Katalog ZC 2013 Englisch - Ladner · Embedded in NBR Centrical clamping ring A high precision hardened steel cone Clamping pot body Clamping pot cover ... 10774 12766 For Mazak Variaxis

General Catalogue

Edition 2013/10

2

Dire

ctory

Clamping Rail System SL 08034 - 44

Dividing Head

Centric Clamping Fixture

Clamping Rail System SL 120

ZeroPoint Clamping System

48 - 53

45 - 47

24 - 33

4 - 23

Contents

Automation54 - 55

3

Cont

ents

ZeroPoint C

Reducing set-up times

Increasing productivity

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t Clamping System

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The universal construction kit

for production

Zeropoint Clamping System

Field of application

ZeroClamp can be applied in every production department

Units for turning operations are balanced to ensure smooth performance

Special clamping cones are free from play for low-vibration ´chatter free operation´

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Milling, Turning, Eroding, Measuring, Grinding or Presetting

Erosion: no functional problems caused by immersion in dielectric fl uid

Measuring: Zeropoint accurary supports all metrology functions

Zeropoint Clamping System

Field of application7

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Clamping Pot

All components made of stainless steel or

corrosion resistant steel

Air connection for release

Locking unit

Wear-free technologyA standard air hose is applied to the unit´s clamping plates

for workpiece loading and unloading.

Spring design provides clamping force.

Radial springEmbedded in NBR

Centrical clamping ringA high precision hardened steel cone

Clamping pot body

Clamping pot cover

Only 6 bar compressed air required to unfasten the clamping studs

Locking achieved via spring accumulator

• 25 kN retention force (clamping pot 0 120), not self-locking

• Low-maintenance sealed system without hydraulic oil: no leakage caused by swarf ingress

• Process reliability due to ease of use

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Functional principle clamping pot 120

functional video look at www.zeroclamp.com

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The functional principle

The pallet or wortkpiece is simply placed on

the open ZeroClamp clamping pot

There is no risk of jamming

The spring elements keep the locking

unit (clamping wedges) open due to

the air pressure (6 bar) in the air hose

ZeroClamp positions the workpiece on the

planar support faces with a retention force of

25 kN (at a repeatable accuracy of 2.5 μm)

Venting the air hose locks the stud into the

clamping pot


2.5 μm repeat accuracy

Precision coneThe sprung taper of the socket is slightly

widened to the fl at faces using HSK principle.

Absolute ZeroPointThermal distortion is always directed

towards the central point.

• Absolute ZeroPoint: Compensation for thermal change is always towards centre axis

• Clamping stud location errors of up to ± 0.1mm can be compensated for

• Precision clamping cones are free from play for low-vibration operation

• Special sword studs or loose/sliding studs are not required

HSK Principle

Traditional systems use either a cylindrical seat or a rigid cone for centring.

A cylindrical seat always requires some amount of play (i.e. 25 H5 holder / 25 h5 bolt).

Play in such a combination may be as much as 18μm.

With a conical fi t the cone must be shaped precisely. Otherwise the pallet will protrude if the bolts are

too large, or else the play will be the same as in a cylindrical system.

The function of the ZeroClamp zero point clamping system resembles that of a hollow cone HSK shank.

In this system the thin-walled cone is deformed as it is drawn in until its surface exactly matches the

contours of the seat.

ZeroClamp zero point clamping system works the same way, using face and taper contact.

While the cone is being drawn in, the seat ring will be widened minimally. Within the pallet or the

workpiece in contact with the plane seat and so any play is eliminated.

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Unique Features

ZeroClamp Unique Features Competitor Systems

Patent-registered design with a simple layout.

Just a few simple components provide an extremely

reliable design. Even swarf will not aff ect the function of

the clamping unit.

Complex mechanics using ball cages, pistons, valves, etc.

When contaminated with swarf there is a risk of blockage

and/or malfunction.

High precision due to the HSK principleWhen retracting the clamping bolt, the elastic part of

the taper ring of the chuck will be slightly expanded

providing a perfect and extremely accurate fi t with a

repeatability of less than 2,5 μm.

Normally a light sliding fi t is required (e.g. 32 mm h5/H5 for

bolts and mountings). In this particular case the minimum

backlash is 0 μm whereas the maximum is 22 μm. So the

claimed repeatability (2,5 μm) must be diffi cult to achieve.

Thermal stabilityThermal eff ects and/or micro deviations are

compensated for by the hollow shank taper (HSK)

principle. The taper rings always compensate for the

errors to the centre of the clamping position.

(On a rotary table the centre of a pallet always remains

on the centre line of the machine).

Fixed system with three diff erent bolt designs. Thermal

eff ects and/or micro deviations will cause asymmetrical

off sets originating from the zero bolt.

(On a rotary table, the centre of a pallet will be pushed away

from the centre line of the machine).

Only one type of clamping bolt required.Far simpler to manage as only one type of bolt needs to

be screwed into the pin bore.

Generally three diff erent types of bolts required (zero bolt,

fl oating or sword bolt, free bolt). Very complicated, each

fi xture needs to be documented with set up instructions,

showing which bolt has to be mounted where and in which

angular position. So there is a high risk of errors.

No self-locking.In case of a crash, the fi xture or the clamping device can

give way, possibly saving the machine spindle.

In the case of damage to the airways for energy supply,

forcing screws will allow the removal of the fi xture.

In case of a crash self-locking systems will cause the worst

possible demage.

In the case of a power loss, in most cases the fi xture will have

to be completely destroyed in order to be able to remove

the pallet.

No tiltingLayout and design will prevent any tilting of the clam-

ping bolts. Easy joining and removal even in inclined

positions or with an unbalanced load with a large off set

of the centre of gravity.

Joining and removal must be carried out in precisely

defi ned and parallel positions as the cylindrical or tapered

clamping bolts used have a minimal taper. The removal of

heavy asymmetric components will always cause problems.

Pneumatic system with low installation heightClamping via spring assembly, unclamping by means of

compressed air.

Patented design for very high clamping force even with

standard air-pressures.

Hydraulic systems have disadvantages determined by the

system: pump, duct, collision, leakage, bleeding, etc.

Also, installation costs tend to be more expensive compared

to pneumatic systems.

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for further information go to http://zeroclamp.com/en/nullpunktspannsystem.html

Notes:

Accessories such as clamping studs, alignment sets, mounting material and connection pieces are not included.

Please specify additionally.

Base Units Standard clamping pot 0 120 (Pitch S 200 mm in X and Y, height 44 mm.)

The base units are equipped with counter bores for hexagon socket head cap screws M12 or M16.

All bores for T-slot pitches of 63, 100, 125 mm.

Additional centre bore 025 mm H7 in every base unit to include a centring set, as well as two externally arranged bores

025 mm H7 for alignment sets for positioning in the guide groove.

Order-No.: Order-No.: Description Dimensions in mm Pitch S Pots

Base Unit Cover plate

10077 11356 Standard 2x 416 x 166 200 2

10008 11355 Standard 4x 366 x 366 200 4

10024 11354 Standard 6x 366 x 566 200 6

11058 11396 Standard 8x 366 x 766 200 8

Base Units

Standard

Cover Plates for Base Units

The cover plates are made of 1 mm stainless steel to cover the base units, off ering surface protection and bore cover.

When ordering together with a base unit, the cover plates will be delivered mounted.

Base Units Standard dimensions (clamping pot Ø 120)

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Base Units (Standard)

Machine Types specifi c

Order-No.: Order-No.: Description Dimensions in mm Pitch S Pots

Base Unit Cover Plate

10831 11991 For DMU 50 evo Ø 500 x 380 200 4

10089 11648 For DMU 50 Ø 630 x 500 200 6

10405 11346 For DMU 70 evo Ø 700 x 500 200 6

15852 16014 For DMC 635 V 560 x 790 200 6

10933 14085 For DMC 1035 V 1000 x 560 200 10

10009 12452 For DMU 80 P Ø 900 x 630 200 12

10355 11969 For Hermle C 600 U Ø 280 150 2

14507 14846 For Hermle C 40 U Ø 420 240 5

10774 12766 For Mazak Variaxis 500 Ø 500 x 400 200 4

10477 11648 For Mazak Variaxis 630 Ø 630 x 500 200 6

Base Units machine type specifi c (clamping pot Ø 120)

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Base Units machine type specifi c clamping pot 0 120

The base units are equipped with counter bores for hexagon socket head cap screws M12 or M16.

All bores for T-slot pitches of 63, 100 and 125 mm.

Additional centre bore 025 mm H7 in every base unit to include a centring set, as well as two externally arranged

bores 025 mm H7 for alignment sets for positioning in the guide groove.

Notes:

Accessories such as clamping studs, alignment set, mounteing material and connection pieces are not included.

Please specify additionally.

Cover Plates for Base Units

The cover plates are made of 1 mm stainless steel to cover the base units, off ering surface protection and bore cover.

When ordering together with a base unit, the cover plates will be delivered mounted.

Order-No.: 11835

Order-No.: 15705

Tombstone 12x

Dimensions L W H Pitch S

mm 200 400 500 200

Clamping pots individually switchable per side with indexing equipment.

Base plate 500 x 500 x 50 mm

Tombstone will be positioned on base unit order-No.: 10243.

Cover Plate for Base Unit 6x

Dimensions L W

mm 494 494

Fixing screws are included.

When ordering together with the base unit, the cover plate will be mounted.

Tombstone 12x

Dimensions L W H Pitch S

mm 200 200 630 200

Clamping pots individually switchable per side with indexing equipment.

Base plate 500 x 500 x 50 mm

Tombstone will be positioned on base unit order-No.: 10243.

Base Unit 6x for adapting tombstones

Dimensions L W H Pitch S Pitch S

mm 500 500 54 350 (4x) 200 (2x)

The base units are equipped with counter bores for hexagon socket cap screws M16.

All bores for T-slot pitches of 100 mm.

Additional centre bore 025 mm H7 in every base unit to include a centring set, as well as

two externally arranged bores 025 mm H7 for alignment sets for positioning in the guide

groove.

Tombstones for horizontal

machining centre pallet

Order-No.: 10243

Order-No.: 10397

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Note: clamping bolts and clutch nipple G 1/4“ are included.

(Order-No. 12809 / 14617 / 12811 with clutch nipple G 1/8“)

Console 2x with round blank (steel) on base

Dimensions in mm L W H Pitch S Pitch S Pots

Order-No.: pots bolts/pcs.

12813 330 130 70 200 200 / 2 2

12814 330 130 100 200 200 / 2 2

12815 330 130 120 200 200 / 2 2

12816 330 130 160 200 200 / 2 2

12732 330 130 200 200 200 / 2 2

12734 330 330 110 200 200 / 4 2

12708 330 330 140 200 200 / 4 2

12735 330 330 160 200 200 / 4 2

12736 330 330 200 200 200 / 4 2

12737 330 330 240 200 200 / 4 2


Dimensions in mm L W H Pitch S Pots

Order-No.: bolts/pcs.

12809 330 198 150 200 / 2 1

12810 330 198 200 200 / 2 1

12731 330 198 240 200 / 2 1

14617 330 330 100 200 / 4 1

12811 330 330 150 200 / 4 1

12281 330 330 200 200 / 4 1

12812 330 330 240 200 / 4 1

Consoles

Standard programme




12817 330 130 150 125 200 / 2 2

12818 330 130 180 125 200 / 2 2

16294 330 130 200 125 200 / 2 2

14619 330 330 120 125 200 / 4 2

12726 330 330 190 125 200 / 4 2

12712 330 330 220 125 200 / 4 2

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Consoles

Standard programme

Angular Console 2x with round blank (steel) on base

Dimensions in mm Pot

hight

W H Pitch S Pitch S Pots


10035 160 340 230 200 200 / 2 2




12158 530 130 100 200 200 / 3 3

12724 530 130 200 200 200 / 3 3

12032 530 130 300 200 200 / 3 3

Component System

Note:

Connection block (order-no.: 12808 or 12805) please order additionally.

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Operation, positioning and attachment

Accessories17

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Order-No.: 12805

Standard connection block (for Standard Base Units)

Specifi cation:

With two connection threads G 1/4“ to couple release and exhaust

pipe.

Comfort connection block (for Standard Base Units)

Specifi cation:

With one connection thread G 1/4“ to couple compressed air.

The connection block has a manual valve for releasing, locking and

exhaust.

Order-No.: 12808

Comfort connection block 5A (Type S) (for Special Base Units)

Specifi cation:

With one connection thread G 1/8“ to couple compressed air.

The connection block has a manual valve for releasing, locking and

exhaust.

Order-No.: 12806

Foot pedal switch

Specifi cation:

Pneumatic foot switch, recommended for horizontal clamping

systems.

Quick release coupling G1/8“

To ensure a trouble-free function of the system, please only use our

couplings.

Order-No.: 10306

Order-No.: 10241

Accessories

Centring Set

Size 30/10 32/10 50/10 50/20

Order-No.: 10062 10047 10046 10558

Size = Centring- 0 A mm / Centring height B mm

For centrical alignment in the centre bore.

For base units with 40 - 50 mm thickness.

Alignment Set

Size 10/40 12/40 14/40 14/50 16/40 18/40 22/40

Order-No.: 10811 10045 10042 10938 10043 10044 11029

Size = Slot width B / clamping thickness S

For parallel alignment in the T-slots.

Order-No.: 10003

Quick release coupling G1/4“

To ensure a trouble-free function of the system, please only use our

couplings.

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Accessories19

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Clamping Bolts are not included

For Pot Ø 90 mm Bolt 14M12 (Order-No.: 11945) For Potf Ø 120 mm Boltn 18M12 (Order-No.: 10098)

Order-No.: 12821

Pallet Cube

Dimensions Length Width Height

mm 120 120 115

Specifi cation:

High-tensile aluminium (AlMg4.5Mn) anodized with two centring

pins and one bore for clamping stud on bottom face.

Suitable for: clamping pots 0 090 / 120 / 138 mm with indexation

Application: Can be used horizontally and vertically.

Clamping of workpieces via an SK40 (DIN 69871) tool arbor (such as ER, OZ etc. ).

Clamping studs are bolted through the adapter from below to secure the arbor.

Ideal for small, delicate or round workpieces.

SK 40 Adaption

Suitable for pot size 90 120 138

Height (mm) 77 77 77

Bores for clamping bolts 1 1 1

Order-No.: 16054 14038 on request

Clamping pots

Clamping bolts

Clamping pot 0 120 mm x 28 mm high

Version Non-indexing bore With Indexing bore

Retention force 25.0 kN 25.0 kN

Order-No.: 10012 10148

Clamping bolts with internal thread, incl. appropriate threaded pin

(for clamping pot 0 90 mm)

Size 12M10 14M12

Fitting 12k6 14k6

Thread M10 M12

Order-No: 15267 11945




Order-No.: 11886 12987




Order-No.: 17726 20394



Size 12M10 18M12 18M16 25M16

Fitting 12k6 18k6 18k6 25k6

Thread M10 M12 M16 M16

Order-No: 19854 20178 20298 19984



Size 12M10 16M8 16M10 18M12 18M16

Fitting 12k6 16k6 16k6 18k6 18k6

Thread M10 M8 M10 M12 M16

Order-No: 10416 10005 10006 10098 10004

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Picture: Clamping Pot Ø 120 mm with indexing bore,

clamping bolt, cylinder bolt and SK40 Adaption

The indexing bore is used for accurately position (rotati-

on lock) in the use of only one clamping pot

Supplied with: By ordering a clamping pot with indexing

bore, three cylinder bolts are included.

Clamping pot with indexing bore

Application Examples




Order-No.: 11954 12984

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Size 12M10 18M16 30M24

Fitting 12k6 18k6 30k6

Thread M10 M16 M24

Order-No: 14684 18596 11959

Closure bolt

Size 90 120 138 190

Order-Nr.: 13484 10040 19233 12893

With O-ring to protect unused clamping points against dirt and swarf

ingress.

Clamping pots

Clamping bolts

Base Unit with Consoles Machining plates on vertical machining centre

Console on Base Unit 4-sided machining on horizontal machining centre

Base Unit with tombstone Machining a cast part on horizontal machining centre

Base Unit with two Consoles Machining on vertical machining centre

Base Unit on a measuring machine


Clamping device on tombstone Machining on horizontal machining centre set-up cycle

time reduced by 80%.

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Base Unit with Clamping Rails Set on horizontal machining centre

Consoles on Base Unit with Clamping Rails Set on horizontal machining centre

Base Unit on a measuring machine

Base Unit with Consoles Heavy cut machining Horizontal MC


Tombstone with Clamping Rails Clamping on horizontal machining centre

SK 40 Adaption on tombstone Machining on horizontal machining centre

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The modular


Clamping with increased fl exibility

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120

25

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The Modular


Rail to Rail accuracy 0.03 mmCompact, modular structural form

Clamping forces up to 40 kN

Conventional and Grip-Clamping

possible

M16 fastening bores for ZeroClamp zero point system.

Pitch S 200 mm and grid angles / pallets (R100 mm)Easy clamping using a

torque wrench.

High precision, hardened and

ground functional surfaces

Precision serration – Rails off er

continuous coupling

Simple Adjustment

Quick change jaws

Incremental ruler for

positioning and re-positioning

of jaws on upper surface

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120

The Modular


+1. For holding raw material - closed clamping with grip inserts

2. For holding machined workpieces

Included:

1 x Clamping Rail SL 120 (Length 600 mm)

1 x Fixed Jaw 120 + 1 x Parallel jaw 120 + 1 x Base Jaw Grip (with pendular function) +

1 x Base Jaw Grip (fi xed) + 2 x Facing Jaws (HM-coated)

1. Holding raw material - closed

clamping with grip inserts

Starter-Set SL 120

2. Clamping machined workpieces

high retention force with

HM-coating for grip

Order-No.: 18293

Field of application Starter-Set

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120

Cross Connector 120

• jaw width 120 mm

• For adaption of the Clamping Rail

90° with variable Pitch S

• positioning the jaws with

precision serration

Side Clamps (Set)

• for securing the clamping rail on

the machine table

• Set consists of 6 pieces

Order-No.: 19296

Order-No.: 18575

Step Jaw - fi xed


• for a higher clamping width

• use magnetic strip for clamping

jaw Order-No. 19392

Order-No.: 16240

Clamping Pot Adaption 120

• for adapting the clamping pot

120

• for applications with a variable

Pitch S

• positioning the jaws with

precision serrations

Size = width / height 120/10 120/20 120/30 120/38

Order-No.: 19391 19392 19393 19394

Magnetic Strips width 120 mm

• magnetic fi xation and positioning

Product Range


Order-No.: 15289 Order-No.: 16233


Fixed Jaw 120


• compatible threads for adapting

top and facing jaws

Parallel Clamping Jaw 120



top and facing jaws

• jaw reverse side usable

as fi xed jaw

Pull-Down Jaw 120



facing jaws

• jaw reverse side usable

as fi xed jaw

Length mm 300 600 800

Order-No.: 20254 16221 on request

Clamping Rail SL 120

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Grip Insert

• clamping raw material parts

• for insertion into jaws

15348 and 15345

Workpiece Stop - magnetic

• repeatable positioning

• no interfering edges during

production

Grip height mm 1.8 3.8

Order-No.: 17898 20268

Grip height mm 3.3 4.8

Order-No.: 15341 20373

HM-coated

Facing Jaw 120


• for clamping parallel surfaces

with increased grip


Grip Facing Jaw 120


• for clamping raw surfaces

Base for Fixed Jaws


• for adapting grip inserts

• adapted on parallel clamping jaw

Base for Pivoting Function

Jaws


• for adapting grip inserts

• for clamping raw material

• adapting on fi xed jawOrder-No.: 15348 Order-No.: 15345

Clamping Insert

• HM-coated surface

• clamping of machined workpieces

• for insertion into jaws

15348 and 15345

Height mm 5.5

Order-No.: 21099

Order-No.: 17908

Order-No.: 15339

Order-No.: 17099

Base Jaw 5-AXIS (pair)

• jaw width 25 mm

• For 5-axis machining of small parts

• Grip Facing Jaw 15341

please order separately

Grip Facing Jaw (pair)

• jaw width 25 mm

for Base Jaw 5-AXIS (15339)

• attachment for Grip Clamping

Top Jaw Steel - geared

• jaw width 90 mm

• for clamping raw parts

Product Range


Clam

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Rail S

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120

Order-No.: 20767

Order-No.: 20769

Order-No.: 20765


Order-No.: 20768

Base Jaw for Soft Jaws

• for adaption of soft jaws

Top Jaw ALU

for Base Jaw 20765


• individual jaws for machining

Top Jaw Steel

for Base Jaw 20765



Product Range


Order-No.: 20766

Top Jaw ALU 1/2

for Base Jaw 20765



Top Jaw Steel 1/2

for Base Jaw 20765



Facing Jaw Steel

for Parallel Jaw 15289



Facing Jaw ALU

for Parallel Jaw 15289



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Clamping Rail length mm 300 600 800

Clamping width A mm 0 - 90 mm 0 - 390 mm 0 - 590 mm







+Order-No.: 15342 Order-No.: 15289

Order-No.: 17099

with screw M8 x 120

adapted on jaws Order-No.: 15342 + 15289




Clamping widths


Clam

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120


Clamping width A mm 30 - 220 mm 30 - 520 mm 30 - 720

Clamping width A (round material) > Ø 30 mm > Ø 30 mm > Ø 30 mm


Pitch A (clamping rails) mm 160 - 180 mm 160 - 480 mm 160 - 680 mm


Clamping width A (Step side) mm 70 - 160 mm 70 - 460 mm 70 - 660 mm


Order-No.: 16736


Note: Clamping widths reduced by use of facing jaws

Order-No.: 17093 Order-No.: 17897 Order-No.: 20766Order-No.: 20767

+ ++

Order-No.: 19392

Note: Positioning with serration

2 mm pitch


Variable adjustment of Clamping Rails

Clamping widths


Clam

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Rail S

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120


Clamping Rail SL 120 Set up on horizontal milling machine

Clamping Rail SL 120 Raw material loaded for horizontal machining

Clamping Rail SL 120 Set up on rotating table

Clamping Rail SL 120 Grip clamping raw material

Clamping Rail SL 120 with clamping pot adaption

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120

The modular

Clamping Rail System

SL 080

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080

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080

Torque (Nm) 6.0 12.0 17.5 25

Clamping force (kN) 5 10 15 20

Pairing accuracy 0.03 mmCompact, modular structural form

Clamping forces up to 24 kN

Conventional and Grip-

Clamping possible

M10 Fastening Bores for ZeroClamp

zero point system Pitch S 200 mm

and grid angles / pallets (R 40/50 mm)

Easy clamping using a

torque wrench.

High precision, hardened and

ground functional surfaces

Precision serration - Rails off er

continuous coupling

The Modular


Simple adjustment

Quick changing jaws

Incremental ruler for

positioning and re- positioning

of jaws on upper surface

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Rail S

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080

Length mm 260 400 500 600

Order-No.: 13834 13833 14269 13408


• Positioning jaws with 2 mm serration

• Fastening bores for adapting clamping bolts 12xM10

The Modular


Order-No.: 13930

Pull-down Jaw 26

• jaw width 26 mm

• compatible threads for adapting facing jaws

Order-No.: 13934

Pull-down Jaw 26 DUO

• jaw width 26 mm

• for clamping two workpieces


Product Range


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080

Product Range


Order-No.: 13411

Pull-down Jaw 48

• jaw width 48 mm


Order-No.: 13410

Parallel Jaw 48

• jaw width 48 mm


Order-No.: 14536

Parallel Jaw 80

• jaw width 80 mm


Order-No.: 14369

Fixed Jaw 26

• jaw width 26 mm


Order-No.: 14274

Pull-down Jaw 80

• jaw width 80 mm


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080

Order-No.: 15421

Cross Connector 80

• jaw width 80 mm

• For adaption of the Clamping Rail

90° with variable Pitch S

• positioning the jaws with precision 2 mm serrations

Product Range


Order-No.: 13412

Fixed Jaw 48

• jaw width 48 mm


Order-No.: 14280

Fixed Jaw 80

• jaw width 80 mm


Order-No.: 13936

Form-fi t Jaw 80P

• jaw width 80 mm

• for clamping raw parts form-closed

Order-No.: 14131

Base Jaw 80

• jaw width 80 mm

• for adapting soft jaws

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080

Product Range


Order-No.: 14134

Top Jaw ALU 80

• jaw width 80 mm


Order-No.: 14346

Top Jaw Steel 80

• jaw width 80 mm


Order-No.: 14586

Facing Jaw ALU 48

• jaw width 58 mm

• facing jaw for parallel jaw


Order-No.: 14590

Facing Jaw ALU 80

• jaw width 90 mm



Order-No.: 14584

Facing Jaw Steel 48

• jaw width 58 mm



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080

Product Range


Order-No.: 14588

Facing Jaw Steel 80

• jaw width 90 mm



Grip-Facing Jaw 26 / 48 / 80• jaw width 26 / 48 / 80 mm

• facing jaw with grip inserts

Size 26 48 P 48 N F 80

Grip-facing jaw Order-No.: 14482 14565 14480 14484

Carbide coated jaw Order-No.: 14371 14576 14364 14373

48 P = Facing jaw for parallel jaw

48 N F = Facing jaw for fi xed and pull-down jaw

HM-Facing Jaw 26 / 48 / 80• jaw width 26 / 48 / 80 mm

• facing jaw carbide coated

Facing Jaw Serrated

• jaw width 80 mm

• for Parallel Jaw 80 and Fixed Jaw 80

• for clamping raw parts

Order-No.: 17010

Order-No.: 14482

Magnetic strips width 74 mm

• magnetic fi xation and positioning

Size = width / height mm 74/10 74/15 74/20 74/25 74/30

Order-No.: 14189 13575 14312 14314 14121

Magnetic strips width 94 mm

• magnetic fi xation

• side positioning

Size = width / height mm 94/10 94/15

Order-No.: 14006 13576

41

Clam

ping

Rail S

yste

m SL

080

Product Range


Order-No.: 14119

Order-No.: 14120

Order-Nr.: 14116

Workpiece Stop fi xed

• Compatible with the Clamping Rail System SL120

Workpiece Stop Adjustable


Workpiece Stop Magnetic


42

Clam

ping

Rail S

yste

m SL

080

Clamping Rails on dividing head Multipart clamping with a fourth axis on

vertical machining centre

Clamping Rails on base unit Clamping of complex parts

Two Clamping Rails on a base unit Machining plates on vertical machining centre

Clamping Rails on tombstone Clamping of complex parts

Clamping Rail on a base unit Multipart clamping on vertical machining centre

Clamping Rail on a base unit Multipart clamping on vertical machining centre

Application Examples43

Clam

ping

Rail S

yste

m SL

080

Clamping Rails on a base unit Machining round parts on a vertical machining centre


Two Clamping Rails on grid-plate Machining a cast part on horizontal machining

centre

Two Clamping Rails on a tombstone Machining a cast part on horizontal machining

centre


centre

Four Clamping Rails on a tombstone Machining on horizontal machining centre


centre

44

Clam

ping

Rail S

yste

m SL

080



• High clamping force

• High accuracy

• Minimum withdrawl of jaws with positive

locking fi t

• Highest rate of repeatablilty due to variable

centering

• Wide Jaw program for clamping raw or

machined workpieces

• Sealed against contamination ingress

• 5 - axis machining

• Suitable for the Clamping Rail System SL 080

• Alternatively on Clamping Pot Ø 90 mm

(Order-No.: 12987) with indexing bore

(spezial Clamping bolt necessary Order-No.:

22190)

The Centric Clamping Fixture can be moved by 90° without much eff ort

Order-No.: 21838



on 5-axis MCCentrical clamping of

round workpiece

45

Cent

ric Cl

ampi

ng Fi

xtur

e

Grip Jaw Set 86Order-No.: 21861

• For clamping raw material

Set includes two Jaws and two screws

Centric Clamping Fixture (Order-No.: 21838) is not included

Grip Jaw Set 106

Order-No.: 21862




Grip Jaw Set 126

Order-No.: 21864




HM Jaw Set 86

Order-No.: 21866

• For clamping machined workpieces



Grip Jaw Set 146

Order-No.: 21865




HM Jaw Set 106

Order-No.: 21876




Accessories & Clamping Widths

Centric Clamping Fixture46

Cent

ric Cl

ampi

ng Fi

xtur

e

HM Jaw Set 126

Order-No.: 21877




HM Jaw Set 146

Order-No.: 21878

• For clamping machined workieces



Soft Jaw Set 120

Order-No.: 21863

• For clamping formed components



Soft Jaw Set 150

Order-No.: 21879

• For clamping formed components



Accessories & Clamping Widths

Centric Clamping Fixture47

Cent

ric Cl

ampi

ng Fi

xtur

e

The Mechanical

Dividing Head

48

Divid

ing H

ead

49

Divid

ing H

ead

Order-No.: 13030

Dividing Head

• Dividing manually or using the machine

spindle

• Fast changeover time using the ZeroPoint

system

• Positive mechanical interlocking

• Clamping force 1,000 Nm

• Division 144 x 2.5°

• Easy handling (weight just 30kg)

Dividing Head50

Divid

ing H

ead

Dividing Head51

Divid

ing H

ead

Mechanical drive

Air connection

coupling G1/4“ on back face

Clamping pot 0 120 mm

with indexation

Supplied with clamping

studs on under side

Adding a fourth axis to a 3-axis machine tool takes less than 20 minutes

Higher productivity in multi-side machining. No additional drive required.

Maintenance and vibration free. External set-up of the clamping beams.

Component clamping using clamping beams or directly on to the dividing head.

Indexing 144 x 2.5°

Operation:

Using a blank driving tool located in the machine´s spindle the NC system is programed

to move to one of 12 positions on the dividing head´s castellated drive nut. Moving

8 mm in the Z axis triggers the indexing and the spindle can then circular interpolate at

R = 25 mm in the XY-plane. Every 30° of spindle motion equates to 2.5° at the dividing

head. Rotation can be in either direction.

Clamping beam (unmachined)

Size = Block length mm 400 500 600 800

Order-No.: 15022 15024 15026 15028

• Connection geometry unmachined

Supplied with: Locating pin and shaft for tailstock.

Clamping beam (machined)

Size = Block length mm 400 500 600

Order-No.: 15183 15184 15185

• Connection geometry machined for double-sided

mounting of Clamping Rails


Clamping beam ( clamping pots 0 120 mm)

Size = Block length mm 600 Special versions

Order-No.: 15239 on request

• With six integral clamping pots 0 120 mm with Indexing


Indexing unit for dividing head

• Adjustable bearing for perfect alignment to

the dividing head

Supplied with: Clamping studs

Order-No.: 14430

Dividing Head

Product Range

Clamping Rail SL 120 with double-sided serration

• Complete jaw programme can be used

• Minimum pivoting radius

Supplied with: Adapter for tailstrock

Order-No.: 18081

52

Divid

ing H

ead


Dividing Head with SK40 Adaption

Additional axis on horizontal machining centre

for 5-side machining in one setting

Dividing Head with clamping beam

Fourth axis on vertical machining centre

Dividing Head with Clamping Rail

Fourth axis on vertical machining centre with


(machining up to 28 workpieces)

53

Divid

ing H

ead

Automation and

Monitoring

Control-Units for monitoring

Control-units are available for a manual or an automated

application. The following functions

can be controlled or monitored.

- status monitoring locked / unlocked

- status monitoring planned assets

- blow-out function (cleaning function)

- link to machine control unit (only automated version)

- sealing air (only automated version)

54

Auto

mat

ion an

d Mon

itorin

g

55

Auto

mat

ion an

d Mon

itorin

g

Automation and

Monitoring

Control-System and Automation

For automation several functions are

controllable or usable for monitoring.

Sensor technology (digital / analog) is available.

The following functions are controllable:

- status monitoring locked / unlocked

- status monitoring planned assets

- blow-out function (cleaning function)

- link to machine control unit

All rights for Design, Photos and Texts with the publlisher ZeroClamp GmbH.

Subject to alterations without prior notice! Printed in Germany.

ZeroClamp GmbHZeroClamp GmbH

Wadlhausen 14Wadlhausen 14

D- 82057 IckingD- 82057 Icking

Tel: +49 (0) 81 78 - 90 99 80Tel: +49 (0) 81 78 - 90 99 80

Fax: +49 (0) 81 78 - 90 99 82 9 Fax: +49 (0) 81 78 - 90 99 82 9

[email protected]@zeroclamp.com

www.zeroclamp.comwww.zeroclamp.com

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