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April 25, 2018 © Chiyoda Corporation 2018, All Rights Reserved. 12 th German-Japanese Economic Forum Large-scale hydrogen storage and transportation technology Makoto Yasui Chiyoda Corporation

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Page 1: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

April 25, 2018

© Chiyoda Corporation 2018, All Rights Reserved.

12th German-Japanese Economic Forum

Large-scale hydrogen storage

and transportation technology

Makoto Yasui

Chiyoda Corporation

Page 2: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

1. Chiyoda in Brief

2. SPERA H2 as LOHC(*) Technology

3. Demonstration Projects

Contents

2

LOHC(*) Liquid Organic Hydrogen Carrier

Page 3: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

70 Years

in Plant Design & Construction

in over 60 Countries

Reliability No.1

EPC Company

Photograph courtesy of Qatargas Operating Company

Limited

1.1 CHIYODA in Brief - outline

Integrated Engineering & Construction Service Provider8,200 (Global Basis)

USD 362 MillionGlobal Headquarter @ Yokohama, Japan

Employees :Capital :

Founded on January 20, 1948

3

Energy and Environment in Harmony

Page 4: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

1.2 CHIYODA in Brief - business portfolio

4

Metals & Mining

Gas

General Industry

Offshore & Upstream

Pharmaceuticals

Water Management

Environmental Protection

Petrochemicals & Chemicals

Petroleum Refineries

Green Energy

Consulting Service Offshore EPCI

(Engineering, Procurement, Construction & Installation)

Infrastructure

Gas Processing LNG

− Liquefaction− Regasification− FLNG/FPSO

Synthesis Gas

Clean Fuel Heavy oil upgrading Chemical Refinery Integration

Methanol Synthesis Gas/Fertilizer Olefins Aromatics Speciality Chemicals

Pharmaceuticals Tissue Engineering (iPS cell) Laboratories

Solar Energy Biomass Power Generation Wind Power Energy Storage Hydrogen Supply Business

Industrial Water− Waste Water Treatment + Recycling− Produced Water Treatment

Flue gas desulfurization Acid gas/CO2 capture and storage Energy conservation

Metallurgical Refining and Smelting

Airport Transport

Electronic materials Food processing

Page 5: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

1.3 CHIYODA in Brief - Commitment to CSR

5

Legacy for the 21st Century

In 1948, Dr. Akiyoshi

Tamaki, the founder of

Chiyoda, declared;

“Chiyoda shall contribute to the welfare of society, not just by simply providing goods and services, but as will be required.”

In 1972, Chiyoda

published “Legacy for the

21st Century" which

advocated the need for

harmony between

industrial development

and environment

preservation.

Based on this declaration, Chiyoda has established a Group Corporate

Philosophy and are committed to fulfilling our corporate social responsibility for

society worldwide.

Page 6: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

1. Chiyoda in Brief

2. SPERA H2 as LOHC(*) Technology

3. Demonstration Projects

Contents

6

LOHC(*) Liquid Organic Hydrogen Carrier

Page 7: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

2.1 Outlook in Hydrogen Supply Chain

HGN

Feedstock

H2 H2HGNDHG

StorageStorage

Sources Demand

CCSHydrocarbon

By-Product

Reforming

Gasification

EOR

CO2

Coal

Gas

Oil HGN: hydrogenation, DHG: dehydrogenation

TOL: toluene, MCH: Methylcyclohexane

+3H2

CH3CH3

TOL MCHPower Generation

City Gas

Mobility

Energy

MCH

TOL

Current

Petro Refining

Chemicals

Electrolysis

Renewable EnergyPV

Wind

Future

Hydro

7

Page 8: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

2.2 Features of MCH-Toluene System

Long term storage & long distance

transport

Easy to handle

Use of existing oil

infrastructure

Chemically stable

Very minor loss by long tern storage & long distance transport

Liquid under ambient temperature & pressure

Approx. 1/500 in volume

Physical property is similar to

petroleum oil

Combination of Proven technologies

Combination of conventional

equipment except for new catalyst

for dehydrogenation.

Reduced risk of H2 storage &

transport

Risk for H2 storage & transport is

reduced to the one of petroleum oil.

8

Page 9: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

Methylcyclohexane Toluene Cyclohexane Benzene Decalin Naphthalene

C7H14 C7H8 C6H12 C6H6 C10H18 C10H8

98.19 92.14 84.16 78.11 138.25 128.17

Liquid Liquid Liquid Liquid Liquid Solid

0.7694 0.8669 0.7791 0.8737 0.8963 0.9752

-126.6 -95.0 6.5 5.5cis : -43.0trans : -30.4

80.3

100.9 110.6 80.1 80.1cis : 194.6trans : 185.5

218.0

(wt%) 6.2 - 7.2 - 7.3 -

(kg-H2/m3) 47.4 - 56.0 - 65.4 -

(kg) 81.2 17.6 17.9 14.8 68.6 63.6

(L) 105.5 87.9 89.3 73.9 76.5 65.2

Amount for5kg-H2

storage

Density (g/cm3)

mp. (℃)

bp. (℃)

Hydrogenstoragedensity

Decalin-Naphthalene

Fomula

M.W.

State at room temp.

MCH-Toluene Cyclohexane-Benzene

81.0

Methylcyclohexane Toluene Cyclohexane Benzene Decalin Naphthalene

C7H14 C7H8 C6H12 C6H6 C10H18 C10H8

98.19 92.14 84.16 78.11 138.25 128.17

Liquid Liquid Liquid Liquid Liquid Solid

0.7694 0.8669 0.7791 0.8737 0.8963 0.9752

-126.6 -95.0 6.5 5.5cis : -43.0trans : -30.4

80.3

100.9 110.6 80.1 80.1cis : 194.6trans : 185.5

218.0

(wt%) 6.2 - 7.2 - 7.3 -

(kg-H2/m3) 47.4 - 56.0 - 65.4 -

(kg) 81.2 17.6 17.9 14.8 68.6 63.6

(L) 105.5 87.9 89.3 73.9 76.5 65.2

Amount for5kg-H2

storage

Density (g/cm3)

mp. (℃)

bp. (℃)

Hydrogenstoragedensity

Decalin-Naphthalene

Fomula

M.W.

State at room temp.

MCH-Toluene Cyclohexane-Benzene

81.0

2.2 Features of

MCH-Toluene System

9

Page 10: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

Hydrogen storage

in the liquid state

by conventional tank

Hydrogen transportation

by conventional tanker,

pipeline, tanker truck

2.3 Advantages - Utilization of Existing Infrastructure

10

Page 11: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

11

通油時間 (hr)

MC

H転

化率

(%)

2000 4000 6000 8000 1000000

10

20

30

40

50

60

70

80

90100

原料: 工業製品MCH(純度:99.85%)

触媒性能転化率 : 95.0%以上選択率 : 99.9%以上触媒寿命 : 連続8,000時間以上水素発生速度 : 1NL/cc-cat/hr

Time on stream

MC

H C

on

ver

sion

(%

)

Catalyst performance

MCH Conversion : >95% Toluene Selectivity : >99.9% H2 Yield : >95%

H2 generation rate : > 1,000 Nm3-H2/h/m3-cat. (1,000 Ncc-H2/h/cc-cat.)

Catalyst life : > 8,000 (1year)

Catalyst: S(0.8%)-Pt(1.0%)/Al2O3

Temp. : 345→351℃Press. : 0.3MPa

LHSV : 2.0h-1

Feed : Methylcycrohexane

(purity : 99.85%)

S-Pt/Al2O3

・Catalyst developed by Chiyoda

・Life longer than 1 year was confirmed

・Chiyoda’s self fund

2.4 Performance at Laboratory

Page 12: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

After development of dehydrogenation catalysts, which is the key technology of organic chemical

hydride method, Chiyoda has constructed the demonstration plant in R&D Center, Yokohama.

From April 2013 to November 2014, about 10,000hrs demonstration operation has been

successfully conducted, and the expected performance and life of the proprietary catalyst has been

confirmed.

Process Plant Storage Tanks

H2

MC

H

MCH

toluene

Tank

MCH

Dehydrogenation

toluene

MCH

50Nm3/h

toluene

toluene

Hydrogenation

12

2.5 Demo plant at R&D Center

Page 13: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

Results of demonstration operation

Hydrogenation

of Toluene

Dehydrogenation

of MCH

Op

era

tio

n L

oa

d, %

Ra

tio

to

Eq

uil

ibri

um

& T

olu

en

e S

ele

cti

vit

y, %

Ra

tio

to

Eq

uil

ibri

um

& M

CH

Se

lec

tivit

y, %

● MCH Selectivity

● Toluene Selectivity

2.5 Demo plant at R&D Center

Operating performance: April 2013~Nov. 2014 (about 10,000hr)H2 consumption / generation : 50Nm3/h

Yield of H2 Storage:

> 99%

Yield of H2 Generation:

> 98%

13

Page 14: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

1. Chiyoda in Brief

2. SPERA H2 as LOHC(*) Technology

3. Demonstration Projects

Contents

14

LOHC(*) Liquid Organic Hydrogen Carrier

Page 15: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

3.1 The World’s First Global Hydrogen Supply Chain

Demonstration Project

• Using LOHC Technology, Chiyoda and its partners established the Advanced

Hydrogen Energy Chain Association for Technology Development (AHEAD), and

started the world’s first global hydrogen supply chain demonstration project toward

2020 when the Tokyo Olympic & Paralympic Game takes place.

<Planed Schedule>

2015 2016 2017 2018 2019 2020

Phase 1:FS & Basic design

Phase 2:Design, Construction, Commissioning

Demonstration

Advanced Hydrogen Energy Chain Association

for Technology Development

15

Page 16: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

3.1 The World’s First Global Hydrogen Supply Chain

Demonstration Project

Hydrogen SupplyHydrogen will be produced by Steam Reforming

from the processed gas derived from the

Natural Gas Liquefaction Plant of Brunei LNG

Sdn. Bhd.

Project ScaleSupply of 210 tons (max) of Hydrogen in 2020,

equivalent to filling 40,000 Fuel Cell Vehicles.

Project Outline

Kawasaki,

Japan

Negara Brunei

Darussalam

Hydrogen DemandFuel for the Keihin Refinery Thermal Power

Plant, an affiliate of TOA OIL Co., Ltd.

TOA OIL Co Ltd. is owned by SHOWA SHELL

SEKIYU K. K..

NEDO Support2/3 of this project is funded by NEDO (New

Energy and Industrial Technology Development

Organization, Funding agent of Ministry of

Economy, Trade & Industry).

16

Page 17: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

Brunei Hydrogen Production &

Hydrogenation Plant (Image)

Kawasaki Dehydrogenation Plant

(Image)

3.1 The World’s First Global Hydrogen Supply Chain

Demonstration Project

MCH

Toluene

17

Page 18: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

Demonstration project to produce hydrogen by variable renewable energy.

From 2014 to 2018.

100 % funded by NEDO

TOL

MCH*HGN*

TOL

MCH De HGN**

Existing

demo plant

MCH***

TOL****

H2

electricity

Heat

Solid Oxide Fuel Cell

Heat Exchange

Purification

New

labo test

New

Demo

plant

Electro-lyser

Rectifier

Purifi-cation

Electricity

H2

Variable outputof wind power

(simulated)

HGN* : hydrogenation

DeHGN**:Dehydrogenation,

MCH***: Methylcyclohexane

TOL****: Toluene

3.2 Power to X

18

Page 19: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

R&D Items

・ Down sizing and cost down of dehydrogenation unit

・ Purification system : ISO14687-2

・ Hot oil unit for dehydrogenation reaction heat supply

・ Heat management, etc.

・ 1/2 of project cost was funded by NEDO.

Toluene Tank

MCH Tank

DehydrogenationReactor

CompressorConventionalTanker Truck

Dispenser

FCV

PressureVessel

H2 Refueling Station

Purification

Scope ofR&D

MCH Tank

Fork Lift

3.3 Dehydrogenation + Purification

for Hydrogen Refueling Station

19

Page 20: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

Acknowledgement

Part of this presentation is based on results obtained from the following projects commissioned by the New Energy and Industrial Technology Development Organization (NEDO).

・Demonstration of the Hydrogen Supply Chain by Organic Chemical Hydride Method Utilizing Unused Energy

・Research and development about a storage, the use of the renewable energy with hydrogen (Organic Hydride)

・Minimization and cost reduction of dehydrogenation facility for hydrogen refueling station on organic chemical hydride

We express words of gratitude to NEDO/METI.

20

Page 21: Large-scale hydrogen storage and transportation technologyfiles.messe.de/abstracts/85030_dokumentensprache_uni_Yasui_Chiy… · TOA OIL Co Ltd. is owned by SHOWA SHELL SEKIYU K. K

© Chiyoda Corporation 2018, All Rights Reserved.