KPS / KPSA Punching-Shearing .KPS / KPSA Punching-Shearing Machines. 4 ... Fast punching-shearing

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  • 1www.kaltenbach.com

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    KPS / KPSAPunching-ShearingMachines

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    The complete KALTENBACH program for prole and beam processing

  • 5www.kaltenbach.com

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    High performance brings shorter turn around time. The KPS punching and

    shearing system processes sheets and angular steels. Top plate and foot plate,

    reinforcement ribs, gussets and many more things can be manufactured as

    fast as connecting elements. The systems have various applications owing to

    the 13 punching tools with 20 stencils and a stencil table with carousel

    magazine. The sheet steel shaving unit processes the parts up to remainder

    piece of only 20 mm!

    Applications: medium to heavy steel fabrication and steel service center

    The High Performer

    Advantages at a glance Capacity Range (w x h):

    50 5 mm to 500 25 mm

    KPS 503: 3 punching tools and 3 dies KPS 506: 6 punching tools and 6 dies KPS 513: 13 punching tools and 20 dies

    Fast punching-shearing movement through completely re-developed, powerful hydraulic system and the shortest punch/shear path

    High exibility with mitre cuts through zero-point oset

    Optionally with angle processing and plasma cutting

    Machine operation via modern MULTILINE steel-construction software package

    KPS 503, KPS 506, KPS 513

    Powerful Punching-Shearing Machine for Plates and Angles

  • 55www.kaltenbach.com

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    Technical Data KPS 503 KPS 506 KPS 513Process Punching Punching, Punching Punching

    Working range mm 500 x 25 500 x 25 500 x 25

    Working range Flatmaterial mm 500x25 500x25 500x25

    Working range min. mm 50x5 50x5 50x5

    Vertical punch diameter mm 5-40 5-40 5-40

    Number of tools vertical punch unit Pieces 3 6 13

    Number of tools horizontal punch unit mm 5-26 5-26 5-26

    Number of tools horizontal Punch unit Pieces 2 2 1

    Mitre range Flat shear unit Degrees +/-60 +/-60 +/-60

    Angle shear double cut kN 750 750 1000

    Angle shear single cut kN 4.000 4000

    Tools HSS-Tools HSS-Tools HSS-Tools

    Angle Shears (Optional) In addition to at steel shears: Moveable

    angle shears Double-cut shearing unit: No deformation

    of the cut pieces

    Cutting Clearance Setup (Optional) Automatic shearing procedure depending

    on thickness of the material High-quality shear edges

    Punch Tools / Dies 13 tools (KPS 513) for the highest

    production throughput Cutting clearance can be optimally

    adjusted to punch diameter according to material thickness through the wide choice of dies

    High quality punching and long tool life

    KPS 503 KPS 506 KPS 513

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    L O G I S T I C + P R O C E S S C O N T R O L

    Huge potential for increasing eciency in steel machining

    We know how: KALTENBACH Logistic + Process Control

    Everything in Motion

    Customerrequirements

    Plate processing Profile processing Tube processing

    Sawing Drilling Stamping

    Planning Logistics

    Production process

    CAD/CAM-Systems Data processing

    Transport Storage Handling

  • 69www.kaltenbach.com

    L O G I S T I C + P R O C E S S C O N T R O LCi

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    The automatic production control with LPC (Logistic Process Control) systems is already widespread in the manufacturing industry. Up to now in steel machining, however, only stand-alone solutions have been implemented in steel construction and the steel trade and these only automate individual machining steps. As one of the rst suppliers to do so, KALTENBACH has now developed the KLPC (KALTENBACH Logistic Process Control) system which fully automates all machining steps such as sawing, drilling, ame-cutting, coping to shotblasting and painting as well as the transport of the work piece between the respective machining processes, and visualises them in real time.

    Via the DSTV interface, the KLPC system can adopt CAD/CAM data directly from higher-level ERP systems. At the same time, it visualises and reports the processing status of each job in real time back to the ERP system. The production manager thus gains for the rst time a complete overview of the current processes in the machining and thus optimises existing machine capacities and the utilisation of production.

    With the KLPC system, KALTENBACH is heralding a new era in steel machining. On the one hand, it oers huge potential for increasing eciency with the automation and optimisation of processes.

    On the other, it creates the prerequisites in the rst place for capturing the entire machining process, visualising it and thus gaining a detailed overview of it. Every company that uses KLPC can thus draw up more comprehensive and detailed plans and generate a clear competitive advantage with this.

    How the right material and

    associated information reaches the right

    location at the right time and how, when

    and where the current process data gets

    reported back?

    Key issues

    Shearing Coping Shot Blasting

    Painting Measuring Transport

    Production process

    Logistics Construction site

    Transport Storage Handling

    Fastening Mounting Handling

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    Advantages at a glance Highest accuracy and productivity

    All from one source for highest production reliability

    Modular and future-proof system

    A variety of automation levels from semi to full automation for complete processing lines

    Heavy and robust design

    Theres no production without transport equipment. Sturdy roller conveyor

    systems and cross transport systems guarantee an ecient ow of

    materials in plate and steel processing. An extensive range of measuring

    equipment generates full exibility and required dimensional accuracy.

    Cross Transport by Means of Drag Chains Material stock in heavy-duty steel

    construction Sliding rails of synthetic material

    (polyamide) for low-noise material cross transport

    Drag chains with transport claws Drive system with continuously-variable

    frequency-controlled gear motor

    Cross Transport by Means of Lift-and-Carry System Hydraulic liftable and lowerable lifting

    beams running in both directions

    Drive system with continuously-variable frequency-controlled gear motor

    Conveyor Roller System Modular Expandable

    Executed in welded construction with maintenance-free, ball-bearing conveyor rollers of solid material

    Roller-conveyor drive on the feed and removal sides with frequency-controlled gear motor

    Fully automatic Plate Processing centre Automatic part removal and sorting

    Flexible programmed sorting location

    The size of the sorting range can be customised

    Transport & Measuring

    Efficient Flow of Materials is the Basis for Ultimate Productivity

  • 73www.kaltenbach.com

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    T13-Silencer Contributes to enhanced occupational

    safety and the protection of personnel and the environment

    Low-Noise Material Cross Transport

    Fully-automatic control

    Marking System Fast marking process for applying letters

    and numerals

    Up to 22 characters without material movement

    Can be integrated into fully-automated handling processes

    Imprint still clearly visible after galvani-zing or painting

    Contour Marking Application of reference boundaries for

    welding add-on pieces

    DSTV-Data import

    Use of high-speed carbide tools

    In addition to the three drill axis - marking from the bottom (4th axis)

    Pusher Measuring System Positioning drive through servo motor

    with absolute rotary encoder

    Automatic NC positioning via machine software

    Hydraulic height adjustment for measu-ring various prole cross-sections

    Length Stop Measuring System Positioning drive through servo motor

    with absolute rotary encoder

    Automatic NC positioning via machine software

    Rapid pivoting of the squaring arm

    Autosorter Process-assured full automation of the

    feed side in prole handling

    Variable sorting positions possible

    For parts with mitre or straight cut from a length of 50 mm and up to a wid