LAMDA COMPONENTS PVT LTD COMPONENTS PVT LTD Started supplies of Pneumatic Components to FESTO Controls (P) Ltd 2007 Developed & Started supplies of Free Wheeling Hubs to Mahindra &

LAMDA COMPONENTS PVT LTD

Name of the Company : Lamda Components (P) Ltd.

In Operation Since (year) : 1987

Major Customers : BOSCH Ltd, Mahindra &Mahindra, Kirloskar Toyota Textile Machinery

Delphi TVS Diesel Systems Ltd and Stanadyne India Pvt Ltd,.

Directors : K.S.Subbiah, B.K.Veerendra.

Introduction

Scope of activity : Manufacture of Aluminum Pressure die cast and Machined Components

: Machining of Steel Components and assemblies for automotive application

Quality Certification : TS - 16949:2009 valid until: 14/09/2018.

: ISO – 14001:2004 valid until:28/05/2017.

Total Personnel Strength : 250 members - (Quality:25 ,Staff:15 Production: 210 )

Web Site : www.lamdacomponents.com

1


Started supplies of

Pneumatic Components to

FESTO Controls (P) Ltd

2007

Developed & Started supplies

of Free Wheeling Hubs to

Mahindra & Mahindra Ltd.

Supply of Machined A-Pump Governor

Covers to Bosch BanP.

1990

1987

Started Supplies of Machined

Steel Components to

Bosch BanP

19892010 Started In-house Aluminum Pressure

Die Casting

Mile Stones

2002

2004

Started supplies of Textile

Machinery Components to

Kirloskar Toyota Textile

Machinery

Exports of Machined

Components to Decken

Inc. USA

2

ISO:9001

TS:16949

2010

Started design , Development &

Manufacturing of Hydraulic Winches &

Mechanical Differential Lockers for Off

Road Vehicles.


Mile Stones

2013 Started Supply of PDC & Machined

Control Housing & Governor Covers to

Bosch Homburg Plant Germany

2011 Started Supply of PDC & Machined

Starter & Generator Parts to Bosch

NhP

Governor Housings for

Diesel Fuel Injection pumps

for Bosch Japan plant

ISO:14001

Design & Development of

Portal Axles for Off Road

Vehicles

Products Developed In the year - 2016

Development of Heat Sink

3

Started development & Supplies of

New Base Line Generator parts for

Bosch NhP

2014

Governor covers for Diesel

Fuel Injection pumps for

M/s Stanadyne India Pvt Ltd.

Pump Cover for High

pressure fuel injection

pumps for M/s. Bosch Ltd

2015 Started development of Governor

Housings for Diesel Fuel Injection

pumps for M/s. Delphi TVS Diesel

Systems Ltd.

Development of Heat Sink

for Electric Car for

Mahindra REVA


Vision:

� To strive for continual improvement in quality and delivery of products

to meet customer satisfaction .

Vision & Mission: QUALITY POLICY

“TO STRIVE FOR CONTINUAL IMPROVEMENT IN QUALITY AND DELIVERY OF PRODUCTS TO

MEET CUSTOMER SATISFACTION AND ENHANCE THE EFFECTIVENESS OF QUALITY

MANAGEMENT SYSTEM WITH INTERNAL AND EXTERNAL FEED BACK”

to meet customer satisfaction .

� Enhance the effectiveness of quality management system.

Mission:

� We aim to grow with profitability and continuously improve product

quality and services through employees involvement, adopting of best in

manufacturing.

4

Organization Chart

Director

Technical

Managing

Director

Accounts & sales

New Product

Marketing


Purchase ProductionPlanning &

Stores

Equipment

Maintenance

Quality

Assurance / MR

Production

Supervisors

Operators

Assembly In-charge

Operators

Incoming

Inspection

In process

InspectionFinal Inspection

Inspectors

New Product

Development

Calibration

5


Components Manufactured

Governor covers Control Rods Roller Rings Alco Part family

6

Lifting Bracket Slide Middle Roller Slide Back Roller

Free Wheeling Hub Hydraulic Winch Differential Locker


Winch Features1. Free spool Clutch Operated by an easy action lever

which disengages the gearbox to allow the wire rope to be

pulled out without using winch power.

2. Remote Switch 12V Cable Operated by Hand held

pendent switch assembly with reverse switch and trigger.

3. Working Load 4,500 kgs

4. Line Speed 30 feet / min. with 32 lpm Pump for Jeep

20 feet / min. with 20 lpm Pump for GYPSY

5. Wire Rope Dia 8mm x 60 feet

6. Gear Ratio 6 : 1

7. Hyd Oil 32 Grade

8. Motor Hydro Power

9. Net Wt. 48 Kgs

Own Products

7

9. Net Wt. 48 Kgs

Fitted Winch on VehicleLAMDA Hydraulic Winch


Own Products

Free Wheeling Hubs for Mahindra Jeep, Scorpio, Thar & Maruthi

Gypsy.

Free wheeling hubs for 4 wheel drive jeeps of all models can be fitted

without any modifications.

All the benefits of a 4 wheel drive jeep with the economy of a 2 wheel

drive. 90% of the time 4 wheel drive jeeps are running in 2 wheel drive

with the front wheel locked to the gear train thus unnecessarily

consuming precious fuel.

The hub can be operated between the two positions easily by hand

without any tools.

When the FREE position, the hub disconnects the wheel from front axle

shaft, differential gears and propeller shaft and revolution of front wheel

8

shaft, differential gears and propeller shaft and revolution of front wheel

becomes free giving the following benefits:

Increase in mileage, Better pick-up, Steering becomes free, Less load on

engine, Less wear on front differential, Less noise from gear train, Less

tyre wear.

When in the "LOCK" position, the axle shaft and the vehicle wheel are

connected and the vehicle runs like a normal 4 wheel drive.

Free Wheeling Hubs

Upper

Limit’16

PLKZ - 6


9

Upper

Limit’16

PPM - 3


Sl.no Machine description Make Qty Remarks

1 Pressure Die Casting Zitai 1 420 T

2 Pressure Die Casting SS Engg.3

1

400 T

250 T

3 HMCBFW

Makino

1

1

20 tools

30 tools

4 VMC Makino 2 20 tools

Manufacturing Facilities

5 VMC BFW2

8

20 tools

14 tools

6 CNC Turning centers Askar & LMW

1

6

1

Dia 200

Dia 165

Dia 135

7 Vibro de-burring Ceramid 1 500 ltrs

8 Shot blasting machine Techno bright 1 200 kgs / 3 cft

9 Leak Testing Machines Speed Automation 8 DM Water & LT Oil


Sl.no Machine description Make Qty Remarks

10 Milling MachinesBFW

HMT

1

7FN 2

11 C-Less GrindingToss

HMT

1

2

200 X 400

150 X 300

12 Internal Grinding JUNG 2 Dia 0 – 75

Manufacturing Facilities

13 Cylindrical Grinding HMT 2 K-160

14 Drilling & Tapping Eifco. 6 25 mm

15 Traub PMT 2 A-25

16 Lathe HMT 4 Dia 200

17 Broaching Machine Bosch 1 20 T

ZITAI PDC MACHINE


12

ZITAI Pressure Die Casting Machine 420T

Features:

Capacity: 420Tones.

Auto Ladling.

Auto Spray.

Auto Tie bar locking.

Auto safety door.

Holding furnace with auto metal temp monitor.

Metal temperature 640ºC to 680ºC

Melting Furnace With Rotary Degassing

Features:

Capacity: 500Kgs / melt.

Temperature controlling unit.

N2 Degassing.

Metal temperature 680ºC to 700ºC

Machining Setup

BFW-HMC H400E

Features:

MAKINO-HMC J3F

Features:MAKINO-VMC Slim 3

Features:

BFW-VMC Dhruva ++

Features:


13

Features:

Pallet Changer.

Double pallet.

30 Tools.

LMW – Turning Center for

Volcano Project.

Features:

Pallet Changer.

Double pallet.

30 Tools.

Features:

4th Axis

20 Tools.

Features:

4th Axis

20 & 14Tools.

ASKAR MICRONS –

CNC Turning Center


Sl.No Machine description Make Qty Remarks

1 CMM Carl Zeiss 1

2 Spectro meter BAIRD 1

3 Roughness Tester: Carl Zeiss 1

4 Hardness Testers 2

Speed

Measuring facilities and test equipments

5 Leak Testing MachinesSpeed

Automation8

6 Load testing 1

Test Equipments

Leak Testing Machine

Governor Housing

1 425 121 056

Leak Testing Machine

Governor Cover P-Type

2 425 659 075

Hydro Pneumatic Press

Link Assembly

K-Type Control Rod


15

1 425 121 056 2 425 659 075 K-Type Control Rod

Load Test Equipment

P-Type Governor Cover

Bush Assembly Machine

P-Type Governor Cover


Standards Room

CMM – Carl Zeiss

To check positions & form parameters.

Running with program & Manual.


Standards Room

Spectro meter - BAIRD

To Check Material Chemical

Composition.

Features:

Steel & Aluminum.

Roughness Tester: Carl Zeiss

To measure roughness

Features:

Cut off length: 4 mm./0.8mm

Least count 0.0001

Rz, Rzamx, Ra,Rt

Hardness Tester:

To Check Hardness.

Features:

HRC & HRB


18

Documents

LAMDA COMPONENTS PVT LTD COMPONENTS PVT LTD Started supplies of Pneumatic Components to FESTO Controls (P) Ltd 2007 Developed & Started supplies of Free Wheeling Hubs to Mahindra &