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Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 80
Content
Technical description .................................................................................................................................. 1
Operating manual ........................................................................................................................................ 7
LiMax 60 ........................................................................................................................................................13
Dimensions .................................................................................................................................................... 14
Power tables .................................................................................................................................................. 16
Spare part list .................................................................................................................................................17
LiMax 80 ........................................................................................................................................................19
Dimensions .................................................................................................................................................... 20
Power tables .................................................................................................................................................. 23
Spare part list .................................................................................................................................................24
Connection diagrams .................................................................................................................................. 27
Technical questionnaire ..............................................................................................................................29
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 801
D-L
MT
De/0
4.2
010
Technical Description
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 802 3
Technical description
1.Design
Framo linear actuators are electromechanical drives which convert the rotating motion of the integrated electric motor into a linear forward or backward motion.Framo actuators are primarily designed for industrial use. They are particularly robust and equipped with many safety standards. All installation positions are permissible.The complete stainless steel housing protects all mechanical and electrical parts. Only the connecting cables and the movable piston rod needs to be retracted. IP 54 is the standard protection class for all Framo linear actuators.
2. Piston rod
The stainless steel piston rod is ground.The piston rod is not locked to prevent torsion. The customer must provide a locking facility with the part that is to be moved.Radial forces are generally not allowed.
3. Motors
Depending on size, the motors can be delivered with three-phase, single-phase (special voltage on re-quest, DC motors will be mounted with a special flange). With the exception of the direct current motor, all motors are fitted with a thermal protection switch (trigger temperature +125°C). The motor winding is ISO class B. Standard protection class: IP 54. The three-phase motors can be connected as y or delta wiring.
3.1 DC actuators
Separate power tables are available for DC actuators.If the DC motor operates as an individual unit, a suitable EMC interference suppressor shall be provided close to the motor terminal drive. For unit installation, the unit has to be suppressed.For this reason direct interference elimination is not always necessary and the interference suppressor is not located in the drive, therefore the customer has to plan for this possible requirement.
4. Duty cycle
The indicated duty cycles relate to a total cycle time (ON + OFF) of 10 minutes, a maximum ambient temperature of 40°C and a maximum installation height of 1000 m above sea level.
5. Gears, stroke lengths
The installation of 1- or 2-stage planetary gears allows the selection of different stroke speeds for every type (3 to 84 mm/s). Depending on type, special stroke lengths of 500 to 800 mm are possible.
6. Spindle
LiMax actuators are delivered with a rolled acme lead screw. The spindle nuts are made of extreme wear resistant and self lubricating high-performance plastic. The following spindle types are available:
LiMax 60
LiMax 80
Attention!As for the declaration about self locking we refer to chapter 14.
For precise positioning tasks, high stroke speeds, cycles and durability demands, LiMax-actuators are available with ball screw spindles and flanges for servo motor adaption.
7. Limit switches
A limit switch is incorporated for each stroke-end position. A safety limit switch is available optionally. The safety limit switches prevent fatal actuator damages in case of faulty wiring or if a limit switch fails. The limit switches are fully adjustable over the entire stroke length.
8. Brake
At stroke speeds of more than 20 mm/s, three-phase and single-phase actuators should be equipped with a brake because of their tendency to overrun (DC actuators see performance table notes).We also recommend that a brake is installed if the drive is not self-locking; the load takes affect while the actuator stands in idle position and the application requires a high positioning accuracy. A magnetic-electric single-disc pressure brake is available for all sizes.
9. Connection cables
The standard actuators are supplied with external connection cables (1m length). Longer or special cables are available upon request, e.g. for low temperatures or with shielding.
10. Fixing options, connection heads
Flange, foot and attachment bolts can be supplied in addition to standard attachment configuration A (attachment eye to eye). The actuator can also be delivered with different connection heads (see dimensional drawings).
11. Reliability and quality assurance
Every actuator is produced according to order and tested under nominal load conditions. A proven modular system makes it possible to produce a large number of different models and to adapt them to customer requirements. All individual parts and sub-assemblies are generally kept in stock.
Spindle Tr 12 x 2 Sd Tr 12 x 3 Sd Tr 12 x 4 Ss Tr 12 x 6 So
Nominal diameter 12 mm 12 mm 12 mm 12 mm
Pitch 2 mm 3 mm 4 mm 6 mm
Self locking dynamic dynamic static without
Spindle Tr 18 x 3 Sd Tr 18 x 4 Ss Tr 18 x 8 So
Nominal diameter 18 mm 18 mm 18 mm
Pitch 3 mm 4 mm 8 mm
Self locking dynamic static without
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 802 3
Technical description
1.Design
Framo linear actuators are electromechanical drives which convert the rotating motion of the integrated electric motor into a linear forward or backward motion.Framo actuators are primarily designed for industrial use. They are particularly robust and equipped with many safety standards. All installation positions are permissible.The complete stainless steel housing protects all mechanical and electrical parts. Only the connecting cables and the movable piston rod needs to be retracted. IP 54 is the standard protection class for all Framo linear actuators.
2. Piston rod
The stainless steel piston rod is ground.The piston rod is not locked to prevent torsion. The customer must provide a locking facility with the part that is to be moved.Radial forces are generally not allowed.
3. Motors
Depending on size, the motors can be delivered with three-phase, single-phase (special voltage on re-quest, DC motors will be mounted with a special flange). With the exception of the direct current motor, all motors are fitted with a thermal protection switch (trigger temperature +125°C). The motor winding is ISO class B. Standard protection class: IP 54. The three-phase motors can be connected as y or delta wiring.
3.1 DC actuators
Separate power tables are available for DC actuators.If the DC motor operates as an individual unit, a suitable EMC interference suppressor shall be provided close to the motor terminal drive. For unit installation, the unit has to be suppressed.For this reason direct interference elimination is not always necessary and the interference suppressor is not located in the drive, therefore the customer has to plan for this possible requirement.
4. Duty cycle
The indicated duty cycles relate to a total cycle time (ON + OFF) of 10 minutes, a maximum ambient temperature of 40°C and a maximum installation height of 1000 m above sea level.
5. Gears, stroke lengths
The installation of 1- or 2-stage planetary gears allows the selection of different stroke speeds for every type (3 to 84 mm/s). Depending on type, special stroke lengths of 500 to 800 mm are possible.
6. Spindle
LiMax actuators are delivered with a rolled acme lead screw. The spindle nuts are made of extreme wear resistant and self lubricating high-performance plastic. The following spindle types are available:
LiMax 60
LiMax 80
Attention!As for the declaration about self locking we refer to chapter 14.
For precise positioning tasks, high stroke speeds, cycles and durability demands, LiMax-actuators are available with ball screw spindles and flanges for servo motor adaption.
7. Limit switches
A limit switch is incorporated for each stroke-end position. A safety limit switch is available optionally. The safety limit switches prevent fatal actuator damages in case of faulty wiring or if a limit switch fails. The limit switches are fully adjustable over the entire stroke length.
8. Brake
At stroke speeds of more than 20 mm/s, three-phase and single-phase actuators should be equipped with a brake because of their tendency to overrun (DC actuators see performance table notes).We also recommend that a brake is installed if the drive is not self-locking; the load takes affect while the actuator stands in idle position and the application requires a high positioning accuracy. A magnetic-electric single-disc pressure brake is available for all sizes.
9. Connection cables
The standard actuators are supplied with external connection cables (1m length). Longer or special cables are available upon request, e.g. for low temperatures or with shielding.
10. Fixing options, connection heads
Flange, foot and attachment bolts can be supplied in addition to standard attachment configuration A (attachment eye to eye). The actuator can also be delivered with different connection heads (see dimensional drawings).
11. Reliability and quality assurance
Every actuator is produced according to order and tested under nominal load conditions. A proven modular system makes it possible to produce a large number of different models and to adapt them to customer requirements. All individual parts and sub-assemblies are generally kept in stock.
Spindle Tr 12 x 2 Sd Tr 12 x 3 Sd Tr 12 x 4 Ss Tr 12 x 6 So
Nominal diameter 12 mm 12 mm 12 mm 12 mm
Pitch 2 mm 3 mm 4 mm 6 mm
Self locking dynamic dynamic static without
Spindle Tr 18 x 3 Sd Tr 18 x 4 Ss Tr 18 x 8 So
Nominal diameter 18 mm 18 mm 18 mm
Pitch 3 mm 4 mm 8 mm
Self locking dynamic static without
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 80
12. Conditions of use
The conditions of actuator use prohibit the movement of loads whereby persons can be directly or indirectly endangered. The application of actuators in equipment intended to transport passengers is not permitted without permission of the manufacturer.In this context we refer to EU Machinery Directive 98 / 37 / EC and the Act on Technical Equipment (Equipment Safety Act) where the user is responsible for the implementation of „protective guards/barriers" to prevent touching (crushing hazard) during operation. This also applies for the application of actuators with suspended loads where persons can be endangered.
13. Special safety equipment
It is possible to bring the actuator to a higher safety standard by using a Generally, sufficient safety margin should be included when sizing the actuator.
14. Self-locking ability
The self-locking ability depends on the spindle pitch, the surface quality of the spindle/nut, the sliding speed, lubrication and temperature. We differentiate between dynamic (out of motion) and static (stationary) self-locking.
Vibrations can eliminate self-locking. A certain number of factors such as lubrication, sliding speed and load can create sliding characteristics that the self-locking is negatively influenced. Therefore a theoretically self-locking spindle cannot replace a brake. It is impossible to assume guarantee obligations regarding self-locking.
Important: Self-locking is not intended to satisfy security-related characteristics!
To minimize additional dangers, observe the usual care for technical products.
15. Options
The following options allow individual applications:
1. IP65 (splash proof)
2. Force-dependent shut-off (as protection for block movement or if a preset stroke force is exceeded)
3. Cushioned connecting head (e.g. approaching a permanent stop)
4. Adjustable connection head (for small changes to the attachment position)
5. Brake (for precise switch-off and non-self-locking actuators)
6. Mounting angles in combination with fixing version D (attachment bolts)
7. Integrated encoder (for position and speed control)
8. Different mounting possibilities (installation conditions can be taken into account)
9. Humidification seal coating of rotor and stator and/or condensation hole (if there is danger of condensation).
10. Explosion proof according to directive 94 / 9 / EG (ATEX 95)
11. Connection cable motor shielded (for frequency converter operation etc.)
force-dependent shut-off.
4 5
Limit switches
System advantages:
• Limit switches are free adjustable over the entire stroke length• No direct contact of limit switch and piston rod• Improved insulation and more stability, no switching grooves• Conducting parts are separated from the lubricated part (spindle and nut)
Switch camPos. extended
Control rodPos. extended
Limit switchPos. extended
Safety limit switches (optional)Pos. extended
Limit switchPos. retractedRetration spring
Pos. extended
Bores for adjustingthe limit switches
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 80
12. Conditions of use
The conditions of actuator use prohibit the movement of loads whereby persons can be directly or indirectly endangered. The application of actuators in equipment intended to transport passengers is not permitted without permission of the manufacturer.In this context we refer to EU Machinery Directive 98 / 37 / EC and the Act on Technical Equipment (Equipment Safety Act) where the user is responsible for the implementation of „protective guards/barriers" to prevent touching (crushing hazard) during operation. This also applies for the application of actuators with suspended loads where persons can be endangered.
13. Special safety equipment
It is possible to bring the actuator to a higher safety standard by using a Generally, sufficient safety margin should be included when sizing the actuator.
14. Self-locking ability
The self-locking ability depends on the spindle pitch, the surface quality of the spindle/nut, the sliding speed, lubrication and temperature. We differentiate between dynamic (out of motion) and static (stationary) self-locking.
Vibrations can eliminate self-locking. A certain number of factors such as lubrication, sliding speed and load can create sliding characteristics that the self-locking is negatively influenced. Therefore a theoretically self-locking spindle cannot replace a brake. It is impossible to assume guarantee obligations regarding self-locking.
Important: Self-locking is not intended to satisfy security-related characteristics!
To minimize additional dangers, observe the usual care for technical products.
15. Options
The following options allow individual applications:
1. IP65 (splash proof)
2. Force-dependent shut-off (as protection for block movement or if a preset stroke force is exceeded)
3. Cushioned connecting head (e.g. approaching a permanent stop)
4. Adjustable connection head (for small changes to the attachment position)
5. Brake (for precise switch-off and non-self-locking actuators)
6. Mounting angles in combination with fixing version D (attachment bolts)
7. Integrated encoder (for position and speed control)
8. Different mounting possibilities (installation conditions can be taken into account)
9. Humidification seal coating of rotor and stator and/or condensation hole (if there is danger of condensation).
10. Explosion proof according to directive 94 / 9 / EG (ATEX 95)
11. Connection cable motor shielded (for frequency converter operation etc.)
force-dependent shut-off.
4 5
Limit switches
System advantages:
• Limit switches are free adjustable over the entire stroke length• No direct contact of limit switch and piston rod• Improved insulation and more stability, no switching grooves• Conducting parts are separated from the lubricated part (spindle and nut)
Switch camPos. extended
Control rodPos. extended
Limit switchPos. extended
Safety limit switches (optional)Pos. extended
Limit switchPos. retractedRetration spring
Pos. extended
Bores for adjustingthe limit switches
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 807
D-L
MIIe1/1
2.2
010
Installationinstructions
(Translation)
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 808 9
Installation instructions (Translation)
1.0 Safety information
1.1 Warning notices
The symbol indicates the type of danger, the signal word indicates the severity of the danger.
1.2 General safety notes
Before installation of the Framo Linear Actuator LiMax Type 60 / 80 the following predictions have to be fulfilled, so that it can be assembled with other parts to a complete machine, without harming the security or health of persons.
• Every linear actuator is shipped with the installation instruction and the circuit diagram. These are taped to the drive in an envelope. Installation without this documentation is forbidden. Unintended or inappropriate use leads to the loss of any liability claim. This installation instruction and the annexed declaration of incorporation have to be attached to the Framo drive until it is assembled into a complete machine and become by then a part of the technical documentation of the complete machine.
• Before installation and operation read all documents carefully and follow all instructions.
• The abidance of basic safety- and health protection requirements is considered by application of accredited engineer standards during design and is approved by the declaration of incorporation.
• The mechanical and electrical installation as well as the adjustment and setup has to be done by certified electricians, authorized by responsible authority.
• Doublecheck the technical data on the name plate and follow the instructions on the labels of the drive.
Signal words are meant to indicate danger, proscription or important informations. The following signal words are used:
Danger: DANGER indicates a hazardous situation which, if not avioded, will result in death or serious injury.
Warning: WARNING indicates a hazardous situation which, if not avioded, could result in death or serious injury.
Caution: CAUTION indicates a hazardous situation which, if not avioded, could result in minor or moderate injury.
Notice : NOTICE is used to address practices not related to personal injury.
For furter visualisation we use the following symbols:
• Moving parts have to be secured against unintentional contact to avoid injuries. The manufacturer points out that this is the responsibility of the user.
• Don't modify the drive. Modifying the drive is dangerous and voids the warranty.
• Don't block the drive while operating. This may cause hazard to persons and/or property and may damage the drive seriously.
• Don't overload the drive. The values for stroke force, voltage and duty cycle declared on the name plate can't be exceeded. Non-observance may cause danger to persons and property and the drive may be damaged seriously.
• Make sure that power is disconnected before working on the wiring. Secure the power source against unintentional switch on.
• Connect the drive only to a power source with ground terminal.
• Pay attention to the appropriate circuit diagram (schematic).
• Don't touch the drive during operation. The housing temperature can rise up to 90°C (close to 200°F).
1.3
Framo linear actuators are drive systems, solely determined to drive machines, devices and equipment that exclude direct or indirect hazards to persons. If hazards to persons can‘t be excluded, it is obligatory to build additional devices (e.g. cover, shut off, cutting unit) to eclude the risk. As long as this additional device is not attached it is forbidden to use our drive.We refer users of gear motors to safety rules, regulations and laws governing the protection of staff working in the area of moving equipment. Protective guards or barriers shall be used. Similarly-protective measures are required where suspended loads are involved.Keep in mind the common due diligence in connection with technical products to avoid further hazards.
Attention Danger!Applications intended for the transport of passengers are not permissible!
Attention Notice!If our product optionally allows such an application, has to be clarified with the manufacturer in advance.
Attention Caution!By default our gear motors are intended for environmental temperarture from 0°C up to 60°C, and a duty cycle of up to 60%. The protection class is IP54. Optional variances are noted on the name plate.
Attention DangerGenerally the drive ist not for use in dangerous explosive areas.Exception (not standard): Drives with the following characterization (on the name plate) can be used (exclusively) in the named zone.
EEx II 3D, bck II T5
Please note: This application has to be confirmed with an added special confirmation.
Conditions of use
Installation and operating instructions
1.0 Safety precautions
• Please read all documents carefully before assembling and putting into operation. Strictly follow the instructions of this operating manual.
• Only trained personnel should perform the installation, electrical connection and operational work.
• Please follow the technical operating data and instructions attached to the actuator.
• Please secure movable parts against unintended contact. Failings during the set-up can cause injuries. The manufacturer explicitly states that this is the user's responsibility.
• Do not modify the actuator. This can lead to additional hazards and will result in non-liability.
• Do not block the motor during stroke movement.
• Never overload the motor; stroke force and duty cycle cannot exceed the levels indicated on the name plate. Disregarding the warnings can cause serious damage to the actuator.
• Before working on electrical lines, ensure that the electricity supply is disrupted and secured against unintended turn-on.
• Connect the actuator only to a circuit with working protective ground wire.
• It is imperative to read the respective electrical connection diagrams.
• Do not touch the actuator during operation, it can reach temperatures of up to 90°C, failure to abide may result in burns.
1.1 Conditions of use
Only use the actuator to operate machinery, apparatuses and equipment where direct or indirect endangerment of persons is eliminated and the ambient temperature is -20°C up to 60°C (for operating under 0°C contact manufacturer).The transport of passengers is not permitted without first consulting the manufacturer (or responsible representative).If direct or indirect endangerment of persons cannot be eliminated, additional mandatory measures (cover, barrier, etc.) need to be implemented minimizing the risk potential accordingly.
Do not use the actuator in dangerously explosive areas. Our actuators are certified according to directive 94 / 9 / EG (ATEX 95) and have the following symbols (optional):
EEx II 3D, bck II T5
Please ensure that the actuator cannot be overloaded.
2.0 Accessories
Every drive is shipped with operating instructions and circuit diagram.It is attached to the drive in a protective envelope when supplied.The documentation is available in german and english.
3.0 Installation, attaching parts and electrical start-up
3.1 Installation and attaching parts
Always wear protective footwear during transport and assembly. A falling actuator can cause injuries. Assemble the actuator without rigging. Do not push or strike when assembling attaching parts.The strength category of the fixing bolts must be at least 8.8.
3.2 Electrical start-up
• Before start-up ensure that the electricity supply is disrupted and secured against unintended turn-on.
• Connect the actuator only to a circuit with working protective ground wire.
• Carefully read the wiring diagram and pay attention to the correct operating voltage (see name plate).
• All external cables have to be connected according to the wiring diagram. The actuator can be destroyed, if limit or thermal motor protection switches are not connected. If the actuators thermal protection responds, it must be totally switched off with allowance to cool down (Break contact element).
Attention!When temperatures decline the actuator will automatically resume operation (bimetal).
• Determine the lifting stroke direction by using cyclic operation mode. To reverse the lifting direction switch two supply lead phases.
• Check the correct connection of the limit switches by activating limit switch 2 (for position „retracted“) while the piston rod is moving to the retracted position (see picture). For this purpose you have to remove the allen screw and - preferably with an allen key wrench size 3 - push back the control rod about 5-6 mm.If the actuator doesn‘t stop, you have to change the connection of the two limit switches.
!General Warning Hot surfaces Pending loads Crush hazardElectrical dangers Environmental dangerSlip danger
!
!
!
!
!
!
!
!
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 808 9
Installation instructions (Translation)
1.0 Safety information
1.1 Warning notices
The symbol indicates the type of danger, the signal word indicates the severity of the danger.
1.2 General safety notes
Before installation of the Framo Linear Actuator LiMax Type 60 / 80 the following predictions have to be fulfilled, so that it can be assembled with other parts to a complete machine, without harming the security or health of persons.
• Every linear actuator is shipped with the installation instruction and the circuit diagram. These are taped to the drive in an envelope. Installation without this documentation is forbidden. Unintended or inappropriate use leads to the loss of any liability claim. This installation instruction and the annexed declaration of incorporation have to be attached to the Framo drive until it is assembled into a complete machine and become by then a part of the technical documentation of the complete machine.
• Before installation and operation read all documents carefully and follow all instructions.
• The abidance of basic safety- and health protection requirements is considered by application of accredited engineer standards during design and is approved by the declaration of incorporation.
• The mechanical and electrical installation as well as the adjustment and setup has to be done by certified electricians, authorized by responsible authority.
• Doublecheck the technical data on the name plate and follow the instructions on the labels of the drive.
Signal words are meant to indicate danger, proscription or important informations. The following signal words are used:
Danger: DANGER indicates a hazardous situation which, if not avioded, will result in death or serious injury.
Warning: WARNING indicates a hazardous situation which, if not avioded, could result in death or serious injury.
Caution: CAUTION indicates a hazardous situation which, if not avioded, could result in minor or moderate injury.
Notice : NOTICE is used to address practices not related to personal injury.
For furter visualisation we use the following symbols:
• Moving parts have to be secured against unintentional contact to avoid injuries. The manufacturer points out that this is the responsibility of the user.
• Don't modify the drive. Modifying the drive is dangerous and voids the warranty.
• Don't block the drive while operating. This may cause hazard to persons and/or property and may damage the drive seriously.
• Don't overload the drive. The values for stroke force, voltage and duty cycle declared on the name plate can't be exceeded. Non-observance may cause danger to persons and property and the drive may be damaged seriously.
• Make sure that power is disconnected before working on the wiring. Secure the power source against unintentional switch on.
• Connect the drive only to a power source with ground terminal.
• Pay attention to the appropriate circuit diagram (schematic).
• Don't touch the drive during operation. The housing temperature can rise up to 90°C (close to 200°F).
1.3
Framo linear actuators are drive systems, solely determined to drive machines, devices and equipment that exclude direct or indirect hazards to persons. If hazards to persons can‘t be excluded, it is obligatory to build additional devices (e.g. cover, shut off, cutting unit) to eclude the risk. As long as this additional device is not attached it is forbidden to use our drive.We refer users of gear motors to safety rules, regulations and laws governing the protection of staff working in the area of moving equipment. Protective guards or barriers shall be used. Similarly-protective measures are required where suspended loads are involved.Keep in mind the common due diligence in connection with technical products to avoid further hazards.
Attention Danger!Applications intended for the transport of passengers are not permissible!
Attention Notice!If our product optionally allows such an application, has to be clarified with the manufacturer in advance.
Attention Caution!By default our gear motors are intended for environmental temperarture from 0°C up to 60°C, and a duty cycle of up to 60%. The protection class is IP54. Optional variances are noted on the name plate.
Attention DangerGenerally the drive ist not for use in dangerous explosive areas.Exception (not standard): Drives with the following characterization (on the name plate) can be used (exclusively) in the named zone.
EEx II 3D, bck II T5
Please note: This application has to be confirmed with an added special confirmation.
Conditions of use
Installation and operating instructions
1.0 Safety precautions
• Please read all documents carefully before assembling and putting into operation. Strictly follow the instructions of this operating manual.
• Only trained personnel should perform the installation, electrical connection and operational work.
• Please follow the technical operating data and instructions attached to the actuator.
• Please secure movable parts against unintended contact. Failings during the set-up can cause injuries. The manufacturer explicitly states that this is the user's responsibility.
• Do not modify the actuator. This can lead to additional hazards and will result in non-liability.
• Do not block the motor during stroke movement.
• Never overload the motor; stroke force and duty cycle cannot exceed the levels indicated on the name plate. Disregarding the warnings can cause serious damage to the actuator.
• Before working on electrical lines, ensure that the electricity supply is disrupted and secured against unintended turn-on.
• Connect the actuator only to a circuit with working protective ground wire.
• It is imperative to read the respective electrical connection diagrams.
• Do not touch the actuator during operation, it can reach temperatures of up to 90°C, failure to abide may result in burns.
1.1 Conditions of use
Only use the actuator to operate machinery, apparatuses and equipment where direct or indirect endangerment of persons is eliminated and the ambient temperature is -20°C up to 60°C (for operating under 0°C contact manufacturer).The transport of passengers is not permitted without first consulting the manufacturer (or responsible representative).If direct or indirect endangerment of persons cannot be eliminated, additional mandatory measures (cover, barrier, etc.) need to be implemented minimizing the risk potential accordingly.
Do not use the actuator in dangerously explosive areas. Our actuators are certified according to directive 94 / 9 / EG (ATEX 95) and have the following symbols (optional):
EEx II 3D, bck II T5
Please ensure that the actuator cannot be overloaded.
2.0 Accessories
Every drive is shipped with operating instructions and circuit diagram.It is attached to the drive in a protective envelope when supplied.The documentation is available in german and english.
3.0 Installation, attaching parts and electrical start-up
3.1 Installation and attaching parts
Always wear protective footwear during transport and assembly. A falling actuator can cause injuries. Assemble the actuator without rigging. Do not push or strike when assembling attaching parts.The strength category of the fixing bolts must be at least 8.8.
3.2 Electrical start-up
• Before start-up ensure that the electricity supply is disrupted and secured against unintended turn-on.
• Connect the actuator only to a circuit with working protective ground wire.
• Carefully read the wiring diagram and pay attention to the correct operating voltage (see name plate).
• All external cables have to be connected according to the wiring diagram. The actuator can be destroyed, if limit or thermal motor protection switches are not connected. If the actuators thermal protection responds, it must be totally switched off with allowance to cool down (Break contact element).
Attention!When temperatures decline the actuator will automatically resume operation (bimetal).
• Determine the lifting stroke direction by using cyclic operation mode. To reverse the lifting direction switch two supply lead phases.
• Check the correct connection of the limit switches by activating limit switch 2 (for position „retracted“) while the piston rod is moving to the retracted position (see picture). For this purpose you have to remove the allen screw and - preferably with an allen key wrench size 3 - push back the control rod about 5-6 mm.If the actuator doesn‘t stop, you have to change the connection of the two limit switches.
!General Warning Hot surfaces Pending loads Crush hazardElectrical dangers Environmental dangerSlip danger
!
!
!
!
!
!
!
!
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 8010 11
2.0 Transport, Setup and Installation
2.1 Transport
Attention Caution!Wear safety-shoes while carrying and working on/with the drive. A falling drive may cause injuries. Use a solid packaging to tansport the drive to the installation-site.
2.2 Setup and Installation
Mount the drive without tensioning. Attaching parts must not be mounted by hammering.
2.3 Fastening torque for mounting screws
Attention WarningThe property class for the mounting screws has to be 8.8 or better. Use the following table for correct fastening torques and screw-in depth.
Attention Danger!Protect the motor against unintentional start, because the thermal switch automatically closes the contact after cooling down (bi-metal contact).
• Confirm that the direction of the drive correponds with the dedicated limit switches (see adjustment instructions).
• Confirm the correct connection of the limit switches by pressing limit switch 2 (for position „stroke retracted“) while the piston rod moves toward position „stroke retracted“ (see picture). Therefore you have to remove the locking screw (allen screw M5) and push back the control rod - preferably with a allen key AF3 - approximately 5-6 mm. If the drive doesn‘t stop you have to change the connections of the limit switches.
4.0 Important notices
4.1 Piston rod blocking
Piston rod blocking through excessive stroke force or permanent stop forcing can damage the actuator!
4.2 Special safety equipment
By using a cushioned connection head or a force dependent shut-off (see options), the actuator can achieve a high safety standard. Generally, enough safety features should be included when choosing the actuator size.
4.3 Ambient temperatures, condensate
Consult the manufacturer if the actuator operates in environmental temperatures below 0°C. Delayed start-up performance must be expected with minus temperatures. In the minus temperature range suitable connection cables have to be used.Constantly changing temperatures facilitate condensate formation. This is also the case when used outside of buildings or in high humid environments. The default application of condensation holes (ø 2 mm) by specifying the respective installation position (combined with humidification seal coating for rotor and stator) causes significant improvement.
Attention!The condensation holes will impact the protection class (IP65).
For low temperature applications constant unit heating is necessary. Please contact the manufacturer for details.Do not stop the actuator by reversing the mains polarity, this will shorten the durability significantly.
4.4 Operating temperature
Consult the manufacturer if the actuator's temperature exceeds 90°C despite correct use. A defect could be possible.
4.6 Lubrication loss:
If a defect should cause a loss of lubrication, the floors will be slippery as grease might spill on the floor! Caution, danger of injury!Under certain conditions an adverse effect on the environment is possible.
4.7 Self-locking ability
The self-locking ability depends on spindle pitch, the surface quality of the spindle/nut, the sliding speed, lubrication and temperature. We distinguish between dynamic (out of motion) and static (stationary) self-locking.
Vibrations can eliminate self-locking.A certain number of factors such as lubrication, sliding speed and load can also create such favorable sliding characteristics that the self-locking is negatively impacted. A theoretically self-locking spindle cannot therefore replace a brake. Therefore it is impossible to assume guarantee obligations regarding self-locking.
Important: Self-locking is not intended to satisfy security-related characteristics!
To minimize additional dangers, observe the usual care for technical products.
5.0 Adjusting the limit switches
The limit switches of the delivered drive are preset to the ordered stroke length. Nevertheless if you want to change the stroke length this can be easily done.
The bores for for adjusting the limit switches are closed with allen screws M5 to prevent contamination. Unscrew the allen screws and use a allen key wrench size 3 to adjust the control rod as requested (see picture above). One revolution adjusts the switch cam (and therewith the stroke) by one millimeter.
Type Screw Fastening torque Min. screw-in depth Max. screw-in depth
LiMax 60 2 x M6 8 Nm 8 mm 12 mm
LiMax 80 2 x M8 14 Nm 12 mm 16 mm
Mounting screws
2.4 Fastening torque for the clamping flange
While adjusting the clamping flange (fastening D,E,F) regard the following fastening torques: LiMax 60 = 10 Nm; LiMax 80 = 30 Nm
3.0 Electrical Installation
Attention Danger!• Make sure to interrupt the current supply before working on the wiring and secure it against
unintentional switch on.
• Connect the drive only to a power source with ground terminal.
• Read the circuit diagram carefully and pay attention to use the right voltage (see name plate on drive)
• Connect all external control- and power supplies according to circuit diagram. If limit switches and/or thermal protection are not connected the drive can be destroyed. The thermal sensor (bimetal) is an NC contact (normally closed) and shall interrupt the motor power if activated.
Limit switch 2for position„retracted“
Control rodAllen screw
Attention Notice!Don't decellerate the motor by reversing the motor power. The life of the gear motor will be dramatically reduced.
Important informations
Ambient temperature, water condensation
Consult the manufacturer for operation under 0°C (to select a suitable gear lubrication). Permanently changing temperatures or high humidity can lead to water condensation. For proof we offer optional versions (condensed water drain holes or moisture protection vanish coat for rotor and stator).
Attention Warning!The drain holes will effect the standard protection class (IP54).
4.3 Operating temperature
Attention Warning!If the temperature of the drive, in spite of approved usage, exceeds 90°C, refer to the manufacturer. Perhapst there's a defect.
4.0
4.1 Duty cycleThe duty cycle reference time is 10 minutes in a max. ambient temperature 40°C at an altitude of 1000 meters.
4.2
Attention Notice!
!
!
!
!
!
!
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 8010 11
2.0 Transport, Setup and Installation
2.1 Transport
Attention Caution!Wear safety-shoes while carrying and working on/with the drive. A falling drive may cause injuries. Use a solid packaging to tansport the drive to the installation-site.
2.2 Setup and Installation
Mount the drive without tensioning. Attaching parts must not be mounted by hammering.
2.3 Fastening torque for mounting screws
Attention WarningThe property class for the mounting screws has to be 8.8 or better. Use the following table for correct fastening torques and screw-in depth.
Attention Danger!Protect the motor against unintentional start, because the thermal switch automatically closes the contact after cooling down (bi-metal contact).
• Confirm that the direction of the drive correponds with the dedicated limit switches (see adjustment instructions).
• Confirm the correct connection of the limit switches by pressing limit switch 2 (for position „stroke retracted“) while the piston rod moves toward position „stroke retracted“ (see picture). Therefore you have to remove the locking screw (allen screw M5) and push back the control rod - preferably with a allen key AF3 - approximately 5-6 mm. If the drive doesn‘t stop you have to change the connections of the limit switches.
4.0 Important notices
4.1 Piston rod blocking
Piston rod blocking through excessive stroke force or permanent stop forcing can damage the actuator!
4.2 Special safety equipment
By using a cushioned connection head or a force dependent shut-off (see options), the actuator can achieve a high safety standard. Generally, enough safety features should be included when choosing the actuator size.
4.3 Ambient temperatures, condensate
Consult the manufacturer if the actuator operates in environmental temperatures below 0°C. Delayed start-up performance must be expected with minus temperatures. In the minus temperature range suitable connection cables have to be used.Constantly changing temperatures facilitate condensate formation. This is also the case when used outside of buildings or in high humid environments. The default application of condensation holes (ø 2 mm) by specifying the respective installation position (combined with humidification seal coating for rotor and stator) causes significant improvement.
Attention!The condensation holes will impact the protection class (IP65).
For low temperature applications constant unit heating is necessary. Please contact the manufacturer for details.Do not stop the actuator by reversing the mains polarity, this will shorten the durability significantly.
4.4 Operating temperature
Consult the manufacturer if the actuator's temperature exceeds 90°C despite correct use. A defect could be possible.
4.6 Lubrication loss:
If a defect should cause a loss of lubrication, the floors will be slippery as grease might spill on the floor! Caution, danger of injury!Under certain conditions an adverse effect on the environment is possible.
4.7 Self-locking ability
The self-locking ability depends on spindle pitch, the surface quality of the spindle/nut, the sliding speed, lubrication and temperature. We distinguish between dynamic (out of motion) and static (stationary) self-locking.
Vibrations can eliminate self-locking.A certain number of factors such as lubrication, sliding speed and load can also create such favorable sliding characteristics that the self-locking is negatively impacted. A theoretically self-locking spindle cannot therefore replace a brake. Therefore it is impossible to assume guarantee obligations regarding self-locking.
Important: Self-locking is not intended to satisfy security-related characteristics!
To minimize additional dangers, observe the usual care for technical products.
5.0 Adjusting the limit switches
The limit switches of the delivered drive are preset to the ordered stroke length. Nevertheless if you want to change the stroke length this can be easily done.
The bores for for adjusting the limit switches are closed with allen screws M5 to prevent contamination. Unscrew the allen screws and use a allen key wrench size 3 to adjust the control rod as requested (see picture above). One revolution adjusts the switch cam (and therewith the stroke) by one millimeter.
Type Screw Fastening torque Min. screw-in depth Max. screw-in depth
LiMax 60 2 x M6 8 Nm 8 mm 12 mm
LiMax 80 2 x M8 14 Nm 12 mm 16 mm
Mounting screws
2.4 Fastening torque for the clamping flange
While adjusting the clamping flange (fastening D,E,F) regard the following fastening torques: LiMax 60 = 10 Nm; LiMax 80 = 30 Nm
3.0 Electrical Installation
Attention Danger!• Make sure to interrupt the current supply before working on the wiring and secure it against
unintentional switch on.
• Connect the drive only to a power source with ground terminal.
• Read the circuit diagram carefully and pay attention to use the right voltage (see name plate on drive)
• Connect all external control- and power supplies according to circuit diagram. If limit switches and/or thermal protection are not connected the drive can be destroyed. The thermal sensor (bimetal) is an NC contact (normally closed) and shall interrupt the motor power if activated.
Limit switch 2for position„retracted“
Control rodAllen screw
Attention Notice!Don't decellerate the motor by reversing the motor power. The life of the gear motor will be dramatically reduced.
Important informations
Ambient temperature, water condensation
Consult the manufacturer for operation under 0°C (to select a suitable gear lubrication). Permanently changing temperatures or high humidity can lead to water condensation. For proof we offer optional versions (condensed water drain holes or moisture protection vanish coat for rotor and stator).
Attention Warning!The drain holes will effect the standard protection class (IP54).
4.3 Operating temperature
Attention Warning!If the temperature of the drive, in spite of approved usage, exceeds 90°C, refer to the manufacturer. Perhapst there's a defect.
4.0
4.1 Duty cycleThe duty cycle reference time is 10 minutes in a max. ambient temperature 40°C at an altitude of 1000 meters.
4.2
Attention Notice!
!
!
!
!
!
!
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 8012
4.4 Oil leaks
Use extra caution if the gear motor is leaking oil. The surface might be slippery.
Under these circumstances environmentally detractions are possible.
4.5 Self-locking
Attention Notice!Self-locking is affected by lead angle, face surface roughness, running speed, lubricant and temperature rise. A distinction must be made between dynamic (from motion) and static (standstill) self-locking.Shocks or vibrations can annul the self-locking.Similarly a number of factors associated with lubrication, running speed and load can favour slip characteristics to such an extent that self-locking is counteracted.This means that gearing which is self-locking in theory is no substitute for a brake or reverse lock. Therefore it is impossible for us to accept warranty obligations in respect of self-locking.
Attention Danger!Important: Self-locking can NOT be responsible for safety characteristics!
5.0 Adjusting the limit switches
The limit switches are preset according to the ordered stroke length. Nevertheless if you want to change the stroke length, this can be easly done.
Retraction springPos. extended
Limit switch 2Pos. retracted
wrench size 3
Limit switch 1Pos. extended
Limit switch 2Pos. retracted
Switch camPos. extended
Control rodPos. extended
Limit switch 1Pos. extended
Safety limit switch 1(optional) Pos. extended
Bore for adjusting the limit switch
Direction „+" increases strokeDirection „-" reduces stroke
1 2
1
- +
2
+ -
The bores for adjusting the limit switches are closed with allen screws M5 to prevent contamination. Unscrew the allen screws and use a allen key wrench size 3 to adjust the control rod as requested (see picture above). One revolution adjusts the switch cam (and therewith the stroke) by one millimeter.
5.0 Warranty, maintenance, approved usage
The drive is maintenance free due to lifetime-lubrication.The lifetime of the drive depends on the application (eg. ambient temperature, torque, speed, cycles, environmental influences). The piston tube should be cleaned from time to time with an oiled cloth to avoid dirt and deposit.
6.0 Warranty and repair
All drives are tested before delivery. During warranty-time the drive shall not be opened. Dismantling leads to expiration of any warranty by the manufacturer.
If a drive has to be repaired send it back to the manufacturer or a suitable agency. A service technician can be ordered for on-site service on short notice.
7.0 End of product life-time:
7.1 When the indicated lifetime is reached you can send the drive back for overhaul.
7.2 If you want to dispose the drive please pay attention to ecological and legal regulations.
8.0 Service
To offer fast and competent help to our customers - e.g. while installation - we provide a service-number. Under +49 (0)160 / 941 84 444 you can reach the 24 hour hotline. Please note that the usual fee will arise.
!
13
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 8012
4.4 Oil leaks
Use extra caution if the gear motor is leaking oil. The surface might be slippery.
Under these circumstances environmentally detractions are possible.
4.5 Self-locking
Attention Notice!Self-locking is affected by lead angle, face surface roughness, running speed, lubricant and temperature rise. A distinction must be made between dynamic (from motion) and static (standstill) self-locking.Shocks or vibrations can annul the self-locking.Similarly a number of factors associated with lubrication, running speed and load can favour slip characteristics to such an extent that self-locking is counteracted.This means that gearing which is self-locking in theory is no substitute for a brake or reverse lock. Therefore it is impossible for us to accept warranty obligations in respect of self-locking.
Attention Danger!Important: Self-locking can NOT be responsible for safety characteristics!
5.0 Adjusting the limit switches
The limit switches are preset according to the ordered stroke length. Nevertheless if you want to change the stroke length, this can be easly done.
Retraction springPos. extended
Limit switch 2Pos. retracted
wrench size 3
Limit switch 1Pos. extended
Limit switch 2Pos. retracted
Switch camPos. extended
Control rodPos. extended
Limit switch 1Pos. extended
Safety limit switch 1(optional) Pos. extended
Bore for adjusting the limit switch
Direction „+" increases strokeDirection „-" reduces stroke
1 2
1
- +
2
+ -
The bores for adjusting the limit switches are closed with allen screws M5 to prevent contamination. Unscrew the allen screws and use a allen key wrench size 3 to adjust the control rod as requested (see picture above). One revolution adjusts the switch cam (and therewith the stroke) by one millimeter.
5.0 Warranty, maintenance, approved usage
The drive is maintenance free due to lifetime-lubrication.The lifetime of the drive depends on the application (eg. ambient temperature, torque, speed, cycles, environmental influences). The piston tube should be cleaned from time to time with an oiled cloth to avoid dirt and deposit.
6.0 Warranty and repair
All drives are tested before delivery. During warranty-time the drive shall not be opened. Dismantling leads to expiration of any warranty by the manufacturer.
If a drive has to be repaired send it back to the manufacturer or a suitable agency. A service technician can be ordered for on-site service on short notice.
7.0 End of product life-time:
7.1 When the indicated lifetime is reached you can send the drive back for overhaul.
7.2 If you want to dispose the drive please pay attention to ecological and legal regulations.
8.0 Service
To offer fast and competent help to our customers - e.g. while installation - we provide a service-number. Under +49 (0)160 / 941 84 444 you can reach the 24 hour hotline. Please note that the usual fee will arise.
!
13
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60Linear actuator LiMax 6015
D-L
M60e/0
4.2
010
LiMax 60
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60Linear actuator LiMax 6016 17
Dimensions for standard drive and fixing versions
Standard version: Single phase AC, standard stroke length (200 mm), 1-st. planetary gear, fixing version A(transmission 1:1 with stroke speed up to 120 mm/s on request)
Brake or encoder
Breake and encoder
Fixing version D, E, F
The * marked dimensions specify the drive length, of a standard drive (that means stroke length 200mm and 1-stage planetary gear). For longer stroke length and/or different gear stages please add the corresponding dimensions x and y from the table below.
Fixing version G
Dimensions of options[mm] [mm]
Standard connection head without connection head
Adjustable connection headCushioned connection head
Dimensions of connection heads
Gear 1:1 1-st. 2-st.
x 0 0 12
Stroke length 200 300
y 0 100+
deep
wre
nch
siz
e
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60Linear actuator LiMax 6016 17
Dimensions for standard drive and fixing versions
Standard version: Single phase AC, standard stroke length (200 mm), 1-st. planetary gear, fixing version A(transmission 1:1 with stroke speed up to 120 mm/s on request)
Brake or encoder
Breake and encoder
Fixing version D, E, F
The * marked dimensions specify the drive length, of a standard drive (that means stroke length 200mm and 1-stage planetary gear). For longer stroke length and/or different gear stages please add the corresponding dimensions x and y from the table below.
Fixing version G
Dimensions of options[mm] [mm]
Standard connection head without connection head
Adjustable connection headCushioned connection head
Dimensions of connection heads
Gear 1:1 1-st. 2-st.
x 0 0 12
Stroke length 200 300
y 0 100+
deep
wre
nch
siz
e
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60Linear actuator LiMax 6018 19
Power tables
AC 1 x 230 V AC - 50 Hz
So = no self-locking; Ss = static self-locking; Sd = dynamic self-locking
1-stage = 3,9:1
2-stage = 15,2:1
* Brake required.
Duty cycle applies to 10 min. duty time.
For tensile loading applies the maximum stroke force of the particular stroke speed.
Spare parts list
AC, 1-stage planetary gear
111514
9 5 4 6 3 12 2 1 12 7
2-stage planetary gear
13
Pos. Part name Article-No.1 Stator ................................................................................................................ Serial-No.2 Rotor cpl..............................................................................................................Serial-No.3 Trapezoidal spindle ............................................................................................ Serial-No.4 Piston rod cpl ..................................................................................................... Serial-No.5 Limit switches cpl................................................................................................ Serial-No.6 Adjustment spindle cpl ....................................................................................... Serial-No.7 Gear cover ......................................................................................................... Serial-No.8 Connection head ................................................................................................Serial-No.9 Bearing plate ...................................................................................................... 8-2060-01.0510 Angular ball bearing................... ........................................................................ 0030020072001511 Groove ball bearing.............................................................................................0030010060046012 Planetary gear 1-stage .......................................................................................Serial-No.13 Planetary gear 2-stage .......................................................................................Serial-No.14 Gear cover ......................................................................................................... 8-2060-01.0115 Planet wheel ...................................................................................................... 8-2000-60.0316 Groove ball bearing ............................................................................................
16
8
10Motor-speedl
Power Duty cycle
Planetary-gear
Trapezoidal-thread
Stroke speedmax. stroke force [N]
for stroke length [mm]-1[min ] [kW] [%] [mm] [mm/s] 200 300
1200 0,06 15 1-st. Tr12x6 So 31* 790 790
1200 0,06 15 1-st. Tr12x4 Ss 21* 930 930
1200 0,06 15 1-st. Tr12x3 Sd 15 1050 1050
1200 0,06 15 1-st. Tr12x2 Sd 10 1150 1150
1200 0,06 15 2-st. Tr12x6 So 8 2600 2200
1200 0,06 15 2-st. Tr12x3 Sd 4 3000 2200
1200 0,06 15 2-st. Tr12x2 Sd 3 3000 3000
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60Linear actuator LiMax 6018 19
Power tables
AC 1 x 230 V AC - 50 Hz
So = no self-locking; Ss = static self-locking; Sd = dynamic self-locking
1-stage = 3,9:1
2-stage = 15,2:1
* Brake required.
Duty cycle applies to 10 min. duty time.
For tensile loading applies the maximum stroke force of the particular stroke speed.
Spare parts list
AC, 1-stage planetary gear
111514
9 5 4 6 3 12 2 1 12 7
2-stage planetary gear
13
Pos. Part name Article-No.1 Stator ................................................................................................................ Serial-No.2 Rotor cpl..............................................................................................................Serial-No.3 Trapezoidal spindle ............................................................................................ Serial-No.4 Piston rod cpl ..................................................................................................... Serial-No.5 Limit switches cpl................................................................................................ Serial-No.6 Adjustment spindle cpl ....................................................................................... Serial-No.7 Gear cover ......................................................................................................... Serial-No.8 Connection head ................................................................................................Serial-No.9 Bearing plate ...................................................................................................... 8-2060-01.0510 Angular ball bearing................... ........................................................................ 0030020072001511 Groove ball bearing.............................................................................................0030010060046012 Planetary gear 1-stage .......................................................................................Serial-No.13 Planetary gear 2-stage .......................................................................................Serial-No.14 Gear cover ......................................................................................................... 8-2060-01.0115 Planet wheel ...................................................................................................... 8-2000-60.0316 Groove ball bearing ............................................................................................
16
8
10Motor-speedl
Power Duty cycle
Planetary-gear
Trapezoidal-thread
Stroke speedmax. stroke force [N]
for stroke length [mm]-1[min ] [kW] [%] [mm] [mm/s] 200 300
1200 0,06 15 1-st. Tr12x6 So 31* 790 790
1200 0,06 15 1-st. Tr12x4 Ss 21* 930 930
1200 0,06 15 1-st. Tr12x3 Sd 15 1050 1050
1200 0,06 15 1-st. Tr12x2 Sd 10 1150 1150
1200 0,06 15 2-st. Tr12x6 So 8 2600 2200
1200 0,06 15 2-st. Tr12x3 Sd 4 3000 2200
1200 0,06 15 2-st. Tr12x2 Sd 3 3000 3000
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60Linear actuator LiMax 6020
Pos. Part name Article-No.
20 Spring applied single disc brake .........................................................................Serial-No.
30 Encoder ..............................................................................................................Serial-No.
Spare part list
Brake Encoder
2030
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 80Linear actuator LiMax 8021
D-L
M80e1/1
1.2
010
LiMax 80
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 80Linear actuator LiMax 8022 23
Dimensions of standard drive and fixing versions
Standard version: Single phase AC, standard stroke length (200 mm), 1-st. planetary gear, fixing version A(transmission 1:1 with stroke speed up to 360mm/s on request)
Brake or encoder
Brake and encoder
Fixing version DEF
The * marked dimensions specify the drive length, of a standard drive (that means stroke length 200mm and 1-stage planetary gear). For longer stroke length and/or different gear stages please add the corresponding dimensions x and y from the table below.
Dimensions of options[mm] [mm]
Force dependent shut off
Brake and force dependent shut off
Gear 1:1 1-st. 2-st.
x 0 0 15
Stroke length 200 400
y 0 200+
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 80Linear actuator LiMax 8022 23
Dimensions of standard drive and fixing versions
Standard version: Single phase AC, standard stroke length (200 mm), 1-st. planetary gear, fixing version A(transmission 1:1 with stroke speed up to 360mm/s on request)
Brake or encoder
Brake and encoder
Fixing version DEF
The * marked dimensions specify the drive length, of a standard drive (that means stroke length 200mm and 1-stage planetary gear). For longer stroke length and/or different gear stages please add the corresponding dimensions x and y from the table below.
Dimensions of options[mm] [mm]
Force dependent shut off
Brake and force dependent shut off
Gear 1:1 1-st. 2-st.
x 0 0 15
Stroke length 200 400
y 0 200+
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 80Linear actuator LiMax 8024 25
Power tables
AC 1 x 230 V AC - 50 Hz
So = no self-locking; Ss = static self-locking; Sd = dynamic self-locking
1-stage = 4,3:1
2-stage = 18,9:1
* Brake required.
Duty cycle applies to 10 min. duty time.
For tensile loading applies the maximum stroke force of the particular stroke speed.
Standard connection head without connection head
Adjustable connection headCushioned connection head
Dimensions of connection heads
3 x 230 / 400 V AC - 50 Hz
Motor speed
Power Duty cycle
Planetary gear
Trapezoidalthread
Stroke speedmax. stroke force [N]
for stroke length [mm]-1[min ] [kW] [%] [mm] [mm/s] 200 400
2700 0,12 15 1-st. Tr18x8 So 84* 540 540
2700 0,12 15 1-st. Tr18x4 Ss 42* 720 720
2700 0,12 15 1-st. Tr18x3 Sd 31* 760 760
2700 0,12 15 2-st. Tr18x8 So 19* 2000 2000
2700 0,12 15 2-st. Tr18x4 Ss 10 2700 2700
2700 0,12 15 2-st. Tr12x3 Sd 7 2800 2800
Motor speed
Power Duty cycle
Planetary gear
Trapezoidalthread
Stroke speedmax. stroke force [N]
for stroke length [mm]-1[min ] [kW] [%] [mm] [mm/s] 200 400
2700 0,22 20 1-st. Tr18x8 So 84* 1000 1000
2700 0,22 20 1-st. Tr18x4 Ss 42* 1320 1320
2700 0,22 20 1-st. Tr18x3 Sd 31* 1400 1400
2700 0,22 20 2-st. Tr18x8 So 19* 3700 3700
2700 0,22 20 2-st. Tr18x4 Ss 10 5000 5000
2700 0,22 20 2-st. Tr12x3 Sd 7 5000 5000
deep
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 80Linear actuator LiMax 8024 25
Power tables
AC 1 x 230 V AC - 50 Hz
So = no self-locking; Ss = static self-locking; Sd = dynamic self-locking
1-stage = 4,3:1
2-stage = 18,9:1
* Brake required.
Duty cycle applies to 10 min. duty time.
For tensile loading applies the maximum stroke force of the particular stroke speed.
Standard connection head without connection head
Adjustable connection headCushioned connection head
Dimensions of connection heads
3 x 230 / 400 V AC - 50 Hz
Motor speed
Power Duty cycle
Planetary gear
Trapezoidalthread
Stroke speedmax. stroke force [N]
for stroke length [mm]-1[min ] [kW] [%] [mm] [mm/s] 200 400
2700 0,12 15 1-st. Tr18x8 So 84* 540 540
2700 0,12 15 1-st. Tr18x4 Ss 42* 720 720
2700 0,12 15 1-st. Tr18x3 Sd 31* 760 760
2700 0,12 15 2-st. Tr18x8 So 19* 2000 2000
2700 0,12 15 2-st. Tr18x4 Ss 10 2700 2700
2700 0,12 15 2-st. Tr12x3 Sd 7 2800 2800
Motor speed
Power Duty cycle
Planetary gear
Trapezoidalthread
Stroke speedmax. stroke force [N]
for stroke length [mm]-1[min ] [kW] [%] [mm] [mm/s] 200 400
2700 0,22 20 1-st. Tr18x8 So 84* 1000 1000
2700 0,22 20 1-st. Tr18x4 Ss 42* 1320 1320
2700 0,22 20 1-st. Tr18x3 Sd 31* 1400 1400
2700 0,22 20 2-st. Tr18x8 So 19* 3700 3700
2700 0,22 20 2-st. Tr18x4 Ss 10 5000 5000
2700 0,22 20 2-st. Tr12x3 Sd 7 5000 5000
deep
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 80Linear actuator LiMax 8026 27
Item Part name Article-No.
20 Spring applied single disc brake ........................................................................ Serial-No.
30 Force dependent shut off ................................................................................... Serial-No.
40 Encoder ..............................................................................................................Serial-No.
Spare parts list
Brake
Encoder
40
Spare parts list
AC, 1-stage planetary gear
111514
9 5 4 6 3 12 2 1 12 7
2-stage planetary gear
13
Item Part name Article-No.1 Stator ..................................................................................................................Serial-No.2 Rotor cpl..............................................................................................................Serial-No.3 Trapezoidal spindle............................................................................................. Serial-No.4 Piston rod cpl ..................................................................................................... Serial-No.5 Limit switches cpl................................................................................................ Serial-No.6 Adjustment spindle cpl ....................................................................................... Serial-No.7 Gear cover ........................................................................................................ Serial-No.8 Connection head ................................................................................................Serial-No.9 Bearing plate ...................................................................................................... 8-2080-01.0510 Angular ball bearing ................. ......................................................................... 0030020072021511 Groove ball bearing.............................................................................................0030010060051012 Planetary gear 1-stage......................,.................................................................Serial-No.13 Planetary gear 2-stage .......................................................................................Serial-No.14 Gear cover ..........................................................................................................8-2080-01.0115 Planetary wheel ..................................................................................................8-2001-130.0416 Groove ball bearing .............................................................................................
16
8
10
Force dependent shut off
3020
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 80Linear actuator LiMax 8026 27
Item Part name Article-No.
20 Spring applied single disc brake ........................................................................ Serial-No.
30 Force dependent shut off ................................................................................... Serial-No.
40 Encoder ..............................................................................................................Serial-No.
Spare parts list
Brake
Encoder
40
Spare parts list
AC, 1-stage planetary gear
111514
9 5 4 6 3 12 2 1 12 7
2-stage planetary gear
13
Item Part name Article-No.1 Stator ..................................................................................................................Serial-No.2 Rotor cpl..............................................................................................................Serial-No.3 Trapezoidal spindle............................................................................................. Serial-No.4 Piston rod cpl ..................................................................................................... Serial-No.5 Limit switches cpl................................................................................................ Serial-No.6 Adjustment spindle cpl ....................................................................................... Serial-No.7 Gear cover ........................................................................................................ Serial-No.8 Connection head ................................................................................................Serial-No.9 Bearing plate ...................................................................................................... 8-2080-01.0510 Angular ball bearing ................. ......................................................................... 0030020072021511 Groove ball bearing.............................................................................................0030010060051012 Planetary gear 1-stage......................,.................................................................Serial-No.13 Planetary gear 2-stage .......................................................................................Serial-No.14 Gear cover ..........................................................................................................8-2080-01.0115 Planetary wheel ..................................................................................................8-2001-130.0416 Groove ball bearing .............................................................................................
16
8
10
Force dependent shut off
3020
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 8029
D-L
MC
De/0
4.2
010
Connection diagrams
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 8030 31
D-L
MT
Qe/0
4.2
010
Technical questionnaire
CompanyDate:
Correspndant:
Tel. / Fax
For which purpose is the drive to be used?
Type / Version
Pulling force / pushing force
Statical load
Stroke speed desired
Stroke length
Self locking
Fixing version
Operating voltage
Protection class desired
Duty cycle
Switch frequency
Radial forces (avoid if possible!)
Surrounding medium / temperature
Expected service life
Stroke cycles
Connection head
Positioning accuracy desired
Spring applied single disc brake
Force dependent shut off (pull/push)
Competitor
Further options
In case of actuator failure danger to persons?
Special regulations
[N] /
[N]
[mm/s]
[mm]
[V] [Hz]
[%ED]
[s/h]
[N]
[°C]
[h]
[mm]
[V]
[N]
Installation positions
Connection diagrams 3-phase, single phase AC and DC
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Subject to technical changes
Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]
Linear actuator LiMax 60, 80Linear actuator LiMax 60, 8030 31
D-L
MT
Qe/0
4.2
010
Technical questionnaire
CompanyDate:
Correspndant:
Tel. / Fax
For which purpose is the drive to be used?
Type / Version
Pulling force / pushing force
Statical load
Stroke speed desired
Stroke length
Self locking
Fixing version
Operating voltage
Protection class desired
Duty cycle
Switch frequency
Radial forces (avoid if possible!)
Surrounding medium / temperature
Expected service life
Stroke cycles
Connection head
Positioning accuracy desired
Spring applied single disc brake
Force dependent shut off (pull/push)
Competitor
Further options
In case of actuator failure danger to persons?
Special regulations
[N] /
[N]
[mm/s]
[mm]
[V] [Hz]
[%ED]
[s/h]
[N]
[°C]
[h]
[mm]
[V]
[N]
Installation positions
Connection diagrams 3-phase, single phase AC and DC