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LNG as Fuel
INTERTANKO NORTH AMERICAN PANEL (NAP) 34th MEETING
William Sember Energy Project Development
Houston, Texas
29 October 2014
2
Outline
Projects
Drivers for LNG as a Fuel
Options and considerations
LNG Ready
Cost-benefit considerations
Conclusions
3
Projects
Existing LNG regulations
leveraged for application to
non-LNGC ship-board gas-
fuel systems
MAN Diesel 2-stroke ME-GI engine – First order for 3100TEU Container Carrier
IMO Res. MSC285(86) Interim
guidelines for natural gas
fueled engines
Under Development
IMO International Code for Safety for Ships
Using Gases or Other Low Flashpoint Fuels
(IGF Code)
4
LNG as a Fuel Gaining Momentum
5
Current Fleet Statistics
Ships with dedicated tanks installed for LNG to be used as
propulsion fuel
Excludes:
‒ Vessels using LNG for other purposes (e.g. FPSO power)
‒ Ships using boil off from cargo (LNG carriers)
‒ Barges using LNG for other purposes (power or bunkering)
Approximately 149 ships with total 2,389,548 GT
60 ships (341,730 GT) in service
89 ships (2,047,818 GT) under construction/conversion
‒ Of which 14 vessels are conversions
(280,967 GT)
‒ 16 vessels are LNG-ready
(605,402 GT)
Source: GM/ABS – 23 June 2014
6
Drivers for LNG as a Fuel…
Emission Regulations – a global shipping industry challenge 2015 – New legislation to limit sulfur emissions in North America and
Northern Europe
2020 – Global legislation to limit sulfur emissions
LNG as a fuel is a potential solution – Reduced CO2 emissions by 30%
– Virtually no sulfur content
– Combustion produces low NOx compared to HFO and MDO
LNG is not only cleaner – it has significant economic advantages On a calorific value basis even high Asian LNG prices, fuel costs are lower
than global bunker fuel prices
However, LNG as a fuel faces a number of challenges Capital Investment
– Investment required in ships propulsion, fuel handling systems and LNG tanks
– Bunkering infrastructure – storage and distribution
Global Distribution Network – Large scale and small scale LNG availability
Development of new international safety regulations
7
Options & Considerations
Use Distillate Fuels
Future cost & availability
Required engine modifications
Availability of fuel-fuel switching
Use Scrubbers
Conversion kits available and costs
Operating/maintenance costs
Waste disposal
Use LNG as Fuel
Conversion or newbuild cost
Fuel storage
Future fuel costs
Bunkering infrastructure
LNG ready
8
Further Considerations
Availability of LNG fueling terminals
Ship-to-ship transfer
Sufficient storage space
Suitable redundancy
Emissions
Local regulations
GHG – methane slip
Aftertreatment
Gas spec – methane number
Transient response
Low power performance
Crew training
9
LNG-ready
Approval-in-Principle (AIP)
Cost-Benefit Analysis
10
LNG-ready: Elements Determining Scope
Main objectives
Fuel cost
Regulatory compliance
Associated operation
ECAs only or full time gas use
Expectations driving conversion decision
e.g. possible high LSFO to LNG fuel cost ratio
Expected time frame of conversion
Payback periods versus vessel life
Drawbacks
Regulatory uncertainty
LNG bunkering infrastructure
Adoption rate and future pricing
11
Levels of LNG Readiness
Due to the high CAPEX, levels of LNG Readiness varies from
Space only
Partial preparation
LNG readiness shall be supported by a full engineering design study
Class review scope can be determined by the
client but the following is suggested
General arrangement
Engine selection
Gas system equipment selection
Hazardous areas plan
LNG fuel containment type
Tank location and supporting structure
Fuel gas and ventilation systems routing plan
Electrical load analysis and switchboard/MMC availability
Bunkering operation philosophy
Equipment ready
Fully ready
12
Risk Assessments
Draft of the IGF Code states, a risk
assessment shall be conducted…
documented to the satisfaction of the
Administration
Tank arrangement
Redundancy
13
Risk Assessments
Depending on proposal, risk assessment would consist of a
simplified HAZID and the required systems and engine FMEAs
Physical layout to address tank location relative to collision, high
fire risk areas, accommodations, and means of egress to lifesaving
arrangements
Containment system including boil-off and vapor release
Bunkering systems and procedures
Operation of the gas system and engines
Automation, monitoring, safety and shut-down arrangements
Maintenance
Inspection
14
Current LNG-ready Ship Projects in USA
Five new construction LNG-ready Product Carriers for American
Petroleum Tankers being built by NASSCO, San Diego, CA
Three new construction LNG-ready Product Carriers for Seabulk
Tankers, Inc. being built by NASSCO, San Diego, CA
Four new construction LNG-ready Product Carriers for Crowley Maritime
Corporation being built by Aker Philadelphia Shipyard, PA
Two new construction LNG-ready Product Carriers for Philly Tanker
being built by Aker Philadelphia Shipyard, PA
Two new construction LNG-ready
3,600 TEU Containerships for
Matson Navigation being built
by Aker Philadelphia Shipyard, PA
15
LNG-ready: Cost-Benefit Considerations
Fleet profile
Operational areas, time spent in an ECA, etc.
LNG availability
Infrastructure – export facility, bunkering vessels, tank trucks, etc.
CAPEX for LNG adoption
Price spread of LNG and other alternative fuel
Opportunity cost due to LNG storage onboard
LNG fuel system maintain cost
Note: Above are a few major considerations but not all inclusive
16
Energy Pricing Assumptions
HFO 603 US$/t
MDO 943 US$/t
LNG pricing excluding distribution and bunkering cost
Europe 9.7 US$/mmBTU
Asia 13.4 US$/mmBTU
USA 4.4 US$/mmBTU
LNG distribution & bunkering cost estimated at
5.8 US$/mmBTU at distribution onset stage
2.0 US$/mmBTU with a mature distribution network stage –
anticipated 5+ years down investment
LNG total price - at distribution & bunkering onset
stage,
Europe 15.5 US$/mmBTU 755 US$/t
Asia 19.2 US$/mmBTU 937 US$/t
USA 10.2 US$/mmBTU 497 US$/t
LNG total price - with mature distribution & bunkering
network
Europe 11.7 US$/mmBTU 570 US$/t
Asia 15.4 US$/mmBTU 751 US$/t
USA 6.4 US$/mmBTU 312 US$/t
* ShipandBunker.com Sep 13 ** Gas Review Hamburg Dec 13 – 1mmbtu=0.0205 ton
Source - Pace Global – SNAME Paper Feb 2013 – LNG Bunkering Opportunities
17
LNG Price Sensitivity
Dec 13 LNG Price – LNG distribution & Bunkering Onset Stage
Europe 15.5 US$/mmBTU 755 US$/t
Asia 19.2 US$/mmBTU 835 US$/t
USA 10.2 US$/mmBTU 497 US$/t
When LNG price < 15.8 US$/mmbtu, LNG is cheaper than
HFO+MDO at 5% ECA
When LNG Price > 16.7 US$/mmbtu, HFO+MDO at 15% ECA is cheaper than LNG
Fuel Cost for HFO+MDO @ 5% ECA
Fuel Cost for HFO+MDO @ 15% ECA
Asia LNG bunkering is currently the highest
price however LNG pricing expected to evolve
with
Singapore acting as an LNG Hub for Asia
North America shale gas export to Asia with
2 years + horizon
Japan methane hydrates extraction with
5 years+ horizon +
China Shale Gas = 1.5 x US Shale Gas ++
Worldwide LNG pricing will eventually converge
HFO price is likely to increase at a faster rate
than LNG. HFO & MDO price spread % may
increase in the longer term
Key to LNG as a Fuel adoption is
LNG pricing
LNG Bunkering infrastructure
North America
Asia
+ The Australian Mar 14, 13 Japan Methane Gas Trials / TCE Frozen Assets May 13 ++ TCE The Shale Revolution May 13
15.8 16.7
Europe
18
Typical Analysis Assumptions
Comparative estimate of the Heavy Fuel Oil (HFO), Marine Diesel Oil (MDO) and LNG consumptions for
a vessel engaged in worldwide trade.
Due to the results sensitivity to energy price and SFOC and SFGC values used for the analysis,
sensitivity analyses are performed to assist in interpreting the results in view of various future scenarios
Ship Data Assumptions
Worldwide trade
Average Operational speed knots
Utilization %
Sailed distance / year NM
ECA distance / year NM i.e. 5% – conservative assumption
SFOC Assumptions
Main Engine Model No
MCR kW
NCR kW
SFOC – HFO @ NCR g/kWh
DHFOC t/day
SFOC – MDO @ NCR g/kWh
DMDOC t/day
MDO used in ECA areas
SFOC based on typical shop tests data with LCV corrections
SFGC Assumptions
SFGC – LNG g/kWh
SFGC – LNG based on
Mfgr literature
10% HFO in dual fuel mode for
pilot and low speed operation
* Low Load Tuning + EGB
19
Investment Payback Period
Assumptions
Two scenario for LNG as a fuel upgrade cost
– US$15m for 5,000NM range & US$25m for 11,000NM range
LNG tank outfitted on deck with no change in cargo carrying capacity
HFO-MDO price ratio = 1:1.5
Sensitivity analysis - Annual saving between LNG and HFO based on model
assumptions – Positive value indicates LNG cheaper than HFO expenditure HFO - US$/t 400 450 500 550 600 650 700 750 800 850 900 950 1000
MFO - US$/t 600 675 750 825 900 975 1050 1125 1200 1275 1350 1425 1500
LNG -US$/mmBTU
3.1 5.38 6.37 7.37 8.36 9.36 10.36 11.35 12.35 13.34 14.34 15.33 16.33 17.32
4.3 4.47 5.47 6.47 7.46 8.46 9.45 10.45 11.44 12.44 13.43 14.43 15.42 16.42
5.5 3.57 4.57 5.56 6.56 7.55 8.55 9.54 10.54 11.53 12.53 13.52 14.52 15.51
6.8 2.67 3.66 4.66 5.65 6.65 7.64 8.64 9.63 10.63 11.62 12.62 13.61 14.61
8.0 1.76 2.76 3.75 4.75 5.74 6.74 7.73 8.73 9.72 10.72 11.71 12.71 13.70
9.2 0.86 1.85 2.85 3.84 4.84 5.83 6.83 7.82 8.82 9.81 10.81 11.80 12.80
10.5 (0.05) 0.95 1.94 2.94 3.93 4.93 5.92 6.92 7.91 8.91 9.91 10.90 11.90
11.7 (0.95) 0.04 1.04 2.03 3.03 4.02 5.02 6.02 7.01 8.01 9.00 10.00 10.99
12.9 (1.86) (0.86) 0.13 1.13 2.13 3.12 4.12 5.11 6.11 7.10 8.10 9.09 10.09
14.1 (2.76) (1.77) (0.77) 0.23 1.22 2.22 3.21 4.21 5.20 6.20 7.19 8.19 9.18
16.7 (4.66) (3.66) (2.67) (1.67) (0.68) 0.32 1.31 2.31 3.30 4.30 5.29 6.29 7.28
18.0 (5.56) (4.57) (3.57) (2.58) (1.58) (0.59) 0.41 1.40 2.40 3.39 4.39 5.38 6.38
19.2 (6.47) (5.47) (4.48) (3.48) (2.49) (1.49) (0.50) 0.50 1.49 2.49 3.48 4.48 5.47
20.4 (7.37) (6.38) (5.38) (4.39) (3.39) (2.40) (1.40) (0.41) 0.59 1.58 2.58 3.58 4.57
19.8 (6.91) (5.92) (4.92) (3.93) (2.93) (1.94) (0.94) 0.05 1.05 2.04 3.04 4.04 5.03
21.0 (7.82) (6.82) (5.83) (4.83) (3.84) (2.84) (1.85) (0.85) 0.14 1.14 2.14 3.13 4.13
22.3 (8.72) (7.73) (6.73) (5.74) (4.74) (3.75) (2.75) (1.75) (0.76) 0.24 1.23 2.23 3.22
23.5 (9.63) (8.63) (7.64) (6.64) (5.64) (4.65) (3.65) (2.66) (1.66) (0.67) 0.33 1.32 2.32
At HFO US$600/t and MDO US$900/t and at LNG price US$8.0/mmBTU, annual savings are US$5.74m
Mat
ure
Bu
nke
rin
g
On
set
Bu
nke
rin
g
20
Summary
Emissions will continue to drive solutions
Low sulfur fuels
Scrubbers
LNG/gas
LNG ready
Regulatory requirements
Cost-benefit analysis
LNG as fuel can provide cost savings
Still some uncertainty
– Fuel costs
– Waste disposal facilities and costs
Bunkering infrastructure is still in the early stages
www.eagle.org