4
94 95 94 95 Spur Gears Helical Gears Internal Gears Racks CP Racks & Pinions Miter Gears Bevel Gears Screw Gears Worm Gear Pairs Bevel Gearboxes Other Products Spur Gears Helical Gears Internal Gears Racks CP Racks & Pinions Miter Gears Bevel Gears Screw Gears Worm Gear Pairs Bevel Gearboxes Other Products Spur Gears Module 5 KSS Specifications Precision grade JIS grade N8 (JIS B1702-1: 1998) Gear teeth Standard full depth Pressure angle 20° Material S45C Heat Treatment Tooth hardness (less than 194HB) Surface treatment Black oxide coating Catalog Number No. of teeth Shape Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total Length Web thickness Web O.D. Allowable torque (N·m) Allowable torque (kgf·m) Backlash (mm) Weight (kg) AH7 B C D E F G (H) ( I ) Bending strength Surface durability Bending strength Surface durability KSS5-12 KSS5-13 KSS5-14 KSS5-15 KSS5-16 12 13 14 15 16 S1 22 46 50 52 60 65 60 65 70 75 80 70 75 80 85 90 50 25 75 254 327 412 462 512 15.2 18.4 21.8 25.5 29.5 25.9 33.4 42.0 47.1 52.2 1.55 1.88 2.22 2.60 3.01 0.20~0.44 1.21 1.46 1.70 2.07 2.40 KSS5-17 17 68 85 95 562 33.8 57.3 3.45 2.72 KSS5-18 18 70 90 100 614 38.4 62.6 3.92 3.03 KSS5-19 19 76 95 105 666 43.4 67.9 4.42 3.45 KSS5-20 20 82 100 110 718 48.6 73.3 4.96 3.90 KSS5-21 21 25 90 105 115 772 54.2 78.7 5.53 0.24~0.50 4.36 KSS5-22 KSS5-23 KSS5-24 KSS5-25 KSS5-26 22 23 24 25 26 95 100 100 105 110 110 115 120 125 130 120 125 130 135 140 825 879 934 989 1040 60.1 66.3 73.0 80.0 87.1 84.1 89.7 95.2 101 106 6.13 6.77 7.45 8.16 8.88 4.83 5.33 5.69 6.23 6.79 KSS5-27 27 110 135 145 1100 1160 1210 1270 1380 94.4 102 110 118 136 112 118 124 129 141 9.62 10.4 11.2 12.1 13.8 7.19 7.62 8.23 8.87 9.36 KSS5-28 28 110 140 150 KSS5-29 29 115 145 155 KSS5-30 30 120 150 160 KSS5-32 32 30 120 160 170 21 71 KSS5-34 34 120 120 120 120 120 170 180 1500 1550 1610 1730 1540 154 164 174 195 182 153 158 164 176 157 15.7 16.7 17.8 19.9 18.5 10.4 10.9 11.5 12.6 13.2 KSS5-35 35 175 185 KSS5-36 36 180 190 KSS5-38 38 190 200 KSS5-40 40 S2 200 210 36 160 KSS5-42 KSS5-44 KSS5-45 KSS5-46 KSS5-48 42 44 45 46 48 120 120 120 120 120 210 220 225 230 240 220 230 235 240 250 36 170 1630 1730 1780 1830 1930 202 223 234 246 269 167 177 182 187 197 20.6 22.8 23.9 25.1 27.5 0.28~0.58 14.2 15.4 15.8 16.2 17.0 36 175 36 185 30 185 30 200 KSS5-50 50 S4 120 250 260 (16) (212) 2030 2130 2220 2270 2320 294 320 347 361 375 207 217 227 232 237 30.0 32.6 35.4 36.8 38.3 15.0 19.8 20.9 21.5 22.0 KSS5-52 52 S2 130 260 270 30 30 30 30 30 30 220 KSS5-54 54 130 270 280 230 KSS5-55 55 130 275 285 235 KSS5-56 56 130 280 290 240 KSS5-58 KSS5-60 58 60 130 130 290 300 300 310 240 250 2420 2520 405 435 247 257 41.3 44.4 23.8 25.1 KSS5-62 62 S1 30 160 310 320 50 21 71 2423 423 247 43.1 0.20~0.44 32.6 KSS5-64 64 160 320 330 2516 453 257 46.2 34.5 KSS5-65 65 160 325 335 2562 468 261 47.7 35.5 KSS5-66 66 170 330 340 2609 484 266 49.3 36.9 KSS5-68 68 170 340 350 2701 516 275 52.6 39.0 KSS5-70 70 180 350 360 2794 549 285 56.0 41.6 KSS5-80 80 200 400 410 3261 732 333 74.7 54.1 [Caution on Product Characteristics] ① The allowable torques shown in the table are calculated values according to the assumed usage conditions. Please see Page 24 for more details. ② The backlash values shown in the table are the theoretical values for the backlash in the normal direction of a pair of identical gears in mesh. ③ Products marked with are semi-custom standard products. The delivery will take about 15 business days after the or- der is received. ④ For semi-custom standard products weighing 15 kg or more, eyebolt mounting screws (2-M12 depth 25 mm) are ma- chined around the periphery of the boss side surface. Steel Spur Gears [Caution on Secondary Operations] Please read "Cautions on Performing Secondary Operations" (Page 26) when performing modifications and/or secondary op- erations for safety concerns. ② Avoid performing secondary operations that narrow the tooth width, as it affects precision and strength. S1 A B C D I E F G H S2 G A B C D E F [Caution on J series] KSS Bore H7 * The product shapes of J Series items are identified by background color. Keyway Js9 22 25 28 30 32 35 40 45 50 55 60 65 70 75 80 Screw size 6×2.8 8×3.3 10×3.3 12×3.3 14×3.8 16×4.3 18×4.4 20×4.9 22×5.4 Catalog Number M5 M6 M8 M10 M12 M16 KSS5-12 KSS5-13 J BORE S1K KSS5-14 J BORE S1K S1K S1K S1K KSS5-15 J BORE S1K S1K S1K S1K S1K KSS5-16 J BORE S1K S1K S1K S1K S1K S1K KSS5-17 J BORE S1K S1K S1K S1K S1K S1K S1K KSS5-18 J BORE S1K S1K S1K S1K S1K S1K S1K KSS5-19 J BORE S1K S1K S1K S1K S1K S1K S1K S1K KSS5-20 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-21 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-22 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-23 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-24 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-25 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-26 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-27 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-28 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-29 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-30 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-32 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-34 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-35 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-36 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-38 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K KSS5-40 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K KSS5-42 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K KSS5-44 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K KSS5-45 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K KSS5-46 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K KSS5-48 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K KSS5-50 J BORE S4K S4K S4K S4K S4K S4K S4K S4K S4K S4K S4K KSS5-52 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K KSS5-54 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K KSS5-55 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K KSS5-56 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K KSS5-58 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K KSS5-60 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K Steel Spur Gears S1K (I) A B C D E G F (H) J FD FD S4K * FD has a forged finish surface. A B C D I E F G H J S2K (I) A B C D E G F (H) FD FD * FD has a forged finish surface. S4 G A B C D E F J Production is completed in 2 working days excluding the day ordered for products with module 3 or under, and 7 days for products with module 4 or higher. Number of products is 1 to 20 units for products with module 3 or under, and up to 5 units for products with module 4 or higher. Keyways are made according to JIS B1301 standards, Js9 tolerance. Certain products which would otherwise have a very long tapped hole are counterbored to reduce the length of the tap. Areas of products which have been re-worked will not be black oxide coated. For products having a tapped hole, a set screw is included. ⑦ When using S1T2 set screws for fastening gears to a shaft, only use this method for applications with light load usage. For secure fastening, please use dowel pins in combination. Other bores & keyways available on request. To order J Series products, please specify: Catalog No. + J + BORE. Additional Products Additional Products To order Hardened Plus, please specify Catalog No. + H. New Product New Product ● No effort spent on design Simply select the gears you need from the catalog, eliminating design costs. ● Fast delivery available Products are delivered with a consistent production system and within the lead time listed in the catalog (for orders of 5 units or less). Semi-custom standard products next to the Catalog No. refers to products t hat support Hardened Plus. Target Products Series J = Half of hub length (F) J = Half of hub length (F) J = Half of hub length (F)

KSS Module 5 KSS Spur Gears New Produt dditional Produts … › ss › pdf › QTC301594.pdf · 2020-03-31 · The backlash values shown in the table are the theoretical values for

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Page 1: KSS Module 5 KSS Spur Gears New Produt dditional Produts … › ss › pdf › QTC301594.pdf · 2020-03-31 · The backlash values shown in the table are the theoretical values for

94 9594 95

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alG

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Rac

ksC

P R

acks

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iter

Gea

rsB

evel

Gea

rsS

crew

Gea

rsW

orm

Gea

r P

airs

Bev

elG

earb

oxes

Oth

erP

rod

ucts

Sp

urG

ears

Hel

ical

Gea

rsIn

tern

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ears

Rac

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acks

& P

inio

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iter

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ucts

Spur GearsModule 5KSS

Specifications

Precision grade JIS grade N8 (JIS B1702-1: 1998)

Gear teeth Standard full depth

Pressure angle 20°

Material S45C

Heat Treatment —Tooth hardness (less than 194HB)

Surface treatment Black oxide coating

Catalog Number

No. of teeth

ShapeBore Hub dia. Pitch dia. Outside dia. Face width Hub width Total Length Web thickness Web O.D. Allowable torque (N·m) Allowable torque (kgf·m) Backlash

(mm)

Weight

(kg)AH7 B C D E F G (H) ( I ) Bending strength Surface durability Bending strength Surface durability

KSS5-12KSS5-13KSS5-14KSS5-15KSS5-16

1213141516

S1

22

4650526065

6065707580

7075808590

50

25 75

— —

254327412462512

15.218.421.825.529.5

25.933.442.047.152.2

1.551.882.222.603.01 0.20~0.44

1.21 1.46 1.70 2.07 2.40

KSS5-17 17 68 85 95 562 33.8 57.3 3.45 2.72 KSS5-18 18 70 90 100 614 38.4 62.6 3.92 3.03 KSS5-19 19 76 95 105 666 43.4 67.9 4.42 3.45 KSS5-20 20 82 100 110 718 48.6 73.3 4.96 3.90 KSS5-21 21

25

90 105 115 772 54.2 78.7 5.53

0.24~0.50

4.36KSS5-22KSS5-23KSS5-24KSS5-25KSS5-26

2223242526

95100100105110

110115120125130

120125130135140

825879934989

1040

60.166.373.080.087.1

84.189.795.2

101106

6.136.777.458.168.88

4.83 5.33 5.69 6.23 6.79

KSS5-27 27 110 135 145 11001160121012701380

94.4102110118136

112118124129141

9.6210.411.212.113.8

7.19 7.62 8.23 8.87 9.36

KSS5-28 28 110 140 150KSS5-29 29 115 145 155KSS5-30 30 120 150 160KSS5-32 32

30

120 160 170

21 71

KSS5-34 34 120120120120120

170 180 15001550161017301540

154164174195182

153158164176157

15.716.717.819.918.5

10.4 10.9 11.5 12.6 13.2

KSS5-35 35 175 185KSS5-36 36 180 190KSS5-38 38 190 200KSS5-40 40

S2

200 210 36 160KSS5-42KSS5-44KSS5-45KSS5-46KSS5-48

4244454648

120120120120120

210220225230240

220230235240250

36 170 16301730178018301930

202223234246269

167177182187197

20.622.823.925.127.5

0.28~0.58

14.2 15.4 15.8 16.2 17.0

36 17536 18530 18530 200

KSS5-50 50 S4 120 250 260 (16) (212) 20302130222022702320

294320347361375

207217227232237

30.032.635.436.838.3

15.0 19.8 20.9 21.5 22.0

KSS5-52 52

S2

130 260 270 303030303030

220KSS5-54 54 130 270 280 230KSS5-55 55 130 275 285 235KSS5-56 56 130 280 290 240KSS5-58KSS5-60

5860

130130

290300

300310

240250

24202520

405435

247257

41.344.4

23.8 25.1

KSS5-62 62

S1 30

160 310 320

50 21 71 — —

2423 423 247 43.1

0.20~0.44

32.6KSS5-64 64 160 320 330 2516 453 257 46.2 34.5KSS5-65 65 160 325 335 2562 468 261 47.7 35.5KSS5-66 66 170 330 340 2609 484 266 49.3 36.9KSS5-68 68 170 340 350 2701 516 275 52.6 39.0KSS5-70 70 180 350 360 2794 549 285 56.0 41.6KSS5-80 80 200 400 410 3261 732 333 74.7 54.1

[Caution on Product Characteristics] ① The allowable torques shown in the table are calculated values according to the assumed usage conditions. Please see Page 24 for more details.

② The backlash values shown in the table are the theoretical values for the backlash in the normal direction of a pair of identical gears in mesh.

③ Products marked with are semi-custom standard products. The delivery will take about 15 business days after the or-der is received.

④ For semi-custom standard products weighing 15 kg or more, eyebolt mounting screws (2-M12 depth 25 mm) are ma-chined around the periphery of the boss side surface.

Steel Spur Gears

[Caution on Secondary Operations] ① Please read "Cautions on Performing Secondary Operations" (Page 26) when performing modifications and/or secondary op-erations for safety concerns. ② Avoid performing secondary operations that narrow the tooth width, as it affects precision and strength.

S1

A B C DI

E FG

H

S2

G

A B C D

E F

[Caution on J series]

KSS

Bore H7 * The product shapes of J Series items are identified by background color.Keyway Js9 22 25 28 30 32 35 40 45 50 55 60 65 70 75 80Screw size 6×2.8 8×3.3 10×3.3 12×3.3 14×3.8 16×4.3 18×4.4 20×4.9 22×5.4

Catalog Number M5 M6 M8 M10 M12 M16KSS5-12 KSS5-13 J BORE S1KKSS5-14 J BORE S1K S1K S1K S1KKSS5-15 J BORE S1K S1K S1K S1K S1KKSS5-16 J BORE S1K S1K S1K S1K S1K S1KKSS5-17 J BORE S1K S1K S1K S1K S1K S1K S1KKSS5-18 J BORE S1K S1K S1K S1K S1K S1K S1KKSS5-19 J BORE S1K S1K S1K S1K S1K S1K S1K S1KKSS5-20 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-21 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-22 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-23 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-24 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-25 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-26 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-27 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-28 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-29 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-30 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-32 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-34 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-35 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-36 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-38 J BORE S1K S1K S1K S1K S1K S1K S1K S1K S1K S1K S1KKSS5-40 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2KKSS5-42 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2KKSS5-44 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2KKSS5-45 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2KKSS5-46 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2KKSS5-48 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2KKSS5-50 J BORE S4K S4K S4K S4K S4K S4K S4K S4K S4K S4K S4KKSS5-52 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2KKSS5-54 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2KKSS5-55 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2KKSS5-56 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2KKSS5-58 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2KKSS5-60 J BORE S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K S2K

Steel Spur Gears

S1K

(I) A B C D

EGF

(H)

J

FD FD

S4K* FD has a forged finish surface.

A B C DI

E FG

H

J

S2K

(I) A B C D

EGF

(H)

FD FD

* FD has a forged finish surface.S4

G

A B C D

E FJ

① Production is completed in 2 working days excluding the day ordered for products with module 3 or under, and 7 days for products with module 4 or higher.②③ ④

Number of products is 1 to 20 units for products with module 3 or under, and up to 5 units for products with module 4 or higher. Keyways are made according to JIS B1301 standards, Js9 tolerance. Certain products which would otherwise have a very long tapped hole are counterbored to reduce the length of the tap.

⑤ Areas of products which have been re-worked will not be black oxide coated.⑥ For products having a tapped hole, a set screw is included.⑦ When using S1T2 set screws for fastening gears to a shaft, only use this method for applications with light load usage.

For secure fastening, please use dowel pins in combination.

Other bores & keyways available on request.

To order J Series products, please specify: Catalog No. + J + BORE.

Additional ProductsAdditional Products

To order Hardened Plus, please specify Catalog No. + H.

New ProductNew Product

●No effort spent on designSimply select the gears you need from the catalog, eliminating design costs.

● Fast delivery availableProducts are delivered with a consistent production system and within the lead time listed in the catalog (for orders of 5 units or less).

■ Semi-custom standard products

next to the Catalog No. refers to products that support Hardened Plus.

Target Products

Series

J = Half of hub length (F)

J = Half of hub length (F)

J = Half of hub length (F)

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johnchiaramonte
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Page 2: KSS Module 5 KSS Spur Gears New Produt dditional Produts … › ss › pdf › QTC301594.pdf · 2020-03-31 · The backlash values shown in the table are the theoretical values for

Surface hardening comes as standard.The surface durability is increased about 4 times with Hardened Plus.Ideal as a mating pinion for hardened racks (H Series) and laser hardened racks (HL Series).Use to improve the durability of gears.

New ProductNew Product

Hardened Plus Induction hardening specification

● Quick delivery, hardening completed in 4 workingdaysGear tooth induction hardening is completed in 4 workingdays excluding the day the order is placed.

● The surface durability is increased about 4 timesThe surface durability is increased about 4 times.

● Product unit price + hardening unit priceThe hardening unit price is added to the product unit price.For details, please see the table below.

Hardening is provided additionally to standard products when ordered.Products with at the end of the Catalog No. support Hardened Plus.

Note 1: The surface durability values shown in the table are calcu-lated values according to the assumed usage conditions. Please calculate the actual surface durability in the KHK Web Catalog.

Note 2: The gear precision decreases by about one grade after hard-ening. The bore dimension tolerance H7 will also be ungraded.

Note 3: Black oxide processing cannot be performed again after hardening.

Area: Tooth surface hardening

Hardness: HRC50 to 60

Depth: 1 mm or more

The hardening method and the state of the hardened teeth area vary depending on the size of gears.

The hardening depth is where the Vickers hardness from the tooth surface to the deep area is up to HV450 (from JIS G 0559: 2008).Note that hardening specifications of Hardening Plus above will be near the standard pitch diameter of the gear.

● Hardness and depth of gear-teeth induction hardening

Hardened Plus compatible products

KSS/KSSA/KSSCP Spur Gears

KKS/KKSSCP Thermal Refined Spur Gears

Spur Gears

Image Diagram

Catalog No. + His the order method.

Example: Catalog No.: KSS3-20, when hardening is added

⇒ KSS3-20H

20

Page 3: KSS Module 5 KSS Spur Gears New Produt dditional Produts … › ss › pdf › QTC301594.pdf · 2020-03-31 · The backlash values shown in the table are the theoretical values for

24 25

Please select the most suitable products by carefully considering the characteristics of items and contents of the product ta-bles. It is also important to read all applicable "CAUTION" notes shown below before the final selection.

① Basically, all spur gears, internal gears and racks can bepaired as long as the module and pressure angle match. Products with different materials, tooth widths, or meth-ods of cutting the teeth can be mated.

② When using a pinion with an internal gear with a smalldifference in the numbers of teeth, there are possibili-ties of involute interference, trochoid interference andtrimming interference. See the internal gear interferenceportion of the technical section to avoid problems in as-sembling these items. (Page 182)

Selection Hints

1. Caution in Selecting the Mating GearsThe gear strength values shown in the product pages were computed by assuming a certain application environment. Therefore, they should be used as reference only. We recom-mend that each user computes their own values by applying the actual usage conditions. Also, KSUSF F-loc hub spur gears, KDSF F-loc hub spur gears and various F series that use the friction coupling method to fasten the gear shaft need addi-tional consideration for starting torque.The table below contains the assumptions established for various products in order to compute gear strengths.

2. Caution in Selecting Gears Based on Gear Strength

Catalog Number

Item

KMSGA KMSGB

KSSGSKSSG

KSSAG

KSSS,KSS KSSA,KSSY KSSAY,KSSR

KSUS KSUSA KSUSF

KBSS KKSG KKS KNSUKPU KPS KPSA

KDSF KDS

Formula NOTE 1 Formula of spur and helical gears on bending strength (JGMA401-01) The Lewis formulaNo. of teeth of mating gears Same number of teeth (30 for KSSGS, KSSS, KSSR) Racks ―Rotational speed 600rpm 100rpm 100 rpmDesign life (durability) Over 107cycles ―Impact from motor Uniform load Allowable bending stress (kgf/mm2)Impact from load Uniform load

1.38 (40℃

with No Lubrication)

1.15 (40℃

with No Lubrication)

m 0.5 4.0m 0.8 4.0m 1.0 3.5(40℃ with

Grease Lubrication)

Direction of load BidirectionalAllowable bending stress at root σFlim (kgf/mm2) NOTE 2 47 24.5 19 (24.5) Note 3 19 (24.5) Note 4 10.5 4 30 32Safety factor SF 1.2

Formula NOTE 1 Formula of spur and helical gears on surface durability (JGMA402-01)Kinematic viscosity of lubricant 100cSt(50℃)Gear support Symmetric support by bearings Note 5 Supported on one endAllowable Hertz stress σHlim (kgf/mm2) 166 99 90 (62.5) Note 3 49 (62.5) Note 4 41.3 ― 112 79Safety factor SH 1.15

■ Calculation of Bending Strength of Gears

■ Calculation of Surface Durability (Except where it is common with bending strength)

[NOTE 1] The gear strength formula is based on JGMA (Japanese Gear Manufacturers Association) specifications, "MC Nylon Technical Data" by Nippon Polypenco Limited and "Duracon Gear Data" by Polyplastic Co. The units for the rotational speed (rpm) and the stress (kgf/mm2) are adjusted to the units needed in the formula.

[NOTE 2] The allowable bending stress at the root σ Flim is calculated from JGMA401-01, and set to 2/3 of the value in the consideration of the use of planetary-, idler-, or other gear systems, loaded in both directions.

[NOTE 3] For KSSG Ground Spur Gears, with module 0.8 or less, thermal refining is applied. Allowable bending stress and allowable hertz stress values are shown in parentheses.[NOTE 4] For KSSS Spur Pinion Shafts, with module over 1.5, tooth induction hardening is not applied. Allowable bending stress and allowable hertz stress values are shown in parentheses.[NOTE 5] KSSS Spur Pinion Shafts with module 1 or less (KSA configuration) are set to cantilever support as they are single shaft types.

Spur Gears Spur Gears

When selecting KHK standard gears, glance over the Cautions on Product Characteristics and Cautions on Performing Secondary Operations in the respective dimension tables.

① Products not listed in this catalog or materials, modules, number of teeth and the like not listed in the dimensionaltables can be manufactured as custom items. Please see Page 16 for more details about custom-made orders.

② The color and shape of the product images listed on the dimension table page of each product may differ from the actual product. Be sure to confirm the shape in the dimension table before selection.

③ The details (specifications, dimensions, prices, etc.) listed in the catalog may be changed without prior notice.Changes are announced on the KHK website.

KHK Technical Information

The most important factor in selecting gears is the gear strength.

■ Definition of Bending Strength of Gears

The allowable bending strength of a gear is defined as the al-lowable tangential force at the pitch circle based on the mutu-ally allowable root stress of two meshing gears under load.

Example of failure due to insufficient bending strength

■ Definition of Surface Durability

The surface durability of a gear is defined as the allowable tan-gential force at the pitch circle, which permits the force to be transmitted safely without incurring surface failure. The allowable gear tooth load of a gear is defined as the allowable tangential force at the pitch circle based on the mutual gear tooth strength of two meshing gears under load.

Example of wear due to insufficient surface durability

Step 1 Determine the actual load torque applied to the gear and the gear type suitable for the purpose.

Step 2 Select provisionally from the allowable torque table of the Master Catalog based on the load torque.

■ For provisional selection from the Master Catalog

Step 3 We recommend that each user computes their own values by applying the actual usage conditions to determine the suitability of the gear strength.

Calculate the strength formally using the vari-ous gear strength formulas.Please see Page 71 of our technical reference book for more details.

Strength confirmation is simple when using the website.

(2) Bending strength formula

(10.4)

(10.5)

(10.6)

(10.7)

(3) Calculating various coefficients

In order to satisfy the bending strength, the nominal circum-ferential force Ft on the meshing pitch circle must be less than or equal to the allowable circumferential force Ftlim on the meshing pitch circle calculated by the permissible bending stress at root.

Alternatively, the bending stress at root σF obtained from the nominal circumferential force Ft on the meshing pitch circle must be less than or equal to the permissible bending stress at root σFlim.

The permissible circumferential force Ftlim (kgf) on the meshing pitch circle is obtained by the following equation.

The bending stress at root (kgf/mm2) is obtained by the following equation.

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26 27

Application Hints

Spur Gears Spur Gears

① If reboring, it is important to pay special attention to lo-cating the center in order to avoid runout.

② The reference datum for gear cutting is the bore. There-fore, use the bore for locating the center. If it is too dif-ficult to do for small bores, the alternative is to use onespot on the bore and the runout of the side surface.

③ If reworking using scroll chucks, we recommend the use of new or rebored jaws for improved precision. Please exer-cise caution not to crush the teeth by applying too muchpressure. Any scarring will cause noise during operation.

④ The maximum bore size is dictated by the requirementthat the strength of the hub is to be higher than that ofthe gear teeth. The maximum bore size should be 60%to 70% of the hub diameter (or tooth root diameter),and 50% to 60% for keyway applied modifications.

⑤ In order to avoid stress concentration, round the keywaycorners.

2. Cautions on Performing Secondary Operations

In order to use KHK stock gears safely, carefully read the Application Hints before proceeding.If there are questions or you require clarifications, please contact our technical department or your nearest distributor. TEL: (646) 396-GEAR FAX: (516) 437-6700 E-mail: [email protected]

Induction Hardening

If you apply induction hardening to the gear teeth of S45C products, you need to designate the hardness and where to apply the heat treatment. Below is an example of common specifications and KHK’s specifi-cations for hardening:

● Common Specifications for Heat TreatmentHardening location: Gear tooth surface or tooth

surface and tooth rootHardness: Within the range of 45 to 60 HRC and

10 HRC width (Example: 48 to 58 HRC)

● KHK’s Specifications for Heat TreatmentHardened location: Tooth surface, or Tooth sur-

face and Tooth rootHardness: 50 to 60 HRC

* Hardness and Depth of Gear-teeth Induction HardeningThe hardening method and the state of the hard-ened teeth area vary depending on the size ofgears.Since different hardening treatment is appliedin accordance with the module and number ofteeth, the hardness level you designate is referredto as the hardness of the reference diameter. Forsome of our products, the hardness at tooth tip /root may not be equal to the hardness you desig-nated.As to the effective case depth for S45C, it is spec-ified by JIS, as "The distance from the surface ofthe case to the area with hardness HV450." Thecase depth differs from area to area of a tooth.

⑥ To avoid problems of reduced gear precision andother manufacturing difficulties, do not attempt tomachine the gears to reduce face widths.

⑦ When induction-hardening S45C products, thermalstress cracks may appear. Also, note that the preci-sion grade of the product declines by 1 or 2 grades,as deformation on material may occur. If you requiretolerance for bore or other parts, machining is neces-sary after heat treatment.

Lathe Operations

Tapping & Keyway Slotting

1. Cautions on Handling

① KHK products are packaged one by one to preventscratches and dents, but if you find issues such as rust,scratches, or dents when the product is removed fromthe box after purchase, please contact the supplier.

② Depending on the handling method, the product may be-come deformed or damaged. Resin gears and ring gearsdeform particularly easily, so please handle with care.

KHK Technical Information

set screws, or applying flats to the shaft, in case of fas-tening only with set screws.There are also methods of secure settings using a Me-cha-Lock, a POSI-LOCK, or a Spannring, which are parts for engaging the hole and the axis.

Poor tooth contact and pitting

Gear oil (equivalent to JIS gear oil category 2 No. 3) The design conditions were load torque at 278 rpm, 42.5 kg/m (12 kW), 1.5 times the allowable bending strength, and 3 times the allowable surface durability torque. The pitting occurred on the poor tooth contact area after 60 hours of continuous operation.

④ Verify that the two shafts are parallel. Incorrect assembly will lead to uneven teeth contact which will cause noise and wear. (Check the assembly by painting a thin layer of red lead primer or the like on the gear teeth, meshing them together and rotating them.)

■ Test example: Abrasion occurred on KSSG3-30 due to poor edge contact (only 30% with proper contact).

② The table below indicates the tolerance on the totallength of KHK stock spur gears. Please refer to this datawhen designing gear boxes or other components.

③ Spur gears produce no thrust forces; however, be sureto fasten them firmly with stepped shafts, or collars, toprevent shifting toward the shaft.Keyways are generally used in fastening gears to a shaft,and they should be secured by applying drilled holes for

① KHK stock spur gears are designed to give the properbacklash when assembled using the center distance giv-en by the formula below (center distance tolerance ofH7 – H8). For the backlash of each product, please referto the dimension table.Backlash may be adjusted by changing the center dis-tance of mating gears. For more information, please con-sult the technical section on gear backlash (page 56) inour separate technical reference book.

Wherea : Center distancem : ModuleZ1 : No. of teeth of pinionZ2 : No. of teeth of gear

a=m(Z1+Z2)/2

4. Cautions on Starting

3. Points of Caution during Assembly

■ Total Length Tolerance for Spur and Helical Gears

① Check the following items before starting.• Are the gears installed securely?• Is there uneven tooth contact?• Is there adequate backlash?

Be sure to avoid zero-backlash.• Has proper lubrication been supplied?

② If gears are exposed, be sure to attach a safety cover toensure safety. Also, be careful not to touch rotating gears.

③ Gears can be lubricated with the "grease lubrication meth-od", "splash lubrication method (oil bath method)", or "forced lubrication method (circulation lubrication method)".For initial operation, the lubricant may deteriorate mark-edly, so check the condition of the lubricant after starting.For more technical information, please see the section "Gear Lubrication" (Page 112) of our technical reference book.

④ If there is any abnormality such as noise or vibrationduring startup, check the gears and assembly condition."High gear accuracy", "smooth gear teeth surface" and"correct tooth contact" are some of the measures againstgear noise. For more technical information, please seethe section "Gear Noise and Countermeasures" (Page119) of our technical reference book.

KHK considers safety a priority in the use of our products.When handling, adding secondary operations, assembling, and operating KHK products, please be aware of the following issues in order to prevent accidents.

Warning: Precautions for preventing physical and property damage

Caution Cautions in Preventing Accidents

1. When using KHK products, follow relevant safety regulations (Occupational Safety and Health Regulations, etc.).2. Pay attention to the following items when installing, removing, or performing maintenance and inspection of the product.

① Turn off the power switch.② Do not reach or crawl under the product.③ Wear appropriate clothing and protective equipment for the work.

1. Before using a KHK product, read the precautions in the catalog carefully in order to use it correctly.2. Avoid use in environments that may adversely affect the product.3. Our products are manufactured under a superior quality control system based on the ISO9000 quality management system; if you

notice any malfunctions upon purchasing a product, please contact the supplier.

Total Length (mm) Tolerance

30 or less 0- 0.10

31 to 100 0- 0.15

Over 100 0- 0.20

[Note] The following products are excluded from this table: Spur pinion shafts, Injection molded spur gears, F-loc hub spur gears, and MC nylon products.