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Ankur Scientific Energy Technologies Pvt. Ltd.
Biomass to Energy
Ankur Scientific, Baroda, India
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Ankur Scientific Energy Technologies Pvt. Ltd.
What we areAbout Ankur Scientific
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Ankur Scientific Energy Technologies Pvt. Ltd.
Founded by
Dr.B.C.Jain
In 1986
Located
in Vadodara
125 Employees
Extensive Mfg. Facilities
GoI recognised R&D
8 International
AssociatesWorld wide leader
In Small & Medium
scale Gasifiers
Installed more than
900 gasifiers worldwide
Senior Management
Well known Nationally
& Internationally for expertise
In Gasifier Technology
12 National Associates
4 Regional Offices
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Ankur Scientific Energy Technologies Pvt. Ltd.
VisionWe want to provide Energy that is
Green,Clean,
Sustainable&
Convenient
at coststhat enable all to use it
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Ankur Scientific Energy Technologies Pvt. Ltd.
Achievements ISO:9001, 14001 and OHSAS: 18001 certified
Won National Award for Technology
Development in 1990
Twice won theFGI award for Excellence in
Science and Technology
Won theFGI award for Best SSI Unit.
DSIR approved R&D Department
Granted many research projects by the GoI
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Ankur Scientific Energy Technologies Pvt. Ltd.
One stop shop- designing to servicing done in house -
unlike competitors.
Simple System - Extremely clean gas generated fromthe gasifier, making downstream cleaning systems
simple.
Organizational abilityto handle large international
projects - We do at least 10 international assignments an
year.
Largest field experience- Ankur makes more gasifiers
than all other manufacturers cumulatively.
Ankur - Strengths
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Ankur Scientific Energy Technologies Pvt. Ltd.
What we do?At Ankur Scientific we are engaged in
Research, Development and Commercialization ofBiomass to Energyequipment.
Ankur is today seen as a world leaderin the field
of Biomass Gasification.Both Wet and Dry fermentationtechnologies
are offered to convert various biomasses to
Biogas.
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Ankur Scientific Energy Technologies Pvt. Ltd.
Gasification
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Ankur Scientific Energy Technologies Pvt. Ltd.
Basic Process Chemistry Conversion of solid fuels into combustible gas
mixture called producer gas (CO + H2 + CH4) Involves partial combustion of biomass
Four distinct process in the gasifier viz.
Drying
Pyrolysis
Combustion
Reduction
What is Biomass Gasification?
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Ankur Scientific Energy Technologies Pvt. Ltd.
Gasification
Basic Process Chemistry
Schematic
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Ankur Scientific Energy Technologies Pvt. Ltd.
Particulars Rice Husk Woody Biomass
CO 15-20% 15-20%
H2 10-15% 15-20%
CH4 Upto 4% Upto 3%
N2 45-55% 45-50%
CO2 8-12% 8-12%
Gas C.V. (kcal/Nm3) Above 1050 Above 1100
Gas generated in Nm3/kg
of biomass
2 2.5
Producer Gas - Composition?
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Ankur Scientific Energy Technologies Pvt. Ltd.
What we
Offer
The WBG Series:
Fuel : Woody Biomass
The FBG Series:
Fuel : Fines (Rice Husk)
The Combo Series:
Fuel : Both of the above
AnkurGasifiers Product Portfolio
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Ankur Scientific Energy Technologies Pvt. Ltd.
WBG Series
5 kWe to 2200 kW.
Uses wood, corncob, coconut shells, bamboo
pieces as the fuel.
Thermal output 12,5004,500,000 kCal/hr.
FBG Series
40 kWe to 700 kW.
AnkurGasifiers Product Portfolio
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Ankur Scientific Energy Technologies Pvt. Ltd.
FBG Series (contd.)
Uses rice husk, mustard stalk, coconut stalk etc. as
fuel.
Thermal output 100,0001,650,000 kCal/hr
COMBO Series 40 kWe to 700 kWe.
Multi Fuel capability (woody as well as fines)
Thermal output 100,0001,650,000 kCal/hr
AnkurGasifiers Product Portfolio
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Ankur Scientific Energy Technologies Pvt. Ltd.
Applications
Power Generation Thermal Applications
o Irrigation Pumping
o Village Electrification
o Captive Power (Industries)
o Grid-fed Power from EnergyPlantations on Wastelands
o Simultaneous Charcoal and
Power Production
o Hot Air Generators
o Dryers
o Boilers
o Thermic Fluid Heaters
o Ovens
o Furnaces & Kilns
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Ankur Scientific Energy Technologies Pvt. Ltd.
Indicative SchematicPower Gen
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Ankur Scientific Energy Technologies Pvt. Ltd.
Indicative SchematicThermal
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Ankur Scientific Energy Technologies Pvt. Ltd.
Environmental Aspects
Package
Water
Used in re-circulation mode with
zero discharge. Occasional ph
adjustment and simple treatmentmay be needed.
Gasifier does not release gas to
the atmosphere.Combustion in user equipments
(connected to gasifier) is much
cleaner compared to liquid fuels.
Air
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Ankur Scientific Energy Technologies Pvt. Ltd.
Environmental Aspects(contd.)
Package
Solid
Waste
Charcoal can be sold as fuel.
Biological ash can be returned to
the soil.
In case of major user equipment
i.e. genset, noise level is lower
than with 100% liquid fuels.
Noise
Biomass materials contain negligible Sulphur
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Some Case Studies
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Ankur Scientific Energy Technologies Pvt. Ltd.
Khaitan
One of the leading chemical manufacturers in the
country WBG-500 is replacing 110 liters of FO per hour
Payback in less than 8 months
Recently installed `Ankur 1 X WBG-850 gasifier and2 X WBG-700.
All their plants now work with Ankur Gasifiers.
Thermal ApplicationGranule Drying
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Ankur Scientific Energy Technologies Pvt. Ltd.
Calchem
One of the leading Calcium Carbonate
manufacturers in the country
WBG-850 (in Hot Gas Mode) is replacing 350 kgs of
coal per hour. A 2nd WBG-1100 is replacing 450 kgs
of coal per hour The company had also applied for VERs and has
been able get a buyer for 6 Euros per tonne
Thermal ApplicationCalcination Kiln
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Ankur Scientific Energy Technologies Pvt. Ltd.
Based in the Indian state of Uttar Pradesh.
Biggest carpet manufacturer in the country
Use Diesel gensets for their power needs due toacute power shortage.
Installed Ankur FBG-250 along with recommendedDiesel engines to replace 75% of their Diesel use.
Ankur FBG-500 + 2 X Greaves engines beinginstalled
Captive PowerLargest Carpet Mfr.
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Ankur Scientific Energy Technologies Pvt. Ltd.
Two orders received from Finlays, UK
Muzizi FactoryGAS-250
Ankole FactoryWBG-200 in Ultra Clean Gas Mode
Muzizi Factory Complete co-generation system being offeredHeat
recovery from Engine Exhaust, Engine Jacket and AfterCooler.
Synchronization panel to synchronize the GAS-250 systemwith existing 250 KVA genset.
Tea Company - Cogen
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Ankur Scientific Energy Technologies Pvt. Ltd.
From top left to rightExhaust
Cooler, Remote Radiator,
Gasifier, Engine Genset modified
to operate on Producer Gas
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Ankur Scientific Energy Technologies Pvt. Ltd.
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Ankur Scientific Energy Technologies Pvt. Ltd.
The whole gasifier system is mounted on a trailer The gasifier is coupled to three turbines of 30 kW
EERC- USA
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Ankur Scientific Energy Technologies Pvt. Ltd.
GAS-60, Italy
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Ankur Scientific Energy Technologies Pvt. Ltd.
4 kWe Power Plant - Colombia
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Ankur Scientific Energy Technologies Pvt. Ltd.
11 kWe Power Plant - NZ
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Ankur Scientific Energy Technologies Pvt. Ltd.
Partial List - Domestic
Maa Rice Mill, Memari, Burdwan
LNC Rice Mill and Sabita Rice Mill, BurdwanM/s Jai Baba Bakreshwar Rice Mill, Birbhum
M/S Balaji Industries, Pilibhit, U.P.
Sree Brijuka Agro Products Pvt. Ltd., Burdwan
Prem Rice Udyog, U.P. Shreema Rice Mill
More than 200 systems working in Dual Fuel Mode
Partial LoI - Dual Fuel Power Gen
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Ankur Scientific Energy Technologies Pvt. Ltd.
Agrocel, Dhordo, Bhuj GAS-180
Muni Seva Ashram, Goraj1 X GAS-40
Periyar Maniammai College for Women, Thanjavur 1
X GAS-200
Adi Chunchinagiri Medical CollegeGAS-250
Sringeri MuttGAS-120
More than 20 large rating 100% Gas systems supplied
Partial LoI -100% Gas Power Gen
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Ankur Scientific Energy Technologies Pvt. Ltd.
15 X GAS-11 with CII & World Bank
3 X GAS-22 with N.T.P.C.
15 X GAS-11 & 1 X GAS-22, Orissa Govt.
5 X GAS-11, Maharashtra Govt.
60 GAS-9 systems with Tamil Nadu Govt.for village
water supply
GAS-11 & GAS-22 with World Bank for Cambodia
GAS-22 & GAS-103, Sri Lanka(ordered by UNIDO)
GAS-11 orderded by UNIDO for Uganda
Partial LoIRural Electrification
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Ankur Scientific Energy Technologies Pvt. Ltd.
1 X GAS-11, 3 X GAS-70 + 1 X GAS-500, Italy
1 X GAS-120, 9 X GAS-250, Germany
2 X GAS-11, 1 X GAS-22, 1 X GAS-103,
1 X GAS-40, 1 X GAS-4, 1 X GAS-70, Sri Lanka
WBG-850, South Korea
GAS-250, Poland
1 X WBG-500, 2 X GAS-11, Russia
Partial LoI - Exports
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Ankur Scientific Energy Technologies Pvt. Ltd.
1 x WBG-40,Australia
1 X GAS-11, New Zealand
2 X WBG-1800, Malaysia 1 X GAS-11, 1 X GAS-22, 8 X FBG-200, Cambodia
1 X WBG-80, Mozambique
GAS-200 Finlays Group, 1 X WBG-150,
1 X WBG-100, 1 X GAS-11, Uganda
1 X FBG-100, 1 X FBG-150, Bangladesh
GAS-28, Madagascar
Partial LoI - Exports
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Ankur Scientific Energy Technologies Pvt. Ltd.
Biogas
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Ankur Scientific Energy Technologies Pvt. Ltd.
What is a Biogas Plant
Basically Methane & CO2Gas Producer.
MethaneOdorless, Colorless, Good Calorific Value,Green House Gas
Sources : Animal Manures, excreta, kitchen waste,
Industrial Chemical Processes, Sea Water Bed, etc.
Animal Manure & Excretacontributes around 16 %of the
total global methane emission.
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Ankur Scientific Energy Technologies Pvt. Ltd.
Schematic of a typical Biogas Plant
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Ankur Scientific Energy Technologies Pvt. Ltd.
Biogas Plants Offered
Ankur Scientific offers plants on the following feeds :
1. Cattle dung based2. Kitchen waste based
3. Vegetables & fruit waste based
4. Dry Crop residues based
5. Organic effluent based
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Ankur Scientific Energy Technologies Pvt. Ltd.
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Ankur Scientific Energy Technologies Pvt. Ltd.
Benefits of Biogas Plants
Contributes substantially in reducing Global
Warming.Cost effective replacement for Fossil Fuels.
This Smoke Free gas emits less carbon dioxide as
compared to other fuels.
A very efficient and environmentally friendly
solution for disposing off various organic matter.
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Ankur Scientific Energy Technologies Pvt. Ltd.
METHANE
Contributes largely in Global Warming
Traps 21 times more heat than CO2
Over the 100 years25 times more temperature
impact than that by CO2--------------------------------------------------------------------------------------------------------
Biogas PlantTraps Methane
FuelCarbon Dioxide.
Biogas PlantsReduction in Global Warming
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Ankur Scientific Energy Technologies Pvt. Ltd.
Thank You