PRL850

Rivet Tool

PRL850

Instruction Manual

This rivet tool is exclusively for pop rivets. Read this manual thoroughly before using the rivet tool, and keep it in a handy place where rivet operator can refer to it any time.

NIPPON POP RIVETS AND FASTENERS LTD.

PRL850

Contents

Safety Precautions ・・・・・ １

１．Name of parts ・・・・・ ３

２．Out line ・・・・・ ４

３．Dimensional drawing ・・・・・ ５

４．Preparation for use ・・・・・ ６

５．Precautions for use ・・・・・ ７

６．How to use ・・・・・ ８

７．Maintenance and Inspections ・・・・・ １０

８．Troubleshooting ・・・・・ １６

９．Parts list ・・・・・ １７

１０．Cross-sectional diagram of the PRL850 ・・・・・ １９

PRL850

- 1 -

Ssfety Precautions (1/2)

● Read the following “Safety Precautions” thoroughly before using the rivet tool, and use the tool correctly, following the instructions included in the instruction manual.

● Cautions are divided into the following:

WARNING Erroneous handling could cause death or serious injury.

CAUTION Erroneous handling could cause personal injury or damage.

● After reading the manual, keep it in a handy place where rivet operators can refer to it any time. ● Use this tool only when setting standard pop rivets. (See the catalog of pop rivets for selecting rivets.)

WARNING

1. Use the tool with an air pressure of 0.5-0.6 MPa. ◇ Exceeding the specified air pressure could damage the tool, resulting in accident or injury. 2. Do not use or operate this tool while pointing at any person. Do not look into the tool from the front or back. ◇ If rivets or ruptured mandrels pop out, it could cause an accident or serious injury (losing eyesight, etc.). 3. Always wear protective goggles (JIS T8147 specification product) during use. ◇ If rivets or ruptured mandrels pop out, it could cause an accident or serious injury (losing eyesight, etc.).

Take special care with BHM and peel-type rivets since it is specified that mandrel heads may pop out. See the catalog of pop rivets for details.

4. Be sure to attach the collector without damage. When removing the collector, be sure to separate the coupler to

stop the supply of compressed air. Do not supply compressed air while the collector is detached:

◇ Doing so could cause the ruptured mandrels to pop out, resulting in an accident or serious injury (losing eyesight, etc.).

5. Check whether individual parts are damaged or not: If there is a damaged part, stop using the tool and ask for a

repair. ◇ Using the damaged tool as is could cause an accident or injury. 6. Securely connect the compressed air supply block. ◇ If the screws at the connection section do not fit in or the threaded insert margin is insufficient, the coupler,

hose, etc. could come off during use, resulting in an accident or injury. ※ For names of parts, see P.3.

PRL850

- 2 -

Safety Precautions (2/2)

CAUTION

1. When this tool is disassembled for maintenance and/or parts replacement, and then reassembled, be sure to separate the coupler or perform similar actions to stop supply of compressed air.

◇ If the tool is disassembled or reassembled while compressed air is being supplied, parts could pop out, oil could jet out, or the tool could move unexpectedly, resulting in an accident or injury.

2. Securely tighten the fill-screw when using the tool. ◇ Using the tool with the fill-screw loosened or removed could cause oil to jet out, resulting in an accident or

injury. 3. Do not operate the tool with the nose housing removed: ◇ Doing so could cause your fingers to be caught, etc., resulting in injury. 4. Use only the parts supplied or specified by use. Attach the parts that suit the rivets to be used. ◇ Neglecting the above could not only cause the tool to fail to deliver full performance, but abnormal operation

could result in an accident or injury. 5. Do not modify this tool without our permission. ◇ Unauthorized modification could cause abnormal operation, resulting in an accident or injury. 6. Leave maintenance of this tool to qualified persons who understand the functions and mechanism. Qualified

persons should follow the instructions described in the instruction manual and take great care during the work. ◇ If unauthorized persons who do not have knowledge or techniques perform maintenance, the tool will not only

fail to deliver full performance, but it could also result in an accident or injury. 7. Contact us for repair of this tool. ◇ Contact your dealer or us for repair of the tool:

If unauthorized persons who do not have knowledge or techniques on servicing perform repair, the tool will not only fail to deliver full performance, but it could also result in an accident or injury.

8. Keep the handle grip dry and clean without oil or grease adhering. ◇ Oil or grease could cause the tool to slip from your hand and fall. 9. Do not scatter ruptured mandrels on the floor. ◇ Ruptured mandrels are dangerous since they have sharp points. Persons stepping on mandrels are likely to

slip, and could fall. 10. Please organic solvent do not adhere to the Handle front, the Handle rear, the collector body, and

the collector cover (These materials are polycarbonates). ◇ Parts etc. dash out by damaging the above-mentioned parts, and the accident and the trouble

might be owed. 11. Be careful of exhaust air from the Exhaust vent. ◇ Do not bring your face (especially eyes) to the Exhaust vent, since it occasionally discharges foggy air

intensively. Be careful: Exhaust air could contaminate surrounding objects. Foggy air containing oil or moisture could be discharged mainly depending on the status of compressed air supplied.

※ For names of parts, see P.3.

PRL850

1. Names of Parts

Not attached (See P.6)

Nose piece Nose housing

Trigger

Handle rear

Chamber

Collector

Body Mandrel

Rivet

R-joint (Thread size: Rc1/4)

Exhaust vent

Handle front Handle

Coupler (Socket)

Hose

Warning label

Coupler (Plug)

Fig.1-1

Fill screw

Grip

Shutter

Jaw case

Pulling head Inside

Jaw pusher

Jaw pusher spring

Jaws

- 3 -

PRL850

2. Out line The PRL850 series sre compact and light weight air-hydraulic rivet tools capable of setting POP rivets for φ4.0～4.8mm. These tools are equipment with automatic vacuum Mandrel Collector. 1.Specification

Select the model according to the rivet size and conditions of use. (Table 2-1)

Model Weight (kg)

Length (mm)

Height (mm)

Stroke (mm)

Air pressure (MPa)

PRL850 1.31 292 PRL850-200L 1.36 408 278 18.5 0.5～0.6

2.Nosepiece (Table 2-2)

Use an appropriate nosepiece according to the type and size of rivet. Using different size nosepiece may cause faultily rivet setting or tool malfunctions.

(Table 2-2) Rivet Nose piece

Rivet dia. (φ mm)

Rivet name Mandrel dia.

(φ mm)

Product No.

Hole dia. (φ mm)

Remark

4.0 SD(K)5-HR SSD(K)5-HR(SSHR) 2.70 PRN5K 3.1 Option TAP/D(K)6-BS(SSBS) TAP/D6-BHM TAP/D(K)6-SW AD6-BS/LF 2.64

TAP/D(K)6-HR AD(K)6-ABS AD6-TL SD(K)6-BS SD6-BHM SSD6-BS(SSBS) SSD6-SSH

2.90 PRN614 3.3 Accessory

SD(K)6-HR SSD(K)6-HR(SSHR) 3.34 PRN6K 3.8 Option AD(K)6 AD6-SSH CD6 2.64 PRN624 2.9 Option

4.8

AD6-AH 2.74 PRN634 3.0 Option TAP/D8-BS (**)TAP/D8-HR (**)SD8-BS 3.84 * PRN8F 4.3 Std.

Equipment 6.4

(**)AD8 3.66 PRN822 4.0 Option

Stamp Hol

e dia

.

Mandrel dia.

Body dia.

*：This Nose piece has not Stamp. (**)：The air pressure of 0.55MPa or more is necessary.

- 4 -

PRL850

3. Dimensional Drawing

Fig.3-1

PRL850

PRL850-200L

- 5 -

PRL850

4. Preparation for use (1) Make sure that Nosepiece that suits the rivets used are attached: If incompatible

parts are attached, replace them with those specified to suit the rivets used (see Table 2-2 on P. 4). (See P.14 for Replacing Nosepiece.)

(2) Attach the coupler (AN500-72) to R-Joint block of rivet tool, to supply compressed air. Install the air filter and regulator between Compressors and rivet tool, and adjust the pressure of air supplied to 0.5-0.6 MPa.

Fig. 4-1

Air filter

Regulator

Hose

Coupler (socket)

Recommended internal dia. : at least 6mm

(Recommended) NITTO KOUKI 20SH 20SM 20SF

Compressor

R-Joint (Rc 1/4)

Coupler (Plug) AN500-72

Not Attached

(3) Conthe

(4) The(see

Fig.4-2

WARNING

Use the hose with the pressure at normal temperature (maximum) of atleast 0.7 MPa, and suitable for environment where the tool is used. (Example: Consider oil resistance, wear resistance, etc.)

firm whether the shutter shuts. Turn the shutter to the right, and shut in case of opening. (see Fig4-2) Valve shutter must revolve to the left one-twice, open, and operate MCS. Fig.4-2)

Shutter Valve shutter

Collector

Operate MCS Revolve to the left one-twice

Shut

When the amount of the opening of theValve shutter is insufficient, the mandrelmight not be able to be collected. Shut the Valve shutter (Screw in untilstopping), and stop MCS when you do notdo rivetting.

*

*

- 6 -

PRL850

- 7 -

5. Precautions for use (1) Air pressure used

Use the rivet tool with an air pressure of 0.5-0.6 MPa. If the specified air pressure is exceeded, the tool could break, resulting in an accident or injury. If the air pressure is lower than that specified, it may not be possible to setting rivets. Use the regulator to adjust the air pressure to optimum value. (see P.6)

(2) Using air filter

Moisture or dust contained in compressed air could affect the life of rivet tool: Use an air filter. (See P.6)

(3) Nosepiece

Use an appropriate nosepiece according to the type and size of rivet. (see Table 2-2 on P.4) Using different size nosepiece may cause faultily rivet setting or tool malfunctions.

(4) Hydraulic oil

Use specified hydraulic oil. Select the hydraulic oil from Table 5-1: Other oil could cause malfunctions.

(Table 5-1) specified oil

Oil company Name Idemitsu Kosan Daphne Hydro 68A Mobil Sekiyu Mobil DTE 26 Cosmo Sekiyu Cosmo Orpheus 68 Esso Sekiyu Telesso 68 Nippon Petroleum FBK R068 Mitsubishi Oil Diamond Lub R068 (N) Showa Shell Sekiyu Shell Oil C68

(5) Discard mandrels collected in the Collector Discard mandrels collected in the collector before the accommodation capacity of collector is not exceeded (Table 6-1 on P.9). (Note) Exceeding the maximum capacity may damage the MCS or cause mandrels to

become stuck inside the tool.

(6) Plastic parts (Handle front, Handle rear, Collector) Organic solvent do not adhere to the Handle front, the Handle rear, the collector body, and the collector cover (These materials are polycarbonates). Use the soapless soap when washing it.

PRL850

6. How to use the PRL850

- 8 -

6-1 Setting rivets

(1) Insert mandrel into the nosepiece and attach a rivet, and then insert the rivet body into the hole in the lower base metal. (Fig. 6-1) The rivet is attracted by MCS into the nosepiece.

Or insert the rivet body into the hole in the lower base metal, bring the rivet tool to the rivet, and then insert the mandrel into the nosepiece. (Fig. 6-2)

(2) Push the rivet tool against the base metal at right angles, and then pull the trigger while the base metals to be joined and the rivet flange and nosepiece are in close contact: The mandrel ruptures and the rivet is set to join base metals. (Fig. 6-3)

Trigger Pull

Right angle

Close contact

Fig. 6-3

Ruptured mandrel Trigger

Release

Collector

Base Metal

Nosepiece

Body Mandrel

Fig. 6-1

Fig. 6-2

Base metal

Body Nosepiece Mandrel

Fig. 6-4

(3) Release the rivet tool from the base metal, and then release the trigger. (Fig. 6-4) The ruptured mandrel is attracted by MCS, and is collected in the Collector.

*Discard mandrels collected in the collector before the accommodation capacity of collector is not exceeded (Table 6-1 on P.9).

(4) After making sure that the mandrel has

been ejected, proceed with subsequent joining.

※ See the catalog of pop rivets for selecting rivets and setting diameter of hole in lower base metal.

PRL850 6-2 Discard mandrel

Discard mandrels collected in the collector before the accommodation capacity of Collector is not exceeded. (Table 6-1)

(Table 6-1) The accommodation capacity of Collector

Nominal dia. of rivet Mandrel dia. Accommodation capacity

φ4.0 φ2.70

φ2.64 φ2.74 φ2.90

70 φ4.8

φ3.34 50 φ6.4 φ3.66

φ3.84 40

＜Method for use＞ The Shutter opens when the Shutter is turned to the left with the Grip pulled, and the mandrel is discarded from this opening. When setting rivet, turn the Shutter to the right and shut. (Fig. 6-5)

Turn left

Collector

Pull

Fig. 6-5

- 9 -

PRL850

7. Maintenance and Inspections (Table 7.1)

No Item Purpose 7-1 Spraying lubricant into the Jaws ･Maintains proper Jaws operation and extends the service life.

7-2 Cleaning the tip parts ･To remove metal particles and prevent slippage of Jaws or being caught ･To prevent early wear on Jaws and Jaws case

7-3 Greasing the Jaw case ･To remove metal particles and prevent slippage of Jaws or being caught ･To prevent early wear on Jaws and Jaws case

7-4 Exchange of Hydraulic oil ･To restore stroke

7-5 Replacing Nosepiece ･To match the rivets used ･Because of damage

7-6 Replacing Jawpusher ･Because of damage

7-7 Replacing Jaws ･To match the rivets used

7-8 Replacing Ejector complete ･Recovery when MCS function has become degraded

7-1. Spraying lubricant into the Jaws

Lubricating and rust-proofing agents (CRC type) should be sprayed into the Nosepiecehole approximately every 2,000 rivets in order to maintain proper Jaws operation. Always close the Valve shutter when spraying the Jaws.

(If the Jaws are spraying with the air connected, the lubricating oil will be drawn into the MCS and miss the Jaws.)

Manufacturer Product neme Kure Industries Inc. CRC5-56 Three Bond Inc. 1801B Musashi Holtz Inc. Holtz Top Oil

MH241 Lesupi Inc. Pikka

(Reference)

Nosepiece (PRN-□) Spray oil

Fig. 7-1

7-2. Cleaning the tip parts

Clean the tip parts regularly (two or three times per month). After setting 10,000 rivets, metal powder will adhere to the tip parts causing tool action to deteriorate and the Jaws to slip or catch. Continuing operation under these conditions will shorten the service life of the Jaws and other tip parts.

(1) Loosen the Nose housing with a wrench and remove it. (2) Release the Connector lock by hand, and remove the Jaws case from the Pulling head.

(Fig. 7-2) (3) The parts which will come off are shown (Fig. 7-3). Clean these parts and the Nose

housing with kerosene or similar oil. In addition, blow air through the Pulling head and Nose housing to clean them.

Jaws

Jaw pusher spring Jaw case

Pulling head Jaw pusher

Nose housing

Connector lock Fig. 7-2

Turn to the left

Fig. 7-3

- 10 -

PRL850 7-3. Greasing the Jaw case

When Jaws slipping or catching occurs earlier in the spraying lublicant into the Jaws, grease inside of Jaw case. Catching: After a rivet is setting, the jaw is caught by the jaw case and does not open, and

the mandrel cannot be ejected. ＜Procedure＞ (1) Clean the tip parts according to P.10 7-2. (2) Reassemble the parts by the reverse procedure to disassembly. Grease the inside of jaw case (surface

that is in contact with jaw) sufficiently before reassembly (see Fig. 7-4): Molybdenum disulfide type is recommended.

Jaw case (section)

Grease (2~3mm thick) Fig. 7-4

- 11 -

PRL850 7-4. Exchange of Hydraulic oil

When hydraulic oil is down and the stroke is low (one trigger operation does not allow riveting), exchange the hydraulic oil by the following procedure: If stroke is low immediately after hydraulic oil is exchanged, seal has worn: Ask for repair. ＜Procedure＞

(1) Cut off supply of compressed air by separating the coupler.

- 12 -

(2) Remove Collector and Nose housing. (3) Pull out the Tube from Joint while evenly pushing the ring

of open of the Joint by the finger. (Fig. 7-5) (4) Remove the cap screws (4 pcs) with 4mm hexagonal wrench.

(Fig. 7-6) Air piston assembly

Chamber

(5) Do Chamber up, and remove Chamber. Pull out Air piston assembly. Discard Hydraulic oil in the Sleeve. (Fig. 7-7)

Tube

Joint

Fig. 7-6

Cap screw (4pcs)

4mm Hexagonal wrench

Remove

Fig. 7-7 Fig. 7-5

(6) Inject the specified oil (see Table 5-1 on P.7) into the sleeve (hole in which the air piston assembly was inserted), until the oil surface is the same of Backup ring. (Fig. 7-8)

Hydraulic oil

Sleeve

Sleeve

Oil surface is sameof Backup ring.

Backup ring Specified oil

Fig. 7-8

PRL850

- 13 -

(7) Loosen Fill screw about 3mm, push and hold Air piston.

The hydraulic oil oozes out from Fill screw, and hold it, until this polluted hydraulic oil does not come out. (Fig. 7-9)

(8) Pull out Air piston assembly, inject the hydraulic oil again according to (4), and tighten

Fill screw temporarily. (9) After pushing Air piston assembly, and making the piston move 5-6 times by the hand,

pull out Air piston assembly again, and confirm the oil side. (Fig. 7-10) Repeat (8) and (9) when the oil side has fallen or air mixes.

Dirty oil

Fill screw

Push and Hold Air piston assembly

Making the pistonmove 5-6 times by thehand.

Fig. 7-10 Fig. 7-9

(10) After the injection of the hydraulic oil is completed, reassemble Air piston assembly and Chamber. Grease inside of Chamber before reassembling. Assemble it in the reverse order of disassembly.

Fill screw Remove

Fig.7-11

(11) Loosen Fill screw, and remove an extra hydraulic oil and air (bubble). Tighten Fill screw after it leaves it until the hydraulic oil does not come out. (Fig.7-11)

(12) Assemble Nose housing and Collector.

*Do not allow any dust or metal particle to enter the hydraulic oil or chamber during disassembly and reassembly.

PRL850 7-5. Replacing Nosepiece

Use the specified Nosepiece to match the rivets used (see Table 2-2 on P.6). If Nosepiece is damaged, replace it. ＜Procedure＞

(1) Use spanner to remove Nosepiece from Nose housing. (Fig. 7-12)

Nosepiece Nose housing

Remove

Fig. 7-12

(2) Tighten specified Nosepiece to Nose housing firmly. 7-6. Replacing Jawspusher

If Jaw pusher is damaged, replace it. ＜Procedure＞

Remove used Jaw pusher by the procedure in 7-2 (P.10).

7-7. Replacing Jaws Use specified jaw to match the rivets used (see Table 2-2 on P.6). If jaw is damaged or slips immediately after cleaning (teeth are worn), replace it. ＜Procedure＞

(1) Remove used Jaw by the procedure in 7-2 (P. 10). (2) Before installing new jaw, clean the tip parts and grease the Jaw case (see 7-2 on P.10

and P.11). 7-8. Replacing Ejector complete

When Ejector nozzle is worn out, or the force is weak, mandrels are not being collected, and replace Ejector complete.

(Notes) Check the following before replace Ejector complete: If the applicable defective phenomenon is found, perform appropriate troubleshooting. (See P.17) a) Supplied air pressure is low. b) Mandrel collector is full c) Mandrel ejection tube is clogged with ruptured mandrels. d) Jaw pusher and nosepiece are clogged with ruptured mandrels.

- 14 - If the attraction force is weak after troubleshooting, replace Ejector complete.

PRL850

＜Procedure＞

(1) Cut off supply of compressed air by separating the coupler. (2) Remove Collector. Collector lock nut is held by the hand, turn Collector in the left, and

remove it. (Fig. 7-13)

Remove Collector lock nut

Collector Fig. 7-13

(3) Remove Collector lock nut and Valve shutter. (Fig. 7-14) (4) Remove End cap with wrench. (Fig. 7-15)

Collector lock nut

Valve shutter Fig. 7-14

End cap Return spring

Fig. 7-15

(5) Pull out Ejector complete by the hand. (Fig. 7-16) (6) Replace it for new Ejector complete.

Spread grease before assembling. (Fig. 7-17)

Fig. 7-16

Ejector complete

Fig. 7-17

Ejector complete

Spread grease

WARNING

Do not rivet during this adjustment since compressed air is being supplied. Also at this time, do not insert a rivet or ruptured mandrel from the nosepiece.

◇ If you do, the rivet or ruptured mandrel will pop out because of the compressed air, which could cause an accident or serious injury (losing eyesight, etc.).

- 15 -

PRL850

- 16 -

8. Troubleshooting (If you cannot fix the tool after checking the content of this secton, send it to your supplier or one of our offices for repair.)

Symptom Cause Troubleshooting 1.Parts are incompatible.

Nosepiece is not compatible with rivets used.

Replace the parts with compatible ones. (see P.4)

2.Loose parts Nosepiece, Nose housing, Jaw case are loose.

Use wrench to securely tighten them.

3.Damaged parts Jaw, Nosepiece (section in contact with Jaw), Jaw pusher or Jaw pusher spring is damaged.

Replace the damaged parts. (See P.11)

4.Dirt in Nose housing Metal particles have accumulated in Nose housing, which causes defective opening of Jaw.

Clean nose housing, jaw, etc. (see P.10)

5.Jaw and jaw case are poorly lubricated. Defective lubrication causes catching.

Clean and grease the point end parts, such as jaw. (see P.10,11)

6.Excessive hydraulic oil After hydraulic is replenished, surplus hydraulic oil and air are not removed.

Loosen the fill-screw and eliminate surplus hydraulic oil and air. (see P.13)

Rivet cannot be inserted into Nosepiece. Or mandrel cannot be ejected after riveting.

7.Clogging in jaw pusher Mandrels are clogged in the jaw pusher.

Remove the jaw pusher and remove the clogged objects. (See P.10)

1.Shortage of supplied air pressure. Adjust the supplied air pressure. (see P.6)

2.The amount which shuts Valve shutter or opens is insufficient.

Open Valve shutter. (see P.6)

3. Ccollector is full of mandrels. Discard the mandrels from Collector. (see P.9)

4.Mandrels are clogged in Jaw pusher Remove Jaw pusher, and removed clogged mandrels. (see P.10)

Mandrels cannot be collected by MCS (Attractive force is weak).

5.Wear-out of Ejector nozzle Replace Ejector complete.(see P.15) 1.Parts are incompatible.

Nosepiece is not compatible with rivets used.

Replace the parts with compatible ones. (see P.4, P.14)

2.Shortage of supplied air pressure. Adjust the supplied air pressure. (see P.6)

3.Slippage of jaw Metal particles are clogged in jaw teeth or teeth are worn, and the jaw cannot catch mandrels, causing slippage.

Clean the jaw. If fault is not corrected after cleaning, replace the jaw. (see P.10)

One trigger operation does not allow riveting.

4.Stroke is too low Hydraulic oil is short or air enters, causing low stroke.

Exchange hydraulic oil. (see P.12)

PRL850

- 17 -

9. Parts list

No. Product No. Product name Q’ty No. Product No. Product name Q’ty

1 PRN8F Nose piece 1 29 PRL850-10/8 Ejector complete 1set

2 PRL650-01 Jaws 1set 29a PRL850-11/8 Ejector nozzle 1

3 PRL600-01A Connector lock 1 29b PRL850-12 Ejector lock 1

4 PRM530-53 Lock pin 1 29c PRL850-13/8 Ejector body 1

5 PRL600-02A Connector lock spring 1 30 PNT600-21 Fill screw 1

6 PRL850-01 Nose housing 1 31 PRL600-64 O-ring P4 (U) 2

7 PRL850-02 Hydraulic piston 1 32 PRL600-29A Air tube 4×71 1

8 PRL800-03B Housing adapter PRL850 1 33 PRL600-28A Joint PCC4M6M 1

PRL800-03B/200 Housing adapter PRL850-200L 1 34 PNT600-80 O-ring S3 (1A) 1

9 PRL800-04 Scraper SER11.2 1 35 PL1500i-27A Valve shutter 1

10 PRL800-05A Rod seal case 1 36 PRL600-24 O-ring P5 (U) 1

11 PSL600CJ-12 O-ring P21 (U) 1 37 PSL600CJ-47A Sleeve upper 1

12 SA-17 Backup ring T2P11.2 (PT) 1 38 PRL600-46 O-ring P10A (U) 1

13 SA-18 Penta seal PS11.2 1 39 PRL500-20 Handle rear spacer 2

14 PRL800-07 O-ring P23 (U) 1 40 PRL600-48A Handle rear 1

15 PRL800-08 Backup ring T2P23 (PT) 1 41 PRL600-70A Handle front 1

16 PRL800-09 O-ring S26 (1B) 1 42 PRL850-14 Sleeve lower 1

17 PRL850-03 Handle upper 1 43 PRL600-80 Pan head screw M3×16 4

18 PRL850-04 Return spring 1 44 PRL850-15 Handle lower 1

19 PRL850-05 End cap 1 45 PRL850-16 Bumper 1

20 PRL650-04 Lock nut 1 46 PRL600-51 Penta seal PS12.5 1

21 PNT600-85 O-ring S7 (1A) 1 47 PRL600-52 Backup ring T2P12.5 (PT) 1

22 PRL850-06 Ejector guide 1 48 PRL850-17 Chamber 1

23 PRL850-07 Jaw case 1 49 PNT600-69 O-ring C0730G 1

24 PRL850-08/8 Jaw pusher 1 50 PRL850-18 Air piston 1

25 PRL600-19 Lock ring 1 51 PRL850-19 Ram 1

26 PRL600-20 Jaw pusher spring 5206 1 52 PRL600-62 Cap 1

28 PRL800-17B Pulling head PRL850 1 53 PRL600-63 O-ring S8 (1A) 1

PRL800-17B/200 Pulling head PRL850-200L 1 54 PRL600-97 Valve spring 5082 1

PRL850

- 18 -

No. Product No. Product name Q’ty No. Product No. Product name Q’ty

55 PRL600-65A Valve lower 1 71 PRL650-22 Collector 1set

56 PRL800-25 Valve rod 1 71a PRL650-23 Collector body 1

57 PRL600-68A Valve upper 1 71b PRL800-35A Adapter 1

58 PRM530-43 Spring pin 3×10 2 71c PRL500-42A Shutter spacer 2

59 PRL800-26 Valve pusher 1 71d PSL600CJ-30 Cap screw M3×8 2

60 PRL650-19 Sleeve lock nut 1 71e PRL800-36A Shutter 1

61 PRL650-20 Sleeve washer 1 71f PRL500-39A Shutter washer 1

62 PRL600-71 Trigger wire 1 71g PRL500-40A Pin case 1

63 PRL600-72A Trigger 1 71h PRL600-102A Pin case cap 1

64 PRL600-73 Spring pin 3×18 1 71i PRL500-41A Shutter pin 1

65 FCAP-SW-5-14 F-Cap screw M5×14 4 71j PRL600-103 E-ring E4 1

66 PRL800-43A Tube assembly 1set 71k PRL600-39A Grip 1

66a PRL600-75A Joint PL4M5M 1 71l PRL600-40A Shutter spring 5113 1

66b PRL800-27A Tube 1 Accessory

66c PRL600-77 Nipple LN-M5-M5 1 PRN614 Nose piece 1

66d PRL600-78 Joint LH-FM5-M5 1 PRM530-48 Hexagonal wrench 4mm 1

67 PRL650-21 RJ-spacer 1 PRL850 Instruction manual 1

68 PNT600-44A R-joint 1 Option

69 PL1500i-22A R-joint adapter 1 PRL650-OSV OS-Valve 1set

70 PNT600-42 O-ring S9 (1A) 2 PRS1000-20 Collector 1set

PRL850

- 19 -

10. Cross-sectional diagram of the PRL850