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KM260 / MX260 The following procedures are aimed to help with dismantling and service repairs. Always disconnect the appliance from mains supply prior to removal of the covers and suitably protect the finish on the casings. Click on the pictures to open a larger version in a seperate window. Remove the 5 base screws where indicated by the arrowheads. Please note the correct positioning for the weights. These are not held as spare parts. This shows the correct route of the leads. Page 1 of 17 Spares - KM260 / MX260 Disassembly & re-assembly instructions 30/04/2009 http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Kenwood KM200 Series Demontage

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Page 1: Kenwood KM200 Series Demontage

KM260 / MX260 The following procedures are aimed to help with dismantling and service repairs. Always disconnect the appliance from mains supply prior to removal of the covers and suitably protect the finish on the casings. Click on the pictures to open a larger version in a seperate window.

Remove the 5 base screws where indicated by the arrowheads.

Please note the correct positioning for the weights. These are not held as spare parts.

This shows the correct route of the leads.

Page 1 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 2: Kenwood KM200 Series Demontage

View of head lift interlock switch assembly.

Remove the upper body screws.

Page 2 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 3: Kenwood KM200 Series Demontage

Gently prise off the control knob, taking care not to damage the mouldings.

Back view of the control knob.

Page 3 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 4: Kenwood KM200 Series Demontage

The top cover can now be lifted off. Please note, the top cover can be removed with the control knob in situ.

Top cover with spigots in situ.

Page 4 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 5: Kenwood KM200 Series Demontage

Underside of top cover with buffers in position.

General view.

Page 5 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 6: Kenwood KM200 Series Demontage

Medium speed drive coupling. Turn in a clockwise direction to remove.

High speed drive coupling. Turn in a clockwise direction to remove.

Page 6 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 7: Kenwood KM200 Series Demontage

Medium speed interlock switch assembly in situ.

High speed interlock switch assembly.

Page 7 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 8: Kenwood KM200 Series Demontage

ON / OFF switch in situ.

View of motor.

Page 8 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 9: Kenwood KM200 Series Demontage

View of main PCB and wiring. If a replacement PCB is fitted, please re-apply the hot melt adhesive.

Underside of main PCB.

Page 9 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 10: Kenwood KM200 Series Demontage

This view shows the correct position for the sealed fuse.

Please note, the motor fuse is only available as part of the motor assembly. It is not a serviceable item, and this is because the fuse must be protected from environmental conditions, i.e. spillages.

If the fuse were to fail, this would indicate a fault in the motor, requiring replacement of the complete motor assembly. No ‘nuisance tripping’ of the fuse has been recorded during the pre-launch endurance testing.

View of how sealed fuse is secured.

Page 10 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 11: Kenwood KM200 Series Demontage

Please note the correct route for the leads and the position of the tie wrap.

View of ON / OFF switch PCB.

Page 11 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 12: Kenwood KM200 Series Demontage

Potentiometer board wiring.

ON / OFF switch and potentiometer board assembly.

Page 12 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 13: Kenwood KM200 Series Demontage

Position speed switch assembly.

Medium speed output shaft & gear assembly.

Page 13 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 14: Kenwood KM200 Series Demontage

View of large gear and small ball race in situ.

Large gear shim and ball race.

Page 14 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 15: Kenwood KM200 Series Demontage

View with large gear removed.

This shows the large ball race & shims in situ when gear set removed.

Page 15 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 16: Kenwood KM200 Series Demontage

Remove these 4 screws to separate the motor from the gear housing.

View of gear housing.

Page 16 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

Page 17: Kenwood KM200 Series Demontage

Click here to return to the top of the page.

Back.

Correct position for speed control sensor

Page 17 of 17Spares - KM260 / MX260 Disassembly & re-assembly instructions

30/04/2009http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm