Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. MELDAS is a registered trademark of Mitsubishi Electric Corporation. Other company and product names that appear in this manual are trademarks or registered trademarks of the respective companies.

Introduction This manual is referred to when using the MITSUBISHI CNC 700/70 Series. This manual explains how to operate, run and set up this NC unit. Read this manual thoroughly before using the NC unit. To safely use this NC unit, thoroughly study the "Precautions for Safety" on the next page before use. Details described in this manual

CAUTION

For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool builder takes precedence over this manual.

Items not described in this manual must be interpreted as "not possible".

This manual is written on the assumption that all option functions are added. Confirm with the specifications issued by the machine tool builder before starting use.

Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.

Some screens and functions may differ depending on the NC system (or its version), and some functions may not be possible. Please confirm the specifications before use.

Refer to the following documents. MITSUBISHI CNC 700/70 Series Programming Manual (Machining Center System) ....IB-1500072 MITSUBISHI CNC 700/70 Series Programming Manual (Lathe System)........................IB-1500057

Precautions for Safety

Always read the specifications issued by the machine tool builder, this manual, related manuals and attached documents before installation, operation, programming, maintenance or inspection to ensure correct use. Understand this numerical controller, safety items and cautions before using the unit. This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".

DANGER

When the user may be subject to imminent fatalities or major injuries if handling is mistaken.

WARNING

When the user may be subject to fatalities or major injuries if handling is mistaken.

CAUTION

When the user may be subject to bodily injury or when physical damage may occur if handling is mistaken.

Note that even items ranked as "

CAUTION", may lead to major results depending on the situation. In any case, important information that must always be observed is described.

DANGER

Not applicable in this manual.

WARNING

Not applicable in this manual.

CAUTION

1. Items related to product and manual

For items described as "Restrictions" or "Usable State" in this manual, the instructionmanual issued by the machine tool builder takes precedence over this manual.

Items not described in this manual must be interpreted as "not possible".

This manual is written on the assumption that all option functions are added. Confirm with the specifications issued by the machine tool builder before starting use.

Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.

Some screens and functions may differ depending on the NC system (or its version), and some functions may not be possible. Please confirm the specifications before use.

(Continued on next page)

CAUTION

2. Items related to installation and assembly

Ground the signal cables to ensure stable system operation. Also ground the NC unit main frame, power distribution panel and machine to one point, so they all have the same potential.

3. Items related to preparation before use

Always set the stored stroke limit. Failure to set this could result in collision with the machine end.

Always turn the power OFF before connecting/disconnecting the I/O device cable. Failure to do so could damage the I/O device and NC unit.

4. Items related to screen operation If the tool compensation amount or workpiece coordinate system offset amount is

changed during automatic operation (including during single block stop), the changes will be valid from the command in next block or after several subsequent blocks.

All of the various data in the NC memory is erased when formatting. Be sure to use the transfer function to transfer all necessary data to another storage device before formatting.

Even if the tool compensation amount write command, parameter write command or variable data write command is executed with graphic check, the data will be actually written in, and the original data will be overwritten.

Pay close attention to the sequence operation when carrying out forced data setting (forced output) in the I/F diagnosis screen during machine operation.

To prevent influence from data omission and data transformation in the communication circuit, always verify the data after inputting and outputting machining programs.

Do not change setup parameters without prior approval from the machine tool builder.

5. Items related to programming

Because of key chattering, etc., during editing, "NO NOS. FOLLOWING G" commands become a "G00" operation during running.

" ; ", "EOB", "%", and "EOR" are symbols used for explanation. The actual codes for ISO are "CR, LF" ("LF") and "%". The programs created on the Edit screen are stored in the NC memory in a "CR, LF" format, however, the programs created with external devices such as the FD or RS-232C may be stored in an "LF" format. The actual codes for EIA are "EOB (End of Block)" and "EOR (End of Record)".

Do not change the fixed cycle program without prior approval from the machine tool builder.

(Continued on next page)

CAUTION

6. Items related to operation

Stay out of the moveable range of the machine during automatic operation. During rotation, keep hands, feet and face away from the spindle.

Carry out dry operation before actually machining, and confirm the machining program, tool offset and workpiece coordinate system offset.

If the operation start position is set from a block in the program and the program is started, the program before the set block is not executed. If there are coordinate system shift commands or M, S, T, and B commands before the block set as the starting position, carry out the required commands using the MDI, etc. There is a danger of interference with the machine if the operation is started from the set starting position block without carrying out these operations.

Program so the mirror image function is turned ON/OFF at the mirror image center. The mirror image center will deviate if the function is turned ON/OFF at a position other than the mirror image center.

7. Items related to faults and abnormalities

If the battery low warning is issued, save the machining programs, tool data and parameters in an input/output device, and then replace the battery. When the battery alarm is issued, the machining programs, tool data and parameters may be destroyed. Reload the data after replacing the battery.

If the axis overruns or emits an abnormal noise, immediately press the emergency stop button and stop the axis movement.

(Continued on next page)

CAUTION

8. Items related to maintenance Incorrect connections may damage the devices, so connect the cables to the

specified connectors. Do not apply voltages other than those indicated according to specification on the

connector. Doing so may lead to destruction or damage. Do not connect or disconnect the connection cables between each unit while the

power is ON. Do not connect or disconnect the PCBs while the power is ON.

Do not connect the cable by pulling on the cable wire.

Do not short circuit, charge, overheat, incinerate or disassemble the battery.

Dispose the spent battery according to local laws.

Dispose the spent cooling fan according to local laws.

Do not replace the control unit while the power is ON.

Do not replace the operation panel I/O unit while the power is ON.

Do not replace the control section power supply PCB while the power is ON.

Do not replace the expansion PCB while the power is ON.

Do not replace the memory cassette while the power is ON.

Do not replace the cooling fan while the power is ON.

Do not replace the battery while the power is ON.

Be careful that metal cutting chips, etc., do not come into contact with the connector contacts of the memory cassette.

Do not replace the high-speed program server unit while the power is ON.

Before touching the unit, always touch a metal with a ground section to discharge any static electricity in the human body etc. If static electricity is not discharged, the breakdown and the malfunction of the unit are caused.

When connecting to a personal computer and a unit with the RS-232/USB interface, an electric shock or a unit failure may occur. Operate these correctly according to the manual of a unit and a personal computer. Observe the following cautions when a personal computer in an AC power supply is used. (1) For a personal computer that uses a 3-pin power plug or power plug with a ground

lead type, make sure to use a plug socket including a ground input electrode or ground the earth lead, respectively.

(2) For a personal computer that uses a 2-pin power plug without ground lead, make sure to connect the unit to the personal computer according to the following procedures. And, it is recommended to supply the same power supply line to a personal computer and the unit.

(a) Pull out the power plug of the personal computer from the AC outlet. (b) Confirm that the power plug of the personal computer has been pulled out from

the AC outlet, and connect RS-232/USB cables. (c) Insert the power plug of the personal computer into the AC outlet.

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Contents I. SCREEN OPERATIONS 1. Operating the Setting and Display Unit ........................................................................................1

1.1 Setting Display Unit Appearance ................................................................................................1 1.2 Screen Configuration ..................................................................................................................4

1.2.1 Operation Mode ...................................................................................................................5 1.2.2 MDI Status ...........................................................................................................................5 1.2.3 Operation Status ..................................................................................................................6 1.2.4 Alarms/Warnings..................................................................................................................6 1.2.5 Operation Messages ............................................................................................................6

1.3 Screen Transition Diagram .........................................................................................................7 1.4 Screen Selection Procedure .......................................................................................................8 1.5 Setting Data ................................................................................................................................9

1.5.1 Setting Numerals and Alphabetic Characters ......................................................................9 1.5.2 Inputting Operations...........................................................................................................11

1.6 Operating the Screen................................................................................................................13 1.6.1 Changing the Displayed Part System ................................................................................13 1.6.2 Changing the Menu............................................................................................................13 1.6.3 Types of Menus..................................................................................................................13

1.7 Menu List...................................................................................................................................14 1.7.1 Displaying the Menu Function Outline ...............................................................................17 1.7.2 Directly Moving to the Menu Function................................................................................17 1.7.3 Moving the cursor...............................................................................................................18

1.8 Guidance Function....................................................................................................................20 1.8.1 Parameter Guidance ..........................................................................................................20 1.8.2 Alarm Guidance .................................................................................................................25

1.9 Touch Panel Functions .............................................................................................................28 1.9.1 Basic Operation..................................................................................................................28 1.9.2 Menu List............................................................................................................................30 1.9.3 Operation/Parameter Guidance .........................................................................................31

1.10 Touch Panel S/W Key.............................................................................................................32 1.10.1 Operation Method ............................................................................................................35 1.10.2 Automatic Display of S/W Keyboard [70 Series Only]......................................................37

1.11 Screen Saver (Backlight OFF) Function .................................................................................38 1.11.1 Backlight OFF ..................................................................................................................38 1.11.2 Backlight ON ....................................................................................................................39

1.12 Screen Capture [70 Series Only] ............................................................................................40 1.13 Multi-part System Program Management ...............................................................................41

1.13.1 Outline..............................................................................................................................41 1.13.2 Restrictions ......................................................................................................................42

2. Monitor Screens............................................................................................................................43 2.1 Screen Configuration ................................................................................................................43

2.1.1 Counter Display..................................................................................................................50 2.1.2 Changing Between and [1-part System Display Only] ..................51 2.1.3 Operation of 2-part System Simultaneous Display ............................................................52

2.2 Operation Search......................................................................................................................53 2.2.1 Executing an Operation Search .........................................................................................55 2.2.2 Changing Whether to Show or Hide the Comment Field ...................................................57 2.2.3 Changing the Sorting Method ............................................................................................58

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2.3 Restart Search ..........................................................................................................................59 2.3.1 Main Screen .......................................................................................................................61 2.3.2 Top Search Screen ............................................................................................................63 2.3.3 File Setting Screen.............................................................................................................64 2.3.4 MSTB History Screen.........................................................................................................65 2.3.5 Operation Sequence for Program Restart..........................................................................66 2.3.6 Executing Restart Search (Restart Type 1) .......................................................................69 2.3.7 Executing Restart Search (Restart Type 2) .......................................................................70 2.3.8 Changing the Device..........................................................................................................74 2.3.9 Changing the Directory with the Main Screen....................................................................74 2.3.10 Returning to the Restart Position .....................................................................................75 2.3.11 Executing the MSTB Commands .....................................................................................77

2.4 Program Edit .............................................................................................................................78 2.5 Trace.........................................................................................................................................79

2.5.1 Displaying the Machine Position Trace ..............................................................................82 2.5.2 Canceling the Machine Position Trace...............................................................................83 2.5.3 Displaying the Machine Position of the Tool Center Point Trace .......................................83 2.5.4 Canceling the Machine Position of the Tool Center Point Trace........................................83 2.5.5 Changing the Display Range .............................................................................................84 2.5.6 Changing the Display Mode ...............................................................................................87 2.5.7 Changing the Display Angle...............................................................................................88 2.5.8 Switching the Full-screen Display Mode ............................................................................89 2.5.9 Precautions for Tracing ......................................................................................................89

2.6 Program Check (2D) .................................................................................................................90 2.7 Program Check (3D) [700 series only] ......................................................................................91 2.8 Counter All-axis Display ............................................................................................................92 2.9 Tool Compensation Amount......................................................................................................94 2.10 Workpiece Coordinate System Compensation .......................................................................97 2.11 Counter Set .............................................................................................................................98 2.12 Origin Set, Origin Cancel ......................................................................................................100 2.13 Manual Numerical Value Command .....................................................................................102 2.14 Modal Display........................................................................................................................104 2.15 Program Tree Display ...........................................................................................................107 2.16 Integrated Time Display ........................................................................................................108

2.16.1 Setting the Integrated Time............................................................................................110 2.16.2 Setting the Time Display Selection ................................................................................111

2.17 Common Variables................................................................................................................112 2.17.1 Setting Common Variables ............................................................................................115 2.17.2 Copying/Pasting Common Variables .............................................................................116 2.17.3 Erasing Common Variables ...........................................................................................117

2.18 Local Variables .....................................................................................................................118 2.18.1 Displaying the Arbitrary Local Variables ........................................................................120

2.19 Buffer Correction ...................................................................................................................121 2.20 PLC Switch Function.............................................................................................................125

2.20.1 Turning PLC Switches ON/OFF .....................................................................................126 2.21 Verify Stop.............................................................................................................................127 2.22 Load Meter Display ...............................................................................................................131 2.23 Spindle, Standby Display ......................................................................................................132 2.24 Tool Center Coordinate Display ............................................................................................133 2.25 All Spindles' Rotation Speed Display ....................................................................................135

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3. Setup Screens .............................................................................................................................136 3.1 Screen Configuration ..............................................................................................................136 3.2 Tool Compensation Amount....................................................................................................138

3.2.1 Tool Compensation Amount (M system)..........................................................................138 3.2.1.1 Setting the Tool Compensation Data ........................................................................142 3.2.1.2 Erasing the Tool Compensation Data .......................................................................144 3.2.1.3 Copying/Pasting the Tool Compensation Data .........................................................145

3.2.2 Tool Compensation Amount (L system)...........................................................................146 3.2.2.1 Wear Data .................................................................................................................146 3.2.2.2 Tool Length Data.......................................................................................................149 3.2.2.3 Tool Nose Data .........................................................................................................151 3.2.2.4 Operation Method .....................................................................................................154

3.3 Tool Measurement ..................................................................................................................158 3.3.1 Tool Measurement (M system) ........................................................................................158 3.3.2 Tool Measurement (L system) .........................................................................................164

3.4 Tool Registration.....................................................................................................................175 3.4.1 Registering a Tool in the Magazine Pot ...........................................................................177 3.4.2 Setting the PLC Command ..............................................................................................178 3.4.3 Setting/Erasing the Tool No. of Spindle/Standby Tools ...................................................178 3.4.4 Erasing the Tool Registration Data ..................................................................................179

3.5 Tool Life Management ............................................................................................................180 3.5.1 Displaying the Group List .................................................................................................182 3.5.2 Displaying the Life Management Data in Group Units (M system)...................................186 3.5.3 Displaying the Life Management Data (L system: Tool life management I) .....................194 3.5.4 Displaying the Tool Life Management Data in Group Units (L system: Tool life

Management II) ................................................................................................................197 3.6 Workpiece Coordinate System Offset .....................................................................................203

3.6.1 Setting the Coordinate System Offset..............................................................................205 3.6.2 Erasing the Coordinate System Offset Amount ...............................................................206 3.6.3 Setting the Workpiece Coordinate Origin.........................................................................206 3.6.4 Changing the Coordinate System Display .......................................................................207

3.7 Workpiece Measurement ........................................................................................................208 3.7.1 Workpiece Measurement (M system) ..............................................................................208

3.7.1.1 Carrying Out Surface Measurement..........................................................................212 3.7.1.2 Carrying Out Hole Measurement...............................................................................213 3.7.1.3 Carrying Out Width Measurement.............................................................................215 3.7.1.4 Carrying Out Rotation Measurement.........................................................................217 3.7.1.5 Performing Automatic Recontact When Contacting the Workpiece..........................221

3.7.2 Workpiece Measurement (L system) ...............................................................................222 3.8 User Parameters .....................................................................................................................229

3.8.1 Selecting the Parameter Number.....................................................................................231 3.8.2 Setting the Parameters ....................................................................................................231 3.8.3 Copying/Pasting Parameters ...........................................................................................232 3.8.4 Parameter Configuration ..................................................................................................234 3.8.5 Echoback .........................................................................................................................235 3.8.6 Ethernet Parameter Password .........................................................................................235 3.8.7 Machine Parameter Password Setting Method................................................................236

3.9 MDI Program Editing...............................................................................................................237 3.10 Counter Setting .....................................................................................................................238 3.11 Manual Numerical Value Commands....................................................................................239 3.12 T Code List............................................................................................................................240

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3.13 Pallet Program Registration [700 series only] .......................................................................242 3.13.1 Standard Pallet Registration ..........................................................................................243 3.13.2 Pallet List Screen ...........................................................................................................245 3.13.3 Pallet Details Screen......................................................................................................247

4. Edit Screens ................................................................................................................................251 4.1 Screen Configuration ..............................................................................................................251 4.2 Program Editing ......................................................................................................................253

4.2.1 Creating a New Machining Program ................................................................................256 4.2.2 Editing a Machining Program ...........................................................................................257 4.2.3 Editing MDI Program........................................................................................................258 4.2.4 Registering MDI Program in NC Memory.........................................................................258 4.2.5 Deleting a File ..................................................................................................................259 4.2.6 Editing Operations............................................................................................................259 4.2.7 Changing the Display .......................................................................................................260 4.2.8 Displaying an Arbitrary Line .............................................................................................261 4.2.9 Rewriting Data..................................................................................................................262 4.2.10 Inserting Data.................................................................................................................263 4.2.11 Deleting Data .................................................................................................................264 4.2.12 Searching for Character Strings.....................................................................................266 4.2.13 Replacing Character Strings ..........................................................................................268 4.2.14 Copying/Pasting Data ....................................................................................................269 4.2.15 Undoing Program Changes............................................................................................270 4.2.16 Correcting/Displaying Input Mistakes [700 series only]..................................................271 4.2.17 Adding Sequence No. (N No.) Automatically .................................................................277 4.2.18 G Code Guidance ..........................................................................................................280 4.2.19 Playback Editing.............................................................................................................283

4.3 Program Check (2D) ...............................................................................................................288 4.3.1 Checking Continuously ....................................................................................................292 4.3.2 Checking One Block at a Time.........................................................................................294 4.3.3 Canceling the Program Check .........................................................................................295 4.3.4 Drawing during a Program Check ....................................................................................295 4.3.5 Changing the Display Range ...........................................................................................296 4.3.6 Changing the Display Mode .............................................................................................299 4.3.7 Changing the Display Angle.............................................................................................300 4.3.8 Switching to Full-screen Display Mode ............................................................................301 4.3.9 Availability of Check Mode with Other Functions .............................................................302 4.3.10 Handling of Variable Commands, Parameter Input by Program, and Compensation Data

Input by Program..............................................................................................................303 4.3.11 Notes for Program Check (2D).......................................................................................304

4.4 Program Check (3D) [700 series only] ....................................................................................306 4.4.1 Checking Continuously ....................................................................................................309 4.4.2 Checking One Block at a Time.........................................................................................310 4.4.3 Canceling the Program Check .........................................................................................310 4.4.4 Enlarging and Reducing the Workpiece Shape ...............................................................311 4.4.5 Moving the Workpiece Shape ..........................................................................................311 4.4.6 Rotating the Workpiece Shape ........................................................................................311 4.4.7 Performing an Interference Check ...................................................................................312 4.4.8 Switching to Full-screen Display Mode ............................................................................312 4.4.9 Setting the Workpiece Shape...........................................................................................313 4.4.10 Setting the Tool Shape...................................................................................................318 4.4.11 Availability of Check Mode with Other Functions ...........................................................323 4.4.12 Handling of Variable Commands, Parameter Input by Program, and Compensation Data

Input by Program..............................................................................................................323 4.4.13 Notes for Program Check (3D).......................................................................................323

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4.5 Program Input/Output..............................................................................................................326 4.5.1 Changing the Valid Area ..................................................................................................330 4.5.2 Selecting a Device, Directory, and File ............................................................................331 4.5.3 Transferring a File ............................................................................................................335 4.5.4 Comparing Files (Compare).............................................................................................337 4.5.5 Erasing a File ...................................................................................................................338 4.5.6 Changing a File Name (Rename) ....................................................................................339 4.5.7 Creating a Directory .........................................................................................................340 4.5.8 Merging a File ..................................................................................................................341 4.5.9 Formatting an External Device.........................................................................................342 4.5.10 List of File Names ..........................................................................................................342 4.5.11 Edit Lock B and C ..........................................................................................................343 4.5.12 Program Display Lock C ................................................................................................344 4.5.13 Data Protect Keys ..........................................................................................................345 4.5.14 Sharing Machining Data.................................................................................................346 4.5.15 The Batch Input/Output the Machining Program of NC Memory....................................349

5. Diagnosis Screens......................................................................................................................353 5.1 System Configuration Screen .................................................................................................353 5.2 Option Display Screen ............................................................................................................356 5.3 I/F Diagnosis Screen...............................................................................................................357

5.3.1 Displaying the PLC Device Data ......................................................................................360 5.3.2 Carrying Out Modal Output ..............................................................................................361 5.3.3 Carrying Out One-shot Output .........................................................................................362

5.4 Drive Monitor Screen ..............................................................................................................363 5.4.1 Servo Axis Unit Display Items ..........................................................................................365 5.4.2 Spindle Unit Display Items ...............................................................................................368 5.4.3 Display Items for the Power Supply Unit ..........................................................................377 5.4.4 Display Items for the Auxiliary Axis Unit [700 series only] ...............................................379 5.4.5 Display Items for the Synchronous Error .........................................................................381 5.4.6 Clearing the Alarm History ...............................................................................................382

5.5 NC Memory Diagnosis Screen (NC Memory Diagn Screen) ..................................................383 5.5.1 Writing/Reading the Data Using the NC Data Designation ..............................................385

5.6 Alarm Screen ..........................................................................................................................386 5.6.1 Alarm History....................................................................................................................388

5.7 Self Diagnosis Screen.............................................................................................................390 5.8 Data Sampling Screen ............................................................................................................394

5.8.1 Executing NC Data Sampling...........................................................................................399 5.8.2 Outputting Sampling Data ................................................................................................400

5.9 Anshin-net Screen...................................................................................................................402 5.9.1 Message Display Screen .................................................................................................402 5.9.2 Anshin-net Parameter 1, 2 Screen...................................................................................404 5.9.3 Operation Method ............................................................................................................405 5.9.4 Sharing Machining Data...................................................................................................406

5.10 Machine Tool Builder Network System (MTB net) Screen....................................................407 5.10.1 Message Display Screen ...............................................................................................407 5.10.2 MTB Net Parameter 1, 2 Screen....................................................................................409 5.10.3 Operation Method ..........................................................................................................410

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6. Maintenance Screens .................................................................................................................411 6.1 Parameter Screens .................................................................................................................413

6.1.1 Changing the Parameter Display .....................................................................................418 6.1.2 Setting the Parameters ....................................................................................................419 6.1.3 Copying/Pasting Parameters ...........................................................................................421 6.1.4 User Parameters ..............................................................................................................423 6.1.5 Echo Back ........................................................................................................................424

6.2 Input/Output Screen................................................................................................................425 6.2.1 Changing the Valid Area ..................................................................................................428 6.2.2 Selecting a Device, Directory and File .............................................................................429 6.2.3 Transferring a File ............................................................................................................436 6.2.4 Comparing Files (Compare).............................................................................................438 6.2.5 Erasing a File ...................................................................................................................439 6.2.6 Changing a File Name (Rename) ....................................................................................439 6.2.7 Creating a Directory .........................................................................................................440 6.2.8 Merging a File ..................................................................................................................441 6.2.9 Formatting an External Device.........................................................................................442 6.2.10 List of File Names ..........................................................................................................443 6.2.11 Edit Lock B and C ..........................................................................................................452 6.2.12 Data Protect Keys ..........................................................................................................453 6.2.13 Sharing Machining Data.................................................................................................455 6.2.14 The Batch Input/Output the Machining Program of NC Memory....................................458

6.3 All Backup Screen...................................................................................................................462 6.3.1 Performing a Backup Operation.......................................................................................464 6.3.2 Performing a Restore Operation ......................................................................................464

6.4 System Setup Screen .............................................................................................................465 6.4.1 Preparation for Spindle Parameter Setting ......................................................................467 6.4.2 Writing Initial Parameters .................................................................................................468 6.4.3 Writing Sample PLC Ladders...........................................................................................469

6.5 Adjust S-analog Screen ..........................................................................................................470 6.5.1 Adjustment Preparations..................................................................................................472 6.5.2 Performing Automatic Adjustments..................................................................................472 6.5.3 Performing Manual Adjustments ......................................................................................473

6.6 Absolute Position Setting Screen............................................................................................475 6.6.1 Selecting the Axis.............................................................................................................477 6.6.2 Carrying Out Dogless-type Zero Point Initialization .........................................................478 6.6.3 Carrying Out Dog-type Zero Point Initialization................................................................486 6.6.4 Precautions ......................................................................................................................486

6.7 Auxiliary Axis Test Screen ......................................................................................................489 6.7.1 Preparation.......................................................................................................................492 6.7.2 Selecting a Device, Directory and File .............................................................................494 6.7.3 Test Operation .................................................................................................................500 6.7.4 Precaution ........................................................................................................................500

6.8 Diagnosis Data Collection Setting Screen ..............................................................................501 6.8.1 Performing a Data Collection Operation ..........................................................................503 6.8.2 Stopping a Data Collection Operation..............................................................................503 6.8.3 Clearing a Collected Data ................................................................................................503

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II. MACHINE OPERATIONS 1. Operation State ...............................................................................................................................2

1.1 Operation State Correlation Diagram..........................................................................................2 1.2 Power OFF..................................................................................................................................2 1.3 Operations Not Ready.................................................................................................................3 1.4 Operations Ready .......................................................................................................................3

1.4.1 Reset....................................................................................................................................3 1.4.2 Automatic Operation in Progress .........................................................................................3 1.4.3 Automatic Operation Pause .................................................................................................3 1.4.4 Automatic Operation Stop ....................................................................................................3

2. Indicator Lamps ..............................................................................................................................4 2.1 Control Unit Ready......................................................................................................................4 2.2 In Automatic Operation ...............................................................................................................4 2.3 Automatic Operation Start Busy..................................................................................................4 2.4 Automatic Operation Pause Busy ...............................................................................................4 2.5 Return to Reference Position ......................................................................................................4 2.6 Alarm...........................................................................................................................................4 2.7 M00 .............................................................................................................................................4 2.8 M02/M30 .....................................................................................................................................4

3. Reset Switch and Emergency Stop Button ..................................................................................5 3.1 Reset Switch ...............................................................................................................................5 3.2 Emergency Stop Button ..............................................................................................................5

4. Operation Mode...............................................................................................................................6 4.1 Mode Selection Switch................................................................................................................6 4.2 Jog Feed Mode ...........................................................................................................................6 4.3 Rapid Traverse Feed Mode ........................................................................................................7 4.4 Manual Reference Position Return Mode ...................................................................................8 4.5 Incremental Feed Mode ............................................................................................................10 4.6 Handle Feed Mode....................................................................................................................10 4.7 Memory Mode ...........................................................................................................................11 4.8 MDI Operation Mode.................................................................................................................12

5. Operation Panel Switches in Operation Mode ...........................................................................13 5.1 Rapid Traverse Override...........................................................................................................13 5.2 Cutting Feed Override...............................................................................................................13 5.3 Spindle Override .......................................................................................................................13 5.4 Manual Feedrate .......................................................................................................................14 5.5 Handle/Incremental Feed Magnification....................................................................................14 5.6 Handle Feed Axis Selection ......................................................................................................14 5.7 Manual Pulse Generator ...........................................................................................................15 5.8 Cycle Start and Feed Hold ........................................................................................................15 5.9 Feed Axis Selection ..................................................................................................................15

6. Operation Panel Switch Functions..............................................................................................16 6.1 Chamfering................................................................................................................................16 6.2 Miscellaneous Function Lock....................................................................................................16 6.3 Single Block ..............................................................................................................................16 6.4 Z Axis Cancel ............................................................................................................................16 6.5 Dry Run.....................................................................................................................................16 6.6 Manual Override........................................................................................................................16 6.7 Override Cancel ........................................................................................................................17 6.8 Optional Stop ............................................................................................................................17 6.9 Optional Block Skip...................................................................................................................17

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6.10 Manual Absolute .....................................................................................................................18 6.11 Mirror Image............................................................................................................................19

6.11.1 Outline..............................................................................................................................19 6.11.2 Detailed Description .........................................................................................................20 6.11.3 Combination with Other Functions ...................................................................................22 6.11.4 Precautions ......................................................................................................................25

6.12 Error Detect.............................................................................................................................27 6.13 Follow-up Function..................................................................................................................27 6.14 Axis Removal ..........................................................................................................................27 6.15 F 1-digit Feed..........................................................................................................................28 6.16 Manual/Automatic Synchronous Feed ....................................................................................29

6.16.1 Outline..............................................................................................................................29 6.16.2 Conditions for Validating Manual/Automatic Synchronous Feed .....................................29 6.16.3 Operation during manual/automatic simultaneous operation...........................................30 6.16.4 Operation When Automatic Operation Commands and Manual/Automatic Simultaneous

Valid Selection are Issued for Same Axis ..........................................................................31 6.16.5 Other Precautions ............................................................................................................33

6.17 Handle Interruption..................................................................................................................34 6.17.1 Outline..............................................................................................................................34 6.17.2 Interruptible Conditions ....................................................................................................34 6.17.3 Interruption Effective Axis ................................................................................................34 6.17.4 Axis Movement Speed Resulting From Interruption.........................................................35 6.17.5 Path Resulting After Handle Interruption..........................................................................35 6.17.6 Handle Interruption in Tool Radius Compensation ..........................................................37 6.17.7 Interrupt Amount Reset ....................................................................................................39 6.17.8 Operation Procedure........................................................................................................39

6.18 All Axis Machine Lock .............................................................................................................40 6.19 Each Axis Machine Lock .........................................................................................................40 6.20 Deceleration Check.................................................................................................................41

6.20.1 Functions..........................................................................................................................41 6.20.2 Deceleration Check Method.............................................................................................42 6.20.3 Deceleration Check When Opposite Direction Movement Is Reversed...........................44 6.20.4 Parameters.......................................................................................................................45 6.20.5 Precautions ......................................................................................................................46

6.21 Tool Return and Escape .........................................................................................................48 6.21.1 Outline..............................................................................................................................48 6.21.2 Retracting Method............................................................................................................48 6.21.3 Example of Operation ......................................................................................................51 6.21.4 Precautions ......................................................................................................................52

6.22 External Deceleration..............................................................................................................53 6.22.1 Outline..............................................................................................................................53 6.22.2 Explanation of Function....................................................................................................53 6.22.3 Combination with Other Functions ...................................................................................53 6.22.4 Precautions ......................................................................................................................53

6.23 Reference Position Retract .....................................................................................................54 6.23.1 Outline..............................................................................................................................54 6.23.2 Detailed Description .........................................................................................................54

6.24 Spindle Orientation..................................................................................................................55 6.24.1 Outline..............................................................................................................................55 6.24.2 Orientation Operation.......................................................................................................56

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7. Other Functions ............................................................................................................................59 7.1 Stored Stroke Limit....................................................................................................................59

7.1.1 Stored Stroke Limit I...........................................................................................................61 7.1.2 Stored Stroke Limit II..........................................................................................................62 7.1.3 Stored Stroke Limit IB ........................................................................................................64 7.1.4 Stored Stroke Limit IC ........................................................................................................64 7.1.5 Movable Range during Inclined Axis Control .....................................................................65 7.1.6 Stored Stroke Limit for Rotation Axis .................................................................................66 7.1.7 Precautions ........................................................................................................................67

7.2 Chuck Barrier/Tailstock Barrier (L System)...............................................................................68 7.2.1 Detailed Description ...........................................................................................................68 7.2.2 Setting the Chuck Barrier/Tailstock Barrier ........................................................................69 7.2.3 Restrictions ........................................................................................................................72

7.3 Computer Link B .......................................................................................................................73 7.3.1 Communication Procedure.................................................................................................74

7.4 Manual Synchronous Tapping ..................................................................................................76 7.4.1 Outline................................................................................................................................76 7.4.2 Command Format ..............................................................................................................76 7.4.3 Operation Procedures ........................................................................................................76 7.4.4 Precautions ........................................................................................................................76

III. MAINTENANCE 1. Daily Maintenance and Periodic Inspection and Maintenance ...................................................1

1.1 Maintenance Items......................................................................................................................1 1.1.1 Escutcheon ..........................................................................................................................1 1.1.2 LCD Panel............................................................................................................................2 1.1.3 Compact Flash/IC card ........................................................................................................2

1.2 Replacement Methods [700 series].............................................................................................3 1.2.1 Durable Parts .......................................................................................................................3 1.2.2 Compact Flash .....................................................................................................................7 1.2.3 IC Card.................................................................................................................................8 1.2.4 How to Replace the Protective Sheet on the Touch Panel ..................................................9

1.3 Replacement Methods [70 series].............................................................................................10 1.3.1 Durable Parts .....................................................................................................................10 1.3.2 Compact Flash ...................................................................................................................12 1.3.3 How to Replace the Protective Sheet on the Touch Panel ................................................12

IV. APPENDIXES Appendix 1. List of Function Codes..................................................................................................1 Appendix 2. Table of Command Value Ranges................................................................................2 Appendix 3. Circular Cutting Radius Error.......................................................................................8

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Appendix 4. Registering/Editing the Fixed Cycle Program.............................................................9 4.1 Fixed Cycle Operation Parameters .............................................................................................9 4.2 Transmitting/Erasing the Fixed Cycle Program...........................................................................9 4.3 Standard Fixed Cycle Subprogram (For L system)...................................................................10 4.4 Standard Fixed Cycle Subprogram (For M system)..................................................................20

Appendix 5. RS-232C I/O Device Parameter Setting Examples ....................................................26 Appendix 6. Alarms ..........................................................................................................................27

6.1 List of Alarms ............................................................................................................................27 6.1.1 Operation Alarms ...............................................................................................................27 6.1.2 Stop Codes ........................................................................................................................36 6.1.3 Servo/Spindle Alarms.........................................................................................................41 6.1.4 MCP Alarm.........................................................................................................................51 6.1.5 System Alarms ...................................................................................................................61 6.1.6 Absolute Position Detection System Alarms ......................................................................67 6.1.7 Distance-coded Reference Scale Errors............................................................................70 6.1.8 Messages during Emergency Stop ....................................................................................71 6.1.9 Auxiliary Axis Alarms..........................................................................................................73 6.1.10 Computer Link Errors .......................................................................................................80 6.1.11 User PLC Alarms .............................................................................................................81 6.1.12 Network Service Errors ....................................................................................................83

6.2 Operation Messages.................................................................................................................84 6.2.1 Search-related Operation Messages .................................................................................84 6.2.2 Graphic Display-related Operation Messages ...................................................................85 6.2.3 Variable (Common variables, local variables) - related Operation Messages ...................86 6.2.4 PLC Switch-related Operation Messages ..........................................................................86 6.2.5 Compensation-related (Tool compensation, coordinate system offset) Operation Messages

...........................................................................................................................................86 6.2.6 Data Input/Output-related Operation Messages ................................................................87 6.2.7 Parameter-related Operation Messages ............................................................................90 6.2.8 Measurement-related (Workpiece, rotation) Operation Messages ....................................91 6.2.9 Tool (Tool registration, tool life) -related Operation Messages ..........................................93 6.2.10 Editing-related Operation Messages................................................................................94 6.2.11 Diagnosis-related Operation Messages ...........................................................................96 6.2.12 Maintenance-related Operation Messages ......................................................................97 6.2.13 Data Sampling-related Operation Messages ...................................................................99 6.2.14 Absolute Position Detection-related Operation Messages.............................................100 6.2.15 System Setup-related Operation Messages ..................................................................100 6.2.16 Automatic Backup-related Operation Messages............................................................101 6.2.17 Alarm History-related Operation Messages ...................................................................101 6.2.18 Anshin-net-related Operation Messages........................................................................102 6.2.19 Messages Related to Machine Tool Builder Network System .......................................107 6.2.20 Other Operation Messages ............................................................................................109

6.3 Program Error .........................................................................................................................110

Appendix 7. G Code Guidance Display List .................................................................................130 Appendix 8. IP Address Resetting Procedure at Disabled Network Communication [700 Series

Only]............................................................................................................................137 8.1 Connectable Control Unit IP Address List Screen ..................................................................137 8.2 Resetting Procedure ...............................................................................................................138 8.3 Message..................................................................................................................................139

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Appendix 9. User Parameter List...................................................................................................140 9.1 Process Parameters................................................................................................................140 9.2 Fixed Cycle .............................................................................................................................148 9.3 Control Parameters 1 ..............................................................................................................151 9.4 Control Parameters 2 ..............................................................................................................157 9.5 I/O Parameters........................................................................................................................159 9.6 Ethernet Parameters ...............................................................................................................178 9.7 Computer Link Parameters .....................................................................................................186 9.8 Subprogram Storage Destination Parameters ........................................................................189 9.9 Axis Parameters......................................................................................................................193 9.10 Barrier Data (For L System Only)..........................................................................................196 9.11 High Accuracy Parameters ...................................................................................................199 9.12 High-accuracy Axis Parameters............................................................................................204 9.13 Operation Parameters...........................................................................................................205

I. SCREEN OPERATIONS

1. Operating the Setting and Display Unit 1.1 Setting Display Unit Appearance

I - 1

1. Operating the Setting and Display Unit This explains the functions common to the screens.

1.1 Setting Display Unit Appearance

An LCD display is used for the screen displays. Operations such as screen transition and data setting are carried out with the NC keyboard. The setting display unit is configured of the LCD display, various keys and menu keys as shown below. The drawing below shows a horizontal layout of the LCD display and NC keyboard, but these can also be arranged vertically.

(2) Page changeover key

(3) Previous screen display key(Part system changeover)

(5) Data setting keys (alphabet, numerals, symbols)

(9) SHIFT key

(12) INPUT key

(7) Data correction keys

(8) Lower case input key

(13) RESET key (10) Cursor keys

(14) Menu keys

(4) Menu changeover keys (15) Menu list key

(1) Function keys

(6) Particular keys

(6) Particular keys

(16) Operation keys

(11) Frame keys

There is the following type of keyboard, too.

(2) Page changeover key

(3) Part system changeover key

(5) Data setting keys (alphabet, numerals, symbols)

(9) SHIFT key

(12) INPUT key

(7) Data correction keys

(13) RESET key

(10) Cursor keys

(15) Menu list key

(1) Function keys

(6) Particular keys

(6) Particular keys

1. Operating the Setting and Display Unit 1.1 Setting Display Unit Appearance

I - 2

The following keys are provided on the keyboard.

Key type Key Operation MONITOR

(MONITOR) This displays the screen related to "operations". (Refer to "2. Monitor Screens".)

SET UP

(SETUP) This displays the screen related to "setup". (Refer to "3. Setup Screens".)

EDIT (EDIT) This displays the screen related to "editing".

(Refer to "4. Edit Screens".)

DIAGN (DIAGN) This displays the screen related to "diagnosis".

(Refer to "5. Diagnosis Screens".)

(1) Function key (Function selection key)

MAINTE

(MAINTE) This displays the screen related to "maintenance". (Refer to "6. Maintenance Screens".)

PAGE Previous page key When the displayed contents cover several pages, this

displays the contents of the previous page. The " " mark at the top of the screen indicates that there is a previous page.

(2) Page changeover key

PAGE Next page key When the displayed contents cover several pages, this

displays the contents of the next page. The " " mark at the top of the screen indicates that there is a next page.

BACK (BACK) Previous screen display key

This redisplays the previously displayed screen. (3) Previous screen display key (Part system changeover)

$ $ ($$) Part system changeover key

When using a multi-part system NC, this displays the data of the next part system. The screen does not change if it is a part system common screen or when only one part system is used.

(left side) This changes the operation menu for the displayed screen to the current screen group screen selection menu. This is also used to cancel the menu operations of the displayed screen.

(4) Menu changeover key

(right side) When all of the menus cannot be displayed at once, this displays the menus not currently displayed. The " " and " " marks at the bottom of the screen indicate that there are menus not displayed.

(5) Data setting keys

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 0 1 2 3 4 5 6 7 8 9 + - = / . ; etc.

These keys are pressed to set alphabetic characters, numerals and operation symbols, etc.

1. Operating the Setting and Display Unit 1.1 Setting Display Unit Appearance

I - 3

Key type Key Operation

? Help key This displays the operation guidance, parameter guidance and alarm guidance corresponding to the current operation.

/ ? SFP

(6) Particular keys

F0

These key definitions differ according to the machine tool builder.

INSERT (INSERT) Data insert key

This inputs the data insertion mode. When a data setting key is pressed, a character is inserted in front of the current cursor position. The overwrite mode is entered when the DELETE, CB CAN, INPUT, cursor or TAB, etc., keys are pressed, or when the screen is changed.

DELETE (DELETE) Data delete key

This deletes the character just before the cursor position in the data setting area.

(7) Data correction keys

CB CAN /

CB CAN (CB CAN)Cancel key

This cancels the setting in the data setting area.

(8) Lower case input key

ABC... /abc... (LOWER CASE) This changes the input between upper case and lower

case alphabetic characters. (9) SHIFT key

SHIFT (SHIFT) This validates the setting on the lower line of data key. This moves the cursor up or down one when setting

data in the screen display items. This moves the cursor one item to the left or right

when selecting data in the screen display items. at cursor left end: Moves to the right end of

previous line. at cursor right end: Moves to left end of next line.

(10) Cursor keys

This moves the data input cursor one character to the left or right in the data setting area.

(11) Frame keys This switches the tag.

(12) INPUT key INPUT (INPUT) This fixes the data in the data setting area, and writes

it to the internal data. The cursor moves to the next position.

(13) RESET key RESET (RESET) This resets the NC.

(14) Menu keys This changes the screen and displays the data. (15) Menu list

keys

LIST

(MenuList) This is function that displays each screen's menu configuration as a list. (Refer to "1.7 Menu list")

ALTER (ALTER) This is alternate key (Alt key). CTRL (CTRL) This is control key.

(16) Operation keys

SP (SP) This is space key.

1. Operating the Setting and Display Unit 1.2 Screen Configuration

I - 4

1.2 Screen Configuration

(8)

(10) (7)

(1) (2) (3) (4) (5) (6)

(9)

Display items

Display item Details

(1) NC name The currently displayed NC name (name set in parameter "#1135 unt_nm") is displayed.

(2) Part system name When using the multi-part system, the currently displayed part system name (name set in parameter "#1169 system name") is displayed. The part system name is not displayed for the 1-part system.

(3) Power ON request This appears if a parameter requiring the power to be turned ON again has been changed. This flickers at an approx. one-second interval.

(4) Operation status The displayed part system's operation mode is displayed. (5) MDI status The MDI status is displayed when the MDI operation mode is selected.

This does not appear when other operation modes are selected. (6) Screen name The tag for the currently selected screen is selected and displayed. (7) Operation status The NC operation status is displayed. (8) Alarm The currently occurring alarm or warning with the highest priority is displayed. (9) Operation message The operation message is displayed.

(10) Time The current time is displayed. (Hour: minute) (11) Anshin-net status This icon appears if Anshin-net diagnosis data has been sent/received.

1. Operating the Setting and Display Unit 1.2 Screen Configuration

I - 5

1.2.1 Operation Mode The operation status indicates the operation mode for displayed part system. The selectable operation mode is following below.

Symbol Details Explanation MEMORY Memory operation Automatic operation is based on programs stored in the

memory. TAPE Tape operation Automatic operation is based on tape command (RS232C

input) programs stored in NC tape. MDI MDI operation Automatic operation is performed with the program set in

the MDI screen. JOG Jog The jog feed mode enables the axis to be moved by hand

consecutively at the feed rate set by using the MANUAL FEED RATE switch.

HANDLE Manual handle The handle feed mode enables the axis to be moved by turning the manual handle. The travel distance per graduation of the handle depends on how the HANDLE/INCREMENTAL MAGNIFICATION switch is set.

STEP Step The step feed mode enables the axis to be moved by hand at feed rate when the FEED AXIS SELECT switch is ON. The travel distance per graduation of the handle depends on how the HANDLE/INCREMENTAL MAGNIFICATION switch is set.

MANUAL Manual arbitrary feed

This mode enables to move manually with arbitrary amount or arbitrary positioning position.

ZERO-RTN Reference position return

This mode enables a controlled axis to be returned manually to the defined position unique to the machine (reference position).

INIT-SET Automatic dog-less reference position return

This mode enables this mode to manually push against the machine end stopper and carry out zero point return.

RAPID Rapid traverse The rapid traverse feed mode enables the machine to be moved consecutively at rapid traverse feedrate manually.

NO MODE No operation mode

The operation mode is not selected.

(Note 1) Note the following points when using two or more part systems. The operation mode displays the operation mode selected for the 1st part system. Thus, when using two-or-more-part-system machine for which the operation modes are separately selected for each part system, the operation mode displayed for a part system other than the 1st part system, and the operation mode on the machine may not match.

1.2.2 MDI Status The MDI status is displayed when the operation mode is the MDI mode. This does not appear when other operation modes are selected. The displayed MDI status is following below.

Symbol Details Character color Background color NON No MDI setting Black Gray SET MDI setting completed Black Gray RUN MDI running Black Gray

1. Operating the Setting and Display Unit 1.2 Screen Configuration

I - 6

1.2.3 Operation Status

1 HLD 2 HLD 3 HLD 4 BST The operation status displays the currently selected NC operation status for each part system. (The status for up to four part systems is displayed.)

Symbol Details Character color Background color

EMG In emergency stop Red Dark gray RST Resetting NC White Dark gray LSK Paper tape reader is in label skip state White Dark gray BST In block stop White Dark gray HLD Operation halted White Dark gray SYN Synchronizing White Dark gray AUT In automatic operation White Dark gray RDY Operation completed state Green Dark gray

1.2.4 Alarms/Warnings

When an alarm or warning occurs, the alarm No. and alarm message character string are displayed.

(Example) Warning display

S51 Parameter error

Character color Background colorAlarm White Red Warning Black Yellow

The display format of PLC alarms and operator messages can be selected by the parameter "#11021 PLC mesg disp type".

0: Display up to the first 40 characters. 1: If text is longer than 40 characters, divide it into two and display separately. (Classification No. is

displayed together) 1.2.5 Operation Messages

Character color Background colorOperation messages Black Green

The operation message can be reset by pressing any key. The following operation messages are released even if automatic start or reset is executed.

"Search completed" "Restart search is completed" "Top search completed" "MDI Set ended"

(Example)

Searching

1. Operating the Setting and Display Unit 1.3 Screen Transition Diagram

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1.3 Screen Transition Diagram The screen is configured of operation groups. Refer to "1.4 Screen Selection Procedures" for how to display the screens.

Edit

Refer to "4. Edit Screens" Edi

t I/O Check

MST Cnt set OffsetCnt expCheckTraceEdit Research Search Coord

Mon

itr

Refer to "2. Monitor Screens"

Col stp PLC SWP corrLoc varCom varTime Tree Modal G92 set LD MTR

Sp-stby TipDisp All sp

MST Cnt set MDI User W-measCoordT-life T-reg T-meas T-ofs

Set

up

Refer to "3. Setup Screens"

I/O

param

Ctrl

param 2

Ctrl

param 1

Fixed

cycle

Process

param

Ethernet

param

Link

param

Hi-prec

axis

Hi-prec

param

Subpro

stor

Axis

param

Barrier

data

T-list Pallet

Operate

param

Servo

unit

Power

unit

Spindle

unit

Alarm

message

Mem diaDrv monI/F dia Option

display

H/W S/W

Config

Dia

gn

Refer to "5. Diagnosis Screens"

Synchro

error

AUX

unit

Selfdia NC smp Anshin

net

MTB

net

S/W

config

Ladder

conf