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MEM1M MEMS Design Material Behaviour at Large stress and strain

l08a Large Strains

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MEM1M

MEMS Design

Material Behaviour at Large stress and strain

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Material failure

• Permanent deformation (yielding),plasticity

• Fracture: creation of new surfaces, andultimately separation of sample intotwo or more parts

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• Ductile material: a material that can undergo appreciable

amount of permanent deformation beforefracture

aluminum and some of its alloys copper

magnesium

lead

teflon

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• Brittle material: a material that can undergo only small

amount of yielding before fracture

silicon

quartz

concrete

stone

glass ceramic materials

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Brittle and ductile materials

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trength

• !eneral state of stress:• tandard tests:

tension test:

torsion test:

• "riteria for yield or fracture in unia#ial

tension or pure shear:

σ 1≥σ 2≥σ 3

σ 1=σ ≥σ 

2=σ 

3=0

σ 1=τ ≥σ 

2=0≥σ 

3=−τ 

σ    or τ 

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• $ension test• Ductile material

shear fracture

plastic stretching, necking

then fracture

• Brittle material brittle fracture

essentially no prior yielding

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• $ension test

Silicon carbide tensile testspecimens, Sharpe J. MEMS,

2005

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• $ension test

Silicon carbide tensile testspecimens, Jackson, J. MEMS, 200

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• $ension test

Silicon carbide tensile testspecimens, Jackson, J. MEMS, 200

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Failure criteria

 • %n practice we need

for ductile material:

criteria for onset of inelastic beha!iour,

yielding, under combined stress

for brittle material:

critera for fracture under combinedstress

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&ielding

• &ield criterium: Ma#imum shearing stress Moti'ated by e#perimental obser'ation of slip or

shear along crystalline plane

&ield onset when ma# shearing stress in materialeuals ma# shearing stress in simple tension test:

imple to use

grees well with e#periment

1

2 σ 1−σ 3=

1

2  σ yp

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&ielding

• &ield criterium: Ma#imum distortion energy Based on distortion energy, gi'en by

&ield onset when distortion energy in material eualsdistortion energy at yielding in simple tension test:

ometimes written as a condition on the 'on Mises

stress:

σ 1−σ 

2 2 σ 

2−σ 

32 σ 

3−σ 

1 2=2σ

yp2

U 0d=U 

0−

σ m2

2K  , σ 

m=

1

3σ 

 xσ 

 yσ 

 z   

σ e= 12 [ σ 1−σ 2

2 σ 2−σ 

32σ 3−σ 

1 2 ]

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&ielding

• &ield criterium: Ma#imum octahedral shearing

stress Based on octahedral shearing stress, gi'en by

&ield onset when octahedral shearing stress in structureeuals that at yielding in simple tension test*

%s eui'alent to the ma#imum distortion energy

criterion

σ oct=

1

3  σ 1−σ 

22 σ 2−σ 3 2 σ 3−σ 

12

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• &ielding criteria, e#perimental comparison

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• &ielding criteria Ma#imum distortion energy+octahedral

shearing gi'e somewhat better agreementwith e#periments

Ma#imum shearing stress is simple and moreconser'ati'e, therefore also popular*

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Fracture

• Fracture criterium: Ma#imum principalstress Fracture when the magnitude of the largest

principal stress e#ceeds the ultimate strengthin a tension test

ltimate strength is the largest stress beforefracture in the tension test*

Does not account for difference incompression and tension

!ood e#perimental e'idence in cases with atleast one tensile principle stress

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Failure

• Fracture criterium: Mohr-s theory

Coulomb-Mohr

Coulomb

"racture #hen criticalshear stress on a plane isreached. ∣τ ∣= f  σ