Liquid Level Displacer Transmitter

Liquid LevelDisplacer Transmitter

Foundation Fieldbus™ operating Manual

E3 Modulevel®

with Foundation Fieldbus™

digital output

48-640 E3 Modulevel® Displacer Level Transmitter - FOUNDATION fieldbus™

Read this Manual Before InstallingThis manual provides information on the E3 Modulevel®

Electronic Transmitters. It is important that all instructionsare read carefully and followed in sequence. Detailed instal-lation, wiring and calibration instructions are included inthis manual.If this equipment is used in a manner not specified by thismanufacturer, the protection provided by the equipmentmay be impaired.

Conventions Used in this ManualCertain conventions are used in this manual to conveyspecific types of information. General technical material,support data, and safety information are presented innarrative form. The following styles are used for notes,cautions, and warnings.

NotesNotes contain information that augments or clarifies anoperating step. Notes do not normally contain actions.They follow the procedural steps to which they refer.

CautionsCautions alert the technician to special conditions thatcould injure personnel, damage equipment, or reduce acomponent’s mechanical integrity. Cautions are alsoused to alert the technician to unsafe practices or theneed for special protective equipment or specific materi-als. In this manual, a caution box indicates a potentiallyhazardous situation which, if not avoided, may result inminor or moderate injury.

WarningsWarnings identify potentially dangerous situations orserious hazards. In this manual, a warning indicates animminently hazardous situation which, if not avoided,could result in serious injury or death.

Safety MessagesFollow all standard industry procedures for servicing electrical and computer equipment when working withor around high voltage. Always shut off the power supplybefore touching any components.

Electrical components are sensitive to electrostaticdischarge. To prevent equipment damage, observe safetyprocedures when working with electrostatic sensitivecomponents.

WARNING! Explosion hazard. Do not connect ordisconnect equipment unless power has been switchedoff or the area is known to be non-hazardous.

Low Voltage DirectiveFor use in Installation Category I, Pollution Degree 2. Ifequipment is used in a manner not specified by manufac-turer, protection provided by equipment may be impaired.

Notice of Trademark, Copyright and LimitationsMagnetrol® & Magnetrol® logotype and Modulevel® are registered trademarks of Magnetrol® International,Incorporated.

Copyright © 2015 Magnetrol® International, Incorporated.All rights reserved.

Performance specifications are effective with date of issueand are subject to change without notice. Magnetrol®

reserves the right to make changes to the product describedin this manual at any time without notice. MAGNETROLmakes no warranty with respect to the accuracy of theinformation in this manual.

WarrantyAll MAGNETROL electronic level and flow controls arewarranted free of defects in materials or workmanship forone full year from the date of original factory shipment.

If returned within the warranty period; and, upon factoryinspection of the control, the cause of the claim isdetermined to be covered under the warranty; then,MAGNETROL will repair or replace the control at no costto the purchaser (or owner) other than transportation.

MAGNETROL shall not be liable for misapplication, laborclaims, direct or consequential damage or expense arisingfrom the installation or use of equipment. There are noother warranties expressed or implied, except specialwritten warranties covering some MAGNETROL products.

Quality AssuranceThe quality assurance system in place at MAGNETROLguarantees the highest level of quality throughout thecompany. MAGNETROL is committed to providing fullcustomer satisfaction both in quality products and qualityservice.

The MAGNETROL quality assurancesystem is registered to ISO 9001 affirmingits commitment to known internationalquality standards providing the strongestassurance of product/service qualityavailable.

Table of Contents1.0 FOUNDATION fieldbus™ Overview

1.1 Description ...............................................................41.2 Benefits .....................................................................51.3 Device Configuration................................................51.4 Intrinsic Safety ..........................................................61.5 Link Active Scheduler (LAS).....................................6

2.0 QuickStart Installation2.1 Getting Started..........................................................7

2.1.1 Equipment and Tools .....................................72.1.2 Configuration Information.............................7

2.2 QuickStart Mounting................................................72.2.1 Tank Top........................................................72.2.2 External Chamber ..........................................8

2.3 QuickStart Wiring ....................................................82.4 QuickStart Configuration .........................................9

3.0 Complete Installation3.1 Unpacking ..............................................................103.2 Electrostatic Discharge (ESD) Handing Procedure..103.3 Before You Begin.....................................................11

3.3.1 Site Preparation ............................................113.3.2 Equipment and Tools ...................................113.3.3 Operational Considerations..........................11

3.4 Mounting................................................................123.4.1 Tank Top Installation (E3A & E3B).............123.4.2 External Chamber Installation

(E3C, E3D, E3E, E3F) ................................133.5 Wiring ....................................................................14

3.5.1 General Purpose or Non-Incendive ..............153.5.2 Intrinsically Safe ...........................................153.5.3 Explosion Proof............................................16

4.0 Reference Information4.1 Overview.................................................................17

4.1.1 Universal Fieldbus Block Parameters ............174.2 Resource Block........................................................184.3 Modulevel® Transducer Block..................................21

4.3.1 Modulevel® Transducer Block Parameters .....214.3.2 Password Parameters.....................................214.3.3 E3 Modulevel® Configuration Parameters ....224.3.4 Offset Description........................................22

4.4 User-Calibration Parameters....................................224.4.1 User Calibration Procedure ..........................224.4.2 Factory Parameters .......................................244.4.3 Firmware Version .........................................24

4.5 Analog Input Block.................................................244.5.1 AI Block Parameters .....................................24

4.5.2 Local Display of Analog Input TransducerBlock Output ...............................................27

4.5.2.1 AI Out Display Screens.........................274.6 PID Block ...............................................................28

4.6.1 PID Block Parameters ..................................285.0 E3 Modulevel® Menu: Step by Step Procedure

5.1 Measurement Type: Level Only..............................316.0 Diagnostic Parameters

6.1 Simulation Feature ..................................................347.0 Documentation

7.1 Fieldbus Data Sheet for Individual Instrument .......357.2 Fieldbus Data Sheet for Multiple Devices ...............36

8.0 Documentation8.1 Description .............................................................378.2 Theory of Operation...............................................37

8.2.1 Displacer/Range Spring ................................378.2.2 LVDT ..........................................................378.2.3 Interface .......................................................388.2.4 Density.........................................................38

8.3 Troubleshooting ......................................................388.3.1 Troubleshooting System Problems................398.3.2 Checking the LVDT Winding Resistance.....408.3.3 Device Status Parameter in the

Transducer Block..........................................418.3.4 FF Segment Checklist ..................................43

8.4 Agency Approvals....................................................448.4.1 FM (Factory Mutual) ...................................448.4.2 CSA (Canadian Standards Association) ........448.4.3 ATEX (European Directive for

Explosion Protection) ...................................458.4.4 Agency Drawings .........................................46

8.5 Parts ........................................................................478.5.1 Transmitter Head Replacement Parts ...........478.5.2 Mechanical Replacement Parts .....................488.5.3 Recommended Spare Parts ...........................49

8.6 Specifications ..........................................................508.6.1 Functional ....................................................508.6.2 Performance – Level .....................................518.6.3 Performance – Interface Level & Density.....518.6.4 Physical ........................................................52

8.7 Model Numbers ......................................................548.7.1 E3x for Non-Steam Service ..........................548.7.2 E3x for Steam Service...................................56

8.8 References ...............................................................58Appendix – Transducer Block Parameters .....................58FOUNDATION fieldbus Configuration Data Sheet ..........59

E3 Modulevel®Displacer Level Transmitter

Installation, Operation and Maintenance Manual


4 48-640 E3 Modulevel® Displacer Level Transmitter - FOUNDATION fieldbus™

1.0 FOUNDATION Fieldbus™ Overview

1.1 Description

FOUNDATION fieldbus™ is a digital communications systemthat serially interconnects devices in the field. A Fieldbussystem is similar to a Distributed Control System (DCS)with two exceptions:

• Although a FOUNDATION fieldbus™ system can use the samephysical wiring as an existing 4–20 mA device, Fieldbusdevices are not connected point to point, but rather aremultidropped and wired in parallel on a single pair of wires(referred to as a segment).

• FOUNDATION fieldbus™ is a system that allows the user todistribute control across a network. Fieldbus devices aresmart and actually maintain control over the system.

Unlike 4–20 mA analog installations in which the two wirescarry a single variable (the varying 4–20 mA current), a dig-ital communications scheme such as FOUNDATION fieldbus™

considers the two wires as a network. The network can carrymany process variables as well as other information. TheE3 Modulevel® transmitter is a FOUNDATION fieldbus™ reg-istered device that communicates with the H1FOUNDATION fieldbus™ protocol operating at 31.25kbits/sec. The H1 physical layer is an approved IEC 61158standard.

An IEC61158 shielded twistedpair wire segment can be as longas 6234 feet (1900 meters) with-out a repeater. Up to 4 repeatersper segment can be used to extendthe distance. The maximum num-ber of devices allowed on aFieldbus segment is 32 althoughthis depends on the current drawof the devices on any given seg-ment. See Figure 1.

Details regarding cable specifica-tions, grounding, termination, andother network information can befound in IEC 61158 or the wiringinstallation application guideAG-140 at www.fieldbus.org.

Control Room

Power Supply

Terminator

6234 feet (1900 meters) maximum

PC

Terminator

PowerConditioner

Figure 1

typical Fieldbus installation


1.2 Benefits

The benefits of FOUNDATION fieldbus™ can be foundthroughout all phases of an installation:

1. Design/Installation: Connecting multiple devices to a singlepair of wires means less wire and fewer I/O equipment.Initial Engineering costs are also reduced because theFieldbus Foundation requires interoperability, defined as“the ability to operate multiple devices in the same system,regardless of manufacturer, without a loss of functionality.”

All FOUNDATION fieldbus™ devices must be tested forinteroperability by the Fieldbus Foundation. Magnetrol®

E3 MODULEVEL FOUNDATION fieldbus™ device registrationinformation can be found at www.fieldbus.org.

2. Operation: With control now taking place within thedevices in the field, better loop performance and control arethe result. A FOUNDATION fieldbus™ system allows for mul-tiple variables to be brought back from each device to thecontrol room for additional trending and reporting.

3. Maintenance: The self-diagnostics residing in the smartfield devices minimizes the need to send maintenancepersonnel to the field.

1.3 Device Configuration

Device Descriptions

The function of a FOUNDATION fieldbus™ device is deter-mined by the arrangement of a system of blocks defined bythe Fieldbus Foundation. The types of blocks used in a typi-cal User Application are described as follows:

Resource Block describes the characteristics of theFOUNDATION fieldbus™ device such as the device name,manufacturer, and serial number.

Function Blocks are built into the FOUNDATION fieldbus™

devices as needed to provide the desired control systembehavior. The input and output parameters of functionblocks can be linked over the Fieldbus. There can benumerous function blocks in a single User Application.

Transducer Blocks contain information such as calibrationparameters and sensor type. They are used to connect thesensor to the input function blocks.

An important requirement of Fieldbus devices is the inter-operability concept mentioned earlier. Device Description(DD) technology is used to achieve this interoperability.The DD provides extended descriptions for each object andprovides pertinent information needed by the host system.


DDs are similar to the drivers that your personal computer(PC) uses to operate peripheral devices connected to it. AnyFieldbus host system can operate with a device if it has theproper DD and Common File Format (CFF) for that device.

The most recent DD and CFF files can be found on theFOUNDATION fieldbus™ web site at fieldbus.org.

1.4 Intrinsic Safety

The H1 physical layer supports Intrinsic Safety (IS) applica-tions with bus-powered devices. To accomplish this, an ISbarrier or galvanic isolator is placed between the powersupply in the safe area and the device in the hazardous area.

H1 also supports the Fieldbus Intrinsically Safe Concept(FISCO) model which allows more field devices in anetwork. The FISCO model considers the capacitance andinductance of the wiring to be distributed along its entirelength. Therefore, the stored energy during a fault will beless and more devices are permitted on a pair of wires.Instead of the conservative entity model, which only allowsabout 90 mA of current, the FISCO model allows a maxi-mum of 110 mA for Class II C installations and 240 mAfor Class II B installations.

FISCO certifying agencies have limited the maximumsegment length to 1000 meters because the FISCO modeldoes not rely on standardized ignition curves.

The E3 MODULEVEL is available with entity IS, FISCO IS,FNICO non-incendive, or explosion proof approvals.

1.5 Link Active Scheduler (LAS)

The default operating class of the E3 MODULEVEL withFOUNDATION fieldbus™ is a basic device. However, it iscapable of being a Link Active Scheduler (LAS). The LAScontrols all communication on a FOUNDATION fieldbus™

segment. It maintains the “Live List” of all devices on a seg-ment, coordinates both the cyclic and acyclic timing and, atany given time, controls which device publishes data viaCompel Data (CD) and Pass Token (PT).

The primary LAS is usually maintained in the host system,but in the event of a failure, all associated control can betransferred to a backup LAS in a field device such asthe E3 MODULEVEL. The operating class ofE3 MODULEVEL can be changed from basic to LASusing a FOUNDATION fieldbus configuration tool.

2.0 QuickStart Installation

2.1 Getting Started

2.1.1 Equipment and tools

No special equipment or tools are required to installE3 MODULEVEL. The following items are recommended:

• Wrenches, flange gaskets and flange bolting appropriate forprocess connection(s)

• Flat-blade screwdriver

• Level

• 1⁄8" Allen wrench

• Fieldbus compatible power supply with proper termination

2.1.2 Configuration information

Some key information is needed to configure theE3 MODULEVEL transmitter. Complete the followingoperating parameters table before beginning configuration.

2.2 QuickStart Mounting

NOTE: Confirm the style and process connection size/type of theE3 MODULEVEL transmitter. Ensure it matches the require-ments of the installation before continuing with the QuickStartinstallation.

2.2.1 tank top

1. If applicable, adjust and trim the adjustable hanger cableassembly to the required length and mount it between thestem and displacer.

2. Using a level, verify that the vessel mounting flange is levelin all directions within 3°.

7

display Question answer

LvlUnits What units of measurement will be used?

Lvl OfstWhat is the desired level reading when thelevel is at the calibrated zero reference(typically bottom of the displacer)?

Proc SGWhat is the actual SG of the process liquid atoperating temperature?

ProcTemp What is the actual operating temperature?


3. Position the head flange gasket on the vessel flange and gen-tly lower the displacer into the vessel. To prevent damage tothe stem/spring assembly, avoid tipping the unit or, in anyway, putting lateral forces on the stem.

4. Align the flanges and ensure that the gasket is seated properly.

5. Install the flange bolts and nuts and tighten alternating nutsin a star pattern. Flange bolting torque specifications arelisted on page 12.

2.2.2 External Chamber

1. Remove the shipping strap and wire assembly which securesthe displacer in the chamber during shipment. This assem-bly must be removed through the bottom connection ordrain.

2. Using a level, verify that the vessel mounting flanges arelevel in all directions within 3°.

3. Align the MODULEVEL process connections with thoseon the vessel and attach accordingly, based upon the con-nection type. Appropriate gaskets and bolting will berequired for flanged connections. Install the flange boltsand nuts and tighten alternating nuts in a star pattern.Flange bolting torque specifications are listed on page 12.

2.3 QuickStart Wiring

WARNING: Explosion hazard. Do not connect or disconnect equip-ment unless power has been switched off or the area isknown to be non-hazardous.

NOTE: Ensure that the electrical wiring to the E3 transmitter is com-plete and in compliance with all regulations and codes.

1. Remove the cover of the upper wiring compartment of thetransmitter.

2. Attach a conduit fitting and mount the conduit plug in thespare opening. Pull the power supply wire through the con-duit fitting.

3. Connect an earth ground to the nearest green ground screw.See Figure 2. Use a minimum 18 AWG rated up to 85° C.

4. Connect the positive supply wire to the (+) terminal and thenegative supply wire to the (-) terminal. For ExplosionProof Installations, see Wiring, Section 3.5.3.

5. Replace the cover and tighten.

48-640 E3 Modulevel® Displacer Level Transmitter - FOUNDATION fieldbus™8

Red (+)Black (-)

GreenGroundScrews

Protective Conductor Terminal

(+)

(-)

Figure 2

integral transmitter Wiring

9

2.4 QuickStart Configuration

The E3 MODULEVEL transmitter comes configured withdefault values from the factory but can be reconfiguredin the shop. The minimum configuration instructionsrequired in the field follow. Use the information fromthe operating parameters table in Section 2.1.2 beforebeginning configuration.

1. Power up the transmitter.

The display changes every 5 seconds to show one of threevalues: Status, PV-Lvl (or PV-Ifc or PV-SG) and AI Out.

2. Remove the cover of the lower electronic compartment.

3. Use the and keys to move from one step of theconfiguration program to the next step, see Figure 3.

4. Press key. The last character in thefirst line of the display changes to anexclamation point (!).

5. Use the and keys to increase or decrease the value inthe display or to scroll through the choices.

6. Press key to accept a value and move to the next step ofthe configuration program (the default password is 1).

7. After entering the last value, allow 10 seconds beforeremoving power from the transmitter.

The following two configuration entries are the minimum required forconfiguration (the default password is 1 from the LCD/keypad).

The following two parameters must be entered if the default values arenot satisfactory.

Lvl Ofst(xxx)

LvlUnits!xxx

Proc SG(xxx)

Enter the actual specific gravity of the process liquid atoperating temperature (N/A for Interface or Density).

Enter the actual operating temperature of the process

Select the desired level units(inches, cm, m, feet).

Enter the desired level reading when level is at the calibratedzero reference (typically bottom of the displacer).

¿

¡

➂

➃

ProcTempxxx

Enter

Down

Up

LvlUnit(select)Liquid

Level

➂In, cm, m, or ft.

➃Level Offset

Process S.G.

OperatingTemp.

➀

➁

Figure 5

Chamber type installation

Side-Side Process Connections

LiquidLevel

Displacer

➃ Level Offset➀ Process

S.G.

➁ OperatingTemp.

Figure 4

tank top Mounted

installation

Figure 3

transmitter Keypad & display


3.0 Complete Installation

3.1 Unpacking

Unpack the instrument carefully. Take care not to bend thedisplacer stem or enclosing tube. Ensure all componentshave been removed from the packing material. Check all thecontents against the packing slip and report any discrepan-cies to the factory.

Before proceeding with the installation, do the following:

• Inspect all components for damage. Report any damage tothe carrier within 24 hours.

• On chambered units, remove the shipping strap and wireassembly holding the displacer in place. This assembly mustbe removed through the bottom chamber connection beforestart-up.

Caution: If reshipping to another location, the displacer must againbe secured using the same strap and wire assembly.

• Check that the model number on the nameplate matchesthe packing slip and purchase order.

• Record the model and serial numbers for future referencewhen ordering parts.

Model Number

Serial Number

3.2 Electrostatic Discharge (ESD)Handling Procedure

MAGNETROL electronic instruments are manufacturedto the highest quality standards. These instruments useelectronic components which may be damaged by staticelectricity present in most work environments.

The following steps are recommended to reduce the risk ofcomponent failure due to electrostatic discharge.

• Ship and store circuit boards in anti-static bags. If an anti-static bag is not available, wrap the board in aluminum foil.Do not place boards on foam packing materials.

• Use a grounding wrist strap when installing and removingcircuit boards. A grounded workstation is recommended.

• Handle circuit boards only by the edges. Do not touchcomponents or connector pins.

• Ensure that all electrical connections are completely madeand that none are partial or floating. Ground all equipmentto a good, earth ground.


3.3 Before You Begin

3.3.1 Site Preparation

Each E3 MODULEVEL transmitter is built to match thephysical specifications of the required installation. Ensurethat the process connection(s) on the vessel matches theMODULEVEL process connection(s).See Mounting, Section 3.4.

Ensure that the wiring between the power supply andMODULEVEL transmitter are complete and correct for thetype of installation.

When installing the MODULEVEL transmitter in a generalpurpose or hazardous area, local, state and federal regulationsand guidelines must be observed.See Wiring, Section 3.5.3.

3.3.2 Equipment and tools

No special equipment or tools are required to install theElectronic MODULEVEL. The following items arerecommended:

• Wrenches, flange gaskets and flange bolting appropriate forprocess connection(s)

• Flat-blade screwdriver

• Level

• 1⁄8" Allen wrench

• Fieldbus compatible power supply with proper termination

3.3.3 operational Considerations

The MODULEVEL transmitter should be located for easyaccess for service, configuration, and monitoring. Thereshould be sufficient headroom to allow installation andremoval of the transmitter head and, in cases of tank topconfiguration, the displacer. Special precautions should bemade to prevent exposure to corrosive atmosphere, excessivevibration, shock, or physical damage.

The operating temperature range for the transmitter elec-tronics is -40° to +176° F (-40° to +80° C). The operatingtemperature range for the digital display is -5° to +160° F(-20° to +70° C).

Caution: Operation of all buoyancy type level devices should bedone in such a way as to minimize the action of dynamicforces on the float or displacer sensing element. Goodpractice for reducing the likelihood of damage to the con-trol is to equalize pressure across the device very slowly.


3.4 Mounting

The E3 MODULEVEL transmitter can be mounted to atank using a variety of configurations and process connec-tions. Generally, either a threaded, welded or flanged con-nection is used with an external cage. A flanged connectionis always used on a tank top model. For informationabout the sizes and types of connections available, seeModel Numbers, Section 8.7.

Ensure all mounting connections are in place on the tankand properly sized for the specific unit being installed.Compare the model on the nameplate with the productinformation to ensure the MODULEVEL transmitter iscorrect for the intended installation.

If the MODULEVEL must be insulated, DO NOT insulatethe transmitter head, e-tube or finned extensions.

3.4.1 tank top installation (E3a & E3B)

Figure 6 illustrates a typical tank top installation.

Before installing, ensure that:

• There is adequate headroom for the installation of theMODULEVEL head and displacer and that it has unob-structed entry into the vessel.

• Using a level, the mounting flange is level within 3° in alldirections.

• If the adjustable hanger assembly (P/N 32-3110-001) isused, it is cut to the required length and attached to thedisplacer stem.

NOTE: The adjustable hanger assembly is used when the top of thedisplacer and, therefore, the top of the measurement rangemust be positioned in the vessel more than 9.31" below themounting flange. The standard hanger cable length is 8 feet.Consult factory for longer cable.


Model Flange Bolting E-tube

E3A, E3B n/a

200 – 225 ft-lbs

E3C, E3D, E3E, E3F – 150# 110–120 ft-lbs

E3C, E3D, E3E, E3F – 300# 180–200 ft-lbs

E3C, E3D, E3E, E3F – 600# 180–200 ft-lbs

E3C, E3D, E3E, E3F – 900# 370–400 ft-lbs

E3C, E3D, E3E, E3F – 1500# 400–450 ft-lbs

E3C, E3D, E3E, E3F – 2500# 675–725 ft-lbs

LiquidLevel

Displacer

Figure 6

tank top Mounted

installation

torque Specifications for Enclosing tubes and Flange Bolting

• A stilling well is installed for applications where continuousagitation is present. The stilling well must be vertically levelso as not to restrict displacer movement.See Figure 7 for a typical stilling well installation.

• The process temperature, pressure and specific gravity arewithin the unit’s specifications for installation.See Specifications, Section 8.6.

To install:

1. Position the head flange gasket on the vessel flange and gen-tly lower the displacer into the vessel. To prevent damage tothe stem/spring assembly, avoid tipping the unit or, in anyway, putting lateral forces on the stem.

2. Align the flanges and ensure that the gasket is seated properly.

3. Install the flange bolts and nuts and tighten alternating nutsin a star pattern. Flange bolting torque specifications arelisted on page 12.

Caution: All MODULEVEL units are shipped from the factory with theenclosing tube tightened and the transmitter head setscrews locked to the enclosing tube. Failure to loosen theset screws prior to repositioning the supply and output con-nections may cause the enclosing tube to loosen, resultingin the possible leakage of the process liquid or vapor.

4. Loosen the transmitter head lock screws (socket type) andposition conduit outlet in the desired direction.See Figure 8.

5. Retighten lock screws.

NOTE: Since the transmitter head is rotatable through 360º, it is impor-tant to make certain that the controller locking screws are tightbefore making electrical connections.

3.4.2 External Chamber installation (E3C, E3d, E3E & E3F)

The chamber type MODULEVEL is mounted on the sideof the vessel with either a side/side or side/bottom connection,as furnished. Figure 9 on page 14 illustrates a typical chambertype installation.

Before installing, ensure that:

• There is adequate room for installation of the MODULEVEL.

• Using a level, the vessel mounting connections are levelwithin 3° in all directions.

• The process temperature, pressure and specific gravity arewithin the unit’s specifications for installation.See Specifications, Section 8.6.

• If not already done, remove the shipping strap and wireassembly holding the displacer in place in the chamber. Thisassembly must be removed through the bottom chamberconnection or drain before start-up.

13

Size

Always unlock forrepositioning or removalof head assemblyand always relock,after final positioning

Figure 8

transmitter Head

Lock Screws

Use stilling well incase of turbluentmedium

Figure 7

tank top Mounted

with Stilling Well


To install:

1. Align the MODULEVEL process connections withthose on the vessel and attach accordingly, based upon theconnection type. Appropriate gaskets and bolting will berequired for flanged connections. Install the flange bolts andnuts and tighten alternating nuts in a star pattern. Flangebolting torque specifications are listed on page 12.

NOTE: It is recommended that shut-off valves be installed in eachequalizing line to the chamber, along with a drain valve (refer toFigure 8). Equalizing lines should be sized at least as large asthe connections provided at the chamber.

2. Make sure that the chamber is vertically level within 3° ineach direction to ensure frictionless operation of the internaldisplacer.

Caution: All MODULEVEL units are shipped from the factory with theenclosing tube tightened and the transmitter head setscrews locked to the enclosing tube. Failure to loosen theset screws prior to repositioning the supply and output con-nections may cause the enclosing tube to loosen, resultingin the possible leakage of the process liquid or vapor.

3. Loosen the transmitter head lock screws (socket type) andposition conduit outlet in the desired direction. See Figure 8.

4. Retighten lock screws.

NOTE: Since the transmitter head is rotatable through 360º, it is impor-tant to make certain that the controller locking screws are tightbefore making electrical connections.

3.5 Wiring

Caution: FOUNDATION fieldbus E3 MODULEVEL transmitter operatesat voltages of 9–32 VDC. Higher voltage will damage thetransmitter.

Wiring between the power supply and the E3 MODULEVELtransmitter should be made using minimum of 18 AWGshielded twisted pair instrument cable. Wiring must be suit-able for temperatures up to at least +85° C. Within thetransmitter enclosure, connections are made to the terminalstrip and the ground connections. When installing a remotemount E3 transmitter, refer to Figures 12 & 13 for wiringconnections.

WARNING! Explosion hazard. Do not disconnect equipment unlesspower has been switched off or the area is known to benon-hazardous.


LiquidLevel

Figure 9



Red (+)Black (-)

GreenGroundScrews


(+)

(-)

Figure 10

Wiring diagram

3.5.1 General Purpose or non-incendive (Cl i, div. 2)

A general purpose installation does not have flammablemedia present. Areas rated non-incendive (Cl I, Div. 2) haveflammable media present only under abnormal conditions.No special electrical connections are required so standardinstallation methods may be followed.

To install General Purpose or Non-Incendive wiring:

1. Remove the cover to the wiring compartment of the trans-mitter. Install the conduit plug in the unused opening. UsePTFE tape/sealant to ensure a liquid-tight connection.

2. Install a conduit fitting and pull the supply wires.

3. Connect shield to an earth ground at power supply.

4. Connect an earth ground wire to the nearest green groundscrew. Use a minimum 18 AWG rated up to 85° C.

5. Connect the positive supply wire to the (+) terminal and thenegative supply wire to the (-) terminal.

6. Replace the cover to the wiring compartment of thetransmitter.

To install Remote Mount wiring:

1. Install conduit from the remote mounted head to theintegral conduit connection of the E3 transmitter (refer tolocal plant or facility procedures).

2. Remove the cover of the remote transmitter, terminal boardhousing and of the integral terminal board housing.

3. Connect one end of the six conductor cable (P/N037-3226-xxx or 037-3227-xxx) to the integral terminalblock and the other end to the terminal block within theremote terminal board housing. Be sure to match the sixdiscrete numbered wires with the numbers on each terminalblock. See Figures 12 & 13.

4. Connect shield to an earth ground at the power supply.

5. Connect an earth ground wire to the nearest green groundscrew per local electrical code (not shown in illustration).


7. Replace the covers to the wiring compartment of thetransmitter and to both terminal board housings. Ensurethat all covers are completely tightened down before apply-ing power.

3.5.2 intrinsically Safe

An intrinsically safe (IS) installation potentially has flamma-ble media present. An approved IS barrier must be installedin the non-hazardous (safe) area. Consult factory for agencydrawing.


+

–

Power Supply24 VDC

(-) negative(+) positive


Figure 11

G.P./i.S./Explosion Proof Model

Figure 12

integral & Remote terminal Boards

1 2 3 4 5 6

WhiteBlackGreenBlackRedBlack

To install Intrinsically Safe wiring:1. Make sure the IS barrier is properly installed in the safe area

(refer to local plant or facility procedures). Complete thewiring from the barrier to the E3 transmitter.

2. After IS barrier installation, follow General Purpose andNon-incendive wiring procedure on page 15.

3.5.3 Explosion Proof

Explosion Proof (XP) is a method of designing equipmentfor installation in hazardous areas. A hazardous location isan area in which flammable gases or vapors are, or may be,present in the air in quantities sufficient to produce explo-sive or ignitable mixtures. The wiring for the transmittermust be contained in Explosion Proof conduit extendinginto the safe area.

To install Explosion Proof wiring – Integral mount:Due to the specialized design of the Integral E3 transmitter,no Explosion Proof conduit fitting (EY seal) is requiredwithin 18" of the transmitter. An Explosion Proof conduitfitting (EY seal) is required between the hazardous and safeareas. See Agency Approvals, Section 8.4.

1. Install Explosion Proof conduit from the safe area to theconduit connection of the E3 transmitter (refer to localplant or facility procedures).

2. Remove the cover to the wiring compartment of thetransmitter.

3. Connect shield to an earth ground at the power supply.

4. Connect an Earth ground wire to the nearest green groundscrew per local electrical code. Use a minimum 18 AWGrated up to 85° C.


6. Replace the cover to the wiring compartment of thetransmitter before applying power.

Caution: Instrument and conduit junction box covers must be inplace and tightly sealed at all times during operation.

To install Explosion Proof wiring – Remote mount:1. Install Explosion Proof conduit from the remote mounted

E3 transmitter head to the integrally mounted terminalhousing at the LVDT. An Explosion Proof conduit fitting(EY seal) is required within 18" of the remote mountedtransmitter head wiring housing (see figure 13). Followsteps 2 through 7 of Remote Mount wiring procedure onpage 15.


IntegralTerminal Board

RemoteTerminal Board

Conduit sealwithin 18" ofthis housingentry for explosion proofinstallation

Integral Wiring &LVDT Housings

Remote Wiring &Transmitter Housings



Figure 13

Remote Mount Wiring Connections


4.0 Function Blocks

4.1 Overview

The E3 MODULEVEL Liquid Level Displacer Transmitteroperates on the Archemedes principle of buoyancy force.Refer to Bulletin 48-635 for more detailed information onthe MODULEVEL transmitter.

The E3 MODULEVEL is a liquid level transmitter withfour FOUNDATION fieldbus™ Blocks (one Resource Block,one Transducer Block, one Analog Input Function block,and one PID Function block. The idea of Function Blocks,which a user can customize for a particular application, is akey concept of Fieldbus topology. Function Blocks consistof an algorithm, inputs and outputs, and a user-definedname.

The TRANSDUCER block output is available to thenetwork through the ANALOG INPUT block.

• The ANALOG INPUT block (AI) takes the TRANSDUCERblock level or density value and makes it available as ananalog value to other function blocks. The AI block hasscaling conversion, filtering, and alarm functions.

4.1.1 universal Fieldbus Block Parameters

The following are general descriptions of the parameterscommon to all blocks. Additional information for a givenparameter is described later in that specific block section.

ST_REV (static data revision): a read only parameter thatgives the revision level of the static data associated with theblock. This parameter will be incremented each time a staticparameter attribute value is written and is a vehicle fortracking changes in static parameter attributes.

TAG_DESC (tag descriptor): a user assigned parameterthat describes the intended application of any given block.

STRATEGY: a user assigned parameter that identifiesgroupings of blocks associated with a given network connec-tion or control scheme.

ALERT_KEY: a user assigned parameter which may be usedin sorting alarms or events generated by a block.

MODE_BLK: a structured parameter composed of theactual mode, the target mode, the permitted mode(s), andthe normal mode of operation of a block.

• The actual mode is set by the block during its execution toreflect the mode used during execution.

• The target mode may be set and monitored through themode parameter.


• The permitted modes are listed for each block.

• The block must be in an automatic mode for normaloperation.

NOTE: The MODE_BLK target parameter must be OOS (out of service)to change configuration and calibration parameters in that func-tion block (when in OOS, the normal algorithm is no longer exe-cuted and any outstanding alarms are cleared).

All blocks must be in an operating mode for the device to oper-ate. This requires the Resource Block to be in “AUTO” and theTransducer Block to be in “AUTO” before the Function Blockscan be placed in a mode other than OOS (out of service).

BLOCK_ERR: a parameter that reflects the error status ofhardware or software components associated with, anddirectly affecting, the correct operation of a block.

NOTE: A BLOCK_ERR of “Simulation” in the Resource Block does notmean simulation is active—it merely indicates that the simula-tion enabling hardware jumper is installed.

4.2 Resource Block

The RESOURCE block contains data specific to theE3 MODULEVEL transmitter, along with someinformation about the firmware.

NOTE: The Resource Block has no control function.

MODE_BLK: Must be in AUTO in order for the remain-ing blocks in the transmitter to operate.

NOTE: A Resource Block in “out of service” will stop all function blockexecution in the transmitter.

RS_STATE (Resource State): identifies the state of theRESOURCE block state machine. Under normal operatingconditions, it should be “On-Line.”

DD_RESOURCE: a string identifying the tag of theresource that contains the Device Description for this device.

MANUFAC_ID: contains the MAGNETROL International,Incorporated FOUNDATION fieldbus™ manufacturer’s IDnumber, which is 0x000156.

DEV_TYPE: the model number of the E3 MODULEVELtransmitter (0x0003). It is used by interface devices tolocate the Device Descriptor (DD) file for this product.

DEV_REV: contains the firmware revision of theE3 MODULEVEL transmitter. It is used by interfacedevices to correctly select the associated DD.


DD_REV: contains the revision of the DD associated withthe version of firmware in the E3 MODULEVEL transmitter.It is used by interface devices to correctly select the associat-ed DD.

RESTART: Default and Processor selections are available.Default will reset the Model E3 to the default blockconfiguration.

NOTE: RESTART DEFAULT will not reset parameters to their defaultvalues in the custom Transducer Block.

FEATURES: a list of the features available in the transmit-ter. The Model E3 features include Reports, and SoftwareWrite Locking.

FEATURES_SEL: allows the user to turn Features on or off.

CYCLE_TYPE: identifies the block execution methods thatare available.

CYCLE_SEL: allows the user to select the block executionmethod.

MIN_CYCLE_T: the time duration of the shortest cycleinterval. It puts a lower limit on the scheduling of theresource.

NV_CYCLE_T: the minimum time interval between copiesof non-volatile (NV) parameters to NV memory. NV mem-ory is only updated if there has been a significant change inthe dynamic value and the last value saved will be availablefor the restart procedure. A value of “0” means it will neverbe automatically copied. Entries made by human interfacedevices to NV parameters are copied to non-volatile memoryat the time of entry.

NOTE: After completing a large copy, allow several minutes beforeremoving power from the E3 MODULEVEL transmitter to ensurethat all data has been saved.

FREE_SPACE: shows the amount of available memory forfurther configuration. The value is zero percent in a pre-configured device.

FREE_TIME: the amount of the block processing time thatis free to process additional blocks.

SHED_RCAS: the time duration at which to give up com-puter writes to function block RCas locations. Shed fromRCas will never happen when SHED_RCAS = 0.

SHED_ROUT: the time duration at which to give up com-puter writes to function block ROut locations. Shed fromROut will never happen when SHED_ROUT = 0.


FAULT_STATE, SET_FSTATE, CLR_FSTATE: these onlyapply to output function blocks. (The E3 MODULEVELhas no output function blocks).

MAX_NOTIFY: the maximum number of alert reports thatthe transmitter can send without getting a confirmation.

The user can set the number low, to control alert flooding,by adjusting the LIM_NOTIFY parameter value.

LIM_NOTIFY: the maximum numbers of unconfirmedalert notify messages allowed. No alerts are reported if setto zero.

CONFIRM_TIME: the time that the transmitter will waitfor confirmation of receipt of a report before trying again.Retry will not occur if CONFIRM_TIME = 0.

WRITE_LOCK: When set to LOCKED, will prevent anyexternal change to the static or non-volatile data base in theFunction Block Application of the transmitter. Block con-nections and calculation results will proceed normally, butthe configuration will be locked.

UPDATE_EVT (Update Event): is an alert generated by awrite to the static data in the block.

BLOCK_ALM (Block Alarm): is used for configuration,hardware, connection, or system problems in the block. Thecause of any specific alert is entered in the subcode field.The first alert to become active will set the Active status inthe Status attribute. As soon as the Unreported status iscleared by the alert reporting task, another block alert maybe reported without clearing the Active status, if the sub-code has changed.

ALARM_SUM (Alarm Summary): contains the currentalert status, the unacknowledged states, the unreportedstates, and the disabled states of the alarms associated withthe block.

ACK_OPTION (Acknowledge Option): selects whetheralarms associated with the block will be automaticallyacknowledged.

WRITE_PRI (Write Priority): the priority of the alarmgenerated by clearing the write lock.

WRITE ALM (Write Alarm): the alert generated if thewrite lock parameter is cleared.

ITK_VER (ITK Version): contains the version of theInteroperability Test Kit (ITK) used by the FieldbusFoundation during their interoperability testing.


4.3 Modulevel® Transducer Block

The MODULEVEL TRANSDUCER block is a custom blockcontaining parameters that support the E3 MODULEVELlevel transmitter. It contains the model attributes, diagnos-tics, and calibration data, and outputs a measured valuewith status information.

The TRANSDUCER block parameters are grouped in auseful configuration. There are both read-only parametersand read-write parameters within the TRANSDUCER block.

• The read-only parameters report the block status andoperation modes.

• The read-write parameters affect the function block basicoperation, level transmitter operation, and calibration.

the transducer Block will automatically be changed to

“out of Service” when the local interface (keypad) is used

to change a parameter online.

4.3.1 Modulevel® transducer Block Parameters

The first six parameters in the MODULEVELTRANSDUCER block are the universal parameters discussedin section 4.1.1. The universal parameters are followed bythese additional required parameters:

UPDATE_EVT (Update Event): an alert generated by awrite to the static data in the TRANSDUCER block.

Another important parameter found later in the TRANS-DUCER block list is DEVICE_STATUS, which displaysthe status of the device. If more than one message exists,then the messages are displayed in priority order. Refer toSection 8.3.3, Status Messages.

If DEVICE_STATUS indicates a problem, refer toSection 8.3, Troubleshooting.

For a complete list of transducer Block Parameters, refer

to table in the appendix.

4.3.2 Password Parameters

To change a parameter at the local user interface, a valuematching the user password must be entered (Default=1). Ifthe user password is entered, the instrument is in the usermode. After 5 minutes with no keypad activity, the enteredpassword expires.

Factory password is for use by trained factory personnel only.

From the network, the instrument always behaves as if it isin the user mode by default. In other words, it is not neces-sary to enter the user password in order to write parametersfrom the network.


4.3.3 E3 Modulevel® Configuration Parameters

The following parameters within the MODULEVELTransducer Block are required to configure eachE3 MODULEVEL.

LEVEL_UNITS: Select the units in which level parametersare displayed (cm, in, feet, meters). (➃ in figure 14)

PROCESS_SG: Enter the specific gravity of the process liquid at operating conditions. (¿ in figures 14 & 15)

PROCESS_TEMPERATURE: Enter the process operatingtemperature. (¡ in figures 14 & 15)

LEVEL_OFFSET: Enter the desired level output at the zeroreference (bottom of displacer or centerline of bottom-sideprocess connection). (➂ in figures 14 & 15)

4.3.4 offset description

The parameter referred to as LEVEL_OFFSET in theTransducer Block is the desired level reading when the liquidis at the zero reference point of the E3 MODULEVEL.

On the top mounted models E3A and E3B, the zero refer-ence is the bottom of the displacer (not including the hook).

On a side-bottom mounted models E3C and E3D, it is thelength of the level range below the centerline of the upper-side process connection.

On side-side mounted models E3E and E3F, the zero refer-ence is the centerline of the bottom-side process connection.Unit is shipped from factory with Level Offset = 0.

Example: Application of an external cage model E3Ewith a 48" level range is mounted with the centerline ofthe bottom-side process connection 12" from the bottomof the vessel. 0% point shall be at the bottom of the ves-sel and 100% at the length of the level range above thebottom of the vessel. Level Offset = 12" must be enteredinto the E3 menu. See Figure 14.

4.4 User-Calibration Parameters

4.4.1 user Calibration Procedure

One of the main advantages of the E3 MODULEVELtransmitter is that the device does not need to be calibratedin the field. Every E3 MODULEVEL transmitter is shippedfrom the factory precisely calibrated, requiring only config-uration by the user in the field.

On the other hand, part of the advantage of FOUNDATION

fieldbus™ is to provide the ability to monitor changes andadjustments to a transmitter. For minor calibration adjust-ments to the measured value, trim parameters are available.

LiquidLevel

➂In, cm, m, or ft.

➃Level Offset

Process S.G.

OperatingTemp.

➀

➁

Figure 14



LiquidLevel

Displacer

➂ Level Offset➀ Process

S.G.

➁ OperatingTemp.

Figure 15

top Mount installation


Should the E3 require replacement of any parts in the field,a user calibration must be performed after changing out anyof the following original parts: Bezel assembly, LVDTassembly, range spring, stem assembly, or displacer. The fol-lowing procedure should be followed when performing auser calibration in the field.

NOTE: For user calibrations, the factory calibration parameters will notbe incorporated into the level measurement.

1. Move liquid level on displacer to desired low level point.

2. Using the keypad and LCD display, scroll down to DispFact

3. Press , to access data entry mode, then until “Yes” isdisplayed and again. The factory menu is now accessi-ble.

4. Scroll down to CalSelct.

5. Press , then until “User” is displayed and again.

6. Scroll to “User Cal Menu” and press .

7. Scroll down to SnrCalLo.

8. Press , then and simultaneously and again.The current sensor output has been captured for the lowlevel point.

9. Scroll down to LvlCalLo. The default value is 0.00. If a dif-ferent level value is desired at this point, press , use the

and arrows to choose the desired value and pressagain.

10. Move the liquid level on displacer to the desired high levelpoint.

11. Scroll to SnrCalHi.

12. Press , then and simultaneously and again.The current sensor output has been captured for the highlevel point.

13. Scroll down to LvlCalHi. The default value is the displacerlength. If a different level value is desired at this point, press

, use the and keys to choose the desired value andpress again.

14. The user calibration is complete.

NOTE: The original factory calibration settings are restored when“FACTORY” is selected for “Calibration_Select” parameter.

it is highly recommended that factory calibration be used

for optimum performance.


4.4.2 Factory Parameters

The factory-adjustable calibrated parameters are found in thefactory calibration menu.

The following parameters are read-only and are available fortroubleshooting and diagnostics.

LVDT %: current sensor output

ADJUSTED_SENSOR_LO: low sensor calibration pointwhich may be adjusted for process SG and/or temperature.

ADJUSTED_SENSOR_HI: high sensor calibration pointwhich may be adjusted for process SG and/or temperature.

CONVERSION_FACTOR: the slope of the factory-setcalibration line, based on the selected calibration.

SCALE_OFFSET: the intercept of the calibration line.

4.4.3 Firmware Version

The last parameter in the TRANSDUCER block gives thefirmware version of the transmitter.

FIRMWARE_VERSION: displays the version of thefirmware.

NOTE: The user should compare the DD file and revision number of thedevice with the HOST system to ensure they are at the samerevision level.

4.5 Analog Input Block

The ANALOG INPUT (AI) block takes the manufacturer’sinput data and makes it available to other function blocks atits output.

Since only one measured value is available depending onthe configuration of the unit, only one channel selection isdefined in the AI Function Block. The channel will beidentified as “Primary Value,” and will also be defined asthe default Channel.

4.5.1 ai Block Parameters

PV: Either the primary analog value for use in executing thefunction, or a process value associated with it.

OUT: The primary analog value calculated as a result ofexecuting the function block.

SIMULATE: Allows the transducer analog input or outputto the block to be manually supplied when simulate isenabled. When simulate is disabled, the simulate value andstatus track the actual value and status.


XD_SCALE: The high and low scale values, engineeringunits code, and number of digits to the right of the decimalpoint used with the value obtained from the transducer fora specified channel.

OUT_SCALE: The high and low scale values, engineeringunits code, and number of digits to the right of the decimalpoint to be used in displaying the OUT parameter.

GRANT_DENY: Options for controlling access of hostcomputers and local control panels to operating, tuning,and alarm parameters of the block.

IO_OPTS: Option which the user may select to alter inputand output block processing.

STATUS_OPTS: Options which the user may select in theblock processing of status.

CHANNEL: The number of the logical hardware channelthat is connected to this I/O block. This informationdefines the transducer to be used going to or from thephysical world.

L_TYPE: Determines if the values passed by the transducerblock to the AI block may be used directly (Direct) or if thevalue is in different units and must be converted linearly(Indirect), or with square root (Ind Sqr Root), using theinput range defined for the transducer and the associatedoutput range.

LOW_CUT: Limit used in square root processing.

PV_FTIME: Time constant of a single exponential filter forthe PV, in seconds.

FIELD_VAL: Raw value of the field device in % of PVrange, with a status reflecting the Transducer condition,before signal characterization (L_TYPE) or filtering(PV_FTIME).

UPDATE_EVT: This alert is generated by any change tothe static data.

BLOCK_ALM: The block alarm is used for all configuration,hardware, connection failure or system problems in the block.

ALARM_SUM: The current alert status, unacknowledgedstates, unreported states, and disabled states of the alarmsassociated with the function block.

ACK_OPTION: Selection of whether alarms associatedwith the function block will be automatically acknowl-edged.

ALARM_HYS: Amount the PV must return within thealarm limits before the alarm condition clears. Alarm hys-teresis expressed as a percent of the span of the PV.


HI_HI_PRI: Priority of the high high alarm.

HI_HI_LIM: The setting for high high alarm inengineering units.

HI_PRI: Priority of the high alarm.

HI_LIM: The setting for high alarm in engineering units

LO_PRI: Priority of the low alarm.

LO_LIM: The setting for low alarm in engineering units.

LO_LO_PRI: Priority of the low low alarm.

LO_LO_LIM: The setting for low low alarm in engineeringunits.

HI_HI_ALM: The status for high high alarm and itsassociated time stamp.

HI_ALM: The status for high alarm and its associatedtime stamp.

LO_ALM: The status for low alarm and its associatedtime stamp.

LO_LO_ALM: The status for low low alarm and itsassociated time stamp.

The TRANSDUCER and AI blocks’ MODE_BLK parame-ter must be set to AUTO to pass the PV Value through theAI to the network.

Transducer scaling, called XD_SCALE, is applied to thePV from the CHANNEL to produce the FIELD_VAL inpercent. Valid XD_SCALE in engineering units is limitedto the four allowable codes of meters (m), centimeters (cm),feet (ft) and inches (in) for units configured for level or inter-face level measurement. Units configured for density meas-urement have the engineering unit of specific gravity (sgu).

The AI can have a BLOCK_ERR when:

1. Channel is not set correctly.

2. XD_SCALE does not have suitable engineering units or hasrange incompatibility.

3. SIMULATE parameter is active

4. AI block MODE is O/S (out of service).

NOTE: This can be caused by the Resource Block being OOS or the AIBlock not scheduled for execution.

5. L-TYPE not set or set to Direct with improperOUT_SCALE.

The AI uses the STATUS_OPTS setting and the TRANS-DUCER PV LIMIT value to modify the AI PV and OUTQUALITY.

Damping Filter is a feature of the AI block. PV_FTIMEparameter is time constant of a single exponential filter forthe PV, in seconds. This parameter can be used to dampenout fluctuation in level due to excessive turbulence.

The AI block has multiple ALARM functions that monitorthe OUT parameter for out of bound conditions.

4.5.2 Local display of analog input transducer Block output

The E3 MODULEVEL FOUNDATION fieldbus™ transmitterincorporates a feature that allows the device’s Analog Input[AI] block Out value to be displayed on the local LCD.

NOTE: There are many reasons that AI block Out value can deviatefrom the measurement value originating in the Transducerblock, and because the keypad and local display will only pro-vide access to Transducer block parameters, there is no way toexplore or change the other fieldbus configuration items affect-ing the AI block output using the keypad and LCD.

This screen should only be considered as a measured valueindicator for configured transmitters.

• The screen is not used for commissioning or diagnostic /troubleshooting purposes.

• Prior to full fieldbus configuration (transmitter assigned a per-manent address, AI block configured and scheduled for execu-tion, etc.), the value displayed will not reflect the transducermeasurement. (Pre-configuration value will typically be 0).

4.5.2.1 AI Out Display Screen

The Analog Input Out value will be conditionally displayedas part of the “rotating” home menu screens.

The Out value will be displayed subject to limitations nec-essary for a 6-character display [999999 > Value > -99999].


*AI OUT*######uu

Figure 16

analog input out display

Out Value

Out Scale unitsabbreviation

4.6 PID Block

The PID Function Block contains the logic necessary to per-form Proportional/Integral/Derivative (PID) control. Theblock provides filtering, set point limits and rate limits, feedfor-ward support, output limits, error alarms, and mode shedding.

Although most other function blocks perform functionsspecific to the associated device, the PID block may residein any device on the network. This includes valve, transmit-ter, or the host itself.

The Model E3 PID Block implementation follows the spec-ifications documented by the Fieldbus Foundation.

4.6.1 Pid Block Parameters

ACK_OPTION: Used to set auto acknowledgement ofalarms.

ALARM_HYS: The amount the alarm value must return tobefore the associated active alarm condition clears.

ALARM_SUM: The summary alarm is used for all processalarms in the block.

ALERT_KEY: The identification number of the plant unit.

BAL_TIME: The specified time for the internal workingvalue of bias to return to the operator set bias.

BKCAL_IN: The analog input value and status for anotherblocks BKCAL_OUT output.

BKCAL_HYS: The amount the output must change awayfrom its output limit before the limit status is turned off,expressed as a percent of the span of the output.

BKCAL_OUT: The value and status required by theBKCAL_IN input for another block.

BLOCK_ALM: Used for all configuration, hardware, con-nection failure, or system problems in the block.

BLOCK_ERR: Reflects the error status associated with thehardware or software components associated with a block.

BYPASS: Used to override the calculation of the block.

CAS_IN: The remote setpoint value from another block.

CONTROL_OPTS: Allows one to specify control strategyoptions.

DV_HI_ALM: The DV HI alarm data.

DV_HI_LIM: The setting for the alarm limit used todetect the deviation high alarm condition.

DV_HI_PRI: The priority of the deviation high alarm.

DV_LO_ALM: The DV LO alarm data.

DV_LO_LIM: The setting for the alarm limit used todetect the deviation low alarm condition.



DV_LO_PRI: The priority of the deviation low alarm.

FF_GAIN: The feedforward gain value.

FF_SCALE: The high and low scale values associated withFF_VAL.

FF_VAL: The feedforward control input value and status.

GAIN: The proportional gain value. This value cannotequal zero.

GRANT_DENY: Options for controlling access of hostcomputers to alarm parameters of the block.

HI_ALM: The HI alarm data

HI_HI_ALM: The HI HI alarm data

HI_HI_LIM: The setting for the alarm limit used to detectthe HI HI alarm condition.

HI_HI_PRI: The priority of the HI HI Alarm.

HI_LIM: The setting for the alarm limit used to detect theHI alarm condition.

HI_PRI: The priority of the HI alarm.

IN: The connection for the PV input from another block.

LO_ALM: The LO alarm data.

LO_LIM: The setting for the alarm limit used t detect theLO alarm condition.

LO_LO_ALM: The LO LO alarm data.

LO_LO_LIM: The setting for the alarm limit used todetect the LO LO alarm condition.

LO_LO_PRI: The priority of the LO LO alarm.

LO_PRI: The priority of the LO alarm.

MODE_BLK: The actual, target, permitted, and normalmodes of the block.

OUT: The block input value and status.

OUT_HI_LIM: The maximum output value allowed.

OUT_LO_LIM: The minimum output value allowed.

OUT_SCALE: The high and low scale values associatedwith OUT.

PV: The process variable use in block execution.

PV_FTIME: The time constant of the first order PV filter.

PV_SCALE: The high and low scale values associated with PV.

RATE: The derivative action time constant.

RCAS_IN: Target setpoint and status that is provided by asupervisory host.

RCAS_OUT: Block setpoint and status that is provided to asupervisory host.


RESET: The integral action time constant.

ROUT_IN: Block output that is provided by a supervisoryhost.

ROUT_OUT: Block output that is provided to a superviso-ry host.

SHED_OPT: Defines action to be taken on remote controldevice timeout.

SP: The target block setpoint value.

SP_HI_LIM: The highest SP value allowed.

SP_LO_LIM: The lowest SP value allowed.

SP_RATE_DN: Ramp rate for downward SP changes.

SP_RATE_UP: Ramp rate for upward SP changes.

STATUS_OPTS: Allows one to select options for statushandling and processing.

STRATEGY: Can be used to identify grouping of blocks.

ST_REV: The revision level of the static data associatedwith the function block.

TAG_DESC: The user description of the intended applica-tion of the block.

TRK_IN_D: Discrete input that initiates external tracking.

TRK_SCALE: The high and low scale values associatedwith TRK_VAL.

TRK_VAL: The value applied to OUT in LO mode.

UPDATE_EVT: This alert is generated by any changes tothe static data.


5.0 E3 Modulevel® Menu: Step by Step Procedures

The following table describes the software menu displayed bythe E3 MODULEVEL FOUNDATION fieldbus™ transmitterfor “Level Only” measurement. Use this table as a step bystep guide to configure the transmitter.

The second column presents the menus shown on the trans-mitter display. The displays are in the order they wouldappear if the arrow keys were used to scroll through themenu. The numbers on the first column are not shown inthe display. They are only provided as reference. The thirdcolumn indicates the password level required to access andchange the parameter.

The fourth column provides the actions to take whenconfiguring the transmitter. Additional information or anexplanation of an action is given in the fifth column.

display Password action Comment

1*Status**PV-Lvl**AI Out*

NoneTransmitter Display MeasType = Level

2 PV-Lvlxx.xx lu None Transmitter Display (Alternate Home Menu)

3 AI Out None Transmitter Display (Alternate Home Menu)

4 Proc SGx.xxx sg User Enter the specific gravity of the

process liquid at operating temp.Adjusts factory calibration for actual specific gravity(limited by SG range of spring)

5 ProcTempxxx F User Enter the Process Operating

TemperatureAdjusts factory calibration for actual temperature(limited by maximum temperature rating of model)

6 LvlUnits User Select the Level Units Select from cm, inches, feet, meters.

7 Lvl Ofstxx.xx lu User

Enter desired level readingwhen level is at the calibratedzero reference

Minimum offset = -(displacer length)

Maximum = 960 inches (2438.4 cm)

8 LVDT Dampxx s User Select time constant of

desired damping0 to 45 sec

9 Trim Lvlxx.xx lu User Enter value to adjust Level

readingFine tune level reading-10.00 inch to +10.00 inch

10 New Passxxx User Enter new password (0 – 255) Displays encrypted value of present password

Default value = 0

11 Language(select) User Select from English, Spanish,

French, GermanLanguage choice for LCD display

12 E3 ModFFVer 1.0 None Transmitter Display Product identification

Firmware version

13 DispFact(select) None Select “Yes” to display factory

parameter menu as below

14 HistoryStatus None

Diagnostic Display to viewpresent status and recentexceptions

5.1 Measurement Type: Level Only



15 Run Timexxxx.x h None

Diagnostic Display showingelapsed time since power onor History Reset

Cleared to zero with History Reset

16 HistoryReset SuperUser Press and select Yes to

clear history

17 MeasType(select) SuperUser Factory Set Select from Level, IfcLevel, or Density

18 Model(select) SuperUser Factory Set Select from E3A, E3B, E3C, E3D, E3E, E3F, E31, E32, E33,

E34, E35, E36, Custom

19 SpringSG(select) SuperUser Factory Set Select 0.29–0.54, 0.55–1.09, 1.10–2.20, HighPres, or

Custom

20 SprgRatex.x SuperUser Factory Set Only selectable when custom selected for SpringSG.

21 SprgMatl SuperUser Factory Set Select Inc 600, Inc X750, 316 SS, UltraHiT

22 TempLimtxxx F SuperUser Factory Set Enter maximum process temperature for which unit is

suitable

23 Lengthxx.xx lu SuperUser Factory Set Enter length of measuring range (7 to 240 inches)

24 Diameterx.xxx in SuperUser Factory Set Enter outside diameter of displacer (0.5 to 5 inches)

25 Weightxx.x oz SuperUser Factory Set Enter weight of displacer and stem assembly

(40 to 200 ounces)

26 CalSelct(select) User Select Factory or User

CalibrationSelects Calibration Parameters used to calculate themeasured PV.

27a Factory CalMenu None Press to display the User

Calibration sub-menuCalSelct = FactorySubmenu on page 33

27b User Cal Menu None Press to display the UserCalibration sub-menu

CalSelct = UserSubmenu on page 33

28 AdjSnrLo None Diagnostic Display

29 AdjSnrHi None Diagnostic Display

30 Conv Fctxxxx None Diagnostic Display

31 Scl Ofstxxx None Diagnostic Display

32 LVDT%xx.xx % None Diagnostic Display

33 Chan 0 None Diagnostic Display

34 Chan 1 None Diagnostic Display

35 NodeAddr SuperUser Diagnostic Display Current node address of device

36 NSP Value SuperUser Diagnostic Display

37 ElecTempxxx C None Diagnostic Display Present temperature in electronics compartment

38 Max Tempxxx C SuperUser Diagnostic Display Maximum electronics temperature recorded

39 Min Tempxxx C SuperUser Diagnostic Display Minimum electronics temperature recorded

5.1 Measurement Type: Level Only (cont.)



1 LVDT%xx.xx % None Diagnostic display

2 Calib SGx.xxx sg Factory Factory set Factory calibration menu only

3 DrySensrxx.xx % Factory Enter or capture sensor

output for Dry SensorPress and simultaneously to capturecurrent sensor output

4 SnrCalLoxx.xx % Factory Enter or capture sensor

output for Low Cal PointPress and simultaneously to capturecurrent sensor output

5 LvlCalLoxx.xx lu Factory Enter Level value

corresponding to SnrCalLo

6 SnrCalHixx.xx % Factory Enter or capture sensor

output for High Cal PointPress and simultaneously to capturecurrent sensor output

7 LvlCalHixx.xx lu Factory Enter Level value

corresponding to SnrCalHI

8 Escape NonePress to exit Calibrationsub-menu; Returns to FactoryMenu

5.1 Measurement Type: Level Only (cont.)

Factory Submenu (display only) or user Calibration Submenu

6.0 Diagnostic Parameters

The E3 MODULEVEL measurement engine runs througha series of self-tests and will detect and report faulty opera-tion. The MODULEVEL TRANSDUCER BLOCKdisplays these faults in the DEVICE_STATUS parameter.Refer to Section 8.3.3 for more information on specificfaults and warnings.

BLOCK_ERROR is not used except for indicating Out ofService (OOS).

When the Model E3 transmitter is initially powered on, themeasurement engine does not have enough valid measure-ment cycles to make a decision about the output level. Forthe first twenty-two measurement cycles after power isapplied, the QUALITY is “Uncertain,” the SUB_STATUSis “Initial value,” and the LIMIT attribute is “Constant.”

When the Model E3 is operating correctly, the QUALITYis shown as “GOOD,” and the SUB_STATUS is “Non-Specific.”

While changing the transmitter operational parametersusing the local display or through the system configurationtool (with the MODE_BLK in OOS), the output might beinaccurate because of the changing parameters. When thedevice is in a mode where operational parameters can bechanged, the MODULEVEL TRANSDUCER BLOCKwill still output level but the QUALITY will be shown as“Bad” and the SUB_STATUS is “Out of Service.”


If the Model E3 indicates a fault condition, the MODULEVELTRANSDUCER BLOCK maintains the last good value asthe output and flags the failure. The QUALITY is “Bad,”the SUB_STATUS is “Sensor failure” (or “Device failure”),and the LIMIT attribute is set appropriately. Refer toSection 8.3.3.

6.1 Simulation Feature

The E3 MODULEVEL with FOUNDATION fieldbus™ sup-ports the Simulate feature in the Analog Input block. TheSimulate feature is typically used to exercise the operation ofan AI block by simulating a TRANSDUCER block input.

This feature can not be activated without the placement of ahardware jumper. This jumper is installed as standard onthe Model E3, and is placed in an inconvenient location toavoid inadvertent disabling of this feature.

NOTE: A BLOCK_ERR of “Simulation” in the Resource Block indicatesthat the simulation enabling hardware jumper is present.

Contact the factory for instructions on how to remove thisjumper and permanently disable the Simulate feature.

7.0 Documentation

The following two tables are examples of data sheetsdescribing what information is need to fully specify aFieldbus device. The first table shows one device per page,while table 2 is intended for multiple devices.

Refer to “FOUNDATION fieldbus™ System EngineeringGuidelines—AG-181” for additional information. Thisdocument can be found at www.fieldbus.org.


Fieldbus Function Blocks Segment information Miscellaneous information

■ Analog Input (AI)

Number

Execution Time (msec)

■ Arithmetic (A)


■ Digital Alarm (DA)


Device:

Segment #

LAS Capable: ■ YES ■ NO

Device current draw (mA):

In-rush current (mA):

Device Lift-off (minimum) voltage:

Device capacitance:

Polarity Sensitive: ■ YES ■ NO

DD Revision:

CFF Revision: Tested with ITKrevision

NOTES:

■ Discrete Input (DI)

Number


■ Calculate


■ Analog Alarm (AA)


■ Bias/Gain Settings (BG)

Execution Time (msec)■ Deadtime (D)


■ Manual Loader

Execution Time (msec)■ Complex Analog Output (CAO)


■ Proportional/Integral/Derivative(PID)


■ Step Output PID (SOPID)


■ Analog Output (AO)

Number


■ Set Point Ramp Generator


■ Discrete Output (DO)

Number


■ Signal Characterizer (SC)


■ Control Selector (CS)

Execution Time (msec)■ Digital Human Interface (DHI)


■ Proportional/Derivative (PD)

Execution Time (msec)■


■ Ratio

Number


7.1 Fieldbus Data Sheet for Individual Instrument


7.2 Fieldbus Data Sheet for Multiple Devices

taG nuMBER

1 2 3 4 5 6 7 8 9 10 11 12

Number of AIs

AI Execution Time (msec)

Number of AOs

AO Execution Time (msec)

Number of SSs

SS Execution Time (msec)

Number of TOTs

TOT Execution Time (msec)

Number of ARs

AR Execution Time (msec)

Number of PIDs

PID Execution Time (msec)

Number of

Execution Time

Number of

Execution Time

Number of

Execution Time

Number of

Execution Time

Number of

Execution Time

Number of

Execution Time

Number of

Execution Time

Channel

I.S. Segment (If applicable)

LAS Capable (Yes/No)

DD Revision

ITK Revision

Polarity Sensitive (Yes/No)

CFF Revision


8.0 Reference Information

This section presents an overview of the operation of theE3 Electronic MODULEVEL Displacer Level Transmitter,information on troubleshooting common problems, listingsof agency approvals, lists of replacement and recommendedspare parts, and detailed physical, functional, and perform-ance specifications.

8.1 Description

The E3 MODULEVEL is a level transmitter which utilizessimple buoyancy principles in combination with a precisionrange spring and a highly accurate LVDT (linear variabledifferential transformer) to detect and convert liquid levelmovement into a stable output value. The electronics arehoused in an ergonomic, dual-compartment enclosurewhich is angled for ease of wiring and calibration.

8.2 Theory of Operation

The Electronic MODULEVEL Displacer Level Transmitterrelies on the principles of buoyancy to convert mechanicalmovement to an electronic output. See Figure 17.

8.2.1 displacer/Range Spring

According to Archimedes principle, the buoyancy force act-ing on an object immersed in liquid is equal to the mass ofthe liquid displaced. As the level changes, the volume of dis-placer submerged in the liquid changes, thus varying thebuoyancy force acting on the displacer. This change isdetected by the precision range spring from which the dis-placer hangs, causing it to elongate or compress. The changein spring length causes movement of a special LVDT corewhich is mounted on a rigid stem attached to the spring.

8.2.2 LVdt

E3 MODULEVEL utilizes highly precise LVDT technologyto convert the movement of the LVDT core within theLVDT to a stable output value. The position of the corewith respect to a primary and two secondary windings withinthe LVDT, induces a voltage in each winding. The comparisonof the induced voltages within the microprocessor of the E3results in very accurate level output.

MovingLVDT Core

Range Spring

Displacer

External cage

ElectronicsEnclosure

PrintedCircuit Board

Wiring Board

LVDT

Stem

Keypad

Display

Enclosing Tube

Figure 17

Electronic Modulevel®

Components


8.2.3 interface

E3 MODULEVEL is capable of tracking the interface levelof two immiscible liquids with different densities. The unitis equipped with a specially designed displacer which allowsit to detect the position of a clean interface or an emulsionlayer and convert it into a stable output value.

8.2.4 density

Yet another capability of E3 MODULEVEL is to track thechanging density of a liquid over a known density range andconvert that into a stable output value. As the density of theliquid changes, so does the mass of the liquid displaced bythe specially designed displacer. The resulting change inbuoyancy force on the displacer causes the movement of theLVDT core necessary to convert the density change to anoutput value.

8.3 Troubleshooting

The E3 MODULEVEL displacer transmitter is designed,engineered and constructed for trouble-free operation over awide range of operating and application conditions. Below,common transmitter problems are discussed in terms oftheir symptoms and corrective actions.

WARNING! Explosion hazard. Do not remove covers unless powerhas been switched off or the area is known to be non-hazardous.


Symptom Problem Solution

No output signal. Power supply not turned on. Turn on power.

Insufficient source voltage. Minimum of 9 VDC required at the wiring board. Verify supply voltage.

Improperly wired ordamaged wiring.

Check wiring and connections.

Defective electronics. Replace PC board assembly or wiring board as required.

LEVEL and % OUTPUTvalues are inaccurate.

Basic configuration data isquestionable.

Verify Level Offset values.

If using factory calibration, verify that Process SG and OperatingTemperature values are accurate.

Verify/confirm that Model Parameters are accurate.

Confirm set points are as expected.

Transmitter does nottrack level.

Model incompatible withprocess liquid

Verify model in use is appropriate for process liquid SG.

Possible damage to unit. Check displacer, spring, stem and enclosing tube for damage.Replace all damaged parts.

Possible material buildup Check displacer, spring, stem, enclosing tube and displacer forbuildup of process material. Clean any fouled parts.

Displacer, spring or stemdragging on inside ofchamber, e-tube.

Verify proper and level installation (within 3 degrees of plumb in alldirections).

LEVEL and % OUTPUTvalues fluctuate.

Liquid turbulence. Increase damping until output stabilizes or install stilling well.

Power supply unstable. Repair or replace power supply.

Electrical interference (RFI). Consult factory for assistance.

Output jumps quicklyover wide range

Bent stem impeding smoothcore movement

Review Status History for Surge event. Inspect stem and replace ifdamaged.

Non-linear output. Displacer hanging up. Verify proper and level installation (within 3 degrees of plumb in alldirections.)

Bent stem. Check stem. Replace if damaged.

Possible material buildup Check displacer, spring, stem, enclosing tube and displacer forbuildup of process material. Clean any fouled parts.

8.3.1 troubleshooting System Problems


8.3.2 Checking the LVdt Winding Resistance

WARNING: To prevent ignition of explosive atmospheres,disconnect power before servicing.

Refer to Figure 18 during this procedure.

1. Remove power from the unit.

2. Remove the electronics housing cover and the electronicsbezel assembly.

3. Disconnect the six-pin connector J1 from the back of thePC board assembly.

4. Using a multimeter, check the primary winding by verifyingthat pins 1 and 4 of the six-pin connector have approxi-mately 75 to 105 ohms resistance.

5. Check the secondary winding by verifying that pins 2 and5 or pins 3 and 6 of the six-pin connector have approxi-mately 70 to 100 ohms resistance.

6. If the winding resistance is out of range, replace LVDT.

Figure 18

LVdt Six-Pin Connector


8.3.3 device Status Parameter in the

transducer Block

The following table lists the conditions indicated in theDevice Status parameter. It also shows the affect the conditionhas on PV status, Sub-Status and Limit, XD ERROR andBLOCK ALARM are not affected by these conditions directly.

The first three conditions are Type Mode. If everything isrunning normally and there are no Faults or Warnings, thenthe device indicates it is “OK” an the local display and inDevice Status viewed from the FOUNDATION fieldbus™ net-work. If a password is entered through the local display, theTransducer Block is taken Out of Service if it is not alreadyand the User Access or Factory Access will be indicated inDevice Status viewed from the FOUNDATION fieldbus. Thiswill indicate to the operator that an attempt is being madeto modify a parameter value. No indication is given on theFieldbus network if someone is only viewing parameters onthe local display.

The next set of conditions is device faults. The device willmost likely not be able to measure level correctly if one ormore of these conditions occur. The condition will be indi-cated in Device Status and will affect PV Status, Sub-Statusand Limit as indicated.

device Status PV Status

QualityPV Sub Status Limit

type Label Bit # Value

Mode OK 11 0x0800 Good Non-Specific Not Limited

Mode User Access 2 0x0004 Bad OOS Not Limited

Mode Factory Access 14 0x4000 Bad OOS Not Limited

Faults Default Params 12 0x1000 Bad Configuration Error Not Limited

Faults Primary Fault 9 0x0200 Bad Device Failure Constant Limited

Faults Core Drop 8 0x0100 Bad Sensor Failure Low Limited

Faults SecFaultHi 10 0x0400 Bad Sensor Failure High Limited

Faults SecFaultLo ¿ 13 0x2000 Bad Sensor Failure Low Limited

Warning Default Cal 5 0x0020 No Effect No Effect No Effect

Warning Hi Temperature 4 0x0010 No Effect No Effect No Effect

Warning Lo Temperature 3 0x0008 No Effect No Effect No Effect

Warning Cal Span 6 0x0040 No Effect No Effect No Effect

Warning Initializing 1 0x0002 Uncertain Initial Value Constant Limited

Faults Fault 1 15 0x8000 No Effect No Effect No Effect

Warning Warning 2 0 0x0001 No Effect No Effect No Effect

Warning Warning 1 7 0x0080 No Effect No Effect No Effect

¿ This fault disabled with interfaceor density measurement.


The next set of conditions is the device warnings. The con-dition will not jeopardize the level measurement. However,knowledge of the condition may be useful in troubleshootingthe device.

The following table describes the conditions that can beseen in Device Status:

display Message action Comment

OK None Normal operating mode.

User Access Password at the local display. Parameter values are being changed through the local interface.Make sure Transducer Block is taken out of service.

Factory Access Password at the local display. Parameter values are being changed through the local interface.Make sure Transducer Block is taken out of service.

Default Params Internal non-volatile parameters havebeen defaulted.

Consult factory.

Primary Fault LVDT Primary circuit open condition. Check LVDT winding resistance. Replace LVDT if valuesare out of range.

Core Drop • Core too far out.

• Bad LVDT wiring connection.

• Check for lost or damaged LVDT core.

• Check LVDT winding resistance.

Sec Fault Hi • A/D readings from LVDT secondarywindings are above expected range.


• Check for missing displacer.


Sec Fault Lo • A/D readings from LVDT secondarywindings are below expected range.


• Check for broken spring or leaking displacer. This fault disabledwhen measurement type is interface or density.


Default Cal Factory set default calibrationparameters are in use. Levelreading may be inaccurate.

Consult factory.

Hi Temperature Present temperature in electronics com-partment is above 80 C.

1) Transmitter may need to be moved to ensure ambienttemperature is within specification.

2) Change to remote mount transmitter.

Lo Temperature Present temperature in electronicscompartment is below - 40 C.

1) Transmitter may need to be moved to ensure ambienttemperature is within specification.

2) Change to remote transmitter.

Cal Span Span between Sensor CalibrationHi and Lo values is less thanminimum span.

Recalibrate or reconfigure unit with longer span

Initializing None Program is initializing. This is a transient condition.


8.3.4 FF Segment Checklist

There can be several reasons for a FOUNDATION fieldbus™

installation to be in a faulty condition. In order to assurethat communication can be established, the followingrequirements must be met.

• Device supply voltage must be higher than 9 VDC with amaximum of 32 VDC.

• Total current draw of a given segment cannot exceed therating shown on the power conditioner and/or barrier.

• Device polarity must be correct.

• Two 100 Ω, 1 µF terminators must be connected to thenetwork—one at each end of the segment.

• Cable length plus spur length must not exceed the followingvalues:

• The cable shield is to be hard grounded only at one pointclose to the DCS. In addition, the cable shield can becapacitively grounded in multiple places to improve EMCprotection.

• Ensure all devices are on the “live list,” and the schedule hasbeen downloaded.

• Ensure the device identity is in the Resource Block.

• Ensure that the Resource Block, then the Transducer Block,and lastly the Function Block(s) are in“Auto” mode ratherthan Out of Service (OOS).

If all of these requirements are met, a stable communicationshould be established.

number of Spurs 1 device 2 devices 3 devices 4 devices

25–32 — — — —

19–24 100 ft. (30 m) — — —

15–18 200 ft. (60 m) 100 ft. (30 m) — —

13–14 300 ft. (90 m) 200 ft. (60 m) 100 ft. (30 m) —

1–12 400 ft. (120 m) 300 ft. (90 m) 200 ft. (60 m) 100 ft. (30 m)

Pair Shield twisted Size Length type

Single Yes Yes AWG 18 (0.8 mm2) 6,200 ft. (1,900 m) A

Multi Yes Yes AWG 22 (0.32 mm2) 3,900 ft. (1,200 m) B

Multi No Yes AWG 26 (0.13 mm2) 1,300 ft. (400 m) C

Multi Yes No AWG 16 (1.25 mm2) 650 ft. (200 m) D


8.4.2 CSa (Canadian Standards association)

transmitter Codesagency Model

digits 8, 9 and 10approval

CSa EXX-XXXX x11, x13, x21, x23 Explosion Proof ¿

x31, x33, x41, x43 Class I, Div. 1; Groups B, C, Dx51, x53, x61, x63 Class II, Div. 1; Groups E, F, Gx81, x83 Class III, T4

Type 4X, IP66 & IP67

EXX-XXXX x15, x17, x25, x27 intrinsically Safe ¡

x35, x37, x45, x47 Class I, Div. 1; Groups A, B, C, Dx55, x57, x65, x67 Class II, Div. 1; Groups E, F, Gx85, x87 Class III, T4

EntityType 4X, IP66

EXX-XXXX x11, x13, x21, x23 Non Incendivex31, x33, x41, x43 Class I, Div. 2; Groups A, B, C, Dx51, x53, x61, x63 Class II, Div. 2; Groups E, F, Gx81, x83 Class III, T4

Type 4X, IP66

8.4 Agency Approvals

8.4.1 FM (Factory Mutual)



FM EXX-XXXX x11, x12, x13, x14 Explosion Proof ¿

x21, x22, x23, x24 Class I, Div. 1; Groups B, C, Dx31, x32, x33, x34 Type 4X, IP66x41, x42, x43, x44

x51, x52, x53, x54

x61, x62, x63, x64

x81, x82, x83, x84

EXX-XXXX x15, x16, x17, x18 intrinsically Safe ¡

x25, x26, x27, x28 Class I, Div. 1; Groups A, B, C, Dx35, x36, x37, x38 Class II, Div. 1; Groups E, F, Gx45, x46, x47, x48 Class III, T4x55, x56, x57, x58 Entityx65, x66, x67, x68 Type 4X, IP66x85, x86, x87, x88

EXX-XXXX x11, x12, x13, x14 non-incendive

x21, x22, x23, x24 Class I, Div. 2; Groups A, B, C, Dx31, x32, x33, x34 Class II, Div. 2; Groups E, F, Gx41, x42, x43, x44 Class III, Div. 2; T4x51, x52, x53, x54 Type 4X, IP66x61, x62, x63, x64

x81, x82, x83, x84

EXX-XXXX x11, x12, x13, x14 dust ignition Proof

x21, x22, x23, x24 Class II, Div. 1; Groups E, F, Gx31, x32, x33, x34 Class III, T5x41, x42, x43, x44 Type 4X, IP66x51, x52, x53, x54

x61, x62, x63, x64

x81, x82, x83, x84


8.4.3 atEX (European directive for Explosion Protection



atEX EXX-XXXX x1E, x1F, x1G, x1H Flameproof

x2E, x2F, x2G, x2H ATEX Ex II 1/2 G Ex d IIC T6x3E, x3F, x3G, x3H EN 60079-0, EN 60079-1,x4E, x4F, x4G, x4H EN 60079-26x5E, x5F, x5G, x5H 94/9/ECx6E, x6F, x6G, x6H

x8E, x8F, x8G, x8H

EXX-XXXX x1a, x1B, x1C, x1d intrinsically Safe ➂

x2a, x2B, x2C, x2d ATEX Ex II 1 G Ex ia IIC T4x3a, x3B, x3C, x3d EN 60079-0, EN 60079-11,x4a, x4B, x4C, x4d EN 60079-26, EN 60079-27x5a, x5B, x5C, x5d 94/9/ECx6a, x6B, x6C, x6d

x8a, x8B, x8C, x8d

EXX-XXXX x1a, x1B, x1C, x1d non-Sparking

x2a, x2B, x2C, x2d ATEX Ex II 3 G Ex ic II T6x3a, x3B, x3C, x3d EN 60079-0x4a, x4B, x4C, x4d EN 60079-11x5a, x5B, x5C, x5d 94/9/ECx6a, x6B, x6C, x6d

x8a, x8B, x8C, x8d

iEC EXX-XXXX x1E, x1F, x1G, x1H Flameproof

x2E, x2F, x2G, x2H IECEx Ex d IIC T6 Ga/Gbx3E, x3F, x3G, x3H IEC 60079-0

IEC 60079-1IEC 60079-26

EXX-XXXX x1a, x1B, x1C, x1d intrinsically Safe ➂

x2a, x2B, x2C, x2d IECEx Ex ia IIC T4 Gax3a, x3B, x3C, x3d IEC 60079-0

IEC 60079-11IEC 60079-26IEC 60079-27

These units have been tested toEN 61326 and are in compliance withthe EMC Directive 2004/108/EC.

¿ On remote electronics housing only, seal is required within 18inches.

¡ Entity parameters for intrinsically safe installation (FM & CSA):

non-FISCO

Vmax = 28.6 VI max = 140 mAPmax = 1 WCi = 5.5 nFLi = 9.4 µH

for FISCO Intrinsically Safe

Vmax = 17.5 VI max = 500 mAPmax = 5.5 WCi ≤ 5 nFLi ≤ 10 µH

➂ Entity parameters for intrinsically safe installation (ATEX/IEC):

non-FISCO

Ui = 28.4 VI max = 94 mAPmax = 0.67 WCi = 2.2 nFLi = 3 µH

for FISCO Intrinsically Safe

Ui = 17.5 VI max = 380 mAPmax = 5.32 WCi = 0.705 nFLi = 3 µH

46

8.4.4 agency drawings


8.5 Parts

8.5.1 Replacement transmitter Head Parts


Electronic Module FOUNDATION fieldbus Z31-2845-001*

Wiring Board

FOUNDATION fieldbus XP Z30-9151-003FOUNDATION fieldbus IS Z30-9151-004

transmitter Housing o-rings (2 required) 012-2201-237

transmitter Housing Cover Kits – Contains parts 4a and 4b

ATEX/IEC & FM/CSA, aluminum, IS, integral 089-6606-004ATEX/IEC & FM/CSA, stainless steel, IS, integral 089-6606-005FM/CSA, aluminum, XP, integral 089-6606-009FM/CSA, stainless steel, XP, integral 089-6606-010ATEX/IEC, aluminum, XP, integral 089-6606-013ATEX/IEC, stainless steel, XP, integral 089-6606-014FM/CSA, aluminum, XP, remote 089-6606-015FM/CSA, stainless steel, XP, remote 089-6606-016FM/CSA, aluminum, IS, remote 089-6606-017FM/CSA, stainless steel, IS, remote 089-6606-018

Terminal Junction Box Covers (2 required)

FM/CSA, aluminum, XP, remote Consult FactoryFM/CSA, stainless steel, XP, remote Consult FactoryFM/CSA, aluminum, IS, remote Consult FactoryFM/CSA, stainless steel, IS, remote Consult Factory

LVdt Kit – Contains parts 5, 8, 9, and 10

Low Temperature (9th digit 1 or 4) 089-7827-007*Mid Temperature (9th digit 2 or 5) 089-7827-008*High Temperature (9th digit 3 or 6) 089-7827-009*Ultra High Temperature (9th digit 8) ** 089-7827-010*

LVdt Housing Cover Kits

Aluminum 089-7837-001Stainless Steel 089-7837-002Stainless Steel (For Ultra High Temp LVDT) 089-7837-003

LVdt Cover o-ring 012-2222-123

Remote terminal Boards (2 required) 030-3609-001

Remote transmitter Jumper Cable 037-7917-001

Remote Cable assembly (last two digits indicate cable length in feet)Up to +400° F (+204° C) 037-3226-0xxUp to +500° F (+260° C) 037-3227-0xx

1

2

3

4

4c

5

6

7

11

12

13

4a

4b

4c

4c

11

3 3

5

7

6

13

2

1

3

11

12

Figure 19

Remote

transmitter

* Field replacement of this part requires a user calibration of the repaired unit.** Contains LVDT Core, Item 20.

1 Electronic Module2 Wiring Board3 Transmitter Housing O-rings (2)

4a Meter/Bezel Compartment Cover4b Wiring Compartment Housing Cover4c Terminal Junction Box Covers (2)

5 LVDT Assembly6 LVDT Housing Cover

7 LVDT Cover O-ring8 TFE Spacer9 Grip Ring

10 Top LVDT Spacer11 Remote Terminal Boards (2)12 Remote Transmitter Jumper Cable13 Remote Cable Assembly

Parts identification

48

8.5.2 Mechanical Replacement Parts


Cage

Pressure

Rating

temp.

Config.

4th digit

Spring SG

Range

E-tube Kits

Stem Kit*

Spring Kits*

CSa,

Carbon Steel

FM, atEX, iEC

Carbon Steel

CSa, FM,

atEX, iEC,

316 SS

inconel® 316 SS

150#,300#& 600#ANSI

A, B, C0.23 – 0.54

089-5958-017 089-5958-002 089-5958-006089-5565-004 089-5340-002

n/a

0.55 – 1.09 089-5565-003 089-5340-0051.10 – 2.20 089-5565-003 089-5340-008

D, E, F0.23 – 0.54

089-5958-019 089-5958-004 089-5958-008089-5565-008 089-5340-003

0.55 – 1.09 089-5565-007 089-5340-0061.10 – 2.20 089-5565-007 089-5340-009

J, K, L0.23 – 0.54

089-5958-005 089-5958-001 089-5958-005089-5565-002 089-5340-002 089-5340-001

0.55 – 1.09 089-5565-001 089-5340-005 089-5340-0041.10 – 2.20 089-5565-001 089-5340-008 089-5340-007

M, N, PTemp ≤+450°F(+230°C)

0.23 – 0.54089-5958-018 089-5958-003 089-5958-007

089-5565-006 089-5340-002n/a0.55 – 1.09 089-5565-005 089-5340-005

1.10 – 2.20 089-5565-005 089-5340-008M, N, PTemp ≥+500°F(+260°C)

0.23 – 0.54089-5958-018 089-5958-003 089-5958-007

089-5565-006 089-5340-003n/a0.55 – 1.09 089-5565-005 089-5340-006

1.10 – 2.20 089-5565-005 089-5340-009

900#ANSI

B

0.55 – 1.09

089-5958-020 089-5958-010 089-5958-014 089-5565-004

089-5340-010 n/a

E 089-5958-022 089-5958-012 089-5958-016 089-5565-008K 089-5958-013 089-5958-009 089-5958-013 089-5565-002N 089-5958-021 089-5958-011 089-5958-015 089-5565-006

1500#& 2500#ANSI

B

0.55 - 1.09

089-5958-020 089-5958-010

n/a

089-5565-004E 089-5958-022 089-5958-012 089-5565-008K 089-5958-013 089-5958-009 089-5565-002N 089-5958-021 089-5958-011 089-5565-006

150# THRU#600

N0.55 - 1.09

089-5958-027 089-5565-013** 089-5340-011E 089-5958-028 089-5565-015**

900# THRU#2500

N0.55 - 1.09

089-5958-027 089-5565-014** 089-5340-011E 089-5958-028 089-5565-016**

* Field replacement of this part requires a user calibration of the repaired unit.** For ultra high temperature LVDT stem kits, LVDT core is not included.

For Ultra High Temperature LVDT

14

15

16

19

18

CotterPins

Displacer

2

4a

4b

1

5

3

6

16

9

14

7

17

10

Stem Assembly

Electronic Module

WiringBoard

TransmitterHousingO-rings

WiringCompartmentHousing CoverMeter/Bezel

CompartmentHousing Cover

LVDTAssembly

LVDT Housing Cover

20 LVDTCore

LVDTCover O-ring

TFE Spacer

Grip Ring/Spacer

Range Springin Protector

Enclosing Tubeand Gasket

Flangeor

FlangeAssembly

15

8


Cotter pins

all units 10-5203-001

displacer Kits*

High Pressure

150, 300, 600# 900, 1500, 2500#,

Ultra High Temp LVDTS.G. Range S.G. Range

0.23–0.54 & 0.55–1.09 1.10 – 2.2 0.55 – 1.09

14" 89-6125-001 89-6126-001 89-6125-01032" 89-6125-002 89-6126-002 89-6125-01148" 89-6125-003 89-6126-003 89-6125-01260" 89-6125-004 89-6126-004 89-6125-01372" 89-6125-005 89-6126-005 n/a84" 89-6125-006 89-6126-006 n/a96" 89-6125-007 89-6126-007 n/a

108" 89-6125-008 89-6126-008 n/a120" 89-6125-009 89-6126-009 n/a

Cage Head

Pressure FlangeHead Flange Kit

Rating Size Carbon Steel 316 SS

3" 89-4242-001 89-4242-017150# ANSI 4" 89-4242-005 89-4242-021

6" 89-4242-011 89-4242-0273" 89-4242-002 89-4242-018

300# ANSI 4" 89-4242-006 89-4242-0226" 89-4242-012 89-4242-0283" 89-4242-003 89-4242-019

600# ANSI 4" 89-4242-007 89-4242-0236" 89-4242-013 89-4242-0293" 89-4242-004 89-4242-020

900# ANSI 4" 89-4242-008 89-4242-0246" 89-4242-014 89-4242-030

1500# ANSI4" 89-4242-009 89-4242-0256" 89-4242-015 89-4242-031

2500# ANSI4" 89-4242-010 89-4242-0266" 89-4242-016 89-4242-032

Kit definitions

Head flange kit includes: head flange, studs, nuts and gasket(top mounting units) or head flange only (chambered unit)

E-tube kits include: E-tube, E-tube extension(s) and gasket

Stem kits include: stem assembly, stem extension, LVDT core

Spring kits include: spring assembly, screws and lockwashers

Displacer kits include: displacer and cotter pins

17

18

19

8.5.3 Recommended Spare Parts

Electronic Module

FOUNDATION fieldbus Z31-2845-001*

1

Figure 20

Replacement Parts

LVdt assembly Kit

Low Temperature (9th digit 1 or 4) 89-7827-007*

Mid Temperature (9th digit 2 or 5) 89-7827-008*

High Temperature (9th digit 3 or 6) 89-7827-009*

Ultra High Temp (9th digit 8)** 89-7827-010*

* Field replacement of this part requires a user calibration of the repaired unit.** Contains LVDT Core, Item 20.

50

8.6 Specifications

8.6.1 Functional


System design

Measurement Principle Buoyancy – continuous displacement utilizing a precision range spring

input

Measured Variable Level, determined by LVDT core movement affected by

buoyancy force changes on continuous displacer

Physical Range Up to 120" (300 cm) based on displacer length (C/F for longer ranges)

user interface

Keypad 3-button menu-driven data entry and system security

Indication 2-line × 8-character LCD display

Digital Communication FOUNDATION fieldbus™, H1 (31.25 kbits/sec)

Interoperability test kit (ITK Revision) ITK 5.0, LAS capable

LAS capable Yes, Device type: Basic

DEV Revision 0X01

Available Blocks AI, PID, RB, TB

Polarity Sensitive No

Damping Adjustable 0-45 seconds

Block Execution Time 15 msec

Power (Measured at instrument terminals)

Fieldbus General Purpose/Explosion Proof 9 to 32 VDC (17 mA maximum current draw)

This device provides only Functional Isolation

IS/FISCO/FNICO 9 to 32 VDC (17 mA maximum current draw)

This device provides only Functional Isolation

Housing

Material Aluminum A356T6 (<0.20% copper), optional 316 stainless steel

Cable Entry 3⁄4" NPT and M20

Ingress Protection TYPE 4X, IP66

Chamber

Materials Carbon steel

316/316L stainless steel

Wetted parts 316/316L and Inconel® (spring)

Process connections Tank Top: 3", 4", 6" ANSI Flange

Chambered: 11⁄2", 2" NPT

11⁄2", 2" Socketweld

11⁄2", 2" ANSI Flanges


Linearity ±0.50% of full span

Repeatability ±0.20% of full span

Ambient temperature effect Maximum zero shift is 0.017%/°F over ambient temperature range

Operating Temp. range: -40° to +176° F (-40° to +80° C)

LCD Temp. Range: -5° to +160° F (-20° to +70° C)

Hysteresis ±0.20% of full span

Response Time <1 second

Warm-up Time <5 seconds

8.6.2 Performance - Level

Process Conditions

Process temperature range ¿ Steam applications:

-20° to +800° F (-29° to +427° C)

Non-steam applications:

-20° to +850° F (-29° to +454° C) ¡

Process pressure range 5150 psig @ +100° F

(355 bar @ +38° C)

Environment

Electronics Operating Temperature -40 to +176° F (-40 to +80° C)

Display Function Operating Temperature -5 to +160° F (-20 to +70° C)

Storage Temperature -50 to +185° F (-40 to +85° C)

Humidity 0-99%, non-condensing

Electromagnetic Compatibility Meets CE Requirements: EN 61326

Shock Class ANSI/ISA-S71.03 Class SA1 ➂

Vibration Class ANSI/ISA-S71.03 Class VC2 ➂

Altitude ≤2000 m

Pollution Degree 2

Linearity ±0.70% of full span

Repeatability ±0.40% of full span

Ambient temperature effect Maximum zero shift is 0.017%/°F over ambient temperature range

8.6.3 Performance - interface Level & density

¿ Maximum process temperatures are based on ambient temperatures lessthan or equal to +120° F (+49° C). Higher ambient temperatures requirereduced process temperatures.

¡ Consult factory for low temperature applications down to -330° F (-200° C).

➂ With aluminum housing only. Does not apply to models with 316 SStransmitter housings.

Figure 24

Remote Side/Side Mount

Fourth digit Codes a, B, C

Figure 25

Remote Side/Side Mount


Dia.

ANSI standard flange

A

B

C

4.02(102)

¾" NPTDual Conduit

Entries4.02(102)

10.32(262)

70°

0.87(22)

2.81(71)

3.86(98)

6.28(159)

4.04(103)

3.95(100)

8.10(206)

¾" NPTDual ConduitEntries

Figure 21

Ht integral Side/Bottom Mount


4.02(102)

A

D

H

J

F

E

Level range

¾" NPTDual Conduit

Entries

E

Level range

1" NPT drain(plug not provided)F

G

D 4.02(102)

3.99(101)

E

Level range

1" NPT drain(plug not provided)

¾" NPT Dual Conduit Entries

F

G

D2.39(61)

15.95(405)

15.95(405)

6.48(165)

5.42(138)

3.96 (101)

2.84(72)

502(128)

3.85(98)

6.25 (159)

5.31(135)

8.73(222)

Up to 75' (23 m) of connecting cable partnumber 037-3226-0XX or 037-3227-0XX,run in conduit.

Last 2 digits in part number are cablelength in feet.

Cable must be ordered separately.

A A minus 3.34 (85)minus 3.34 (85)

K

45°

8.6.4 Physical – inches (mm)

dimensional specifications for standard pressure models E3a, E3B, E3C, E3d, E3E, E3F

52

Figure 22

E3a/E3B Series with integral top Mounting

Fourth digit Codes J, K, L

Figure 23

integral transmitter Head



dimensional specifications – inches (mm)

“a” dimension Fourth digit of Model number

Cage Press. Rating Head Flange Size a, B, C d, E, F J, K, L M, n, P

150# anSi

3" 16.97 (431) 24.97 (634) 12.97 (329) 20.97 (533)

4" 16.97 (431) 24.97 (634) 12.97 (329) 20.97 (533)

6" 17.03 (433) 25.03 (636) 13.03 (331) 21.03 (534)

300# anSi

3" 17.16 (436) 25.16 (639) 13.16 (334) 21.16 (537)

4" 17.28 (439) 25.28 (642) 13.28 (337) 21.28 (541)

6" 17.47 (444) 25.47 (647) 13.47 (342) 21.47 (545)

600# anSi

3" 17.53 (445) 25.53 (648) 13.53 (344) 21.53 (547)

4" 17.78 (452) 25.78 (655) 13.78 (350) 21.78 (553)

6" 18.16 (461) 26.16 (664) 14.16 (360) 22.16 (563)

900# anSi

3" 17.78 (452) 25.78 (655) 13.78 (350) 21.78 (553)

4" 18.03 (458) 26.03 (661) 14.03 (356) 22.03 (560)

6" 18.47 (469) 26.47 (672) 14.47 (368) 22.47 (571)

1500# anSi

3" 18.16 (461) 26.16 (664) 14.16 (360) 22.16 (563)

4" 18.41 (468) 26.41 (671) 14.41 (366) 22.41 (569)

6" 19.53 (496) 27.53 (699) 15.53 (394) 23.53 (598)

2500# anSi4" 19.28 (490) 27.28 (693) 15.28 (388) 23.28 (591)

6" 20.53 (521) 28.53 (725) 16.53 (420) 24.53 (623)

9thdigit

Cage Press.Rating

ProcessConn. Size

SpringS.G. Range

dimension

B C d E F G H J K

1,

2,

3,

4,

5,

6

150#, 300# &

600# anSi

11⁄2"

0.23 – 0.54 6.75(171)

9.31(236)

9.31(236)

3.19(81)

7.00(178)

3.00(76)

3.00 + range(76 + range)

5.43(138)

10.32(262)

0.55 – 1.09 4.75(121)

7.31(186)

7.31(186)

3.19(81)

7.00(178)

3.00(76)


5.43(138)

10.32(262)

1.10 – 2.20 4.75(121)

7.31(186)

7.31(186)

3.19(81)

7.00(178)

3.00(76)


5.43(138)

10.32(262)

2"

0.23 – 0.54 6.75(171)

9.31(236)

9.31(236)

3.31(84)

7.13(181)

3.00(76)


5.43(138)

10.32(262)

0.55 – 1.09 4.75(121)

7.31(186)

7.31(186)

3.31(84)

7.13(181)

3.00(76)


5.43(138)

10.32(262)

1.10 – 2.20 4.75(121)

7.31(186)

7.31(186)

3.31(84)

7.13(181)

3.00(76)


5.43(138)

10.32(262)

900# anSi

11⁄2" 0.55 – 1.09 6.75(171)

9.31(236)

9.31(236)

3.19(81)

7.00(178)

3.00(76)


5.43(138)

10.32(262)

2" 0.55 – 1.09 6.75(171)

9.31(236)

9.31(236)

3.31(84)

7.13(181)

3.00(76)


5.43(138)

10.32(262)

1500# anSi

11⁄2" 0.55 – 1.09 6.75(171)

9.31(236)

9.31(236)

3.19(81)

7.00(178)

3.44(87)


6.43(163)

10.32(262)

2" 0.55 – 1.09 6.75(171)

9.31(236)

9.31(236)

3.31(84)

8.13(207)

3.44(87)


7.43(189)

10.32(262)

2500# anSi

11⁄2" 0.55 – 1.09 6.75(171)

9.31(236)

9.31(236)

4.00(102)

9.00(229)

3.44(87)


10.21(259)

10.32(262)

2" 0.55 – 1.09 6.75(171)

9.31(236)

9.31(236)

4.38(111)

9.81(249)

3.44(87)


11.08(281)

10.32(262)

8

150#, 300# &

600#

11⁄2" 0.55 – 1.09 8.25(210)

9.31(236)

9.31(236)

3.19(81)

7.00(178)

3.00(76)


5.43(138)

11.60(295)

2" 0.55 – 1.09 8.25(210)

9.31(236)

9.31(236)

3.31(84)

7.13(181)

3.00(76)


5.43(138)

11.60(295)

900#

11⁄2" 0.55 – 1.09 8.25(210)

9.31(236)

9.31(236)

3.19(81)

7.00(178)

3.00(76)


5.43(138)

11.60(295)

2" 0.55 – 1.09 8.25(210)

9.31(236)

9.31(236)

3.31(84)

7.13(181)

3.00(76)


5.43(138)

11.60(295)

1500#

11⁄2" 0.55 – 1.09 8.25(210)

9.31(236)

9.31(236)

3.19(81)

7.00(178)

3.44(87)


6.43(163)

11.60(295)

2" 0.55 – 1.09 8.25(210)

9.31(236)

9.31(236)

3.31(84)

8.13(207)

3.44(87)


7.43(189)

11.60(295)

2500#

11⁄2" 0.55 – 1.09 8.25(210)

9.31(236)

9.31(236)

4.00(102)

9.00(229)

3.44(87)


1021(259)

11.60(295)

2" 0.55 – 1.09 8.25(210)

9.31(236)

9.31(236)

4.38(111)

9.81(249)

3.44(87)


11.08(281)

11.60(295)

54

tRanSMittER – ELECtRoniCS (see opposite page)

MountinG and CHaMBER MatERiaLS

LEVEL RanGE

8.7 Model Numbers

8.7.1 E3x for non-Steam Service

E 3 F

CHaMBER PRESSuRE CLaSS

E 3 Standard Construction Electronic MODULEVEL

Flanged top ¿ Cage side/bottom Cage side/sidesteel 316 SS steel 316 SS ¡ steel 316 SS ¡

a B C d E F

All Pressures / 9th Digit = 8 600# or below14 32 48 60 72 84 96 108 120 Inches356 813 1219 1524 1829 2134 2438 2743 3048 mm

a B C d E F G H i Code

dESiGn tYPE

PRoCESS ConnECtion SiZE & tYPE

External Cage Top MountType

11⁄2" 2" 3" 4" 6"

a E n/a n/a n/a NPT

R F n/a n/a n/a SW

P Q G H K Flange

ANSI Flange rating150# RF 300# RF 600# RF 900# RF 1500# RF➃ 2500# RF ➃ƒ≈

3 4 5 6 7 8


¿ Adjustable 8-foot hanger cable, part number 32-3110-001, required whendistance from flange face to top of displacer must be greater than 7.31".

¡ Bolting material is alloy steel.

➃ Pressure rating limited by enclosing tube to 5150 psi @ +100° Fƒ For stainless steel construction on 1500# and 2500# models, consult factory≈ Models E3A and E3B with 2500# construction must have a mounting flange 4" or greater

SPECiFiC GRaVitY and PRoCESS tEMPERatuRE

integral or Remote transmitter Mounting

1 & 4 1 & 4 1 & 4 1, 4 & 8 ➂ 3, 6 & 8 ➂ Use with Mounting/Temp. codes (9th Digit)

Std. 4" 8" 12" 8" Temperature Extension

J a M d M 0.23 – 0.54 specific gravity (up to 600 lbs)

K B n E n 0.55 – 1.09 specific gravity (all pressures)

L C P F P 1.10 – 2.20 specific gravity (up to 600 lbs)

➂ 9th Digit = 8 only good with 0.55–1.09 SG.


E 3 F

E3X-XXXX (see previous page)

8.7.1 E3x for non-Steam Service - transmitter Electronics

F FOUNDATION fieldbusoutPut/SiL RatinG

MountinG/tEMPERatuRE

integral Mount

Maximum Process TemperatureUse with Specific Gravity and

Process Temperature codes (4th Digit):1 +550° F (+290° C) J, K, L, A, B, C, M, N, P, D, E, F

3 +551° to +600° F (+291° to +315° C) M, N, P

Remote Mount ∆


Process Temperature codes:4 +550° F (+290° C) J, K, L, A, B, C, M, N, P, D, E, F

6 +551° to +600° F (+291° to +315° C) M, N, P

8 +601° to +850° F (+316° to +454° C) E, N

∆ Cable for remote mounting transmitter is 037-3226-xxx up to +400° F (+204° C) and037-3227-xxx (Belden 88777) above +400° F (+204° C) where -xxx is the length in feetfrom 10 (-010) to 400 (-400) feet.

HouSinG MatERiaL/Conduit EntRY/aPPRoVaL

Housing Material/Conduit Entry/approval 9th digit

1 Cast aluminum, FM/CSA XP, 3⁄4" NPT

1,3,4,6,8

2 Cast aluminum, FM XP, M20

3 Cast stainless steel, FM/CSA XP, 3⁄4" NPT

4 Cast stainless steel, FM XP, M20

5 Cast aluminum, FM/CSA IS, 3⁄4" NPT

6 Cast aluminum, FM IS, M20

7 Cast stainless steel, FM/CSA IS, 3⁄4" NPT

8 Cast stainless steel, FM IS, M20

a Cast aluminum, ATEX/IEC IS, 3⁄4" NPT

1,3,4,6,8«

B Cast aluminum, ATEX/IEC IS, M20

C Cast stainless steel, ATEX/IEC IS, 3⁄4" NPT

d Cast stainless steel, ATEX/IEC IS, M20

E Cast aluminum, ATEX/IEC XP, 3⁄4" NPT

F Cast aluminum, ATEX/IEC XP, M20

G Cast stainless steel, ATEX/IEC XP, 3⁄4" NPT

H Cast stainless steel, ATEX/IEC XP, M20

« 9th digit = 8 applies to ATEX only.

56

tRanSMittER – ELECtRoniCS (see opposite page)

MountinG and CHaMBER MatERiaLS

LEVEL RanGE

8.7.2 E3x for Steam Service

E 3 F

E 3 Standard Construction Electronic MODULEVEL

Flanged top ¿ Cage side/bottom Cage side/sidesteel 316 SS steel 316 SS ¡ steel 316 SS ¡

a B C d E F

All Pressures / 9th Digit = 8 600# or below14 32 48 60 72 84 96 108 120 Inches356 813 1219 1524 1829 2134 2438 2743 3048 mm

a B C d E F G H i Code

dESiGn tYPE

CHaMBER PRESSuRE CLaSS

PRoCESS ConnECtion SiZE & tYPE

External Cage Top MountType

11⁄2" 2" 3" 4" 6"

a E n/a n/a n/a NPT

R F n/a n/a n/a SW

P Q G H K Flange

ANSI Flange rating

150# RF 300# RF 600# RF 900# RF 1500# RF ➃ 2500# RF ➂➃ƒ

3 4 5 6 7 8

➂ Pressure rating limited by enclosing tube to 5150 psi @ +100° F.➃ For stainless steel construction on 1500# and 2500# models, consult factory.ƒ Models E3A and E3B with 2500# construction must have a mounting flange 4" or greater.


¿ Adjustable 8-foot hanger cable, part number 32-3110-001, required whendistance from flange face to top of displacer must be greater than 7.31".

¡ Bolting material is alloy steel.

SPECiFiC GRaVitY and PRoCESS tEMPERatuRE

integralor

Remoteintegral Remote

integralor

Remote

integralor

RemoteRemote transmitter Mounting

1 & 4 2 5 2 & 5 3 & 8 6 & 8 Use with Mounting/Temp. codes (9th Digit)

Std. 4" Std. 8" 12" 8" Temperature Extension

K B K n E n 0.55 - 1.09 specific gravity (all pressures)


F FOUNDATION fieldbusoutPut/SiL RatinG

8.7.2 E3x for Steam Service - transmitter Electronics

integral Mount


Process Temperature codes (4th Digit):1 +300° F (+150° C) K

2 +301° to +450° F (+151° to +230° C) B, N

3 +451° to +500° F (+231° to +260° C) E

Remote Mount ≈


Process Temperature codes (4th Digit):4 +300° F (+150° C) K

5 +301° to +450° F (+151° to +230° C) B, K, N

6 +451° to +500° F (+231° to +260° C) E, N

8 +501° to +800° F (+261° to +427° C) E, N ∆

MountinG tEMPERatuRE

E 3 H

HouSinG MatERiaL/Conduit EntRY/aPPRoVaL

Housing Material/Conduit Entry/approval 9th digit

1 Cast aluminum, FM/CSA XP, 3⁄4" NPT

1,2,3,4,5,6,8

2 Cast aluminum, FM XP, M20

3 Cast stainless steel, FM/CSA XP, 3⁄4" NPT

4 Cast stainless steel, FM XP, M20

5 Cast aluminum, FM/CSA IS, 3⁄4" NPT

6 Cast aluminum, FM IS, M20

7 Cast stainless steel, FM/CSA IS, 3⁄4" NPT

8 Cast stainless steel, FM IS, M20

a Cast aluminum, ATEX/IEC IS, 3⁄4" NPT

1,2,3,4,5,6,8«

B Cast aluminum, ATEX/IEC IS, M20

C Cast stainless steel, ATEX/IEC IS, 3⁄4" NPT

d Cast stainless steel, ATEX/IEC IS, M20

E Cast aluminum, ATEX/IEC XP, 3⁄4" NPT

F Cast aluminum, ATEX/IEC XP, M20

G Cast stainless steel, ATEX/IEC XP, 3⁄4" NPT

H Cast stainless steel, ATEX/IEC XP, M20

E3X-XXXX (see previous page) « 9th digit = 8 applies to ATEX only

≈ Cable for remote mounting transmitter is 037-3226-xxx up to +400° F (+204° C) and037-3227-xxx (Belden 88777) above +400° F (+204° C) where -xxx is the length in feetfrom 10 (-010) to 400 (-400) feet.

∆ 4th digit N with 9th digit 8 has a maximum temperature of +700° F (+371° C).


Appendix – Transducer Block Parameters

8.8 References

1. FOUNDATION fieldbus™, A Pocket GuideIan Verhappen, Augusto Pereira

2. FOUNDATION fieldbus™—System Engineering Guidelines, AG–181

itEM PaRaMEtER naME PaRaMEtER LaBEL

0 BLOCK_STRUCTURE BLOCK STRUCT

1 ST_REV ST REV

2 TAG_DESC TAG DESC

3 STRATEGY STRATEGY

4 ALERT_KEY ALERT KEY

5 MODE_BLK MODE BLK

6 BLOCK_ERR BLOCK ERR

7 UPDATE_EVT UPDATE EVT

8 BLOCK_ALM BLOCK ALM

9 TRANSDUCER_DIRECTORY XD DIRECTORY

10 TRANSDUCER_TYPE XD TYPE

11 XD_ERROR XD ERROR

12 COLLECTION_DIRECTORY COLLECT DIR

13 MEASUREMENT_TYPE Measurement Type

14 PRIMARY_VALUE Primary Value

15 PRIMARY_VALUE_UNIT Primary Value Unit

16 LVDT_DAMPING LVDT Damping

17 PROCESS_SG Process SG

18 PROCESS_TEMPERTURE Process Temperature

19 LEVEL_OFFSET Level Offset

20 TRIM_LEVEL Trim Level

21 MODEL_NUMBER Model Number

22 LEVEL_UNIT Level Unit

23 DISPLACER_LENGTH Displacer Length

24 DIAMETER_UNIT Diameter Unit

25 DISPLACER_DIAMETER Displacer Diameter

26 WEIGHT_UNIT Weight Unit

27 DISPLACER_WEIGHT Displacer Weight

28 SPRING_SG Spring SG

29 SPRING_RATE Spring Rate

30 SPRING_MATERIAL Spring Material

31 PROCESS_TEMP_LIMIT Process Temp Limit

32 LOWER_SG Lower SG

33 UPPER_SG Upper SG

34 SPECIFIC_GRAVITY_UNIT SG Unit

35 TRIM_SG Trim SG

36 ENTER_PASSWORD Enter Password

37 NEW_PASSWORD New User Password

38 DEVICE_STATUS Device Status

39 HISTORY_STATUS History Message

itEM PaRaMEtER naME PaRaMEtER LaBEL

40 HISTORY_CONTROL History Control

41 RESET_HISTORY Reset History

42 CALIBRATION_SELECT Calibration Select

43 LVDT_OUTPUT LVDT%

44 SENSOR_UNIT Sensor Unit

45 FACTORY_CALIBRATION_SG Factory Calibration SG

46 FACTORY_DRY_SENSOR Factory Dry Sensor

47 FACTORY_SENSOR_CAL_LO Factory Sensor Cal Lo

48 FACTROY_SENSOR_CAL_HI Factory Sensor Cal Hi

49 FACTORY_LEVEL_CAL_LO Factory Level Cal Lo

50 FACTORY_LEVEL_CAL_HI Factory Level Cal Hi

51 FACTORY_SG_CAL_LO Factory SG Cal Lo

52 FACTORY_SG_CAL_HI Factory SG Cal Hi

53 USER_DRY_SENSOR User Dry Sensor

54 USER_SENSOR_CAL_LO User Sensor Cal Lo

55 USER_SENSOR_CAL_HI User Sensor Cal Hi

56 USER_LEVEL_CAL_LO User Sensor Cal Lo

57 USER_LEVEL_CAL_HI User Level Cal Hi

58 USER_SG_CAL_LO User SG Cal Lo

59 USER_SG_CAL_HI User SG Cal Hi

60 ADJUSTED_SENSOR_LO Adjusted Sensor Lo

61 ADJUSTED_SENSOR_HI Adjusted Sensor Hi

62 CONVERSION_FACTOR Conversion Factor

63 SCALE_OFFSET Scale Offset

64 LVDT_CHANNEL_0 LVDT Channel 0

65 LVDT_CHANNEL_1 LVDT Channel 1

66 TEMPERATURE_UNIT Temperature Unit

67 ELECTRONICS_TEMPERATURE Elec Temperature

68 MAX_ELECTRONICS_TEMPERATURE Max Temperature

69 MIN_ELECTRONICS_TEMPERATURE Min Temperature

70 RESET_ELECTRONICS_TEMPERATURE Reset Temperatures

71 LCD_LANGUAGE LCD Language

72 NSP_VALUE NSP Value

73 FACTORY_PARAM_1 Factory Param 1

74 FACTORY_PARAM_2 Factory Param 2

75 NON_VOL_STAT Non Vol Stat

76 DATE_CODE Date Code

77 MAGNETROL_SERIAL_NUMBER MAGNETROL S/N

78 FIRMWARE_VERSION Firmware Version

48-640 E3 Modulevel® Displacer Level Transmitter - FOUNDATION fieldbus™ 59

E3 Modulevel®

Displacer Level TransmitterFOUNDATION Fieldbus™ Configuration Data Sheet

Copy blank page and store calibration data for future reference and troubleshooting.

Item Value Value ValueTROUBLESHOOTING

Working Value Non-Working Value

Vessel Name

Vessel #

Process Medium

Tag #

Serial #

Model #

Meas Type

Level Units

Process SG

Process Temperature

Level Offset

LVDT Damping

Trim Level

Spring SG

Spring Rate

Spring Material

Temperature Limit

Displacer Length

Displacer Diameter

Displacer Weight

CalSelect

Conv Fct

Scl Ofst

Calib SG

DrySensr

SnrCalLo

LvlCalLo (or SGCalLo)

SnrCalHi

LvlCalHi (orSGCalHi)

Name

Date

Time

BuLLEtin: 48-640.3

EFFECtiVE: June 2015

SuPERSEdES: March 2012

Service Policy

Owners of MAGNETROL may request the return of acontrol or any part of a control for complete rebuilding orreplacement. They will be rebuilt or replaced promptly.Controls returned under our service policy must bereturned by Prepaid transportation. MAGNETROL willrepair or replace the control at no cost to the purchaser (orowner) other than transportation if:

1. Returned within the warranty period; and2. The factory inspection finds the cause of the claim to

be covered under the warranty.

If the trouble is the result of conditions beyond our control;or, is NOT covered by the warranty, there will be chargesfor labor and the parts required to rebuild or replace theequipment.

In some cases it may be expedient to ship replacementparts; or, in extreme cases a complete new control, toreplace the original equipment before it is returned. If thisis desired, notify the factory of both the model and serialnumbers of the control to be replaced. In such cases, creditfor the materials returned will be determined on the basis ofthe applicability of our warranty.

No claims for misapplication, labor, direct or consequentialdamage will be allowed.

For Technical Support contact one of the offices listedbelow.

Return Material Procedure

So that we may efficiently process any materials that arereturned, it is essential that a “Return MaterialAuthorization” (RMA) number be obtained from thefactory, prior to the material’s return. This is availablethrough a MAGNETROL local representative or bycontacting the factory. Please supply the followinginformation:

1. Company Name2. Description of Material3. Serial Number4. Reason for Return5. Application

Any unit that was used in a process must be properlycleaned in accordance with OSHA standards, before it isreturned to the factory.

A Material Safety Data Sheet (MSDS) must accompanymaterial that was used in any media.

All shipments returned to the factory must be by prepaidtransportation.

All replacements will be shipped F.O.B. factory.

NOTE: See Electrostatic Discharge Handling Procedure onpage 10.

NOTE: If unit needs to be returned, the displacer must besecured to prevent damage in transit.

aSSuREd QuaLitY & SERViCE CoSt LESS

Magnetrol, Magnetrol logotype and Modulevel are registered trademarks of Magnetrol International, Incorporated.CSA logotype is a registered trademark of Canadian Standards Association.HART® is a registered trademark of the HART Communication Foundation.Inconel® is a registered trademark of Special Metals Corporation.Teflon® is a registered trademark of DuPont.

705 Enterprise Street • Aurora, Illinois 60504-8149 • 630-969-4000 • Fax [email protected] • www.magnetrol.com

Copyright © 2015 Magnetrol International, Incorporated. All rights reserved. Printed in the USA.Performance specifications are effective with date of issue and are subject to change without notice.

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