LOW SPEED APPLICATIONS2 12/11/2019 CreepDrive™ 2 system for low speed applications POCLAIN HYDRAULICS ... > page 25 SmartDrive™ Display 2.8-CR0451 * 120 ohm CAN bus cable 5-pin

T E C H N I C A L C A T A L O G

C R E E P D R IV E ™ 2 S Y S TE MLO W S P E E D A P P LIC A TIO N S

2 12/11/2019

CreepDrive™ 2 system for low speed applications POCLAIN HYDRAULICS

INTRODUCTION

CreepDrive™ system is a hybrid mechanical-hydraulic transmission for vehicles that travel at normal speed and work at low speed. The system allows vehicles to work at very low constant speed regardless of the engine speed, allowing auxiliary systems to take the power they need to perform work effectively.When the system is disengaged, the vehicle is able to drive at normal on-road speed with no additional losses.

CONTENT

12/11/2019

POCLAIN HYDRAULICS CreepDrive™ 2 system for low speed applications

Des

cri

pti

on

or

or

DESCRIPTION 4

Hyd

rau

licp

um

pd

rau

lico

tor

HYDRAULIC PUMP 10

Characteristics 10Main dimensions 11

Hy m

ang

elv

e

HYDRAULIC MOTOR 12

Main dimensions 13

Exc

hva

Pil

oti

ng

valv

e

EXCHANGE VALVE 14

SHIFTING-PILOTING VALVE 15

Ta

nk

-Co

ole

r-F

ilte

rv

e

TANK-COOLER-FILTER 17

eep

Dri

bo

x

CREEPDRIVE™ BOX 18

lect

ron

icK

itC

r
ELECTRONIC KIT 25
EE

lect

ron

icco

mp

on

en

ts

RETAIL ELECTRONIC

COMPONENTS 25

nb

oar

d

oft

wa

re

ONBOARD SOFTWARE 41

O sIn

teg

rati

on
INTEGRATION 43
Hydraulic schematic 44

3

4

CreepDrive™

DESCRIPTION
2 system for low speed applications POCLAIN HYDRAULICS
DESCRIP

8

7

9

orCreepDrive™ Box

Simplifies the installation of the CreepDrive™ system on vehicles.

Joystick

Allows to set theCreepDrive™ speed and direction

Display

Provides the CreepDrive™ state

Controller

Manages the CreepDrive™ system from the joystick and sensors information

6

12/11/2019


Des

cri

pti

on

Hyd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

valv

eE

lec

tro

nic

Kit

Ta

nk-

Co

ole

r-F

ilte

rC

ree

pD

riv

eB

ox

Ele

ctr

on

icc

om

po

nen

tsO

nb

oar

d

soft

war

eP

ilo

tin

gva

lve

Inte

gra

tio

n

TION

Exchange valve

Tank - Cooler - Filter

P90 pump

CDM20 CreepDrive™ motor

Allows to deflect a part of oil to the cooling system.

• Stores the hydraulic circuit oil.

• Allows to cool the hydraulic circuit oil

Provides the flow to the hydraulic circuit.

Mark Designation Quantity

Hydraulic

1 P90 pump 1

2 CDM20 CreepDrive™ motor 1

3 VE60 High Performance™ exchange valve 1

4 KVC-3/2 Shifting piloting valve 1

5 Tank-Cooler-Filter * 1

Electronic

6 CreepDrive™ Box 1

7 Joystick 1

8 SmartDrive™ Display 1

9 SmartDrive™ Easy Plus ECU 1

10 Pressure sensor 600 bar [8 702 PSI] 2

* Not supplied by Poclain Hydraulics.

1

5

2

3

Provides the tractive effort to the shaft.

Pressure sensor10

Measure the pressure on the High pressure system

4Shifting

piloting valve

Pilot the gear shifting.

12/11/2019 5


SAFETY INSTRUCTIONSDisplay of safety instructions

Standardized safety instructions, symbols, terms and abbreviations are used so that you can use this documentation to work quickly and safely with your product. To give you a better understanding they are explained in the sections below.

■ Safety sign: Draws attention to the hazard.■ Signal word: Identifies the degree of the hazard.■ Type and source of hazard: Identifies the type and source of the hazard.■ Precautions: States how to avoid the hazard.

Danger classes in accordance with ANSI Z535.6

Symbols

The following symbols mark notes that are not relevant to personal safety, but are intended to make this documentation easier to understand.

Type and source of the hazard!

Consequences of not avoiding the hazard.

■ Indication of how to avoid the hazard.

Safety sign, Signal word Meaning

Identifies a dangerous situation that will result in deathor serious injury if not avoided.

Identifies a dangerous situation that may result in deathor serious injury if not avoided.

Identifies a dangerous situation that will result in moderate or minor injuries if not avoided.

Damage to equipment: the product or the environment risks damage.

Symbol Meaning

Poclain Hydraulics cannot accept any responsibility or liability for damages if use is not compliant with our installation guide.

General information regarding the product or the repair procedure.

Information on the model number.

Weight of component without oil.

Volume of oil.

Units.

Tightening torque.

Screws.

Information intended for Poclain-Hydraulics personnel.

SIGNAL WORD

DANGER

WARNING

CAUTION

NOTICE

6 12/11/2019


Des

cri

pti

on

Hyd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

valv

eE

lec

tro

nic

Kit

Ta

nk-

Co

ole

r-F

ilte

rC

ree

pD

riv

eB

ox

Ele

ctr

on

icc

om

po

nen

tsO

nb

oar

d

soft

war

eP

ilo

tin

gva

lve

Inte

gra

tio

n

AND METHODOLOGYThe views in this document are created using metric standards. The dimensional data is given in mm and in inches (inches are between brackets and italic)

General safety instruction

General installation instruction

Improper use

CreepDrive™ motors are not equipped with a brake!

Risk to life or injury in case of loss of hydrostatic braking. The CreepDrive™ motor will not stop the vehicle.

■ CreepDrive motors must be installed only on vehicles that are equipped with an independent braking system.

CreepDrive™ motors are not intended for use outside listed torquelimits.

Danger to life or risk of injury in case od break in the driveline.

■ Functional Torque Limit (FTL) means the torque to which the driveshaft can be loaded without yielding or ....creating plastic deformation of any of the parts that adversely affect the driveshaft kinematics or durability..■ For dynamic applications, proper product selection must be checked depending on expected service life and ....torque duty cycle. If needed, contact your Poclain Hydraulics application engineer.

Not all SAE flange connections can transmit the FTL by friction.

Risk of premature wear and failure if friction connections are torqued beyond their capabilities.

■ Poclain Hydraulics does not guarantee the capability of standard-defined interfaces to meet the requirements ....of all applications.

Damage to equipment due to improper installation procedure.

Risk of damage to the motor.

■ Use Poclain Hydraulics motor installation guide No. 801478127K.

Inappropriate components or products used in a system or application relevant to safety could result in serious damage to person or property. Use only permitted products or components mentioned in the machine or equipment manufacturer´s documentation especially for safety system or control parts.

Any use other than that described as intended use is considered improper and is therefore impermissible. Poclain Hydraulics accepts no liability whatsoever for damage resulting from improper use. The user bears all risks arising from improper use.

WARNING

WARNING

CAUTION

NOTICE

12/11/2019 7


Principle of function

The vehicles equipped with a CreepDrive™ system features two independent transmission types:• Hydrostatic• Mechanical

Shifting from one to another is simply done by activating a switch.

The mechanical transmission is used for traveling on the road, while its hydraulic counterpart is used for working at low speed. When the hydrostatic transmission is applied, using a closed loop system design, the wear on the primary brake system is reduced due to the dynamic braking provided by the hydrostatic system.

To use the hydrostatic drive, the gearbox is set at neutral while the engine PTO is engaged to drive the pump that supplies flow to the hydraulic motor.

Moreover, the CreepDrive™ system eases the remote control of the machine. At low speed, the electronic control is responsible for starting the vehicle smoothly, regulating the cruise control and ensuring safe dynamic braking. This frees the driver’s attention from the monotonous driving functions and allows him to focus on the quality of his work.

The CreepDrive™ motor is at the heart of the system. Mechanically linked to the transmission shaft at its input and output, the CreepDrive™ motor is placed between the transmission and the drive axle.

A light and compact package can fit every type of transmission brand.

Risk of improper use of the CreepDrive™ system.

An improper use may result in damages of internal parts of the hydraulic components and damages of parts of the .transmission.

■ The use of the main transmission is not allowed when the CreepDrive™ motor is engaged. The gearbox must be ....in neutral..■ Engagement and disengagement of CrepDrive™ motor must be done when the vehicle is stopped with gearbox ....in neutral and brakes activated.

When the engine is cut-off, the CreepDrive™ motor is disengaged of the shaft.

The CreepDrive™ system is inoperable when the brake is activated.

The CreepDrive™ system is inoperable when the oil temperature exceeds 80°C [176°F].

CAUTION

8 12/11/2019


Des

cri

pti

on

Hyd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

valv

eE

lec

tro

nic

Kit

Ta

nk-

Co

ole

r-F

ilte

rC

ree

pD

riv

eB

ox

Ele

ctr

on

icc

om

po

nen

tsO

nb

oar

d

soft

war

eP

ilo

tin

gva

lve

Inte

gra

tio

n

Hydraulic components

Hydraulic pump Hydraulic motor

• P90/055• P90/075• P90/100• P90/130

> page 10

• CreepDrive™ CDM20

> page 12

Hydraulic valves Tank-Cooler-Filter *

• VE60 High Performance™

> page 14

• KVC-3/2

> page 15

• Tank-Cooler-Filter

> page 17

* Not provided by Poclain Hydraulics

Electronic componentsPoclain Hydraulics offers three solutions for CreepDrive™ system control.

CreepDrive™ Box Electronic kit P/N B59354P Retail electronic components

Poclain Hydraulics developed CreepDrive™ box to ease up installation of the CreepDrive™ system.

This section allows to order all electronic components needed to command the CreepDrive™ system at once.

This section allows to order electronic components separately according to your needs.

1x CreepDrive™ Box that includes

1x SmartDrive™ Easy Plus ECU SmartDrive™ Easy Plus ECU

1xSmartDrive™ Easy Plus ECU

1x SmartDrive™ Easy main connector SmartDrive™ Easy main connector

1x Main wiring harness 1x Male communication connector SmartDrive™ Easy cable 1m

1x Vehicle status wiring 1x Joystick and its counterpart connector kit SmartDrive™ Easy cable 5m

2x Pressure sensor 1x SmartDrive™ Display 2.8-CR0451 * Male communication connector

> page 18 1x 120 ohm CAN bus cable Joystick and its counterpart connector kit

1x 5-pin M12 cable P90 / CDM20 accessories

P90 / CDM20 accessories Pump solenoid connector kit

1x Pump solenoid connector kit Pump feedback connector

1x Pump feedback connector Pressure sensor

2x Pressure sensor Pressure sensor cable

1x Pressure sensor cable Pump speed sensor cable 90°

> page 25 SmartDrive™ Display 2.8-CR0451 *

120 ohm CAN bus cable

5-pin M12 cable

> page 25

* Other SmartDrive™ displays are available upon demand, for further information please contact your Poclain Hydraulics application engineer.

12/11/2019 9


CHARACTERISTICS

HYDRAULIC PUMP

Function

Provides the flow to the hydraulic circuit of CreepDrive™ system.

Characteristics

UnitPump size

055 075 100 130

Displacement cm³/rev [in³/rev.] 55 [3.35] 75 [4.58] 100 [6.10] 130 [7.91]

Flow at rated speed (theoretical) L/min [US gal/min] 215 [57] 270 [71] 330 [87] 403 [106]

Torque at maximum displacement (theoretical) N.m/bar [lbf.in/1000 PSI] 0.88 [530] 1.19 [730] 1.59 [970] 2.07 [1 260]

Weight (with control opt. SA or SB) kg [lb] 40 [88] 49 [108] 68 [150] 88 [194]

Rotation Clockwise or Counterclockwise

Shafts Splined, straight keyed, and tapered shafts available.

Input speed

Minimum

min-1(rpm)

500

Continuous 3900 3600 3300 3100

Maximum 4250 3950 3650 3400

System pressure

Rated

bar [PSI]

420 [6000]

Maximum 480 [7000]

Minimum low loop 10 [145]

Inlet pressure (charge inlet)

Minimum (continuous) bar (abs.)[in. Hg vac.]

0.7 [9]

Minimum (cold start) 0.2 [24]

Case pressure

Continuousbar [PSI]

3 [43]

Maximum (cold start) 5 [73]

Control

Proportional electronic control driven by the Poclain Hydraulics electronic boxes.• Our electronic control boxes control the displacement and the direction of the flow while monitoring

permanently the functioning parameters of the engine and of the complete hydraulic system.• Two contamination resistant solenoid valves controls the displacement and the direction of the flow.• A sensor linked to the swash plate monitors permanently the actual displacement setting.

Pump P90 055 Pump P90 075 Pump P90 100 Pump P90 130

10 12/11/2019

1


Des

cri

pti

on

Hyd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

valv

eE

lec

tro

nic

kit

Ta

nk-

Co

ole

r-F

ilte

rC

ree

pD

riv

eB

ox

Ele

ctro

nic

com

po

ne

nts

On

bo

ard

so

ftw

are

Pil

oti

ng

valv

eIn

teg

rati

on

MAIN DIMENSIONS

12/11/2019 1

Main dimensions

Size 055

Size 075

Size 100

Size 130

See technical catalogue Nº A18586C for further information.


HYDRAULIC MOTOR

Connection types

Characteristics

Hydrostatic operation (CreepDrive™ mode)

Max. pressure bar [PSI] 450 [6 526] 450 [6 526] 450 [6 526] 450 [6 526] 450 [6 526] 450 [6 526]

Displacementcm³/rev[in³/rev]

1 416[86.4]

708[43.2]

1 630[99.5]

815[49.7]

1 821[111.1]

910[55.5]

2 029[123.8]

1 014[61.9]

2 228[135.9]

1 114[68]

2 427[148.1]

1 214[74.1]

Max. speed rpm 248 363 215 315 193 282 173 253 157 230 145 212

Max. powerkW[HP]

175[235]

160[214]

165[221]

150[201]

150[201]

135[181]

140[188]

125[168]

120[161]

120[161]

105[141]

105[141]

Th. torque at 100 bar [1000 PSI]

Nm[lb.ft]

2 254[1 662]

1 126[830]

2 594[1 913]

1 296[956]

2 898[2 137]

1 447[1 037]

3 229[2 382]

1 614[1 190]

3 546[2 615]

1 773[1 308]

3 863[2 849]

1 932[1 425]

Max. continuous case pressure bar

[PSI]

1 [14.5]

Max. peak case pressure

3 [43.5]

Mechanical operation (road mode)Max. speed without case flushing

rpm3250

Max. speed with case flushing

3700

Max. continuous case pressure

bar[PSI]

0,5 [7.25]

Torque capacityCompanion flange XS150 XS180 XS200 SAE 1710 SAE 1810

Defining standard ISO 8667 ISO 8667 ISO 8667 ISO 7647 ISO 7647

Functional Torque Limit (FTL) Nm

[lb.ft]

14 000 [10 326] 27 200 [20 062] 27 200 [20 062] 15 700 [11 580] 22 000 [16 226]

Hydrostatic torque limit

8 900 [6 564] 16 600 [12 244] 16 600 [12 244] 10 700 [7 892] 13 700 [10 105]

Companion flange

SAE SAE

XS XS

In case of requirement of constant speed below 0,4 km/h[0.25 MPH], consult your Poclain Hydraulics application engineer.

CreepDrive™ motor CDM20

7 8 9 0 1 2

12 12/11/2019


Des

cri

pti

on

Hyd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

valv

eE

lec

tro

nic

kit

Ta

nk-

Co

ole

r-F

ilte

rC

ree

pD

riv

eB

ox

Ele

ctr

on

icc

om

po

nen

tsO

nb

oar

d

soft

war

eP

ilo

tin

gva

lve

Inte

gra

tio

n

MAIN DIMENSIONS

Main dimensions

Companion flange XS - ISO 8667

Companion flange SAE - ISO 7647

SeriesXS 150 XS 180 XS 200

ØD1 149,5 [5.89] 179,5 [7.07] 199,5 [7.85]

ØD2 130 [5.12] 150 [5.90] 165 [6.49]

ØD3 M12 x 1,75 15,1 [0.59] 15,1 [0.59]

See technical catalogue Nº B51568B for further information.

1810 Series

1650/1710 Series

12/11/2019 13

14 12/11/2019


EXCHANGE VALVE

Function

Exchange valves are for use in bleeding hot oil from the low pressure side of a hydrostatic transmission circuit. The hot oil can be cooled, filtered or used as a source of oil for flushing other pump and motor case.

Features Example: relief valve set at 20 bar

Max. pressure 500 bar [7 252 PSI]

Exchange relief valve adjustment range 12 to 30 bar [174 to 435 PSI]

Low pressure selector spooloperating pressure 8 bar [116 PSI]

Exchange Flow (10 bar [145 PSI] P) 60 L/min [15.85 gal/min] (P AT or BT)

Exchange direction Forward and/or reverse

Weight 3,2 kg [7.05 lb]

Dimensions

Pre

ssur

e dr

op

Type of exchange - A Type of exchange - 0 Type of exchange - F

VE 60

See technical catalogue Nº B33971Z for further information.

Q (L/min)

12/11/2019 15


Des

cri

pti

on

Hyd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

valv

eE

lec

tro

nic

kit

Ta

nk-

Co

ole

r-F

ilte

rC

ree

pD

riv

eB

ox

Ele

ctr

on

icc

om

po

nen

tsO

nb

oar

d

soft

war

eP

ilo

tin

gva

lve

Inte

gra

tio

n

SHIFTING-PILOTING VALVE

Risk from improper wiring or premature wiring damage of the electronic devices.

A default or an improper wiring can induce injury due unintended truck behavior: brutal change of speed .(acceleration or deceleration) or freewheel.

■ Wire the shifting devices according to latest state of art..■ Use proper cable section and cable protection..■ Use electric connectors according to application requirements..■ Fix the wiring to avoid premature wear or damage. Check that the wire cannot be cut or torn off during machine ....movement or operation..■ The non-used wires and/or pins should be individually insulated because of possible voltage..■ Qualify the relay according to application requirements..■ Qualify the gearbox neutral information device (sensor, CAN, ...) according to application requirements.

Function

Shifting piloting valves are for use in changing CDM20 displacement by piloting its shifting spool. The CDM20 displacement change allows speed increase.

Characteristics Hydraulic symbol

Hydraulic

Size 4

Flow rate L/min [GPM] 16 [4.2]

Operating pressure bar [PSI] 160 [2 320]

Viscosity range mm2/s [SUS] 15 to 380 [69.5 to 1760]

Oil temperature range °C [°F] -20 to +70 [-4 to 158]

Filtration ISO 4406-1999 19 / 17 / 14

Mass kg [lb]1,6 [3.5]

3,5 [7.7]

Electrical

Supply voltage V 12 / 24

Power W 36 / 29

Switch-on time * ms 50 to 80

Switch-off time * ms 30 to 55

Switching frequency 1/h 15 000

Ambient temperature °C [°F] to 50 [122]

Coil temperature °C [°F] to 180 [356]

Duty cycle Continuous

* The switching-on and off times apply to 24 V DC solenoids.

WARNING

KVC-3/2-4-47B

16 12/11/2019


Dimensions

Emergency manual override

See technical catalogue Nº A52142B for further information.

12/11/2019 17


Des

cri

pti

on

Hyd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

valv

eE

lec

tro

nic

kit

Ta

nk-

Co

ole

r-F

ilte

rC

ree

pD

riv

eB

ox

Ele

ctro

nic

com

po

nen

tsO

nb

oar

d

soft

war

eP

ilo

tin

gva

lve

Inte

gra

tio

n

TANK-COOLER-FILTER

Risk from improper cooling.

An improper cooling of the system may result in damages of internal parts of the hydraulic components.

■ Select cooling system according to application requirements..■ Design hydraulic tank according to application requirements..■ Use proper hydraulic pipe section..■ Pipe the hydraulic circuit according to latest state of art..■ Wire the temperature switch and fan according to latest state of art..■ Check daily that electric fan operate correctly..■ Check daily that hydraulic cooler is not clogged..■ Check daily hydraulic oil level and inspect vehicle to detect any leakage or loosen part..■ Default light proposed as option to inform about hydraulic oil over-temperature or fan failure.

Risk from improper oil filtering.

An improper oil filtration may result in pollution of hydraulic circuit and damages of internal parts of the hydraulic .components.

■ Select filtration system according to application requirements..■ Check daily that hydraulic filter is not clogged..■ Check regularly the hydraulic oil cleanliness is within Poclain Hydraulics recommendations..■ Replace the filter and hydraulic oil at the maintenance period defined by the truck body-builder or truck ....manufacturer.

Risk from hydraulic fluid leakages.

A damage on the hydraulic piping may induce pollution and collision from other vehicles due to drop of hydraulic .fluid on the ground.

■ Pipe the hydraulic circuit according to latest state of art and pressure level required..■ Tighten the hydraulic connectors according to suppliers torque recommendations..■ Fix the hydraulic pipes to avoid premature wear or damage. Check that the pipes cannot be cut or torn off during ....machine movement or operation..■ Design the hydraulic tank according to application requirements..■ Check daily hydraulic oil level and inspect vehicle to detect any leakages or loosen part.

Tank-Cooler-Filter isn´t supplied by Poclain Hydraulics.

NOTICE

NOTICE

CAUTION


CREEPDRIVE™ BOX(1ST SOLUTION)

Presentation

Poclain Hydraulics has designed the CreepDrive™ Box to simplify installation of the CreepDrive™ system on vehicles.

The CreepDrive™ Box contains the following elements:

1x Control unit 1x Main wiring harness

The control unit includes:

Wiring harness terminated with several connectors for connecting all components of the hydrostatic transmission to the control unit.

• Joystick which sets the hydraulic motor tractive effort on forward and reverse directions.

• Display which provides speed and system information.

• SmartDrive™ Easy Plus ECU.

• Start, Stop and emergency stop buttons for CreepDrive™ system.

• Light indicator for hydraulic motor engagement.

1x Vehicle status wiring harness 2x Pressure sensors 600 bar [8 702 PSI]

Optional wiring harness to recover the signals which are only available in the cab.

The pressure sensor measures the pressure on the high pressure loop.

Commercial name KIT-SD-CreepDrive™-12V-P90 KIT-SD-CreepDrive™-24V-P90

Part number A50664U A50665V

Supply voltage 10 to 15,6 v 20 to 30 V

Max. current 15 A

Sections of wires 1 mm²

Operating temperature range -20 °C to +70 °C [-4°F to +158 °F]

Degrees of protection IP 65

Electrical protection Reverse polarity

Kit mass 14,3 kg [31.52 lb]

ECU programming Programming with a PC using the PHASES™ software application

ECU set-up Set-up with the PHASES™ software application

Functions of the SmartDrive™ ECU

The software functions available with the control unit are:

• Control of the CreepDrive™ hydrostatic transmission.• Limitation of the engine overspeed.• Limitation of the system pressure / power / torque.• Regulation of the speed.• Diagnostic with SmartDrive™ Display.• Control of the stop / reverse light.

These software functions can be customized via PHASES software. The parameters may be subject to special access authorization.

The SmartDrive™ Easy Plus is supplied without onboard software. See page 41 for onboard software installation.

18 12/11/2019


Des

crip

tio

nH

yd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

val

veE

lect

ron

icki

tT

ank

-Co

ole

r-F

ilter

Cre

epD

rive

Bo

x

Ele

ctro

nic

com

po

nen

tsO

nb

oar

d

soft

war

eP

iloti

ng

valv

eIn

teg

rati

on

Dimensions of the control unitCommercial name SD-CDM-BOX-12V SD-CDM-BOX-24VPart number B13561P B13562Q

Dimensions of the harnesses

Main wiring harness

Commercial name CABLE-CDM-MAIN-8000-P90

Part number A50663T

Vehicle status wiring harness

Commercial name CABLE-CDM-STATUS-5000

Part number A39995X

220

[8.6

6]

338 [13.30]

114

[4.4

9]

80[3

.15]

220

[8.6

6]

Cable length: 3000 mm ± 50[118.1 in ± 1.97]

Connector X3

Connector X2

CAN bus termination plug

Connector X1Bulkhead mounting connector.

CreepDrive™ Box is delivered with disassembled legs.

8000 ± 100 [315 ± 3.94]

1000 ± 50 [39.36 ± 1.97]

}}}}

Slit corrugated tube

Connector

Supply voltage

Vehiclestatus

CreepDrive™ motor

P90 pump

Connector X1

5000 ± 100 [197 ± 3.94]

100 ± 10[197 ± 0.39]

PVC cable

Connector X3

12/11/2019 19


Harness extension (This cable is an option. It is not available in the CreepDrive™ Box)

Commercial name CABLE-CDM-EXTENSION-5000

Part number A47641J

Installation of the control unit in the cab

Machine wiring recommendations

5000 ± 100 [197 ± 3.94]

HDP26-24-47SE DEUTSCH connector

41,4

5

[1.6

3

]

+0,2

5-0

,00

+0,0

1-0

,00

Ø 43,08 ± 0,13[dia. 1.70 ± 0.005]

4,76 max.[max. 0.19]

Cab

Drilling of the partitionPartition

Neoprene seal

Panel nutTightening torque: 7,4 to 8,4 N.m [5,4 to 6,2 lb.ft]

Lockwasher


A default or an improper wiring can induce collision with following vehicle due to decelaration withtout stop’s light warning or due to vehicle moving backward without signal (light, bip, ...) in case of electric failure.

■ Wire the backwards signal devices according to latest state of art..■ Wire the braking command and lights according to latest state of art..■ Use proper cable section and cable protection..■ Use electric connectors according to application requirements..■ Fix the wiring to avoid premature wear or damage. Check that the wire cannot be cut or torn off during machine ....movement or operation..■ The non used wires and/or pins should be individually insulated because of possible voltage..■ Integrate the CreepDrive™ display in driver’s field of vision..■ Ensure that steering, service brake and parking brake commands are always under immediate control when ....CreepDrive™ system is engaged.


A default or an improper wiring may induce vehicle stop due to hydrostatic deceleration.

■ Wire the braking command ans light according to latest state of art..■ Qualify the relay according to application requirements..■ Use proper cable section and cable protection..■ Use electric connectors according to application requirements..■ Fix the wiring to avoid premature wear or damage. Check that the wire cannot be cut or torn off during machine ....movement or operation..■ The non-used wires and/or pins should be individually insulated because of possible voltage.

WARNING

CAUTION

20 12/11/2019


Des

crip

tio

nH

yd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

val

veE

lect

ron

icki

tT

ank

-Co

ole

r-F

ilter

Cre

epD

rive

Bo

x

Ele

ctro

nic

com

po

nen

tsO

nb

oar

d

soft

war

eP

iloti

ng

valv

eIn

teg

rati

on

• The brake and reverse lights do not need to be relayed (Relays in the control unit. Max. current of 5A).• A 16 A fuse is integrated into the control unit.• The two wires Vbat+ and Vbat- must be plugged and supplied with the supply voltage of the battery after the contact (ignition key).

Input wiring for ’’Parking brake / Service brake’’The switch / sensor "parking brake / brake service" must be closed to allow the engagement of the CreepDrive™ system. This input is active in the high state. The battery voltage must be connected to the switch / sensor "Parking brake / brake service".

Input wiring for ’’Neutral gear’’The switch / sensor "Neutral gear" must be closed to allow the engagement of the CreepDrive™ system. This input is active in the low state. The earth must be connected to the switch / sensor "Neutral gear".

Output wiring for ’’Stop/Reverse lights’’Lamps supply by the CreepDrive™ Box control unit will be done in parallel with vehicule harness. It has to be checked that voltage presence on vehicule harness lights control doesn't create any error or dysfunction.

PNP

++Signal

Signal

orProximity switch Position switch

NPN

+Signal

Signal

orProximity switch Position switch

12/11/2019 21


Electrical wiring for main wiring harness

X3

X1

Vbat1 +

Vbat2 +

Vbat1 -

Vbat2 -

POWER SUPPLY

Park brake +

Park brake signal

Park brake -

VEHICLE STATUS

Park brake sensor

Gear box sensor

CAN bus

Reverse / Stop light

Gear box neutral +

Gear box neutral signal

Gear box neutral -

CAN H

CAN L

Reverse light +

Stop light +

Cre

epD

rive

™ M

OT

OR

CDM engaged sensor

CDM disengaged sensor

Motor speed sensor

CDM valve

1C/2C valve

Valve CDM +

Valve CDM -

Valve 1C/2C +

Valve 1C/2C -

PU

MP

Feedback sensor

Forward pressure sensor

Reverse pressure sensor

S1 valve

S2 valve

Pump speed sensor

PTO valveValve PTO +

Valve PTO -

Available in the kit

Not available in the kit

Cab

The vehicle status wiring harness is an option which allows connecting some signals only available in the truck’s cab. These signals are also available on the Power supply and Vehicle status harnesses of the Main wiring harness.

or mandatory stop light

22 12/11/2019


Des

crip

tio

nH

yd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

val

veE

lect

ron

icki

tT

ank

-Co

ole

r-F

ilter

Cre

epD

rive

Bo

x

Ele

ctro

nic

com

po

nen

tsO

nb

oar

d

soft

war

eP

iloti

ng

valv

eIn

teg

rati

on

Description of connectors

Connector X1 (Main wiring harness bulkhead mounting connector)

Pin number Wire name Component name Wiring harness name1 Vbat1 +

Power supply Power supply2 Vbat2 +

3 Vbat1 -

4 Vbat2 -

5 Park brake +

Park brake sensor

Vehicle status

6 Park brake signal

7 Park brake -

8 Gear box neutral +

Gear box sensor9 Gear box neutral signal

10 Gear box neutral -

11 CAN HBus CAN

12 CAN L

13 Reverse light +Reverse/Stop light

14 Stop light +

15 CDM engaged +

CDM engaged sensor

Creep Drive motor

16 CDM engaged signal

17 CDM engaged -

18 CDM disengaged +

CDM disengaged sensor19 CDM disengaged signal

20 CDM disengaged -

21 Motor frequency +

Motor speed sensor22 Motor frequency signal

23 Motor frequency -

24 Valve CDM +CDM valve

25 Valve CDM -

26 Electro valve 1C/2C or mandatory stop light +1C/2C valve

27 Electro valve 1C/2C or mandatory stop light -

28 Valve S1 +S1 valve

Pump

29 Valve S1 -

30 Valve S2 +S2 valve

31 Valve S2 -

32 Feedback sensor +

Feedback sensor33 Feedback sensor signal

34 Feedback sensor -

35 Pump frequency +

Pump speed sensor36 Pump frequency signal

37 Pump frequency -

38 FWD pressure +

FWD pressure sensor39 FWD pressure signal

40 FWD pressure -

41 REV pressure +

REV pressure sensor42 REV pressure signal

43 REV pressure -

44 Valve PTO +PTO valve

45 Valve PTO -

12/11/2019 23


Connector X2 (Male communication connector)

Pin number Wire nameA + 5Vout

E CAN L

F CAN L

H Rx RS232

L Tx RS232

K CAN H120

M CAN H

N CAN H

P - Vbat

R - Vbat

Connector X3 (Vehicle status connector)

Pin number Wire name Wire numberA + Vbat 1

B + Vbat 2

C - Vbat 3

D - Vbat 4

E CAN H 5

F CAN L 6

G CAN H120 7

H Park brake + 8

J Park brake signal 9

K Park brake - 10

L Gear box neutral + 11

M Gear box neutral signal 12

N Gear box neutral - 13

P Reverse light output 14

R Stop light output 15

Use of the CAN BUS

A CAN BUS termination plug is delivered mounted on the control unit connector X3.

If the vehicle CAN BUS is not activated, wire a termination resistance on connector X3:

• either by using the CAN BUS terminaison plug.• or linking the wires 6 and 7 of the vehicle status wiring harness (X3).

If the vehicle CAN BUS is activated, (information of the speed engine, gear box neutral, parking brake / service brake), plug the CAN BUS to the control unit with the vehicle status harness or the main wiring harness.

24 12/11/2019

12/11/2019 25


De

scri

pti

on

Hyd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

valv

eE

lect

ron

icki

tT

ank-

Co

ole

r-F

ilter

Cre

epD

rive

Bo

x

Ele

ctro

nic

co

mp

on

ents

On

bo

ard

so

ftw

are

Pilo

tin

gv

alve

Inte

gra

tio

n

ELECTRONIC KIT(2ND SOLUTION)

The Electronic kit allows to order all electronic components needed to command the CreepDrive™ 2 system at once.

RETAIL ELECTRONICCOMPONENTS

(3RD SOLUTION)Retail electronic components allows to order electronic components separately according to your needs.

Electronic kit P/N B59354P

1x SmartDrive™ Easy Plus ECU 1x SmartDrive™ Display 2.8-CR0451 * P90 / CDM20 accessories

1x SmartDrive™ Easy main connector 1x 120 ohm CAN bus cable 1x Pump feedback connector

1x Male communication connector 1x 5-pin M12 cable 1x Pump solenoid connector kit

1x Joystick and its counterpart connector kit 2x Speed sensor cable 90°

2x Pressure sensor 600 bar [8 702 PSI]

2x Pressure sensor cable

See following pages to get more information on electronic components.

Retail electronic components

P/N B20252M SmartDrive™ Easy Plus ECU P90 / CDM20 accessories

P/N A02809D SmartDrive™ Easy main connector P/N 007142212Z Pump feedback connector

P/N A50515H Male communication connector P/N 007142211X Pump solenoid connector kit

P/N A20311C SmartDrive™ Easy cable 1m P/N A04999J Speed sensor cable 90°

P/N A20313E SmartDrive™ Easy cable 5m P/N 003241170L Pressure sensor 600 bar [8 702 PSI]

P/N 003442799X Joystick and its counterpart connector kit P/N 003141105U Pressure sensor cable

P/N B56556X SmartDrive™ Display 2.8-CR0451 *

P/N A25657N 120 ohm CAN bus cable

P/N A19974L 5-pin M12 cable

SmartDrive™ Easy 42-pin connector and Male communication connector must be ordered together.

See following pages to get more information on electronic components.

* Other SmartDrive™ displays are available upon demand, for further information please contact your Poclain Hydraulics applicationengineer.

26 12/11/2019


SMARTDRIVE™ EASY PLUS ECU

Functions

• Manages the CreepDrive™ effort according to the joystick direction and angle.• Manages the engagement and the disengagement of the CreepDrive™ 2 system.

Commercial name SD-EASY-PLUS

Part number B20252M

Features

Supply voltage 12 V DC / 24 V DC

Operating temperature - 40°C à 85°C [-40 °F à 185°F]

Material Aluminum

Mass 0.5 kg [1.1 lb]

Mounting 4 x Ø 5.5 mm 4 x [0.22" dia.]

ECU protection index with its connectors IP 65 (weather proofing)

Maximum current 14 A

Electrical protection Excess voltage, reverse polarity, short circuit

ECU programming Programming with a PC using the PHASES™ software application

ECU set-up Set-up with the PHASES™ software application

Dimensions

The SmartDrive™ Easy Plus is supplied without onboard software. See page 41 for onboard software installation.

See technical catalogue Nº A05609W for further information.

12/11/2019 27


De

scri

pti

on

Hyd

rau

licp

um

pH

yd

rau

licm

oto

rE

xch

ang

eva

lve

Ele

ctro

nic

kit

Tan

k-C

oo

ler-

Filt

erC

reep

Dri

veB

ox

Ele

ctro

nic

com

po

nen

tsO

nb

oar

d

soft

war

eP

iloti

ng

valv

eIn

teg

rati

on

SMARTDRIVE™ EASY MAIN CONNECTOR

Commercial name KIT-CONNECTEUR-MAIN-SD-EASY

Part number A02809D

Compatibility SmartDrive™ Easy Plus ECU

Features

Manufacturer AMP

Componants

1x Connector 1-967281-1

1x Protective cover 0-965643-1

Power

7x Female contact 929937-3

7x Insulant 828905-1

6x Stopper 828922-1

Signals

40x Female contact 962876-1

40x Insulant 963530-1

36x Stopper 963531-1

Cable sectionFor power pins 1.5 to 2.5 mm² [0.0023 to 0.004 in²]

For signal pins 0.5 to 1.0 mm² [0.0008 to 0.0015 in²]

Insulation diameterFor power pins 2.2 to 3.0 mm² [0.0034 to 0.0046 in²]

For signal pins 1.4 to 1.9 mm² [0.0021 to 0.003 in²]

Operating temperature -40°C to 85°C [-40°F to 185°F]

Ingress protection IP 68

Mounting tools for the connector AMP reference

Crimpers 539635-1

Chuck-jaw for power spindles 539737-2

Chuck-jaw for control spindles 539651-2

Extractor for power spindles 1-1579007-6

Extractor for control spindles 726534-1

28 12/11/2019


MALE COMMUNICATIONCONNECTOR

Commercial name KIT-CONNECTOR-M-COM-SD

Part number A50515H

Compatibility SmartDrive™ Easy Plus ECU

Features

Manufacturer Amphénol

Components

1x Receptacle PT02A12-14P023

1x Closing cap BECN1207

1x Seal JE12

Wire range 0,38 to 0,93 mm² [0.0006 to 0.001 in²]

Insulation diameter 1,2 to 2,4 mm [0.05 to 0.09 in]

Operating temperature -55°C to +125°C [-67°F to 257°F]

Ingress Protection IP68

Material Aluminium with nickel plating

Connector mounting

Strip the wires to a length of 5 mm [0.19 in]. Solder the wires onto the pins as shown in the table below.

N° pin SD Easyconnector Function N° pin male communication connector

7 5V RS 232 A

12 CAN L E, F

26 RX RS 232 H

14 CAN H 120 K

27 TX RS 232 L

13 CAN H M, N

42 Ground P, R

Risk from improper wire connecting

An improper connecting may result in damages to the serial port of the ECU.

■ When connecting an external equipment working with the RS232 link, be sure to connect as following:- RX RS 232 (Easy) -> TX RS232 (Various equipment)- TX RS 232 (Easy) -> RX RS232 (Various equipment)

NOTICE

12/11/2019 29


De

scri

pti

on

Hyd

rau

licp

um

pH

yd

rau

licm

oto

rE

xch

ang

eva

lve

Ele

ctro

nic

kit

Tan

k-C

oo

ler-

Filt

erC

reep

Dri

veB

ox

Ele

ctro

nic

com

po

nen

tsO

nb

oar

d

soft

war

eP

iloti

ng

valv

eIn

teg

rati

on

SMARTDRIVE™ EASY CABLE

Commercial name CABLE-SD-EASY-42-1000 CABLE-SD-EASY-42-5000

Part number A20311C A20313E

Function Connect a SmartDrive™ Easy Plus to the machine wiring and have a male communication connector.

Compatibility Electronic transmission management with SmartDrive™ Easy Plus

Features

Lenght of cable 1m 5m

Material PVC

Number of wires 42

Sections of wires 1 mm² [0.001 in²]

Layout

Electrical wiring

The wires of the cable are numbered. Pin Wire

1 1

2 2

· ·

· ·

26 Not connected

27 Not connected

· ·

· ·

· ·

42 42

or

30


JOYSTICK WITH CENTER LOCK

Function

Joystick with medium lock. Provide the translation speed setting.

Commercial name JOYSTICK-35°-HANDLE-LOCKPart number 003442799X

FeaturesSupply voltage 5 V

Output signal 10% to 90% of supply voltage

Resistance 2k Ohm tolerance ±20%

Expected service life 500 000 cycles

Electrical stroke ± 32°

Mechanical stroke ± 35°

Maximum applied force 300 N full deflection, 130 mm from flange

Operating force 17.8 N full deflection, 55 mm from flange

Breakout force 6.2 N, 55 mm from flange

Directional switches communication angle 5° ± 1° either side of center

Direction switches max. load current 200 mA resistive

Operating temperature range - 25 °C to + 70 °C [- 13 °F to 158 °F]

Mass 560 g [1.23 lb] with HKN handle fitted


Connector featuresManufacturer ...........................................................AMP

Components 1x Connector ................................174046-2

16x Pin..........................................175062-1

Wire range 0.3 to 0.56 mm²

Wire insulation diameter 1.8 to 2 mm

Mounting tools Reference AMPChuck-jaw + crimpers 58522-1

See technical catalogue Nº A01889D for further information.

12/11/2019


De

scri

pti

on

Hyd

rau

licp

um

pH

yd

rau

lic

mo

tor

Exc

han

ge

valv

eE

lect

ron

icki

tT

ank-

Co

ole

r-F

ilter

Cre

epD

rive

Bo

x

Ele

ctro

nic

co

mp

on

ents

On

bo

ard

so

ftw

are

Pilo

tin

gv

alv

eIn

teg

rati

on

Layout

Installation

Electrical wiring

Terminal Description

1 Directional switches Y -

9 Ground

10 Output voltage signal

11 Supply

13 Common directional switches

14 Directional switches Y +

Bottom view Top view

Connector

Top view

Pin

12/11/2019 31


PUMP FEEDBACK CONNECTOR

Commercial name KIT-CONNECT-CAPT-CDE-SA

Part number 007142212Z

Compatibility P90 pump

Features

Manufacturer Delphi

Components

1x 3-way Male connector 12015793

3x Female contact 12089188

3x Seal 12015323

Wire section 0,5 to 0,8 mm² [0.0007 to 0.001 in²]

Insulation diameter 2 to 2.9 mm

Operating temperature -40°C to +125°C [-40°F to +257°F]


Connector mounting

Locking device position

1. Fit a seal on each wire.

2. Strip 5 mm [0.19 in] off the wires.

3. Crimp the terminals with the 1201 4254 Packard Electric pliers, pinching the seal with the lug.

4. Plug the terminal into its compartment. If a terminal is wrongly inserted, use extraction tool Ref 1201 4012 to remove it.

Fold down the connector latch.

Pump feedback connection

A =GroundB = SignalC = +5 VDC

Seal Female contact

Connector

32 12/11/2019


De

scri

pti

on

Hyd

rau

licp

um

pH

yd

rau

lic

mo

tor

Exc

han

ge

valv

eE

lect

ron

icki

tT

ank-

Co

ole

r-F

ilter

Cre

epD

rive

Bo

x

Ele

ctro

nic

co

mp

on

ents

On

bo

ard

so

ftw

are

Pilo

tin

gv

alv

eIn

teg

rati

on

PUMP SOLENOID CONNECTORS

Commercial name KIT-CONNECT-CDE-SA

Part number 007142211X


Features

Manufacturer Hirschmann

Standard EN 175301 - 803, DIN 43650-A

Components 2x Connector GDM 2011

2x Screw

2x Gasket GDM-3-17

Wire section max. 1,5 mm² [max. 0.002 in²]

Cable diameter 6 to 11.5 mm [0.24 to 0.35 in]

Operating temperature -40°C to +125°C [-40°F to +257°F]

Ingress Protection IP65

Connector mounting

1. Unscrew the packing gland and the screw.

2. Open the connector with a flat-headed screwdriver inserted in part B of the slot.Strip the wire over a length of 5 mm [0.19 in].Pass the wire through the gland, then through the cover A.Plug the wire into B. Wire No.3 has to be earthed.

3. Re-assemble B and A: The "3" mark has to be nearest the gland.

Refit the packing gland and the screw.

Pump must be oriented in the machine with control on the top or side of the pump. It cannot be on the bottom.

Connection pins circled. Pin polarity does not matter. Use pin 1 and pin 2 on connector.

55 cm3 pump control75 to 250 cm3 pump control

12/11/2019 33


SPEED SENSOR CABLE

Commercial name ELEC-CABLE- M12-90°-5000

Part number A04999J

Compatibility CDM20 motor and P90 pump

Features

Lenght of cable 5 m

Material PUR

Number of wires 4

Sections of wires 0,34 mm² [0.0005 in²]

Protection IP68

Dimensions

Electrical wiring

CreepDrive™ motor speed sensor

Pin Function

1 Power supply

2 Not used

3 Ground

4 Square frequency signal

Speed sensor

Pin Function1 Supply2 Not used3 Signal4 Ground

Keyway (Ref)

P90 pump speed sensor

34 12/11/2019


De

scri

pti

on

Hyd

rau

licp

um

pH

yd

rau

lic

mo

tor

Exc

han

ge

valv

eE

lect

ron

icki

tT

ank-

Co

ole

r-F

ilter

Cre

epD

rive

Bo

x

Ele

ctro

nic

co

mp

on

ents

On

bo

ard

so

ftw

are

Pilo

tin

gv

alv

eIn

teg

rati

on

PUMP PRESSURE SENSOR

Commercial name PRES-SENSOR-600B-MH2-9/16

Part number 003241170L

Function Measure the pressure on the High pressure system


Features

Power supply 5 V ± 0.5 V

Output signal 0.5V to 4.5V ratiometric

Pressure range 600 bar [8 702 PSI]

Over pressure safety 1 200 bar [17 404PSI]

Pressure connection with O-ring G 9/16

Response time 5 ms

Accuracy 1% FS

Using temperature range

Medium - 40 °C to 125 °C [- 40 °F to 257 °F]

Ambient - 40 °C to 100 °C [- 40 °F to 212 °F]

Storage - 40 °C to 120 °C [- 40 °F to 248 °F]


CE conformity EN 61326

Shock resistance 500 g according to DIN EN 837

Vibration resistance 20 g according to IEC 68-2

Layout

600 bar

4,5 V

0,5 V

A: GroundB: 5 VccC: Signal 0.5 to 4.5 V

Sensor side view Connector side view

12/11/2019 35

36


PRESSURE SENSOR CABLE

Commercial name CABLE-PRESSURE-SENSOR-3M

Part number 003141105U


Features

Lenght of cable 3 m

Material PVC

Number of wires 3

Section of wires 0,5 mm² [0.0007 in²]

Layout

Electrical wiring

Pin Wire

A Green

B Brown

C White

12/11/2019

12/11/2019 37


De

scri

pti

on

Hyd

rau

licp

um

pH

yd

rau

lic

mo

tor

Exc

han

ge

valv

eE

lect

ron

icki

tT

ank-

Co

ole

r-F

ilter

Cre

epD

rive

Bo

x

Ele

ctro

nic

co

mp

on

ents

On

bo

ard

so

ftw

are

Pilo

tin

gv

alv

eIn

teg

rati

on

SMARTDRIVE™ DISPLAY 2.8-CR0451

SD Display 2.8-CR0451

Function Displays informations (engine or pump RPM, pressure, error codes and their designations...)

Part number B56556X

Features

Electrical data

DC power supply 8 to 32 VCurrent consumption at 24 V 70 mA (100% background illumination)Display size 2,8”

Display type LCD TFT color, 320x240 pixels

Keys 9 (illuminated)

Mechanical data

Operating temperature - 20 °C to + 70 °C [-4 °F to 158 °F]

Weight 170 g [0.37 lb]

MountingSurface hole Ø 53mm [dia. 2.10 in] or panel mounting

Degree of protection IP67 on the front; IP65 on the back

Interfaces/ProtocolsCAN 1 (ISO 11898, 2.0B)Layer 2, CANopen, J1939

Accessory Commercial name Part number

5 pin M12 cable CABLE-M12-180°-2000-5PT A19974L

CAN bus cable (120 ohm) CABLE-COM-M12-CAN-120 A25657N

Panel mounting accessory FIXA-SD-DISPLAY-2.8-EC0403 B56568L

Dimensions

5-pin, M12 connector layoutPin Description1 Not used

2 Power supply

3 Ground

4 CAN H

5 CAN L

58,6 [2.31]87,5 [3.44]

44,2

[1.7

4]

87,5

[3.4

4]

35,2

[1.3

9]

5 [0.19]

12,3 [0.48] 31,3 [1.23]

1,5 [0.59]11,2 [0.44]

M12

x1M

52x1

,5

LED

Other SmartDrive™ displays are available upon demand, for further information please contact your Poclain Hydraulics application engineer.

38 12/11/2019


CAN BUS CABLE (120 OHM)

Commercial name CABLE-COM-M12-CAN-120

Part number A25657N

Function 120 ohm termination resistor for CAN bus

Compatibility SmartDrive™ Display 2.8-CR0451

Features

Lenght of cable 0,3 m

Material PUR

Number of wires 5


Protection IP67

Layout

Connector mounting

Securely hand tighten the cable's ring to sensor connector M12.

R = 120 Ohm ± 5 %

300 ± 10 [11.81 ± 0.39]

1

2

3

4

5

1

2

3

4

5

1

2

3

4

51

2

3

4

5

12/11/2019 39


De

scri

pti

on

Hyd

rau

licp

um

pH

yd

rau

lic

mo

tor

Exc

han

ge

valv

eE

lect

ron

icki

tT

ank-

Co

ole

r-F

ilter

Cre

epD

rive

Bo

x

Ele

ctro

nic

co

mp

on

ents

On

bo

ard

so

ftw

are

Pilo

tin

gv

alv

eIn

teg

rati

on

5-PIN M12 CABLE

Commercial name CABLE-M12-180°-2000-5PT

Part number A19974L

Compatibility SmartDrive™ Display 2.8-CR0451

Features

Lenght of cable 2 m

Material PUR

Number of wires 5


Protection IP68

Layout

Connector mounting

Securely hand tighten the cable's ring to sensor connector M12.

Electrical wiring

Pin Wire

1 Brown

2 White

3 Blue

4 Black

5 Grey or Green-yellow

45 [1.77] 2000 ± 50 [78.74 ± 1.97]

M12

x 1

18

[0.7

1]

1

2

3

4

5

40 12/11/2019



Des

cri

pti

on

Hyd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

valv

eE

lec

tro

nic

kit

Ta

nk-

Co

ole

r-F

ilte

rC

ree

pD

riv

eB

ox

Ele

ctr

on

icc

om

po

nen

tsO

nb

oar

d

soft

war

eP

ilo

tin

gva

lve

Inte

gra

tio

n

ONBOARD SOFTWARE

Onboard software design

1 - Install PHASES Easy Design (A04904F).2 - Install Easy Design CDM database (A49556Q).3 - Launch PHASES and click on SmartDrive™ Easy Design.4 - Click on "Start a new design".5 - Select “select your pump”, then select "One pump", desired voltage,’’Use a SmartDrive™

Easy’’ or "Use a Creep Drive Box" (CreepDrive™ Box will need to also include "Display 1.5 management"). Validate your choices and clickon "Next >>".

6 - In functions screen:

• Select "CreepDrive™ management" and all sub functions matching your application.• Select "Driving mode" and all sub functions matching your application.• Select "Pressure limitation (flow cancellation)" and all sub functions matching your

application.• Select other functions accordingly to your application.• Click on Next to view your choices list.• Click on Next to view the wiring drawing. You can print it as wiring reference.• Click on Next and save your design.• Click on Next to download the application. Log-in with ID and password provided in

PHASES Easy Design package. Download the software into the folder in which you saved your design.

Control unit initialization

1 - Connect the PHASES communication cable to the control unit.2 - Launch PHASES and click on "Send / Receive / Open".3 - Click on " Send Program file " and select your design.4 - When PHASES asks for it, switch on the control unit and wait for the end of downloading.

If you already have a parameter file provided by your Poclain Hydraulics Application engineer:

• Click on " Send parameter file " and select the file.• When PHASES asks for it, switch on the control unit and wait for the end of downloading.

If you do not have a parameter file:

• Switch off the control unit and go back to PHASES's home page.• Switch on the control unit: PHASES connects to the control unit.• Access the "Customize" screen. Click on "Restore factory settings" and follow the procedure.• Browse to different parameters categories and adjust parameters values accordingly to your application. Warning: Access to

parameters is protected by a password. Please contact your Poclain Hydraulics Application Engineer to access these parameters.

Joystick calibration

Joystick calibration enables characterizing the joystick.

1 - With control unit powered, in PHASES, click on Calibration and Joystick.2 - Follow the procedure.

The SmartDrive™ Easy Plus is supplied without onboard software.

This task needs to use PC software PHASES Easy Design (A04904F). If you do not have PHASES Easy design, pleasecontact your Poclain Hydraulics application engineer.

12/11/2019 41


42 12/11/2019


Des

crip

tio

nH

yd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

val

veE

lect

ron

icki

tT

ank

-Co

ole

r-F

ilter

Cre

epD

rive

Bo

x

Ele

ctro

nic

com

po

ne

nts

On

bo

ard

so

ftw

are

Pilo

tin

gva

lve

Inte

gra

tio

n

INTEGRATIONPOCLAIN responsibility can not be engaged on device sourced by the customer. Find this document, potential safety related risks identified by POCLAIN risk analysis on these components. This Risk Analysis highlight also requirement on some POCLAIN components integration or use, in case of non-respect of this requirement, POCLAIN responsibility could not be engaged.

Risk from improper pneumatic piping.

A default or an improper pneumatic circuit may result in damages of internal parts of the hydraulic components and .damages of parts of the transmission due to improper CreepDrive™ engagement or disengagement.

■ Pipe the pneumatic circuit according to latest state of art..■ Select pneumatic components according to application requirements..■ Ensure pneumatic circuit and components cleanliness. Validate pneumatic filtration.

Risk from improper pneumatic piping.

A default or an improper pneumatic circuit can induce collision due to uncontrolled CreepDrive™ disengagement .which lead to freewheel of the vehicle.

■ Pipe the pneumatic circuit according to latest state of art..■ Select pneumatic components according to application requirements..■ Ensure pneumatic circuit for CreepDrive™ is independent to the braking circuit..■ Ensure pneumatic circuit and components cleanliness and validate pneumatic filtration..■ Fix the pneumatic pipes to avoid premature wear of damage. Check that the pipes cannot be cut or torn off ....during machine movement or operation..■ Check daily the pneumatic filtration device..■ Check the pneumatic pressure before moving the vehicle and ensure the pressure level is within the truck ....manufacturer requirement. .■ Ensure that pneumatic pressure indicator is in driver’s field of vision and the warning is delivering right signal ....in case of low pneumatic pressure.

Risk from improper PTO (power take-off) selection.

An improper PTO selection can induce a risk of collision with the following vehicle due to deceleration without .stop’s light warning in case of PTO failure.

■ Select and validate truck PTO according to application requirements..■ Ensure that service and parking brake command are always within driver’s reach when the CreepDrive™ system ....is engaged..■ Integrate the CreepDrive™ display in driver’s field of vision.

Risk of engine overloaded.

An overloaded engine may induce collision with following vehicle due to deceleration without stop’s light warning in .case of engine stall.

■ Validate the truck engine performance according to the application requirements (torque, ...) and the power ....required by the transmission..

Risk from improper transmission drive shaft.

An improper drive shaft can induce a risk of collision with the following vehicle due to deceleration without stop’s .light warning in case of shaft failure.

■ Select and validate cardan shaft flanges according to application requirements..■ Ensure the driveshaft is able to transmit the maximum torque of the transmission..■ Integrate the CreepDrive™ motor in order to have input and output flanges of each cardan shafts perfectly ....parallel. Limit the cardan shaft angle according to the supplier recommendation.

NOTICE

WARNING

WARNING

WARNING

WARNING

12/11/2019 43


HYDRAULIC SCHEMATIC

2

3

8

P

P

4

M

7

5

Air Supply From Truck

L2/L1 Lower Port

L1/L2 Upper Port

1

A B

P T

Z1 Z2 RL Y2

M1A

B

T

60°C

30μm

S1

S2

M4 M5 L1 L2S M2

A

M3

B

1

*

No. Part

1 CDM20 motor

2 P90 pump

3 CDM air cylinder pilot valve, clutch control

4 Exhaust filter

5 KVC3/2 valve

6 Pressure transducer

7 Tank Cooler Filter

8 VE60 exchange valve

44 12/11/2019


Des

crip

tio

nH

yd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

val

veE

lect

ron

icki

tT

ank

-Co

ole

r-F

ilter

Cre

epD

rive

Bo

x

Ele

ctro

nic

com

po

ne

nts

On

bo

ard

so

ftw

are

Pilo

tin

gva

lve

Inte

gra

tio

n

Electric schematic and wiring

Risk from improper wiring and/or components selection.

A default or an improper wiring may result in damages of internal parts of the hydraulic components and damages .of parts of the transmission due to improper CreepDrive™ engagement or disengagement.

■ Qualify the gearbox neutral information device (sensor, CAN, ...) according to application requirements..■ Select and qualify the switch for Emergency stop according to application requirements..■ Wire the gearbox neutral information device (sensor, CAN, ...) according to latest state of art.

NOTICE

12/11/2019 45

46 12/11/2019


12/11/2019 47


Des

crip

tio

nH

yd

rau

licp

um

pH

ydra

ulic

mo

tor

Exc

han

ge

val

veE

lect

ron

icki

tT

ank

-Co

ole

r-F

ilter

Cre

epD

rive

Bo

x

Ele

ctro

nic

com

po

ne

nts

On

bo

ard

so

ftw

are

Pilo

tin

gva

lve

Inte

gra

tio

n

www.poclain-hydraulics.com

12/11/2019

B59775W

Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is submitted.Illustrations are not binding.The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.

Documents

LOW SPEED APPLICATIONS2 12/11/2019 CreepDrive™ 2 system for low speed applications POCLAIN HYDRAULICS ... > page 25 SmartDrive™ Display 2.8-CR0451 * 120 ohm CAN bus cable 5-pin