Lec6 Torsion

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    Torsion

    Torsional Deformation of a circular shaft,

    Torsion Formula , Power Transmission

    1

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    Torsional Deformation of

    a circular shaft

    2

    xBD

    d

    dx

    d dx

    dc

    max

    max

    max

    c

    cdx

    d

    Length BD

    when dxx

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    The Torsion Formula

    3

    Angular strain is proptional to shear stress:

    max

    c

    Mean: highest shear stress: will be at farthestaway from center At the center point, there will be noangular strain and therefore no shearstress is developed.

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    The Torsion Formula

    4

    A

    A

    A

    dAc

    T

    dAc

    T

    dAT

    dAdT

    dAdF

    2max

    max)(

    J

    Tc

    dAJ

    dAc

    T

    A

    A

    max

    2

    2max

    J

    TcmaxMaximum shear stress due to torsion

    Shear stress due to torsion at radius

    J

    T

    J: Polar moment of area

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    Polar Moment of Inertia

    5

    Polar Moment of Inertia (J)

    32

    2 4

    4

    d

    cJ

    Solid shaft

    32

    )(

    )(244

    44

    io

    io

    dd

    ccJ

    Tubular shaft

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    Solve it!

    The solid circular shaft is subjected to aninternal torque of T= 5kNm. Determinethe shear stress developed at point Aand B. Represent each state of stress ona volume of element.

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    Solve it!

    The solid circular shaft is subjected to aninternal torque of T= 5kNm. Determinethe shear stress developed at point Aand B. Represent each state of stress ona volume of element.

    MPar

    TA 7.49

    2/)40(

    )40()10)(5000(

    2/ 4

    3

    4

    MPar

    TB 3.37

    2/)40(

    )30()10)(5000(

    2/ 4

    3

    4

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    Example 1

    The shaft shown in figure is supportedby two bearings and is subjected tothree torques. Determine the shearstress developed at points A and B,located at section a-a of the shaft.

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    J

    T

    Point AR = 0.075 mJ = JtotalT = internal torque

    Point BR = 0.015 mJ = JtotalT = internal torque

    4644 )10(7.49)75(22

    mmcJ

    T=4.25 3.0 = 1.25 kNm

    MPamm

    mmNmm

    J

    TA 886.1

    )10(7.49

    )75()10(125046

    3

    MPa

    mm

    mmNmm

    J

    TB 377.0

    )10(7.49

    )15()10(125046

    3

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    Solve it!

    10

    Determine the maximum shear stress developed in the shaft atsection a-a.

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    11

    J

    T

    Maximum Torsional ShearT:2100 Nm = 2100(10)3 Nmm: 40 mmJ: tubular

    464444 )10(75.2)3040(2

    )(2

    mmrRJ

    MPaJ

    Tr55.30

    )10(75.2

    )40()10(21006

    3

    max

    Polar Moment of Area

    Max torsional shear when r = 40mm

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    Solve it!

    12

    The solid shaft has a diameter of 40 mm. Determine the absolutemaximum shear stress in the shaft.

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    13

    Maximum Torsional Shear

    T:70 Nm = 70(10)3 Nmm: 20 mmJ: solid r =20 mm

    MPa

    r

    Tr

    J

    Tr

    57.5

    20)2

    (

    )20()10(70

    )2(

    4

    3

    4

    max

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    Power Transmission

    14

    Power TPP: power (1 Watt = 1 Nm/s)

    T: torque (Nm)

    w: radian/s

    )

    sec

    min(

    60

    1)(2)

    min

    (sec)/(

    rev

    radrevnrad Input n(rpm)

    Input frequency of shaft rotation frad 2sec)/(

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    Solve it !

    The gear motor can develop 1.6kW when it turns at 450rev/min. If the shaft has a diameter of 25mm, determinethe maximum shear stress developed in the shaft.

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    Calculate the T

    MPa

    c

    Tc

    J

    Tc

    07.11

    2/)5.12(

    )5.12()10(96.33

    2/

    4

    3

    4max

    srad

    rev

    radrevrad

    /12.47

    )sec

    min(

    60

    1)(2)

    min(450sec)/(

    NmwPT 96.33

    12.471600

    Maximum shear

    stress

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    Solve it !

    The gear motor can develop 2.4kW when it turns at 150rev/min. If the allowable shear stress for the shaft is allow= 84 Mpa, determine the smallest of the shaft to nearestmultiples of 5mm that can be used.

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    Solve it !

    Calculate the T

    3

    4

    3

    4max

    /320,97

    2/)(

    )()10(87.152

    2/

    c

    c

    c

    c

    Tc

    J

    Tc

    srad

    rev

    radrevrad

    /7.15

    )sec

    min(

    60

    1)(2)

    min(150sec)/(

    Nm

    w

    PT 87.152

    7.15

    2400

    Maximum shearstress

    mmd

    d

    c

    c

    all

    25

    21

    5.10

    84/320,97 3max

    Calculate d

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    Angle Twist

    Lecture 1 19

    JG

    TL

    JG

    TL

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    Sign Convention

    Lecture 1 20

    Right hand rule

    +ve: direction of the thumb is awayfrom the part

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    Solve it!

    The splined ends and gears attached to the A-36 steelshaft are subjected to the torques shown. Determine theangle of twist of end B with respect to end A. The shafthas a diameter of 40 mm.

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    JGLT

    JGLT

    JGLT

    JG

    TL

    DBDBCDCDACAC

    300Nm 500Nm 200Nm 400Nm

    300Nm Tac= 300Nm

    300Nm

    500Nm

    Tcd=200Nm

    Tdb =400Nm400Nm

    JGJG

    LT ACACAC

    )300()10)(300( 3

    JGJG

    LT CDCDCD

    )400()10)(200(3

    JGJG

    LT DBDBDB

    )500()10)(400(3

    o

    T

    radJG

    578.001008.0)10)(75()20)(2/(

    )10)(000,190()10)(000,190(34

    33

    Total angle of twist:

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    NF

    F

    TT

    F

    F

    GF

    600

    )10(60)100( 3

    NmNmm

    FT

    TT

    ED

    FE

    90000,90

    )150(600150

    FF

    FE

    Direction of FF

    Direction of FE

    Equilibrium of shaft AGFB

    Equilibrium at gear F and E

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    NmT

    T

    D

    D

    30

    090120

    Direction of FFEquilibrium of shaft DCE

    FE12ONm

    9ONm3ONm

    JG

    TL

    3ONm3ONm

    JGJG

    LT DCDCDC

    )250()10)(30(3

    9ONm9ONmJGJG

    LT CECECE

    )750()10)(90( 3

    rad

    JGJG

    LT CECEE

    3

    34

    33

    )10(02086.0

    )10(75)5.12(2/

    )10(000,60)10(000,60

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    rad

    R

    RRL

    RL

    F

    EEF

    FF

    EE

    03129.0

    100

    )150(02086.0

    13

    12

    Length of arc 12 = length of 13

    1

    23

    Angle of twist at end B = angle of twist at F FB : there is no torque

    radB3)10(129.3

    Angle of twist at end A

    o

    A

    FAFA

    rad

    JG

    TL

    09.20365.0

    )10(215.503129.0

    )10)(75()5.12(2/

    )250()10(60)10(129.3

    )10(129.3

    3

    34

    33

    3

    /