BESMAK COMPONENTS Pvt. Ltd.

“AN ORGANIZATION STUDY ON DYNADIS BIOTECH INDIA PVT LTD”

By

J.VIDHYA

Roll no: 201011113

Registration number: 1065238

A PROJECT REPORT

Submitted to the

DEPARTMENT OF MANAGEMENT STUIDES

in partial fulfillment of the requirements

of

MASTER OF BUSINESS ADMINISTRATION

DEPARTMENT OF MANAGEMENT STUDIES

RAJALAKSHMI ENGINEERING COLLEGE

CHENNAI-602102

ANNA UNIVERSITY OF TECHNOLOGY

JUNE-2011

“AN ORGANIZATION STUDY ON DYNADIS BIOTECH INDIA PVT LTD”

By

J.VIDHYA

Roll no: 201011113

Registration number: 1065238

A PROJECT REPORT

Submitted to the

DEPARTMENT OF MANAGEMENT STUIDES

in partial fulfillment of the requirements

of

MASTER OF BUSINESS ADMINISTRATION

DEPARTMENT OF MANAGEMENT STUDIES

RAJALAKSHMI ENGINEERING COLLEGE

CHENNAI-602102

ANNA UNIVERSITY OF THECHNOLOGY

JUNE-2011

BONAFIDE CERTIFICATE

Certifies that the project report titled” AN ORGANIZATION STUDY ON DYNADIS

BIOTECH INDIA PVT LTD” is the bonafide work of Ms .J.VIDHYA who carried out

the work under my supervision. Certifies further that to the best of my knowledge the

work reported here in does not form part of any other project report or dissertation on the

basis of which a degree or a award was conferred on an earlier occasion on this or any

other candidate.

Signature of the Guide Signature of the HOD

Dept of Management Studies Dept of Management Studies

Rajalakshmi engineering college Rajalakshmi engineering college

DECLARATION

I J.VIDHYA hereby declare that the project work entitled “AN ORGANIZATION STUDY ON

DYNADIS BIOTECH INDIA PVT LTD “ submitted to the Anna University in partial

fulfillment of the requirements for the degree in MASTER OF BUSINESS ADMINISTRATION

is an authentic record of work carried out by me under the guidance of Mrs.S.GOMATHIE

PRIYA Faculty, MBA Department, RAJALAKSHMI ENGINEERING COLLEGE,”

DR.JAGHAN MOHAN Of DYNADIS BIOTECH INDIA PVT LTM.

PLACE: CHENNAI ( J.VIDHYA )

DATE:

ACKNOWLEDGEMENT

I take the pleasure in conveying my gratefulness to all those who stood by my side for

completing the project successfully.

I extend my immense gratitude to our honorable chairperson Dr.(Mrs.) Thangam

Meganathan, M.A., M.Phil., PhD. for her sincere endeavor in educating us in her premier

institution.

I thank our principal Dr.Renganarayan for providing all the required facilities for

completing the project work.

I would like to express my heartfull gratitude to our Head of the Department

Mr.T.C.Thomas, who is responsible for molding my thinking to complete this project,

I deem it as pleasure to take this opportunity to express my heartfelt thanks and profound

gratitude to Mrs.GOMATHI faculty guide, her whole hearted support and valuable guidance

during the period of research. I wish to express my thanks to all our Department staffs, for their

valuable suggestion during the period of my project work.

I would like to place my thanks to DIRECTOR Mr.P.S.Pandyan, B.Tech.,

B.L.,MBA.,I.A.S (Retd), for allowing me to carry out the study and I also place my sincere

thanks to DEAN Mr.S.Shankar,PGDM(IIM-C) for his keen involvement and constant

encouragement in the successful completion of the project work and express my heartiest thanks

to DR.JAGHAN MOHAN Of DYNADIS BIOTECH INDIA PVT LTM. I take this

opportunity to thank my parents, family members and friends, who have helped me to complete

this project by giving co-operation and encouragement towards the initialization development

and the success of the project.

GUIDE: Mrs.Gomathi

NAME: J.VIDHYA

TABLE OF CONTENTS

CHAPTER TITLE PAGE

1 INTRODUCTION 8

2 INDUSTRIAL PROFILE 9

3 COMPANY PROFILE 11

4 NYTRACEUTICALS AND

CAROTENOIDS 13

5 PRODUCT 16

6 ORGANIZATION STRUCTURE 18

7 THE PROJECT 19

8 LEARNING EXPERIENCE 31

REFERENCE

ABSTRACT

Organizational Functioning is an important factor for any Organization to achieve the desired goals and

Objectives. This requires Co-ordination at all levels for smooth functioning. This report aims to

understand the overview of the organization. The main purpose of doing the organization study was to

study the various departments of the organization and understand their basic functions, their purpose,

achievements and the mission and vision of the company and their progress towards that. It is very

important to know the overall structure of an organization. The actual professionalism can be studied only

through experience.

WHAT WE DO:

Equipped with State of the art tool room facilities including 3D model designing, supported by a team of highly skilled employee base for both designing and manufacture of tools, in India, we also have excellent mastery over the manufacturing of multi cavity injection moulded plastic components. We are an accredited company certified ISO/TS 16949 : 2002 and a leading supplier of Plastic Components of various types, material, specification and requirements to the automotive and non automotive sector globally.

ABOUT COMPANY:

BESMAK COMPONENTS PVT LTD was incorporated in October 1994. The company is engaged in the manufacture of Plastic components, supporting the Automotive Wiring Harness Industry for all kinds of vehicles.

A team consisting of Technocrats, lead by LATE. C.N.HARI, Our founder Chairman and Managing Director, promoted this company as a captive unit to cater to Wiring harness Units, which inturn are ancillary facilities of all leading Vehicle Manufacturing Plants located globally. Infact, our components became an Import substitution to many CUSTOMERS for connector application in the automotive sector. The technocrats were dedicated team of Tool and Die engineers who had decades of experience behind them in the manufacture of automotive plastic components.

GROWTH

Since its inception in 1994 with 15 CUSTOMERS, we at BESMAK currently cater to more than 50 regular customers worldwide.

FACILITIES

BESMAK has rich experience in 3D model design and development capablities, tools for plastic mould manufacturing and injection moulding. We have the latest high precision CNC controlled machineries with the latest technology available and well experienced employees in the field of manufacturing of high precision engineered plastic components.

DESIGN & DEVELOPMENT

Equipped with latest versions of AUTOCAD, UNIGRAPHICS AND IDEAS Technology, our Design and Development Department has an edge over other facilities to cope up with the increasing demands of the customers. We make our Standards to meet International quality specifications and have been accredited with ISO/TS - 16949 : 2002 Certifications for the systems maintained.

MANUFACTURING:

TOOL & DIE MAKING

We have State of the art captive Tool room with the capacity to deliver high precision tools and moulds. Our tool room is equipped with CNC Wire cut, Spark Erosion Machine, CNC Surface grinding and NC Cylindrical & Surface Grinding Machines.

INJECTION MOLDING

BESMAK has its manufacturing facility with covered space of about 15000 sq. ft. and has 13 nos of fully automatic Injection moulding machines with capacity ranging between 50 to 120 tons. We are currently producing around 7.5 million quality components every month by operating at three shifts per day. We have the capacity to produce 9 million parts per month.

QUALITY SYSTEMS

To assure product and process quality, BESMAK is equipped with latest equipments like height master, Quick vision (CNC vision measuring system), Push pull tester, hardness tester, water proof testing rig, Profile projector etc....

COSTOMERS:

BESMAK has made its presence in the market with the over whelming support of its CUSTOMERS from its inception. Our Company has extended its operations over the length and breadth of India keeping in mind the major four and two wheeler automotive industry in India and made a humble presence in Malaysian automotive sector too. Today we supply the best

quality products and service to our ESTEEMED CUSTOMERS and have attained a significant position in the Automotive Wiring Harness Industry by being dedicated suppliers of Plastic Components / Connectors / Housings.

BESMAK is currently catering mainly to

MARUTI TATA MOTORS HYUNDAI MOTORS TOYOTA FORD GM HONDA SUZUKI HERO HONDA BAJAJ AUTO LTD KINETIC ENGINEERING TVS MOTOR CO. LTD YAMAHA SUZUKI MOTOR INDIA PVT. LTD. AND TAFE [TRACTORS]

through their 1st tier vendors like

DELPHI AUTOMOTIVE DHOOT Transmission TATA YAZAKI TYCO Electronics NAPINO Auto Electric and other ESTEEMED CUSTOMERS.

Our components have found their presence in the PROTON CARS of MALAYSIA for the last 8 years.

PRODUCTS:

Automobile Connectorso Wire connectors

o Fuse deck

o Fuse connectors

o Door sealers

o Engine assembly parts

o Valve sealers and joiners

Exterior componentso Towing hook sealers(Nissan)

o Bumper bracket

o Other nylon items

COMPANY STUDY:

PRODUCTION UNIT

In this production plant people are using 5s principle and kaizen model of quality standardization. They partly achieved the 5s principles and they are very conscious about zero wastage.

RAW MATERIALS:

Nylon 66 (20 tons per month) Nylon 6 (5 tons per month) PBT [poly butylene terephthalate] (3 tons per month) PPCP [poly propylene co polymer] (1 ton per month) PPHP [poly propylene homo polymer] (1 ton per month)

ASSEMBLY:

Rubber items Bronze Wood Wires

MACHINERY IN PRODUCTION UNIT:

Servo injection machines (4 Nos) Mitsubishi injection machines (4 Nos) Streamers GC (2 Nos) Coolers GC (2 Nos) Water pumps CRI (2 Nos)

PRODUCTION METHOD:

Temperature setting

Water cooling

Clamping

Ejection

Injection & holding

Ejection of finished products

PRODUCT REJECTION AND ACCEPTENCE:

It has an hypothesis level where the defects can go up to +3 or -3 pts . If it exceeds or below then both the mold and components will be rejected.

COMPANY OUTLOOK:

Raw materials store

o General

o Temporary

Incoming inspection

Injection molding shop

Mold storage

Press shop

Visual inspection

Rejection review area

Design and development

Production

Quality control

Admin

Tools

o Tool room machinery

o Tool fitting shops

o CNC shops

o Tool store rooms

Final inspection

Packing area

Finished goods stores

Dispatch

Gen set room

Electrical maintenance

Cooling tower

Scrap grinding

Humidification area

ERP section

TOOL STORE:

It is a manufacturing plant which is a slow process

In manufacturing process we will manufacture production equipment

This part is very technical where the machines can be operated only by specialized technicians

MACHINES IN TOOL ROOM:

5 CNC machines

Grinding machines

Sharping machines

Mold maintenance machine

CNC machines cost is around 45 lakhs each, 1.5/nv input 30 kv2 Mitsubishi Japan , ¾ 10 kv2 sodick cost around 40 lakhs. These machines are used to manufacture the components of production mold die machines.

The CNC machines should be kept in the cool place where the temperature should not exceed 22 degree Celsius.

POWER CONSUMPTION:

Tool room Mitsubishi Japan 2 units per hour

o 2x2x24=96 units per day

Kv2 sodick 3 units per hour

o 3x2x24=144

Other lath machines will consume 103 units per day Total tool room electricity consumption is around 350 units per day and 10500

units per month

Production unit electricity consumption Total machines 14

o 3x7= 21

o 3x7= 21

o 4x10=40

o 4x18=32

Total units per hour 114

2736 units per day

84816 units per month

Units used through power 30000

Diesel used per month is around 300000rs

PURCHASE

Raw materials