Loading to Box Culverts

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    LOADING TO BOX-CULVERTS

    University of Dar es SalaamBy Dr-Ing. JK Makunza

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    General AspectsBox culverts are drainage structures which

    consist of two horizontal slabs and two or morevertical walls. The slabs and walls are built

    monolithically, and are ideally installed for a road

    or a railway bridge crossing with highembankments crossing a stream with a limited

    flow. Reinforced concrete rigid frame box

    culverts with square or rectangular openings areused up to spans of4.0 m. The height of the

    vent (h) with respect to Figure 1, generally does

    not exceed 3.0 m.

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    l

    L

    h Ht

    t s

    w

    f

    f

    standard fillet

    f = 150 mm

    Figure 1: Single cell box culvert.

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    Box culverts are economical due to their

    rigidity and monolithic action and separate

    foundations are not required since the bottom

    slab resting directly on the soil, serves as raft

    foundation. For small discharges, single celled

    box culvert is used and for large discharges,

    multi-celled box culverts can be employed. The

    barrel of the box culvert should be of sufficient

    length to accommodate the carriage way and

    the kerbs.

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    5Figure 2: Double cell box culvert

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    Figure 3: Triple cell box culvert

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    Analysis Assumptions

    Frame

    The box culvert shall be analyzed, as a rigid frame

    with all corner connections considered rigid.

    Sidesway

    Sidesway is not considered in the analysis

    Section Properties

    The centerlines of slab, walls and floor are used for

    computing section properties and for dimensionalanalysis. Standard fillets which are not required formoment or shear or both shall not be considered incomputing section properties.

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    Minimum Thickness

    The following minimum thickness shall be used

    Top slab: ts = 200 mm, but taken as 80-

    100mm per 1.00m length

    of the span

    Floor slab: tf= 250 mm

    Wall: tw = 25 mm per 300 mm of wall

    height but not less than 230 mm.

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    Design LoadsThe structural design of a reinforced concrete box culvert

    comprises the detailed analysis of rigid frame for moments,

    shear forces and thrusts due to various types of loading

    conditions outlined below:

    1. Concentrated Loads2. Uniform Distributed Loads

    3. Weight of Side Walls

    4. Water Pressure Inside Culvert

    5. Earth Pressure on Vertical Side Walls6. Uniform Lateral Load on Side Walls

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    1. Concentrated Loads

    In cases where the top slab forms the deck of the bridge,

    concentrated loads due to the wheel loads of the BS 5400HB type loading have to be considered.

    If P = wheel load due to HB loading which include the

    impact factor of.25%, the dispersal length = 1.75D, and D

    = depth of soil fill, then the load intensity on the culvertslab,

    W = (P/(1.75D) kN/m (1)

    The soil reaction of the bottom slab is assumed to beuniform. The notations used for the box culvert and the

    type of loadings to be considered are shown in Figure 4

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    Concentrated Loads

    Case 1(b)

    P P1.80 m

    Case 1(a)

    P P1.80 m1.75 D

    D

    Figure 4: Point load due to vehicles

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    2. Uniform Distributed LoadsThe weight of embankment, wearing coat and, deck slab and the track

    load are considered to be uniformly distributed loads on the top slab

    with the uniform soil reaction on the bottom slab. Minimum D = 300 mm

    w/m 2

    w/m 2

    Case 2

    s.DD

    Filldepth

    HA - Udl

    HA - KEL

    kN/m

    BS 5400 HA Loading

    Figure 5: Uniform distributed loads

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    3. Weight of Side WallsThe self weights of two side walls

    acting as concentrated loads are

    assumed to produce uniform soilreaction on the bottom slab.

    Ww= is the weight of one

    wall, and is given by:

    Ww= twHJc kN/m transversal

    Where

    tw= wall thickness

    H= height of wall, and

    Jc= density of concrete = 24kN/m3.

    Case 3

    Ww

    Figure 6: Load from walls

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    4. Water Pressure Inside Culvert

    When the culvert is full

    with water, the pressure

    distribution on side walls is

    assumed to be triangular

    with a maximum pressure

    intensity ofp = Jwh at thebase

    where Jw= density of

    water andh

    is the depth offlow.

    p/mp/m2 2

    Case 4

    h

    Intensity of water pressurep = Jwh

    Figure 7: Water pressure

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    5. Earth Pressure on Vertical Side WallsThe earth

    pressure on the

    vertical side walls

    of the box culvert

    is computed

    according to the

    Coloumbs Theory.The distribution of

    soil pressure on

    the side wall is

    shown in Figure 8. Case 5p/m2 p/m

    2

    D

    h

    I

    IJ

    sin1

    sin1hp sSoil pressure,

    Figure 8: Soil pressure

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    6.Uniform Lateral Load on Side Walls

    Case 6

    p/m2 p/m2

    Uniform lateral pressure on

    vertical side walls has to be

    considered due to the effect

    of live load surcharge. Also

    trapezoidal pressure

    distribution on side walls due

    to embankment loading can

    be obtained by combining thecases (5) and (6).

    Uniform lateral pressure due to the effect of surcharge loads is obtained

    from:

    I

    I

    sin1

    sin1LoadseargSurchp

    Figure 9: Lateral load due to surcharge loads

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    Design Moments, Shears and Thrusts

    A box culvert is analyzed for moments, shear

    forces and axial thrusts developed due to thevarious loading conditions by any of the classical

    methods such as moment distribution, slope

    deflection or column analogy procedures.

    Alternatively coefficients for moments, shearsand trusts from various structural analysis books

    are very useful in the computation of the various

    force components for the different loading

    conditions.

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    Table 1a: Some standard formulae for analyzing box culverts

    A B

    Mi Mk

    EI = Constant

    i k

    l

    A B Mi Mk

    q

    2ql

    2

    ql

    12ql2

    12ql2

    q

    ql35.0 ql15.0

    20ql2

    30ql2

    q

    ql15.0 ql35.0

    30

    ql2 20

    ql2

    q qi k

    lq15.0q35.0 ki lq35.0q15.0 ki 2ki l30

    qq5.1 2ki l

    30

    q5.1q9

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    Table 1b: Some standard formulae for analyzing box culverts

    A B

    Mk

    EI = Constant

    i k

    l

    A B Mk

    q

    8ql3

    8

    ql5

    8ql2

    q ql

    40

    11 ql

    40

    9 120

    ql7 2

    q

    10

    ql

    5

    ql2

    15

    ql2

    q qi k

    l

    40

    q4q11 ki

    l40

    q16q9 ki 2ki l120

    q8q7

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    Conclusion:Design Of Critical Sections

    The maximum design moments resulting from the combination of

    the various loading cases are determined. The moments at the

    centre of span of top and bottom slabs and the support sections

    and at the centre of the vertical walls are determined by suitably

    combining, the different loading patterns. The maximum moments

    generally develop for the following loading conditions:

    1. When the slab supports the dead and live lads and the culvert isempty.

    2. When the top slab supports the dead and live lads and the

    culvert is running full.

    3. When the sided of the culvert do not carry the live load and theculvert is running full.

    The slab of the box culvert is reinforced on both faces with fillets

    at the inside corners.