kelvin)

Select

ed

Faces

Selected

Compone

nts

1 Convectio

n - 1 1.000e+001 3.000e+002 261 None

4. Coils Information

Coils

Nb

r. Name

Nbr.Of

Turns

Magnitud

e Phase

Components &

Bodies

1 Wound Coil

- 1 50

3.000000e+

000

0.0000e+00

0deg CL^Motor-1

2 Wound Coil

- 2 50

3.000000e+

000

0.0000e+00

0deg CL^Motor-2

3 Wound Coil

- 3 50

3.000000e+

000

0.0000e+00

0deg CL^Motor-3

4 Wound Coil

- 4 50

3.000000e+

000

0.0000e+00

0deg CL^Motor-4

5 Wound Coil

- 5 50

3.000000e+

000

0.0000e+00

0deg CL^Motor-5

6 Wound Coil

- 6 50

3.000000e+

000

0.0000e+00

0deg CL^Motor-6

7 Wound Coil

- 7 50

3.000000e+

000

0.0000e+00

0deg CL^Motor-7

8 Wound Coil

- 8 50

3.000000e+

000

0.0000e+00

0deg CL^Motor-8

9 Wound Coil

- 9 50

3.000000e+

000

0.0000e+00

0deg CL^Motor-9

10 Wound Coil

- 10 50

3.000000e+

000

0.0000e+00

0deg CL^Motor-10

11 Wound Coil

- 11 50

3.000000e+

000

0.0000e+00

0deg CL^Motor-11

12 Wound Coil

- 12 50

3.000000e+

000

0.0000e+00

0deg CL^Motor-12

5. Force and Torque Information

Nbr. Name Torque Center Components & Bodies

1 Virtual Work - 1 At origin

RTR^Motor-1

MG^Motor-1

MG^Motor-2

MG^Motor-3

MG^Motor-4

MG^Motor-5

MG^Motor-6

MG^Motor-7

MG^Motor-8

6. Study Properties

Mesh Information

Nbr.Of Nodes Nbr.Of Elements Element Size (m) Tolerance (m)

243511 1458469 0.060000 0.000100

Mesh Controls information

Nb

r. Name

Mesh

Size

Size

Unit

Components &

Bodies

Selected

Faces

1 MeshControl

- 1 1.000000 mm

MG^Motor-8

MG^Motor-7

MG^Motor-6

MG^Motor-5

MG^Motor-4

MG^Motor-3

MG^Motor-2

MG^Motor-1

2 MeshControl

- 2 7.000000 mm

RTR^Motor-1

3 MeshControl

- 3 1.200000 mm

CL^Motor-12

CL^Motor-7

CL^Motor-6

CL^Motor-5

CL^Motor-4

CL^Motor-2

CL^Motor-3

CL^Motor-11

CL^Motor-9

CL^Motor-10

CL^Motor-8

CL^Motor-1

4 MeshControl

- 4 5.000000 mm

STR^Motor-1

5 MeshControl

- 5 0.670000 mm

Inner Air^Motor-1

Solver information

Solver Type Nbr. Current Increments Compute Circuit Parameters

Direct Solver 1 Yes

7. Results Table

Force Results

Fx-axis (N) Fy-axis (N) Fz-axis (N)

Virtual Work - 1 1.022008e-001 2.649564e-001 -8.757858e-004

Torque Results

Tx-axis (N.m) Ty-axis (N.m) Tz-axis (N.m)

Virtual Work - 1 6.908613e-004 7.748021e-004 -3.639906e-003

Inductance Results (H)

Coi

l

Na

me

Wo

und

Coil

- 1

Wo

und

Coil

- 2

Wo

und

Coil

- 3

Wo

und

Coil

- 4

Wo

und

Coil

- 5

Wo

und

Coil

- 6

Wo

und

Coil

- 7

Wo

und

Coil

- 8

Wo

und

Coil

- 9

Wo

und

Coil

- 10

Wo

und

Coil

- 11

Wo

und

Coil

- 12

Wo

und

Coil

- 1

1.64

6159

e-

004

-

5.01

5957

e-

005

-

4.58

6230

e-

006

-

3.43

0893

e-

006

-

3.13

2618

e-

006

-

3.02

7751

e-

006

-

2.95

4233

e-

006

-

3.02

4824

e-

006

-

3.17

6018

e-

006

-

3.47

0035

e-

006

-

4.56

6662

e-

006

-

5.02

1973

e-

005

Wo

und

Coil

- 2

-

5.01

5957

e-

005

1.66

8100

e-

004

-

5.12

0909

e-

005

-

4.54

6328

e-

006

-

3.48

3879

e-

006

-

3.19

1946

e-

006

-

3.02

0618

e-

006

-

2.99

3963

e-

006

-

3.04

9889

e-

006

-

3.17

0114

e-

006

-

3.49

3696

e-

006

-

4.57

6123

e-

006

Wo

und

Coil

- 3

-

4.58

6230

e-

006

-

5.12

0909

e-

005

1.68

9695

e-

004

-

5.07

5927

e-

005

-

4.64

5201

e-

006

-

3.54

4186

e-

006

-

3.17

4997

e-

006

-

3.05

6437

e-

006

-

3.02

1648

e-

006

-

3.05

8808

e-

006

-

3.19

0987

e-

006

-

3.50

7446

e-

006

Wo

und

Coil

- 4

-

3.43

0893

e-

006

-

4.54

6328

e-

006

-

5.07

5927

e-

005

1.64

9736

e-

004

-

4.99

7077

e-

005

-

4.64

5621

e-

006

-

3.45

9742

e-

006

-

3.15

0491

e-

006

-

3.02

6016

e-

006

-

2.97

2220

e-

006

-

3.00

6051

e-

006

-

3.13

1951

e-

006

Wo

und

Coil

- 5

-

3.13

2618

e-

006

-

3.48

3879

e-

006

-

4.64

5201

e-

006

-

4.99

7077

e-

005

1.65

4593

e-

004

-

5.09

2104

e-

005

-

4.52

6192

e-

006

-

3.47

5095

e-

006

-

3.17

1853

e-

006

-

3.02

9339

e-

006

-

2.97

3032

e-

006

-

3.01

2323

e-

006

Wo

und

Coil

- 6

-

3.02

7751

e-

006

-

3.19

1946

e-

006

-

3.54

4186

e-

006

-

4.64

5621

e-

006

-

5.09

2104

e-

005

1.68

7081

e-

004

-

5.07

9682

e-

005

-

4.60

9130

e-

006

-

3.53

0509

e-

006

-

3.20

0876

e-

006

-

3.04

8845

e-

006

-

2.99

9004

e-

006

Wo

und

Coil

- 7

-

2.95

4233

e-

006

-

3.02

0618

e-

006

-

3.17

4997

e-

006

-

3.45

9742

e-

006

-

4.52

6192

e-

006

-

5.07

9682

e-

005

1.65

8503

e-

004

-

5.07

5876

e-

005

-

4.57

8019

e-

006

-

3.50

4861

e-

006

-

3.15

7644

e-

006

-

3.01

8727

e-

006

Wo

und

-

3.02

-

2.99

-

3.05

-

3.15

-

3.47

-

4.60

-

5.07

1.68

5360

-

5.16

-

4.66

-

3.52

-

3.19

Coil

- 8

4824

e-

006

3963

e-

006

6437

e-

006

0491

e-

006

5095

e-

006

9130

e-

006

5876

e-

005

e-

004

0739

e-

005

4778

e-

006

2516

e-

006

3072

e-

006

Wo

und

Coil

- 9

-

3.17

6018

e-

006

-

3.04

9889

e-

006

-

3.02

1648

e-

006

-

3.02

6016

e-

006

-

3.17

1853

e-

006

-

3.53

0509

e-

006

-

4.57

8019

e-

006

-

5.16

0739

e-

005

1.69

8850

e-

004

-

5.16

8837

e-

005

-

4.62

1422

e-

006

-

3.52

9253

e-

006

Wo

und

Coil

- 10

-

3.47

0035

e-

006

-

3.17

0114

e-

006

-

3.05

8808

e-

006

-

2.97

2220

e-

006

-

3.02

9339

e-

006

-

3.20

0876

e-

006

-

3.50

4861

e-

006

-

4.66

4778

e-

006

-

5.16

8837

e-

005

1.68

2373

e-

004

-

5.07

4962

e-

005

-

4.61

0137

e-

006

Wo

und

Coil

- 11

-

4.56

6662

e-

006

-

3.49

3696

e-

006

-

3.19

0987

e-

006

-

3.00

6051

e-

006

-

2.97

3032

e-

006

-

3.04

8845

e-

006

-

3.15

7644

e-

006

-

3.52

2516

e-

006

-

4.62

1422

e-

006

-

5.07

4962

e-

005

1.67

0686

e-

004

-

5.07

4924

e-

005

Wo

und

Coil

- 12

-

5.02

1973

e-

005

-

4.57

6123

e-

006

-

3.50

7446

e-

006

-

3.13

1951

e-

006

-

3.01

2323

e-

006

-

2.99

9004

e-

006

-

3.01

8727

e-

006

-

3.19

3072

e-

006

-

3.52

9253

e-

006

-

4.61

0137

e-

006

-

5.07

4924

e-

005

1.66

5434

e-

004

Flux Linkage Results

Coil Name Flux Linkage (Wb)

Wound Coil - 1 9.860191e-005

Wound Coil - 2 1.017444e-004

Wound Coil - 3 1.056457e-004

Wound Coil - 4 9.862274e-005

Wound Coil - 5 9.935385e-005

Wound Coil - 6 1.055771e-004

Wound Coil - 7 9.869905e-005

Wound Coil - 8 1.034386e-004

Wound Coil - 9 1.046539e-004

Wound Coil - 10 1.023545e-004

Wound Coil - 11 1.019667e-004

Wound Coil - 12 1.019893e-004

Energy Results

Energy (J) Co-Energy (J)

9.952167e-001 9.952167e-001

8. Magnetic Flux Density Results

Magnetic Flux Density - 1

Magnetic Flux Density - 2

2D plot

Magnetic Flux Density - 3

Magnetic Flux Density - 4

9. Magnetic Field Intensity Results

Magnetic Field Intensity - 1

10. Applied Current Density Results

Applied Current Density - 1

Applied Current Density - 2

11. Force Density Results

Force Distribution - 1

12. Temperature Results

Temperature - 1

13. Heat Flux Results

Heat Flux - 1

14. Appendix

Material Name: Copper

Permeability Type: Isotropic

Note: R.P. stands for Relative Permeability

R.P. Permanent Magnet

Thermal Conductivity

(W/m.K)

1.000e+000 No 4.010e+002

Material Name: Inner Air

Permeability Type: Isotropic

Note: R.P. stands for Relative Permeability

R.P. Permanent Magnet

Thermal Conductivity

(W/m.K)

1.000e+000 No 1.000e+000

Material Name: S2818

Permeability Type: Isotropic

Note: R.P. stands for Relative Permeability

R.P. Permanent Magnet Coercivity

Thermal Conductivity

(W/m.K)

1.039e+000 Yes 8.196e+005 1.330e+001

Material Name: Air

Permeability Type: Isotropic

Note: R.P. stands for Relative Permeability

R.P. Permanent Magnet

Thermal Conductivity

(W/m.K)

1.000e+000 No 2.400e-002

Material Name: Mild Steel

Permeability Type: Isotropic

Note: R.P. stands for Relative Permeability

R.P. Permanent Magnet

Thermal Conductivity

(W/m.K)

2.000e+003 No 2.000e+001