Lg Plasma Tv Full Training Manual

PDP(Plasma Display Panel ) Display

LG Electronics DND Division

1. What is Plasma?2. What is Plasma Display Panel(PDP)?3. LG PDP Display(MNT & STB)4. SVC Precaution5. One Point SVC Guide

LG Electronics2TOP in Digital

1. What is Plasma?

Plasma can be accelerated and steered by electric and magnetic fields which allowsit to be controlled and applied. Plasma research is yielding a greater understanding ofthe universe.It also provides many practical uses: new manufacturing techniques, consumer products, and the prospect of abundant energy.

Ex.) Lightning, Aurora, Nebula, Flames, Neon Sign, Solar core Ex.) Lightning, Aurora, Nebula, Flames, Neon Sign, Solar core ..

Plasma ?Plasma ?

Plasma is by far the most common form of matter.Plasma in the stars and in the tenuous space between them makes up over 99% of thevisible universe and perhaps most of that which is not visible.

Plasma consists of a collection of free-moving electrons and ions - atoms that have lostelectrons. Energy is needed to strip electrons from atoms to make plasma. The energy can be ofvarious origins:thermal, electrical, or light (ultraviolet light or intense visible light from a laser). With insufficient sustaining power, plasmas recombine into neutral gas.

Solid Solid Liquid Liquid Gas Gas Ion, Electron : The 4th State of Matter Ion, Electron : The 4th State of Matter


Plasma Plasma --The 4th State of MatterThe 4th State of Matter

Plasma ?Plasma ?


2. What is Plasma Display Panel(PDP)?

(1) How does it work?

(2) The Structure and mechanism of PDP

(3) Flow chart of a PDP fabrication

(4) Advantage of PDP Display

(5) Comparison of Display Devices

(6) Display Product Segments

(7) Usage of PDP Display


2.What is Plasma Display Panel(PDP)? (1) How does it work?

Plasma display panel is the latest display technology and the best way to achieve flat panel displays with excellent image quality and large screen size that is easily viewable in any environment. PDP is an array of cells, known as pixels, which are composed of 3 sub-pixels, corresponding to the colors

Red, Green and Blue. Gas in a plasma state is used to react with phosphors in each sub-pixel to produce colored light (red, green or blue). These phosphors are the same types used in Cathode Ray Tube(CRT) devices such as televisions and standard computer monitors. You get the rich, dynamic colors that you expect. Each sub-pixel is individually controlled by advanced electronics to produce over 16 million different colors. All of this means that you get perfect images that are easily viewable in a display that is less than 6 inches thick.

Gas Discharge

YUV Generate

Visible Illuminate

Display

Scan(Y) ElectrodeSustain(Z) Electrode

(MgO)


(2) The structure and mechanism of Panel

Protection(MgO) Dielectric

BUSElectrode

ITO Electrode

PlasmaPlasma

Visible Light

UV light

Address Electrode Glass

Barrier Rib

Bus ElectrodeITO Electrode

W/B

Barrier Rib

Electrode Fluorescent

< Upper Panel > < Lower Panel >

Fluorescent(R,G,B)


(3) Flow chart of a PDP fabrication

Front Glass

Sustain Electrode

Bus Electrode

Dielectric Layer

Protection Layer

Rear Glass

Address Electrode

Dielectric Layer

Barrier Lib(Sand Blasting)

Sealing

Exhausting &Filling Gas

Aging

(ITO)

(Ag,Cu,Au)

(PbO)

(Xe+He/Ne/Ar)

(Ag, Cu)

(PbO)

(R, G, B)(MgO)

(130)

Phosphor layer

White Back(Screen Printing)

PDP Panel


(4) Advantages of PDP Display


(5) Comparison of Display devices

Rear Projection


(6) Display Market Segments

ELCRT

LCD

FED

PDP

Projection(Rear CRT/LCD)

PDA/Car Nav.Potable TV

NotebookPC

PC Monitor / TV PublicScreenJumboScreen

10 20 30 40 50 60 70

* FED : Field Emission Display** EL : Organic Electro Luminescent Diode

Projector


(7) Usage of PDP Display

=> Home Theatre, A digital poster for the showroom, Visual guide or digital art display, Informationdisplay in reception areas, Business presentations, Easy-to-see monitor for fitness club

Home Theatre

Commercial Shop Public Display

Information Board Conference Room

Sports Center


3. LG PDP Display(TV & MNT) (1) PDP Display System Structure(1)

MN-40PA10 & RN-BA10(Korea/USA)Interface between MP-40PA10 PDP Monitor and other AV machines

Set Top Box ( HD STB )

External Input(Right-Audio Left-Video

Component Audio

COMPONENT ( 480i /480P/720P/1080i )DVD / DTV INPUTY, PB, PR

RGB-PC input(VGA,SVGA)RGB-DTV(480P/720P/1080i)

CompositeVideo(Input output)

DVD ( 480i / 480P )

Audio InputRight - Left

RGB-PC/DTV


RGB-PC input(VGA, SVGA)

Set Top Box ( HD STB )

Component 1 ( 480i input )

input1,2(R-voice, L-image)

RGB-DTV input(480P/720P/1080i)

Output(Right-Audio,Left-Video)

RGB INPUT/CONTROLAudio OUTPUT Right/Left25Pin D-Sub.

COMPONENT 2( 480P/720P

1080i )

DVD

VCR

PC

ANT INS Video input

DVD/DTV INPUT

RGB-PC/ DTV output

MN-40PA10 (PDP) connection MN-40PA10 RN-BA10(Analog STB)


(2) Accessories(Option Items)

Wall Mount(Fix) (AP-40WA10) Wall Mount(Tilt)(AP-40WA20M) Desk Top Stand(AP-40DA10)

Floor Stand(Moving)(AP-40FA20M)Floor Stand(AP-40FA10) SPEAKER(AP-40SA10)* There are Ceiling, Pole & Rack type as well as Above accessories(Refer to Catalogue)


Description Model Name

Desktop StandSpeaker

Speaker Stand

AP-40DA10

AP-40SA10

AP-40WA10

AP-40WA20M

AP-40CA10MN-40PA10

Description Model Name

AP-40FA10Floor Type

Stand RN-BA10

PLASMA Monitor

Wall MountingBracket

Tilt Wall Mounting

Bracket

Ceiling Mounting Bracket

PDP Tuner

AP-40SA10D

Floor TypeSpeaker Stand

AP-40SA10F


Cord Length

RGB IN/Control 3000 mm

Terminal

External SPK 5000 mm

AC Input 2500 mm

(3) External Connection Terminals

(+) (-) (+) (-)

Ext. SPK(8) Audio IN

PC In/DTV In 1(RGB/HV)

A Video

External Input

Y Cb/Pb Cr/Pr

DVD In/DTV In 2

AC InputR L R L RGB In/Control R L

A Video

External Input

Y Cb/Pb Cr/Pr

DVD In/DTV In2

R L PC In/DTV In 1(RGB/HV) Audio Input

R L RGB In/Control S Video(+) (-) (+) (-)

Ext. SPK(8)

R L AC Input

1.40/42

2. 60


4-1)MP-40PA10(40 PDP)

1

2

3

4

5

6

7

8

9

10

- Fixing Points : Fix with M5 screws(3,4,5,6,7,8 ; 6 points)

- SPK Fixing Points : Fix with 3 tapping screws (1,2,9,10 (2 points each); 8 Points)

D/T,F/S Fixing Points

Wall Mount Fixing Points

(4) Fixing Points


4-2)MN-60PZ10(60 PDP) - Fix with M8 Screw- Total 16 fixing points

( ; Wall Mount Holder orFLOOR STAND Fixing)

-1,3 4,6 : For SPK

1

2

3

4

5

6

7

8

10

9

11

12

13

15

14

16

D/T,F/S Fixing Points

Fixing Points

Pre-Fixing Point


5-1)MONITOR PART

21

3

4

65

7

Cabinet

Filter

Line Filter

3790V00266B

NAMENO.

98

10

PCB ASSY, VSC

Supporter,Vertical

Back Cover Assy

4980V00164B/C

Supporter,Filter

1

2

4

3

5

8

6

9

Module Assy

Part Number3091V00288C

3809V00212C

10

Plate, Rear A/V 3301V00005A

(5) EXPLODE VIEW

3501V00028A6348Q-A002A

7

6871VMM602B

PCB ASSY, POWER 3501V00027E


5-2)SET TOP BOX ASSY

1

345

NO. NAME Material

Panel,Control ABS

Panel, Front HIPS

1

2

Part Number

3720V00080B

3720V00079A

2

Case, Bottom SECC 1.0t

Case, Rear SECC 1.0t

Case, Top SECC 1.0t

3

4

5

3110V00101B

3110V00111C

3110V00102A


VSC(VideoScanCon-verter)

PSU(PowerSupplyUnit)

5-3) PSU & VSC Board


Local Key Board Local Key Board 7p P003A

7P

40P

4P

4P

P004A

PD501

P006A

P007A

6P

7P

12P

P002A

P005A

P003A 7P

12P P809

P815

6P

4P

P813

P810

8P

6P

P801

P814

4p 8p

6P

8P

P811

P807

6P P812

PDPControlBoard

6p 6p

4p 8p

12P

8P CON300

CON10240P

CON100

12P

8P CON102

CON101

CON302 CON301

CON3 CON2

6pCON304

6p CON303P801 P802

VSC

POWER

PDP MODULE(Upper X-Board)

POWER SW.B/D

P802 P803

2P CN8014PP007A

SPEAKER

2PEMI pack

(6) Inter-Connection Guide

PDP MODULE(Lower X-Board)

Y-Board(Scan)

Z-Board(Sustain)

TOP in Digital


ADDRESS DRIVER(X)

ADDRESS DRIVER(X)

PANEL640XR,G,BX480

COMMONSUSTAINDRIVER(Z)

SCANSUSTAINDRIVER

(Y)VS(180V)VA(80V)V set-up(275V)

Image Processing

Logic&

Scan-Controller(Control)

RGB(24bit)

VSYNC

HSYNC

BLANK

DISPEN

VS

+5vdrv

+15vdrv

VA

VA

Vsb

VSetup

VS

+5V

+15V

+5V

+15V

+5V

+15V

+5V

+15V

DATA( 41PIN )

PowerSupply

(AC-DC,DC-DC)

(7) Block Diagram

VideoScan

Converter&

Audio Amp.Ext. I/F(VSC)

EMI Filter AC Input

R/L

V/R/L

DVD

PC

(Spk.)

TD-620Set Top

Box

Control& RGB/HV,RL(25pin)

V/R/L

DVD

PC

ANT

PC/DTV

DTV

+5VST 5V+9V+32V

STBPower

AC Input

+5Vcntl

VSb(75V)

PDP Module


MP--40PA10 VSC Board

Chip for flat panel display applicationVGA XGA(scale up/down)

Triple 8Bit, 80MSPS, 3.3V Video&Graphic Digitizerwith Digital PLL

Generates D-R/G/B(24bit) signal from Analog RGB

Display Processor & Scan Rate Converter(Format Converter)

Converts Interlace into Progressive15KHz 31KHz(2H, 1V)

Comb Filter & Video ProcessorSeparates CVBS signal into Y,U &V

P101V/R/L

P102DVD

DS102

DS101

IC203VPC3230Decoder

80Pin

IC203VPC3230Decoder

80Pin

3

Y,Cb,Cr

CVBS(A)

1IC204

SDA9410De-interlace

&D/A

100Pin

IC204SDA9410

De-interlace&

D/A100Pin

8 LU0-7

8 CHR0-7

IC303CXA2101AQVideo&Chroma

80Pin

IC303CXA2101AQVideo&Chroma

80Pin

STB-R/G/B/HS/VS(A)

5

PC-R/G/B/HS/VS (A)

5DTV-Y/Pb/Pr (A)

3 TV-Y/U/ V/HVs(A)

4

IC304THS8083

100Pin

IC304THS8083

100Pin

3 CXA-R/G/B(A )

IC401MX88L284

3X2M Scan converter

208Pin

IC401MX88L284

3X2M Scan converter

208Pin

IC001M37270

EEPROM-Com

IC001M37270

EEPROM-Com

IC4032M

SDRAM

IC4022M SDRAM

(R/G/B)(D)CAX-HS/VS 2

16D0-16

A0-10 D16-3111 16

OSD_R/G/B/YS

4 IC50174F541

IC50274F541

IC50374F541Buffer

IC50474F541

OSD_HS/VS2

HS/VS_OUT 2

8 DOR0-7

8 DOG0-7

8 DOB0-7

STB-POWERVSC DET/POWERHDSTB_DETSTB_SCL/SDAANA_STB_DET

7 PVS/PHS_OUT2

PAR0-7

8

PAG0-7

8

PAB0-7

8

PD501(41Pin)

PDP Module

(D)

3X8

Multi-Component Processor(Baseband Video Signal Processor)

Outputs Analog R,G & B signal fromSTB,PC,DTV & TV signal

D-sub

25

D-sub

15

IC604LA7222

(Audio S/W)

(A)

P601L/R

STB/PC/DTV1

AV/DVD/DTV2IC602

CXA2022S(Tone Control)

IC602CXA2022S

(Tone Control)

IC603LA4282

Audio Amp.(12Wx2)

IC603LA4282

Audio Amp.(12Wx2)

Lout

Rout

P007A(SPK. Jack : 8)10x10Wrms

IC Bus

IC00224C08


IC203VPC3230Decoder80 Pin

IC203VPC3230Decoder80 Pin

IC204SDA9410

De-interlace &D/A

100 Pin

IC204SDA9410

De-interlace &D/A

100 Pin

IC303CXA2101AQ

Video & Chroma80 Pin

IC303CXA2101AQ

Video & Chroma80 Pin

IC304THS8083100 Pin

IC304THS8083100 Pin

IC401MX88L284

3X2MScan Converter

208 Pin

IC401MX88L284

3X2MScan Converter

208 Pin

PD501(41Pin)PD501(41Pin)

CVBS

Y,Cb,Cr( 480 i ) LUM0-7

CHR0-7LLC1/2

TV-Y/U/V/HS/VS

Y/Pb/Pr( 480 p )

PC-R/G/B/HS/VS

3 CXA-R/G/B

3X8( R/G/B ) ( D )

PDP Module

Heat-Run pattern.Outputs Blue/Red/Green/White Patternwith 225 steps

VSC Board Block


MICOM

EEPROMX2416P

VIDEO SWITCH

(M52758FP)

AUDIO

L

RAUDIO

AMPLA4282(L & R)

5

5

RGBHV

RGBHV 3

H/VSOG

COLOR DECODER

(VPC3230D) DEINTER-LACER

(FLI2200)

MEMORY(4M-BYTE)

Digital VideoEnhancer(FLI2220)

COLOR CONTROL&

VIDEO SWITCH

(CXA2101Q)

3Y,Pb,Pr(STB)

3Y,Pb,Pr(MNT)

A/D CONVERTER

(CXA3516R)SCALER

(JAG200)

MEMORY(6M-BYTE)

EPLD

(GEN. CLAMP)

TMDS TX

(SII150)

H

V

Clamp

2H/V

H

H

V

2PLLH/CLK

5

H/V/CLK/HBLK/VBLK

4

H/V/DE/CLK

DISP_EN

5

RGBHV

3RGB

3RGB

5Y,U,V,H,V

AUDIOSWITCH

(LA7222)

2H/V

MONOSTABLE MULTIBIB.(74LS123)

SOG_OUT CLAMP_AD

PORT EXP(M62320X4)

ROM(AT29C010)

(74HCT373)

YCbCr/YPbPr

CVBS

Y/C

2

YUV

21P8

4

H/V/FIELD/LLC1

42/60 New VSC Board

Multi-Component Processor(Baseband Video Signal

Processor)bipolar IC which integratesbaseband signal processing, RGB signal processing and 4 video switching systems (including HV sync signalprocessing) using YCbCrinputs developed for multi-scan TV & configuring

high-end TV systems

Comb Filter Video Processorhigh quality video front -end, which

is targeted for 4:3 for 16:9, 50/60 & 100/120Hz TV sets, color decoder PAL/NTSC/SECAM PIP processing

Digital Component VideoDe-Interlacer/Line Doubler

8bit 135Mhz ADC(3),PLL(3), PIP,Gamma,

High order 3rd generation Scaling


A: Vsc(75V)TransB: Vsetup(275V) TransC: Va Inductor TransD: 5V Inductor TransE: Multi Inductor TransF: Multi(5V/15V/12V/30V/Va)TransG: St-By(5V/15V)TransH: Vs Inductor TransI : Vs(180V)TransJ: PFC Inductor Trans

VR802 : Va adjust(typ.705V)VR804 : Vs adjust(typ.1805V)VR805 : Vsetup adjust(typ.275V)VR806 : Vsc adjust(typ.75V)

VsINDUCTOR

TRANS

VsTRANS

CEMENT

CEMENT

CEMENT

CEMENT

HEAT SIN

K

H

E

A

T

S

I

N

K

Va Inductor 5V

Inductor

MultiInductor

MULTI-TRANS

TRANSPFC Inductor

HEAT SIN

K

ST-BYTRANS

HEAT SIN

K

HEAT SINK

HEAT SIN

K

CEMENT

VscTRANS

VsetupTRANS

A

B

D

G

F

E

H

I

J

C

HEAT SIN

K

AC In

1

2

3

4

VR803(Va)

VR802(5V Adj.)

VR801(32V Adj.)

VR804Vs

VR805Vset

VR806Vsc

CEMENT

VsDrive

MultiDrive

EMI(Line Filter) Pack EMI PowerSwitch

Power Supply Unit (40)


ST-BYSTR-G6100

5V

15V

PFCMC33262

380V 5V15V12V30V

ForwardTypeTL494

RCC TypeTL494

Va75V

Half-BridgeType

TL494Vs180V

RCC TypeTL494

VSC75VVsetup275V

Relay

AC Input90Vac~265Vac

Rectifier DIODE

Rectifier DIODE

POWER BLOCK

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(8) Basic Structure of Optical Filter(Screen Filter)

Features of Optical Filter-. Reduce Electromagnetic Radiation and NIR(Near infrared light) emission.: EMI regulation(FCC A-class for Industry use, B-class for consumer use)

-.Transparency Control(40 ~ 70%), ex) FCC -A(sheet resistance = 2.5~3.5W) @ 60% , FCC -B(sheet resistance = 1.1~1.5W) @ 45%

-.Color Control : Color Temperature & Color Reproducibility control-.Reduce Surface Reflection-.Enhancement of Contrast-.Protection of PDP panel

Frame Printings(Screen Size)

Colored adhesive layer

Tempered Glass

Adhesive layer

AR(Antireflection) Film

Adhesive layer

PET Film with Multilayersputter-coatings

Multilayer sputter-coatingfor EMI shielding & NIR(Near Infrared Light)blocking

AR(Antireflection) Film

Electrode(Bus Bar)* EMI shielding : Mesh Fiber type & Film coating Type

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Top View

Back Panel(Signal Input)

Inside


RT-BA10(N-EU Multi) RZ-BA10(EU Multi)RN-BA10(NTSC) RP-BA10(Latin America)

(9) PDP Tuner(Set Top Box)

Interface Board

SMPS Board

Main Board


12P 10P 7P

7P12P 10P

10P

8P

10P

8P

12P

12P

PX002 PX001 PX003STB Interface B/D

P403

P402 P401

STB - MAIN P002

P003

P810S

P870S

P001

PF01STB-CONTROL B/D

STB - POWER

PowerSwitch

Tuner

(10) RT-BA10( STB ) Inter-Connection



Single chip multi-standard Sound processors(Dolby Virtual) TV

Mono/Stereo/Bilingual

A/V 1

SVHS

A/V 2

MNTOUT

DTV2in

IC 201CXA2069Q

64pin

IC 201CXA2069Q

64pin

3 (VRL)

2(Y/C)

3

3

MNT-L/R/V

TUNERTUNER

IC 601MSP3401

80pin

IC 601MSP3401

80pin

DCF(3D)(Digital Comb Filter)

DCF(3D)(Digital Comb Filter)TV Signal

(CVBS)

2TV-L/R

2AV-L/R

2

DCF-C/Y

1 DCF-VINIC 301

VPC323080pin

IC 301VPC3230

80pin

IC 701LGTV1001

64pin

IC 701LGTV1001

64pin

IC 302SDA9410

100pin

IC 302SDA9410

100pin

IC 001M37272u-COM

IC 001M37272u-COM

KEY-1

DVDin

3Y/U/V

IC 401CXA2101AQ

80pin

IC 401CXA2101AQ

80pin

IC 402BA7657

24pin

IC 402BA7657

24pin

P003P0033 OSD R/G/B/YS

3 SCL_A, SDA_B PC/DTV

1 S-MUTE

3

W/F-OUTOUT-LOUT-R

3KIN

KOUT 3

5SDA-HS/VS/U/V/Y

3SDA Y/V/U

2SDA-HS/VS

8CHROMA0-7

8LUMA0-7 8 C0-7

8Y0-7

2

SCL-ASDL-A

3CXA R/G/B

2CXA HS/VS

1

CXA-PC5

R/G/B/HS/VS

P401

P402

P403

PCR/G/BHS/VS

DTVR/G/BHS/VS

PCDTV

PC-R/L

ICX 001BA7657FICX 001BA7657F

DTV 1IN

PC INPCRGB/HV

PC/DTV-OUT

5 DTV-R/G/BHS/VS

3 PC-R/G/B

2PC-HS/VS IS 501

(25PinCable)

Input select switch for high definition display

Internal broadband RGB s/w

2

Y/C

3(DTV 2)Y/U/V

PDP M

OD

UA

L

Interface Board

TV Audio(SIF)

(VRL)

(Y,Cb,Cr)

(R,L)

IC 602/3/4SRS block

(option)

IC 602/3/4SRS block

(option)

7input/3outputwideband video Amp(20MHz, -3dB)

Y/C mix circuitA/V switch featuring I2C BUS

DTV2(R,L)

(Y,Pb,Pr)

SCL-ASDL-A2

CXA2069Q(pin 23/25)

R/LPC Audio(Stereo)

DTVRGB/HV

(R,L)

Comb filter video processorTV Digital Y/Cr/CbMulti-standard color decoder

A/D converter

8bit UVin 8bit UVout8bit Yin 8bit Yout

Improve the Image

Format converterInterlace scanning toProgressive scanning

SDA-U/V/Y

Multi-Component ProcessorAnalog R/G/B

R/G/BR/G/B Y/U/V

(Woofer Spk.Jack : 8)15Wrms

(11) STB Block Diagram(1)


(12) Function Descriptions

Parts Function

Y-Board ( Scan Driver ) Connected to Scan(Y) electrode and FPC to operate Scan and Sustain

Z-Board(Common Sustain Driver) Connected to Sustain(Z) electrode and FPC to operate Sustain

X-Board ( Address Driver ) Connected to lower address(X) electrode and FPC to operate Address

Control Board Generates and distributes display data and driver timing of Video andAudio signal from external input to X,Y,Z Board.

DC/DC-2 Board With input voltages-Vs,Va,Vcc, converts into Circuit login voltage(5V),Va,Vsc,Vs & Vsetup and distributes to X,Y,Z Board.

FPC(Flexible Plate Circuit) Connect line to line with PCB and pattern of Panel

ACF(Asymmetric Conductive Fundamental)

Charged material between Panel and FPC. Used for heat pressing materialto connect FPC and pattern of Panel(Glass) and constituted by conductivemetal(Ni,Au,etc) and thermosetting high polymer organism powder.

Heat Sink Electrical parts are attached to absorb and radiate heat generated atPanel when operating.

COF ( Chip On Film ) Unifying IC chip on the PCB and FPC, and it realizes simplified structureand miniaturization.


(13) Definition of Defect

A. Definition

Item Definition

Dark Dot Non lighting Cell Defect

Cause

Foreign material atCell or structural

defect

Flashing Cell Defect Toggles On/Off

Non-extinguishing Cell Defect Turn on always

High Intensity Cell Defect Brighter than other cell at same color or displayother color

Dark Dot

Bright Dot

Flashing Dot

High Intensity Dot

A zone

N 2 [cell/scn]Neighboring 2 Cells 1Neighboring over 3 Cells : 0



N 0 [cell/scn]

B zone


N 0 [cell/scn]



B. Specification


Lift up the right and left of X-BOARD CONNECTOR.Lift up X-BOARD CONNECTOR and separate COP CONNECTOR by pulling up.

When you handle COF CONNECTOR, dont pressure. First release LOCK and separate.If COF CONNECTOR is damaged, you should replace MODULE ASSY. So, be aware of this!!

1) X - Board COF Connector separation

When you exchange X-Board, first you should separate COF Connector. Be careful to handle it.COF Connector is attached to Module. When COF Connector is broken, Module ASSY must be replaced a new one.


WarningWarning

COF Connector

SVC Precaution


Lift up each edge of left/right. Lifted condition

2) X - Board Connector separation

Its easy to separate it by releasing Connector Lock .

Do not pressure or it can be hurt. When LOCK is hurt, replace a new X-BOARD

WarningWarning

Be careful to handle LOCK or it can be broken. When LOCK is broken, replace a new X-BOARD.


Pull the white LOCK as shown in arrow

Pull the white LOCK as shown in arrow.

Separate COF CONNECTOR by pulling in the left.

3) Y - Board COF Connector separation

WarningWarning

Be careful to handle LOCK and COF Connector. When LOCK part is damaged, you should replacea new Y-Board. In case of COF Connector, Module Assembly.


4) Z - Board COF Connector separation

Separate the fixed Screw of Z-Board.Pull out Lock as shown in arrow.

Condition in Lock part is pulled Pull COF Connector as shown in arrow.

Its easy to separate COF on conditionthat Z-Board Screw is separated. In case Z-Board is assembled, its reallyhard to separate.

Be careful not to tear COF Connector.If COF Connector is torn, replace a new Module Assembly

WarningWarning COF Connector


Push LOCK and pull out

PUSH PUSHPUSH

5) Connector separation Guide

PUSH PUSH PULL


6) Control Board & VSC Board Connector


Be sealed up after gas injection

Be careful to handle the sealed-up part after gas injection. If it is broken, the gas escapes. So, replace the Module.

7) Gas injection (Sealing up) condition

WarningWarning



Power off in 2 ~ 3 minutes(Protection)

Power is On and off 2~3 minutes.(Protection)


P301 Connector Open Check.P301 Connector Open Check. X - Board Top Right Change.X - Board Top Right Change.

P302 Connector Open CheckP302 Connector Open Check X - Board Top Left Change.X - Board Top Left Change.

P303 Connector Open CheckP303 Connector Open Check



X - Board Bottom Right Change.X - Board Bottom Right Change.

X - Board Bottom Left Change.X - Board Bottom Left Change.

Z - Board Change.Z - Board Change.

P3, P2 Connector Open CheckP3, P2 Connector Open Check Y - Board Change.Y - Board Change.

P005, P003 Connector Open CheckP005, P003 Connector Open Check


VSC- Board Change.VSC- Board Change.

VSC - Board Change.Sound Output IC Short Check

VSC - Board Change.Sound Output IC Short Check

Power Board ChangePower Board Change

OK

OK

OK

OK

OK

OK

OK

OKPROTECT operation;

When the load voltage is short.

When each voltage doesnt work (in general)

PROTECT operation;

When the load voltage is short.

When each voltage doesnt work (in general)

One Point SVC Guide


L813 Cold Solder

Power off in 2 ~ 3 minutes(Protection)

CheckCheck

Open the Connector connecting to each Board to check the power is off.if each Board is same, check the Power Board and voltage.

Symptom : As soon as the power on,its off in 2 - 3minutes.(PROTECT operation)

Cause : No VS voltageL813 Coil cold soldering.


MP-40PA10 uses 4 board such as left,right, top and bottom.Divide the screen in 4 and once you see ADD BAR check COF CONNECTORbetween MODULE and X-BOARD.If there is no defect in COF CONNECTOR replace X-BOARD.But the problem still remains and check the connector between X-BOARD andCONTROL BOARD. And if you cant find defect, check CONTROL.

ADD BAR inspection and repair

HEATRUN : WHITE

Press the ADJ KEY and check the position of add bar by changing WHITE orRED or BLUE or GREEN

Top Right Top Left

Bottom Right Bottom Left


Symptom : B color 1 Address line OpenCause : Dented COF

COF is dented


Symptom : Inferior R Address color Cause : Inferior DATA output by cold soldering 16 pin of IC14 in X-L-TOP

( Normal waveform after tearing off IC Pin)Countermeasure : Replace X-L-TOP board.

IC14

Cold Soldering

Abnormal waveform by cold soldering

Normal waveform after tearing off IC pin


CheckCheck

The blue spreads on the screen (Mis-discharge) and power off in 2 ~ 3 seconds.If you turn on again, it will be same problem.

Symptom Causes Countermeasure

If 15V line voltage reduces below 14V,Mis-discharge occurs and power off because of protection circuit.

Replace PSU(Power Supply Unit)and defective X-Board.

If when Power on, screen shows like above and turn off in 2 seconds, check if turning off or not by disconnectingall X & Y boards.

Defective X-Board


CheckCheck

The top left part of screen is broken(Top Right X-BOARD)

Symptom Cause Countermeasure

No 5V supply to Top rightX-Board.

Connect 5V line

Check Top right X-BOARD 5V.(If 0V, it happens)

Check 5V line from SMPS to X-BOARD.


CheckCheck

Pinkish screen in the top left.(Top right X-BOARD)


No Va(70V) supply to Top right X-Board.

Connect 70V line

Check Top right X-BOARD Va(70V).(If 0V, it happens)

Check 70V(Va) line from SMPS to X-BOARD.


CheckCheck

The 3/5 top left in the screen is blank(Top Right X-BOARD)


Check Top right X-BOARD 12V.( If 0V, it happens )

Check Top right X-BOARD Va(70V).(If 0V, it happens)

Check 12V & 70V(Va) line from SMPS to X-BOARD.

No 12V supply to Top rightX-Board.

No Va(70V) supply to Top right X-Board.

Connect 12V line

Connect 70V line


CheckCheck

The 3/5 top right of the screen is blank.(Top left X-BOARD)


No 12V supply to Top leftX-Board.

No Va(70V) supply to Top left X-Board.

Connect 12V line

Connect 70V line

Check Top left X-BOARD 12V.( If 0V, it happens )

Check Top left X-BOARD Va(70V).(If 0V, it happens)

Check 12V & Va(70V) line from SMPS to X-BOARD.


CheckCheck

Pinkish screen in the 1/5 top right(Top left X-BOARD)

P1 COF connector on Top leftX-Board is open.

Reassemble it

Check the contact point and Locking of P1 on Top left X-BOARD.



CheckCheck

The 3/5 bottom left of screen is broken.(BOTTOM RIGHT X-BOARD)


No 5V supply to bottom rightX-Board.

Connect 5V line

Check Bottom right X-BOARD 5V.( If 0V, it happens )



CheckCheck

The 3/5 bottom left of the screen is Blank.(Bottom Right X-BOARD)


Check Bottom right X-BOARD 12V.( If 0V, it happens )


No 12V supply to bottom rightX-Board.

No Va(70V) supply to bottom right X-Board.

Connect 12V line


CheckCheck

The 2/5 right of the screen is broken.(Bottom left X-BOARD)


Check Bottom left X-BOARD 5V.( If 0V, it happens )


No 5V supply to bottom leftX-Board.

Connect 5V line


CheckCheck

The 2/5 right part of the screen is blank.(Bottom left X-BOARD )

No 12V supply to bottom leftX-Board.

Connect 12V line

Check Bottom left X-BOARD 12V.( If 0V, it happens )




CheckCheck

ADDRESS bar appears in the right bottom of the screen. (X-BOARD BOTTOM LEFT)

The connecting of X-Board bottomleft connector is bad.

Reassemble it.

Check connecting of the connector of bottom left X-BOARD.

Reassemble it.

X-BOARD BOTTOM LEFT CONNECTOROPEN.



Examples


CheckCheck

Screen is divided in top and bottom, and vertical barappears.

Connector(P13) is OPEN or Connecting condition is bad

Reassemble P13.

P13 CONNECTOR contact point inferior CHECK.

P13 CONNECTOR SIGNAL CHEK.

P13 CONNECTOR



CheckCheck

Screen is broken and has the vertical/horizontal bar.

VSC Board Connector is Open. Reassemble VSC BoardConnector

Check the connector connectingReassemble the Connector



CheckCheck

The screen is bluish(Mosaic screen)

Loose VSC Board Connector Reassemble VSC BOARDConnector

Check the connection condition of the Connector.

Reassemble the Connector.



CheckCheck

The mosaic appears in the screen when it connects to VIDEO Input.(The sensibility of Y-signal is low.)When connected to Component Input, it is O.K.

Bad IC203 Replace IC203(VPC3230D)

Check if X201 on VSC board oscillates.Check Video In/Out of IC203 on VSC board.

IC201(VPC3230D)Decoder IC



Y - Signal in Low Sensibility

IC201(VPC3230D) Decoder is inferior


CheckCheck

Noise with division of colors

Bad Connector connectingControl Board and VSC B/D.

Contact point and signal condition of Connector Control Board and VSC Board.

Abnormal Normal

Bad Connector

Symptom CauseCountermeasure

Change the Connector

LG ElectronicsTOP in Digital

Name No signal Vertical Bar

Symptom Cause and Countermeasure

Realization

1.Cause : Bad IC2 (DA1)

8cm

When ASIC Chip(IC2 DA1 LGD4001) on Control Board getshigh temperature, you can observe it(In normal temperature its O.K. )

IC2 DA1(Data Arrange) No.162 Pin output is changing depending on the temperature. abnormal X-Bd Buffer IC

* Room temperature : 2.5V Output (Normal Pin = over 2.8V)* Heated : 1.5V Output(Normal Pin = 2.7V )

Bad IC2 (DA1)

< Waveform of normal pin> heated

< Waveform of abnormal pin > heated

DA1

Buffer

DA1

Buffer

Buffer(74ACT541) waveform abnormally narrows. In this case, it is impossible for Flip Flop(74AC574) on X B/D to read data.

2. Countermeasure : Replace IC2

65


Name Add Open (Green 1 Line)


1.cause: Add. COF Drive IC inferior

Normal Line Data waveform Open Line Data output waveform

the output of inferior line less than that of the normal LineAdd. COF Drive IC inferior COF inspection : 24V Open check (normal 50V)

Add. COF Drive IC

COF?

66


Name Vertical bar when Power off/on(Mis-discharge)


Realization

1.PDP Power on Mode external input (regardless of wire/wireless signal but its easy to reenact in wireless

signal)2. Remove Power Cord (Powers off)3.after about 20minutes, insert Power cord (automatically the Powers on and the vertical bar is shown as above)

1.Cause : Control board malfunctions when Power off/on.

2.Countermeasure: Change some parts on Control board.

3.Changing parts : A32_CTRL_03 B/D (Marked on PCB)-.R14,17,18,21 : 330 ==> 4.7K (Chip Resistor)-.R15,16,19,20 : 22K ==> 4.7K (Chip Resistor)-.C504, 505 : 0.1uF / 50V add (Chip Capacitor)

Control board

67

MAIN(TOP) :RP-BA10

TABLERO DE CIRCUITO IMPRESO

MAIN(TOP) :MP-40PA10

MAIN(BOTTOM) MAIN(BOTTOM)

DIAGRAMA DE ALAMBRADO

P15

P004B

P004A

P14 PD501

P100

P802P803

P802P801

P006A

P810P811

P806

P801

P809

P815

P005A

P003A

P304P007B

P007A

P302

P301

P303

P807

P805

P804

P102

POWER S/W

SMPS

CONTROL

SPK(TOP)

A/V(TOP) A/V(BOTTOM) CONTROL

SPK(BOTTOM)

* MP-40PA10

* RP-BA10

42 42 42 42 Inch(Wide)Inch(Wide)Inch(Wide)Inch(Wide) PDP SVC Training Manual PDP SVC Training Manual PDP SVC Training Manual PDP SVC Training Manual

LG Electronics / DND QA

ContentsContentsContentsContents

. Usage/Service Points to be concerned. Module formation & spec. Screen defect diagnosis

1. 4/7 or 3/7 of screen is not displayed.2. Screen by Data COF is not displayed. 3. one or more of Data COF IC have regular vertical lines.4. Data COF IC unit error pattern5. The screen by Scan COF is not displayed. 6. Regular- interval vertical line in the whole screen. 7. Vertical data copy8. One or more vertical bars. 9. One or more horizontal bars.

10. Input signal pattern is displayed but the whole brightness of screen is dark. 11. In full white pattern, foreign color is displayed or in full black pattern, mis-

discharge is partially occurred..12. In full white pattern, the brightness is getting darker toward the center.13. A specific brightness of one color is not clear.

. Non-picture defect diagnosis. One Point Service Guide(42 Inch, 40 Inch)

LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA GrGrGrGr

. . . . Usage/Service points to be concernedUsage/Service points to be concernedUsage/Service points to be concernedUsage/Service points to be concerned

SUGGGESTIONS

1. Static precautionDrive section circuit is C-MOS circuit, so to protect against static electricity, wear static-proof wrist band.

2. Cleaningwhen wiping panel, do not use liquid cleaner or other chemicals . Use a damp cloth for cleaning .

3. handlingColor PDP uses high voltage(Max.500V). Be aware of electronic shock when handling PDP Unit and dont touch drive circuit.and even driver circuits capacitor is turned off but charge still remains there, so to touch drive circuit, be sure to wait at least 1 minute.

4. Warning when connecting signal & Power Connector in operationdo not touch connector while Color PDP is operating.

5. PDP servicing and guaranteeGlass Panel and Drive Circuit section are linked and operating together.if you disassemble and assemble the product in your own hands , LGE is exempted from the guarantee of function, quality and etc.

6. Damage in still imageColor PDP uses fluorescent material. The quality of PDP fluorescence by nature becomes deteriorated if using it in the same condition of CRT.To prevent this symptom, input full-screen regularly or use screensaver software.So do not display the still image for a long time.

7. Temperature & ventilationColor PDPs Glass Panel section and Drive circuit section emit the heat so the temperature shall be kept under 40.the temperature of glass panel section is pretty high because built-in drive circuit emits the heat.PDP is operating with high voltage therefore be sure to keep it away from conductive objects.

8. Warning when handling Module be aware that PDP shall not be touched by metal or hard objects and shocked by the heat or mechanical force.be careful when disassembling or handling.be sure to wear glove for preventing injury when the glasss broken.

Color PDP is a display device consisting of Panel section & Drive section. Panel section is composed of electrode, fluorescent substances ,dielectrics and gases, and drive section is a combination of electrical circuit section and PCB section. We call this concrete as PDP Module Assy and the following shows warning.


Service warning

1. One DVM ( FLUKE 87 or similar type )2. Digital Oscilloscope ( over 200MHZ )

Defect diagnosis tool

1. When inserting parts or PCB, fasten the lead line to terminal before soldering. 2. When inserting high- voltage resistance(metal oxide film resistance or metal film resistance), keep 10mm away from PCB 3. High-voltage or high-temperature parts shall be away from the lead line.4. This chassis is insulation(cold) chassis but for safety, it is better to use insulation trance.

when servicing power board, be sure to use insulation trance.5. While PDP Module is in operation, do not connect or remove lines.

With COF or panel defect, report it to LGE PDP module service department.


Power : 220V 60HzPower : 220V 60HzPower : 220V 60HzPower : 220V 60HzPower consumption : 340WPower consumption : 340WPower consumption : 340WPower consumption : 340W

1056105610561056

1259125912591259

635635635635

693.5693.5693.5693.5

220220220220779.5779.5779.5779.5

1379137913791379

114.8114.8114.8114.8

281281281281

82828282

91.591.591.591.5

aspect ratio: 16:9 aspect ratio: 16:9 aspect ratio: 16:9 aspect ratio: 16:9 screen size (H X V) : 920.1 X 518.4mmscreen size (H X V) : 920.1 X 518.4mmscreen size (H X V) : 920.1 X 518.4mmscreen size (H X V) : 920.1 X 518.4mmresolution : 852 X 480 (VGA)resolution : 852 X 480 (VGA)resolution : 852 X 480 (VGA)resolution : 852 X 480 (VGA)Cell Pitch (H X V) : 0.36 X 1.08Cell Pitch (H X V) : 0.36 X 1.08Cell Pitch (H X V) : 0.36 X 1.08Cell Pitch (H X V) : 0.36 X 1.08displayable colors (R,G,B) : 1,677K (256 X 256 X 256)displayable colors (R,G,B) : 1,677K (256 X 256 X 256)displayable colors (R,G,B) : 1,677K (256 X 256 X 256)displayable colors (R,G,B) : 1,677K (256 X 256 X 256)brightness : 250 brightness : 250 brightness : 250 brightness : 250 cdcdcdcd//// (w/o filter : 550 (w/o filter : 550 (w/o filter : 550 (w/o filter : 550 cdcdcdcd//// ))))contrast ratio : 250:1 (w/o filter ; 700:1 )contrast ratio : 250:1 (w/o filter ; 700:1 )contrast ratio : 250:1 (w/o filter ; 700:1 )contrast ratio : 250:1 (w/o filter ; 700:1 )

color temperature : over 8500color temperature : over 8500color temperature : over 8500color temperature : over 8500 K K K K viewing angle : over 160viewing angle : over 160viewing angle : over 160viewing angle : over 160 input signal : NTSC, HD, VGA ,SVGAinput signal : NTSC, HD, VGA ,SVGAinput signal : NTSC, HD, VGA ,SVGAinput signal : NTSC, HD, VGA ,SVGATwin Picture : PC/AVTwin Picture : PC/AVTwin Picture : PC/AVTwin Picture : PC/AVPC input : DPC input : DPC input : DPC input : D----SUB 15SUB 15SUB 15SUB 15Control : DControl : DControl : DControl : D----SUB25 / STB connectionSUB25 / STB connectionSUB25 / STB connectionSUB25 / STB connectionVideo input : CVBSVideo input : CVBSVideo input : CVBSVideo input : CVBS

SSSS----Video inputVideo inputVideo inputVideo inputDVD input(Y,DVD input(Y,DVD input(Y,DVD input(Y,CbCbCbCb,Cr)/R,L : Y/Y. ,Cr)/R,L : Y/Y. ,Cr)/R,L : Y/Y. ,Cr)/R,L : Y/Y. PbPbPbPb////CbCbCbCb, Pr/Cr+R/L, Pr/Cr+R/L, Pr/Cr+R/L, Pr/Cr+R/LAudio input : R/LAudio input : R/LAudio input : R/LAudio input : R/LPower Cable : 3Power Cable : 3Power Cable : 3Power Cable : 3 ((((Ground terminal)Ground terminal)Ground terminal)Ground terminal)Sound Output (Speaker) : R.L OutSound Output (Speaker) : R.L OutSound Output (Speaker) : R.L OutSound Output (Speaker) : R.L OutR,G,B input : DR,G,B input : DR,G,B input : DR,G,B input : D----SUB25 (RGBHV) : STB connectionSUB25 (RGBHV) : STB connectionSUB25 (RGBHV) : STB connectionSUB25 (RGBHV) : STB connectionAC Input : 220V 60HzAC Input : 220V 60HzAC Input : 220V 60HzAC Input : 220V 60Hz

MNMNMNMN----42PZ10 Spec & Features42PZ10 Spec & Features42PZ10 Spec & Features42PZ10 Spec & Features


ITEMS SPECIFICATIONS(Tentative)Screen Size: 42 inch/ 106cm diagonalAspect Ratio: 16 :9 (width:height)Resolution: 852 x 480 Pixels(SD grade)Peak Brightness : typ.240cd/m (with filter 60%)Contrast Ratio: 700:1(Dark Room & with filter 45%) Viewing Angle: 160 horizontally and verticallyDisplayable Colors: 16.7 millionWeight: kg (MNT), kg(D/stand), kg(spk.)x2Life: >25,000 hours

(elapsed time to 50% of initial brightness)Dimensions(MNT) : 105.6cm wide, 63.4cm high, 8.2cm deep Input Terminals : RF terminal(PAL/SECAM/NTSC)(Set Top Box) Composite Video input(RCA) X 2, S-Video

Audio L&R input(RCA) X 2 Component Video (Y,Pb,Pr) + R/L for DVD Component Video (Y,Pb,Pr)+ R/L for HDTV Stb.RGB-SUB 15 pin for HDTV Stb.(480p/720p/1080i)Analog RGB-SUB 15pin(PC VGA ~SVGA) Stereo Input for PC Audio

Output Terminals : Analog RGB-SUB 15 pin(PC/DTV input bypass)(Set Top Box) Audio L&R(RCA)

RGB-SUB 25 Pin for MNT(RGB/HV in & Control)Composite Video output + R/L output

Input Terminals : Analog RGB-SUB 15 pin (Compatible with PC (MNT) VGA ~SVGA, Compressed XGA)

RGB-SUB 25 Pin for STB(RGB/HV in & Control)Component Video (Y,Pb,Pr) for DVD & DTV Stb. Composite Video input(PAL/SECAM/NTSC) Audio L&R input(RCA)X2

Display Frequency : 15.73kHz to 60kHz horizontally, 50Hz to 75Hz(V)Picture : PIP(2Tuner:STB), Twin Picture, Digital Comb filter,

Digital Video Enhancer(Jagging free )Sound : A2 stereo, AVL, Dolby Virtual, 2x10WrmsRemote Control : Included(Unified)External Control : D-sub 25-pin connectorPower Source : 110-240V , 50/60 HzPower Consumption: 300 watts( with Max. Audio : 320W)

MN-42PZ10(42W PDP MNT)Market : Korea / N_ America / S_AmericaMarket : Korea / N_ America / S_AmericaMarket : Korea / N_ America / S_AmericaMarket : Korea / N_ America / S_America

(2001. July ~)(2001. July ~)(2001. July ~)(2001. July ~)

Spec of ModelsSpec of ModelsSpec of ModelsSpec of Models

RNRNRNRN----BA11(3 System Multi STB)BA11(3 System Multi STB)BA11(3 System Multi STB)BA11(3 System Multi STB)430(W)X78(H)X280mm(D)

((((Example of Desk Top Type)Example of Desk Top Type)Example of Desk Top Type)Example of Desk Top Type)


DIGITAL SET TOP BOX ( SKDIGITAL SET TOP BOX ( SKDIGITAL SET TOP BOX ( SKDIGITAL SET TOP BOX ( SK----011T )011T )011T )011T )

DIGITAL SET TOP BOX ( SKDIGITAL SET TOP BOX ( SKDIGITAL SET TOP BOX ( SKDIGITAL SET TOP BOX ( SK----010T )010T )010T )010T )

ANALOG SET TOP BOX ( RNANALOG SET TOP BOX ( RNANALOG SET TOP BOX ( RNANALOG SET TOP BOX ( RN----BA10 )BA10 )BA10 )BA10 )

ANALOG SET TOP BOX ( RNANALOG SET TOP BOX ( RNANALOG SET TOP BOX ( RNANALOG SET TOP BOX ( RN----BA11 )BA11 )BA11 )BA11 )

MNMNMNMN----40PA10, MN40PA10, MN40PA10, MN40PA10, MN----40PA10A only40PA10A only40PA10A only40PA10A only

MNMNMNMN----42PZ10 only42PZ10 only42PZ10 only42PZ10 only

MNMNMNMN----40X3M , MN40X3M , MN40X3M , MN40X3M , MN----40PA10, MN40PA10, MN40PA10, MN40PA10, MN----40PA10A, MN40PA10A, MN40PA10A, MN40PA10A, MN----42PZ10, MN42PZ10, MN42PZ10, MN42PZ10, MN----60PZ1060PZ1060PZ1060PZ10

MNMNMNMN----40PA10, MN40PA10, MN40PA10, MN40PA10, MN----40PA10A, MN40PA10A, MN40PA10A, MN40PA10A, MN----42PZ10, MN42PZ10, MN42PZ10, MN42PZ10, MN----60PZ1060PZ1060PZ1060PZ10

All but MNAll but MNAll but MNAll but MN----40X3M can be used40X3M can be used40X3M can be used40X3M can be used

SET TOP BOX SET TOP BOX SET TOP BOX SET TOP BOX Compatible Model Compatible Model Compatible Model Compatible Model

Only related model can be used.Only related model can be used.Only related model can be used.Only related model can be used.

Only related model can be usedOnly related model can be usedOnly related model can be usedOnly related model can be used

all Model can be connected but because of noise problem with intall Model can be connected but because of noise problem with intall Model can be connected but because of noise problem with intall Model can be connected but because of noise problem with internalernalernalernalfan, it is terminated.Be sure that MNfan, it is terminated.Be sure that MNfan, it is terminated.Be sure that MNfan, it is terminated.Be sure that MN----40X3M is not compatible with SK40X3M is not compatible with SK40X3M is not compatible with SK40X3M is not compatible with SK----011T 011T 011T 011T

Separately : dedicated cable (APSeparately : dedicated cable (APSeparately : dedicated cable (APSeparately : dedicated cable (AP----EA10)EA10)EA10)EA10)

separately : dedicated cable (APseparately : dedicated cable (APseparately : dedicated cable (APseparately : dedicated cable (AP----EA10)EA10)EA10)EA10)

PDP STB type & compatible modelPDP STB type & compatible modelPDP STB type & compatible modelPDP STB type & compatible model


P3 P2

VR2 VR1 VR1

Y SUS B/D ASSY CTRL B/D ASSY

ZSUS B/D ASSY

X RIGHT B/D ASSY

Label

P2

P100

P300

P1X LEFT B/D ASSY

P4

P6

P5

Y

D

R

V

U

p

p

e

r

B

/

D

A

S

S

Y

Y

D

R

V

L

o

w

e

r

B

/

D

A

S

S

Y

P1

P2

.... Module diagram & specModule diagram & specModule diagram & specModule diagram & spec

PART NO. product name standard1 6871QTH003B PWB(PCB) ASSY ZCNT TOP B/D ASSY2 6871QZH002B PWB(PCB) ASSY ZSUS B/D ASSY 3 6871QTH004B PWB(PCB) ASSY ZCNT BOTTOM B/D ASSY 4 6871QLH012A PWB(PCB) ASSY X LEFT BOTTOM B/D ASSY5 6871QRH010A PWB(PCB) ASSY X RIGHT BOTTOM B/D ASSY6 6871QDP016B PWB(PCB) ASSY YDRV Upper B/D ASSY 7 6871QDP017B PWB(PCB) ASSY YDRV Lower B/D ASSY 8 6871QYH015A PWB(PCB) ASSY YSUS B/D ASSY

YDRV B/D ASSY

ZCNT TOP B/D ASSY

ZCNT BOTTOM B/D ASSY

EXTERNAL CABLE CONNECTIONEXTERNAL CABLE CONNECTIONEXTERNAL CABLE CONNECTIONEXTERNAL CABLE CONNECTIONconnector supply signal

P1~P2[X B/D] 5V, 15V, VAP3[Y SUS B/D] VSC, VSETUPP2[Y SUS B/D] 5V, 15V, VSP1[Z SUS B/D] 5V, 15V, VSP300[CTRL B/D] 5VP100[CTRL B/D] VIDEO SIGNAL


YYYY---- BoardBoardBoardBoard

ControllerControllerControllerControllerBoardBoardBoardBoard

ZZZZ---- BoardBoardBoardBoard

CN1CN1CN1CN1

CN2CN2CN2CN2

Local keyLocal keyLocal keyLocal key

EMI FilterEMI FilterEMI FilterEMI Filter

VSCVSCVSCVSCBoardBoardBoardBoard

POWERPOWERPOWERPOWERBoardBoardBoardBoard

X X X X Board ( R )Board ( R )Board ( R )Board ( R )X X X X Board ( L )Board ( L )Board ( L )Board ( L )

YYY Y--- -

Drive

Drive

Drive

Drive

YYY Y--- -

Drive

Drive

Drive

Drive

Main PowerMain PowerMain PowerMain Power


STBSTBSTBSTBSTBSTBSTBSTB

PCPCPCPCPCPCPCPC

VideoVideoVideoVideoVideoVideoVideoVideo

DVDDVDDVDDVDDVDDVDDVDDVD

LA7222LA7222LA7222LA7222LA7222LA7222LA7222LA7222

VPC3230VPC3230VPC3230VPC3230VPC3230VPC3230VPC3230VPC3230 SDA9410SDA9410SDA9410SDA9410SDA9410SDA9410SDA9410SDA9410 CXA2101CXA2101CXA2101CXA2101CXA2101CXA2101CXA2101CXA2101 THS8083THS8083THS8083THS8083THS8083THS8083THS8083THS8083

CXA2022SCXA2022SCXA2022SCXA2022SCXA2022SCXA2022SCXA2022SCXA2022S

MX88L284MX88L284MX88L284MX88L284MX88L284MX88L284MX88L284MX88L284BufferBufferBufferBufferHC541HC541HC541HC541

BufferBufferBufferBufferHC541HC541HC541HC541

LA4282LA4282LA4282LA4282LA4282LA4282LA4282LA4282

MICOMMICOMMICOMMICOMCXP750010CXP750010CXP750010CXP750010

HC74HC74HC74HC74HC74HC74HC74HC74

PD

P M

PD

ULE

PD

P M

PD

ULE

PD

P M

PD

ULE

PD

P M

PD

ULE

2222MMMM----SDRAMSDRAMSDRAMSDRAM2222MMMM----SDRAMSDRAMSDRAMSDRAM

Monitor Block diagramMonitor Block diagramMonitor Block diagramMonitor Block diagram


MICOM

EEPROMX2416P

VIDEOSWITCH

(M52758FP)

AUDIO

L

RAUDIO AMPLA4282(L&R)

5

5

RGBHV

RGBHV 3

H/VSOG

COLOR DECODER

(VPC3230D)

DEINTERLACE(FLI2200)

MEMORY(4M-BYTE)

ENHANCER(FLI2220) COLOR CONTROL

&VIDEO SWITCH

(CXA2101Q)

3Y,Pb,Pr(STB)3Y,Pb,Pr(MNT)

A/D CONVERTER

(CXA3516R) SCALER

(JAG200)

MEMORY (6M-BYTE)

EPLD

(GEN. CLAMP)

Buffer(74F574 x 4)

HV

Clamp

2H/V

H

HV

2PLLH/CLK

5

H/V/CLK/HBLK/VBLK

4H/V/DE/CLK

DISP_EN

5RGBHV

3RGB

3RGB

5Y,U,V,H,V

SoundProcessor

(MSP3401G)

2H/V

MONOSTALE MULTIBIB.

SOG_OUT CLAMP_AD

PORT EXP(M62320X3)

ROM(AT29C010)

(74HCT373)

YCbCr/YPbPr

CVBS

2

YUV

41P8

4

H/V/FIELD/LLC1

MN-42PZ10 VSC(JAG200 & FLI2200) Block Diagram


TUNER.1

1

CXA2069Q

A/V SWV, L/R

V, L/R

S-VHS Y / C

AUDIO

MSP3401G

SoundProcessor

2nd SiF

L/R(tv)

DVD/DTV(RCA JACK)

VPC3230D(MAIN)

VidoProessor

Y,Cr,Cb (DVD)

DVD_Y

VPC3230D(SUB)Video

Proessor

MS81V04160FRAME

MEMORY

PC L / R

Y,Pb,Pr(DTV)

Y,Pb,Pr(DTV)

RGB(PC)

CVBSRGB

M52758FPRGB/YUV

S/W

DCF

RE

WE

RN-BA11(Tuner Receiver) Block - Diagram RN-BA11(Tuner Receiver) Block - Diagram Ro

Lo

Y/C2

MNT_OUT

CVBS

Y/C

OPTION

TUNER.2

TV (M)

TV (S)L/R(tv)

Y/C

M52756FPRGB/YUV

S/W

RGB (DTV)

RGB(OSD)

LGTV1001DRP

CXA2119MS/W

+

YUV

L/R


Connecting 25 Pin cableConnecting 25 Pin cableConnecting 25 Pin cableConnecting 25 Pin cable(when connecting 25 Pin cable,(when connecting 25 Pin cable,(when connecting 25 Pin cable,(when connecting 25 Pin cable,Connect external equipment to STB)Connect external equipment to STB)Connect external equipment to STB)Connect external equipment to STB)

Product back & monitor in/output sectionProduct back & monitor in/output sectionProduct back & monitor in/output sectionProduct back & monitor in/output section


Power BoardPower BoardPower BoardPower BoardYYYY----Drive (TOP)Drive (TOP)Drive (TOP)Drive (TOP)

YYYY----BoardBoardBoardBoard

VSC BoardVSC BoardVSC BoardVSC Board

YYYY----Drive (Bottom)Drive (Bottom)Drive (Bottom)Drive (Bottom)

ZZZZ----BoardBoardBoardBoard

Controller BoardController BoardController BoardController Board

EMI FilterEMI FilterEMI FilterEMI Filter

Connection diagram (back coverConnection diagram (back coverConnection diagram (back coverConnection diagram (back covers open)s open)s open)s open)


BACK COVERBACK COVERBACK COVERBACK COVER

POWER BOARDPOWER BOARDPOWER BOARDPOWER BOARDVSC BOARDVSC BOARDVSC BOARDVSC BOARD EMI FilterEMI FilterEMI FilterEMI Filter

Exploded view (Back Cover, VSC, EMI, Power )Exploded view (Back Cover, VSC, EMI, Power )Exploded view (Back Cover, VSC, EMI, Power )Exploded view (Back Cover, VSC, EMI, Power )


PANELPANELPANELPANEL

YYYY----BOARDBOARDBOARDBOARD

ZZZZ----BOARDBOARDBOARDBOARD

CONTROLCONTROLCONTROLCONTROLBOARDBOARDBOARDBOARD

XXXX----BOARDBOARDBOARDBOARD

XXXX----BOARDBOARDBOARDBOARD

YYYY----Drive BOARDDrive BOARDDrive BOARDDrive BOARD

YYYY----Drive BOARDDrive BOARDDrive BOARDDrive BOARD

Exploded view (Module)Exploded view (Module)Exploded view (Module)Exploded view (Module)


VSC Board(Front)VSC Board(Front)VSC Board(Front)VSC Board(Front) EMI FilterEMI FilterEMI FilterEMI Filter

Power BoardPower BoardPower BoardPower Board ZZZZ---- BoardBoardBoardBoardYYYY----BoardBoardBoardBoard Control Board(Back)Control Board(Back)Control Board(Back)Control Board(Back)YYYY----Drive Board (Top)Drive Board (Top)Drive Board (Top)Drive Board (Top)

YYYY----Drive BoardDrive BoardDrive BoardDrive Board

Main Power Main Power Main Power Main Power SwitchSwitchSwitchSwitch

Parts (back covers open)Parts (back covers open)Parts (back covers open)Parts (back covers open)


XXXX----Board ( Right) Board ( Right) Board ( Right) Board ( Right) XXXX----Board ( Left )Board ( Left )Board ( Left )Board ( Left )

Control BoardControl BoardControl BoardControl Board ZZZZ----BoardBoardBoardBoardYYYY----BoardBoardBoardBoardYYYY----Drive BoardDrive BoardDrive BoardDrive Board

EMI Filter & VSC Board are separatedEMI Filter & VSC Board are separatedEMI Filter & VSC Board are separatedEMI Filter & VSC Board are separated


Power well power Board-Korean market Murata Power Board

Power Board ( SMPS )Power Board ( SMPS )Power Board ( SMPS )Power Board ( SMPS )


1. The 4/7 or 3/7 of screen is not displayed.1) Check the X B/D power connector. 2) Check the connector between CTRL B/D and X B/D. 3) Replace the X B/D.

relations between screen and X B/D

screen X B/D left 4/7 of screen Right X B/D

right 3/7 of screen Left X B/D

type

i) screens left(4/7) ii) Screens right(3/7)

Non-displaying partDisplaying part

.... Screen defect diagnosis


2. No image by Data COF. (the case one Data COF is totally or partially not displayed included)1) It is mainly caused by related Data COF and X B/D connection error.2) Check the connector between that Data COF & X B/D. 3) When Data COF has a defect, replace the related X B/D. examples of screen display type

( beside the below, any out of 7 Data COF can be occurred. )

partially displayingok

Non-image

Set pattern( GND ) to ANODE, Pattern (resistance joint part ) to CATHOD,Test diode forward and backward.Measure resistance value.(10)

GNDresistance

Data COF IC test method


3. Data COF IC unit error1) As pictures below, this is caused by the clock error of Data COF IC

2) With , , , check Data COF connector and replace the X B/D. 3) With , , check the connector between CTRL B/D & X B/D and replace X B/D or CTRL B/D.

Cases

Two every-second IC error in one

4 IC errors in one COF

Data COF IC unit error in the whole X B/D

Data COF IC unit error in the whole screen.

One IC error in one COF


casePartial error or total error with One or more ICs defect.

4. Regular vertical line with one or more Data COF IC 1) Regular vertical line with one Data COF IC is mainly caused by X B/D output terminal buffers output error. When two Data COF ICs have regular

vertical lines, it means the data transfer from Controller B/D to X B/D has an error. 2) Check the related X B/D connector.3) Replace that X B/D or CTRL B/D

screen X B/D left 4/7 of bottom screen Right X B/D

right 3/7 of bottom screen Left X B/D

relation between screen & X B/D


5. The screen by Scan FFC is not displayed1) It is mainly caused by the bad connection between Scan FFC & Y B/D.2) Check the related connector between Scan COF & Y B/D. 3) When Scan IC has a defect, replace the related Y DRV B/D.

case 1/8 of the screen

total or partial non- image

SCAN IC check

Set Vpp Pin to ANODE, GND pin to CATHOD and test diode forward and backward.

OK


6. Regular vertical lines in the whole screen. (mainly in one specific color, regular line is flicking)1) This problem is related to CONTROL B/D. 2) Replace CONTROL B/D

case

Regular vertical lines in the whole screen

7. Vertical Data copy1) It possibly happens when scan wave does not form properly.2) Replace Y DRVB/D or Y SUS B/D

case


8. One or more vertical lines in the screen.1) Irregular vertical line is not related to Controller B/D or X B/D. 2) It is mainly caused by the followings open(or short).

- Panel itself defect- DATA COF FPC attached to panel is open or short.- DATA COF attached to panel itself defect

3) Replace module

case There are several types.Several lines in area.It can be seen on the both side, right and left. The area is sometimes over .

9. One or more horizontal lines in the screen.1) Irregular borizontal line is not related to Controller B/D or Y B/D. 2) It is mainly caused by the followings open(or short).

- Panel itself defect- SCAN FPC attached to panel is open or short.- SCAN IC attached to panel itself defect

3) Replace Y DRV B/D

caseNot always like this.There can be several horizontal lines


10. Input signal pattern is displayed but the whole brightness of the screen is dark.1) It happens when Z B/D is not operating well.2) Check whether Z B/Ds power connector is plugged .3) Check whether the connector between Controller B/D & Z B/D is plugged.4) Replace Controller B/D or Z B/D.

11. In full white pattern, foreign color is displayed or in full black pattern, mis-discharge is partially occurred.

1) Check the slope of Y B/D set up, set down waveform. 2) Check the slope of Z B/Ds ramp waveform3) Measure each B/Ds output waveform by over 200MHz oscilloscope and compare it to the below picture.

it is possible to control Y B/Ds setup slope by adjustinng VR2, setdown slope by VR1 and Z B/Ds ramp slope by VR1.. - Y B/D measurement point : TP ( Connector P4 36 pin ) - Z B/D measurement point : panel connection part ( SUS_OUT )

setup

setdown230s

25s

230VVsetup

175VVs

Y output voltage wave

175VVs

15s

20s

Z RAMP voltage wave

0V


13. A specific brightness of one color is not clear.1) Check CTRL B/Ds input signal connector.

2) Replace CTRL B/D.

12. In full white pattern, the brightness is getting darker toward the center.1) It happens with Z B/Ds ramp waveform 2) Check the connection between CTRL B/D and Z B/Ds connection cable. 3) Replace Z B/D.

case


Non- image or same symptom when power off or black pattern.1) Check CTRL B/Ds LED(D1~D4). 2) Check the power or signal cable input into CTRL B/D.3) Check X B/D, Y B/D and Z B/Ds power connector.4) Check the connector between CTRL B/D and X B/D, Y B/D, Z B/D respectively. 5) Measure each X, Y, Z B/Ds output waveform with over 200MHz oscilloscope and compare it to the below picture to detect the defect

and replace that.- Y B/D measurement point : TP ( Connector P4 36 pin ) - Z B/D measurement point : panel connection part ( SUS_OUT )- X B/D measurement point : L1(RIGHT), L2(LEFT BOTTOM)

< A: Y B/D output waveform - 1 FRAME >< B: Y B/D output waveform - 1 SF >

1Frame(16.7ms)

. . . . NonNonNonNon----picturepicturepicturepicture Defect diagnosis.Defect diagnosis.Defect diagnosis.Defect diagnosis.

5) Test scan(Y) IC.6) Test data(X) COF IC.7) Replace CTRL B/D.

< B: Y B/D output waveform - 2 SF(non-Setup SF) >

6)Test scan(Y) IC.7)Test data(X) COF IC8)Replace CTRL B/D.


< B: Y B/D output waveform - 7~12 SF(SE) >

< B: Z B/D output waveform - 1SF >

< A: Z B/D output waveform - 1Frame >

< A: Y B/D output waveform - 1Frame >

< X B/D output waveform - 1 FRAME >

< X B/D output waveform - amplification >

< X B/D output waveform - 1 SF >


P6

P4

Rework should be done

Y-Driver Board

Y-Board

4242424242424242 PDP Flicker and PDP Flicker and PDP Flicker and PDP Flicker and PDP Flicker and PDP Flicker and PDP Flicker and PDP Flicker and No Raster TroubleshootingNo Raster TroubleshootingNo Raster TroubleshootingNo Raster TroubleshootingNo Raster TroubleshootingNo Raster TroubleshootingNo Raster TroubleshootingNo Raster Troubleshooting GuideGuideGuideGuideGuideGuideGuideGuide

cause : bad connection betweenY-Board

# 1, 2 drive board Connector pin

. . . . One Point Service GuideOne Point Service GuideOne Point Service GuideOne Point Service Guide 42 42 42 42 InchInchInchInch


amplified amplified

: outside Leg : inside Leg

P 6, P 4 both are the first pin, when wiring, it should be done as picture shown.

(bend the wire to Y-Driver B/D not to Y-B/D . If not there can be noise)

Dont be confused with Pin number

Improved since Dec,2001.

P 4

P 6


Be sure not to misconnect the line.Be sure not to misconnect the line.Be sure not to misconnect the line.Be sure not to misconnect the line.See the picture precisely and then connect jump wire at the exacSee the picture precisely and then connect jump wire at the exacSee the picture precisely and then connect jump wire at the exacSee the picture precisely and then connect jump wire at the exact pointt pointt pointt point


X CANVAS X CAVBAS

Intermittent noIntermittent noIntermittent noIntermittent no----image/image error while watchingimage/image error while watchingimage/image error while watchingimage/image error while watching

The screen is intermittently disappeared . LED is greenThe screen is intermittently disappeared . LED is greenThe screen is intermittently disappeared . LED is greenThe screen is intermittently disappeared . LED is green screen is distorted screen is distorted screen is distorted screen is distorted weiderlyweiderlyweiderlyweiderly (happened 2 a day)(happened 2 a day)(happened 2 a day)(happened 2 a day)

normalnormalnormalnormal

cause : bad connection between Ycause : bad connection between Ycause : bad connection between Ycause : bad connection between Y----Board and #1, 2 pin ofBoard and #1, 2 pin ofBoard and #1, 2 pin ofBoard and #1, 2 pin ofYYYY----Drive Board Connector Drive Board Connector Drive Board Connector Drive Board Connector

troubleshooting : connect bad linking between Ytroubleshooting : connect bad linking between Ytroubleshooting : connect bad linking between Ytroubleshooting : connect bad linking between Y----Board & Board & Board & Board & YYYY----Drive with jump wire (all 4 parts)Drive with jump wire (all 4 parts)Drive with jump wire (all 4 parts)Drive with jump wire (all 4 parts)

see working instruction(revised since Dec,2001. 1)see working instruction(revised since Dec,2001. 1)see working instruction(revised since Dec,2001. 1)see working instruction(revised since Dec,2001. 1)

CANVASX


X CANVAS


CANVASX

No Power No Power No Power No Power ( in ST( in ST( in ST( in ST----BY mode, but no LED)BY mode, but no LED)BY mode, but no LED)BY mode, but no LED)

Check the power supply & main power S/W onCheck the power supply & main power S/W onCheck the power supply & main power S/W onCheck the power supply & main power S/W on

Check EMI board fuse (check the rated capacity )Check EMI board fuse (check the rated capacity )Check EMI board fuse (check the rated capacity )Check EMI board fuse (check the rated capacity )

No PowerNo PowerNo PowerNo Power

Fuse 15 AFuse 15 AFuse 15 AFuse 15 A

Be sure to use rated fuse.Be sure to use rated fuse.Be sure to use rated fuse.Be sure to use rated fuse.


X CAVBAS


CANVASX

when Powerwhen Powerwhen Powerwhen Powers on, after 2 ~ 3 sec, its on, after 2 ~ 3 sec, its on, after 2 ~ 3 sec, its on, after 2 ~ 3 sec, its offs offs offs off( LED changing green into red )( LED changing green into red )( LED changing green into red )( LED changing green into red )

CHECK : remove STB and operate monitor individually.CHECK : remove STB and operate monitor individually.CHECK : remove STB and operate monitor individually.CHECK : remove STB and operate monitor individually.(check STB defect or Monitor defect )(check STB defect or Monitor defect )(check STB defect or Monitor defect )(check STB defect or Monitor defect )

When using ANALOG STB, check STB onlyWhen using ANALOG STB, check STB onlyWhen using ANALOG STB, check STB onlyWhen using ANALOG STB, check STB onlyMNMNMNMN----42PZ10 only STB : RN42PZ10 only STB : RN42PZ10 only STB : RN42PZ10 only STB : RN----BA11BA11BA11BA11

Remove each BoardRemove each BoardRemove each BoardRemove each Boards power supply connector and check the power is off.s power supply connector and check the power is off.s power supply connector and check the power is off.s power supply connector and check the power is off.When the power is not off,replace the related board.When the power is not off,replace the related board.When the power is not off,replace the related board.When the power is not off,replace the related board.

No RasterNo RasterNo RasterNo Raster


X CANVAS


CANVASX

no picture (LEDno picture (LEDno picture (LEDno picture (LEDs green)s green)s green)s green)

Core checkpoint : remove STB and operate monitor individually.Core checkpoint : remove STB and operate monitor individually.Core checkpoint : remove STB and operate monitor individually.Core checkpoint : remove STB and operate monitor individually.(check whether (check whether (check whether (check whether STBSTBSTBSTBs s s s a defect or monitora defect or monitora defect or monitora defect or monitors one)s one)s one)s one)

No PictureNo PictureNo PictureNo Picture

With monitor defect, check VSC and thenWith monitor defect, check VSC and thenWith monitor defect, check VSC and thenWith monitor defect, check VSC and then Controller Board.Controller Board.Controller Board.Controller Board.

Troubleshooting : replace VSC Board Troubleshooting : replace VSC Board Troubleshooting : replace VSC Board Troubleshooting : replace VSC Board


X CANVAS


CANVASX

no image (LEDno image (LEDno image (LEDno image (LEDs green)s green)s green)s green)

Cause : YCause : YCause : YCause : Y----Drive ( Bottom ) defectDrive ( Bottom ) defectDrive ( Bottom ) defectDrive ( Bottom ) defect

Troubleshooting : YTroubleshooting : YTroubleshooting : YTroubleshooting : Y----Drive (lower part) replacement Drive (lower part) replacement Drive (lower part) replacement Drive (lower part) replacement

Address Bar ( Horizontal Bar )Address Bar ( Horizontal Bar )Address Bar ( Horizontal Bar )Address Bar ( Horizontal Bar )

YYYY----Drive Board ( Bottom )Drive Board ( Bottom )Drive Board ( Bottom )Drive Board ( Bottom )

This problem is shown in the bottom of screen,This problem is shown in the bottom of screen,This problem is shown in the bottom of screen,This problem is shown in the bottom of screen,So it is caused by YSo it is caused by YSo it is caused by YSo it is caused by Y----Drive Drive Drive Drive


X CANVAS


CANVASX


Address Bar ( Horizontal Bar )Address Bar ( Horizontal Bar )Address Bar ( Horizontal Bar )Address Bar ( Horizontal Bar )

YYYY----Drive Board ( Top )Drive Board ( Top )Drive Board ( Top )Drive Board ( Top )

Cause : YCause : YCause : YCause : Y----Drive Board (upper part) defectDrive Board (upper part) defectDrive Board (upper part) defectDrive Board (upper part) defect

Troubleshooting : YTroubleshooting : YTroubleshooting : YTroubleshooting : Y----Drive Board replacementDrive Board replacementDrive Board replacementDrive Board replacement


X CANVAS


CANVASX


PD501 ConnectorPD501 ConnectorPD501 ConnectorPD501 Connector

No PictureNo PictureNo PictureNo Picture

cause : PDcause : PDcause : PDcause : PD----501 Connector contact point defect501 Connector contact point defect501 Connector contact point defect501 Connector contact point defect

troubleshooting : PDtroubleshooting : PDtroubleshooting : PDtroubleshooting : PD----501 Connector replacement501 Connector replacement501 Connector replacement501 Connector replacement

(with PD(with PD(with PD(with PD----501 Connector contact point defect,501 Connector contact point defect,501 Connector contact point defect,501 Connector contact point defect,Various defect symptoms can be seen)Various defect symptoms can be seen)Various defect symptoms can be seen)Various defect symptoms can be seen)


X CANVAS


CANVASX

normal picture with high frequency noise (normal picture with high frequency noise (normal picture with high frequency noise (normal picture with high frequency noise (beebeebeebee))))

High frequency noise (High frequency noise (High frequency noise (High frequency noise (BeeBeeBeeBee sound)sound)sound)sound)

C8178 0.22uF electrolytic capacitor insertion

Open C8139 right lead and then wire R8164 right lead

Power (SMPS) BoardPower (SMPS) BoardPower (SMPS) BoardPower (SMPS) Board

1. C8178 0.221. C8178 0.221. C8178 0.221. C8178 0.22/50V add/50V add/50V add/50V add2. Open C8139 right lead,2. Open C8139 right lead,2. Open C8139 right lead,2. Open C8139 right lead,

and then connect it toand then connect it toand then connect it toand then connect it toR8164 right lead.R8164 right lead.R8164 right lead.R8164 right lead.

Improved since Nov,2001Improved since Nov,2001Improved since Nov,2001Improved since Nov,2001

SMPS is supposed to operateSMPS is supposed to operateSMPS is supposed to operateSMPS is supposed to operatewith high frequency sowith high frequency sowith high frequency sowith high frequency sosmall noise is not considered small noise is not considered small noise is not considered small noise is not considered as a defect.as a defect.as a defect.as a defect.

#. #. #. #. Slight noise is not a defect and write down explanationSlight noise is not a defect and write down explanationSlight noise is not a defect and write down explanationSlight noise is not a defect and write down explanation


X CANVAS


CANVASX

No picture in rightNo picture in rightNo picture in rightNo picture in right---- 2/5 area2/5 area2/5 area2/5 area

No picture in the rightNo picture in the rightNo picture in the rightNo picture in the right---- 2/5 area2/5 area2/5 area2/5 area

XXXX----Board ( Left ) power supply checkBoard ( Left ) power supply checkBoard ( Left ) power supply checkBoard ( Left ) power supply check

XXXX----Board ( Left )Connector checkBoard ( Left )Connector checkBoard ( Left )Connector checkBoard ( Left )Connector check

XXXX----Board ( Left ) replacementBoard ( Left ) replacementBoard ( Left ) replacementBoard ( Left ) replacement


X CANVAS


CANVASX

Address Bar (Vertical )Address Bar (Vertical )Address Bar (Vertical )Address Bar (Vertical )

stripe in rightstripe in rightstripe in rightstripe in right----2/5 area2/5 area2/5 area2/5 area

XXXX----Board ( Left ) power supply checkBoard ( Left ) power supply checkBoard ( Left ) power supply checkBoard ( Left ) power supply check

XXXX----Board ( Left ) Connector checkBoard ( Left ) Connector checkBoard ( Left ) Connector checkBoard ( Left ) Connector check

XXXX----Board ( Left ) replacementBoard ( Left ) replacementBoard ( Left ) replacementBoard ( Left ) replacement


X CANVAS


CANVASX

XXXX----Board ( Right ) power supply checkBoard ( Right ) power supply checkBoard ( Right ) power supply checkBoard ( Right ) power supply check

XXXX----Board ( Right )Connector checkBoard ( Right )Connector checkBoard ( Right )Connector checkBoard ( Right )Connector check

XXXX----Board ( Right ) replacementBoard ( Right ) replacementBoard ( Right ) replacementBoard ( Right ) replacement

left 3/5 of screen with vertical stripesleft 3/5 of screen with vertical stripesleft 3/5 of screen with vertical stripesleft 3/5 of screen with vertical stripes

No picture in left 3/5 of the screenNo picture in left 3/5 of the screenNo picture in left 3/5 of the screenNo picture in left 3/5 of the screen


X CANVAS


CANVASX

XXXX----Board ( Right ) power supply checkBoard ( Right ) power supply checkBoard ( Right ) power supply checkBoard ( Right ) power supply check

XXXX----Board ( Right )Connector checkBoard ( Right )Connector checkBoard ( Right )Connector checkBoard ( Right )Connector check

XXXX----Board ( Right ) replacementBoard ( Right ) replacementBoard ( Right ) replacementBoard ( Right ) replacement

Address Bar (Vertical )Address Bar (Vertical )Address Bar (Vertical )Address Bar (Vertical )

left 3/5 of screen with vertical stripes.left 3/5 of screen with vertical stripes.left 3/5 of screen with vertical stripes.left 3/5 of screen with vertical stripes.


X CANVAS


CANVASX

no Red ( B or G )no Red ( B or G )no Red ( B or G )no Red ( B or G )

Be sure not to bend it by force or internal Be sure not to bend it by force or internal Be sure not to bend it by force or internal Be sure not to bend it by force or internal Insulated conductor can be down.Insulated conductor can be down.Insulated conductor can be down.Insulated conductor can be down.

Test Monitor individually.Test Monitor individually.Test Monitor individually.Test Monitor individually.If detect a problem with monitor, check VSC Board.If detect a problem with monitor, check VSC Board.If detect a problem with monitor, check VSC Board.If detect a problem with monitor, check VSC Board.

If it has a problem with STB connecting, focus on 25 Pin.If it has a problem with STB connecting, focus on 25 Pin.If it has a problem with STB connecting, focus on 25 Pin.If it has a problem with STB connecting, focus on 25 Pin.

Be sure not to connect 5 Pin (APBe sure not to connect 5 Pin (APBe sure not to connect 5 Pin (APBe sure not to connect 5 Pin (AP----EA10) by forceEA10) by forceEA10) by forceEA10) by force

25 25 25 25 Pin Cable P/No : GVZ APPin Cable P/No : GVZ APPin Cable P/No : GVZ APPin Cable P/No : GVZ AP----EA10EA10EA10EA10

No RedNo RedNo RedNo Red


Lift up the right and left of X-BOARD CONNECTOR. Lift up X-BOARD CONNECTOR and separate COP CONNECTOR by pulling up.

When you handle COF CONNECTOR, dont pressure. First release LOCK and separate.If COF CONNECTOR is damaged, you should replace MODULE ASSY. So, be aware of this!!

1) X - Board COF Connector separation



WarningWarning

COF Connector

42 42 42 42 InchInchInchInch


Lift up each edge of left/right. Lifted condition

2) X - Board Connector separation

Its easy to separate it by releasing Connector Lock .

Do not pressure or it can be hurt. When LOCK is hurt, replace a new X-BOARD

WarningWarning

Be careful to handle LOCK or it can be broken. When LOCK is broken, replace a new X-BOARD.


Pull the white LOCK as shown in arrow

Pull the white LOCK as shown in arrow.

Separate COF CONNECTOR by pulling in the left.

3) Y - Board COF Connector separation

WarningWarning

Be careful to handle LOCK and COF Connector. When LOCK part is damaged, you should replacea new Y-Board. In case of COF Connector, Module Assembly.


4) Z - Board COF Connector separation

Separate the fixed Screw of Z-Board.Pull out Lock as shown in arrow.

Condition in Lock part is pulled Pull COF Connector as shown in arrow.

Its easy to separate COF on conditionthat Z-Board Screw is separated. In case Z-Board is assembled, its reallyhard to separate.

Be careful not to tear COF Connector.If COF Connector is torn, replace a new Module Assembly

WarningWarning COF Connector


Push LOCK and pull out

PUSH PUSHPUSH

5) Connector separation Guide

PUSH PUSH PULL


6) Control Board & VSC Board Connector



Be careful to handle the sealed-up part after gas injection. If it is broken, the gas escapes. So, replace the Module.

7) Gas injection (Sealing up) condition

WarningWarning





P301 Connector Open Check.P301 Connector Open Check. X - Board Top Right Change.X - Board Top Right Change.

P302 Connector Open Che

Documents

Lg Plasma Tv Full Training Manual