General Catalog - German Pavilion · embadded in NBR Centical clamping free of play in a hardened steel cone Clamping pot body Clamping pot cover Only 6 bar compressed air required

General Catalog

Edition 01/2013

2

Dire

ctory

„Clamping Rail System SL 080“page 32 - 43

„Automation“

„Dividing Head“

„Clamping Rail System SL 120“

„ZeroPoint Clamping System“

page 50 - 51

page 44 - 49

page 24 - 31

page 4 - 23

Directory3

Dire

ctory

ZeroPoint Clamping System

Reducing set-up times - Increase in productivity

The universal construction-kit for production

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ZeroPoint Clamping System

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Reducing set-up times - Increase in productivity

The universal construction-kit for production

Zeropoint Clamping System Field of application

ZeroClamp is applicable in all divisions of production

Base Units for turning operation are balanced

Special clamping cones free of play for low-vibration run

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Milling, Turning, Eroding, Measuring, Grinding or Presetting

Eroding process: no functional problems caused of fluid medium

Measuring prodcess: always the defined ZeroPoint

Zeropoint Clamping System Field of application

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ZeroPoint Clamping System Clamping Pot

All components made of stainless steel orcorrosion resistant steel

Air connection for releasing

Locking unit

Wear-free technologya air hose and clamping plates providesfor the required clamping force

Radial springembadded in NBR

Centical clamping free of playin a hardened steel cone

Clamping pot body

Clamping pot cover

Only 6 bar compressed air required to unfasten the clamping studslocking via spring accumulator

• 25 kN retention force (clamping pot 120), not self-locking • Low-maintenance, sealed system without hydraulic oil: no leckage and intensive to swarf • Process reliability due to easiest use.

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Funktional principle clamping pot 120

functional video look at www.zeroclamp.com

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ZeroPoint Clamping System The functional principle

Pallet is simply placed on the openZeroClamp clamping pot.

There is no risk of jamming.

The spring elements keep the lockingunit (clamping wedges) open due tothe air pressure (6 bar) in the air hose

ZeroClamp positions the workpiece to the planar support faces with a retention force

of 25 kN (with 2,5 µm repeat accuracy)by bleeding the air hose

ZeroPoint Clamping System 2,5 µm repeat accuracy

Precision coneon insertion, the resilently

sprung taper of the socket is slightly widened to the flat faces

Absolut zeropointdue to thermal compensations

towards zeropoint and rotational axis

• The absolut zeropoint: Compensation of thermal extensions always to central axis • bore-hole gauge errors of up to ± 0.1mm can be compensated • Special clamping cones free of play for low-vibration run • No use fo sword studs or loos studs

HSK Principle Traditional systems use either a cylindrical seat or a rigid cone for centering. A cylindrical seat always requires some amount of play (i.e. 25 H5 holder / 25 h5 bolt). Play in such a combination may be as large as 18µm. In a conical fit the cone must be shaped with great care. Otherwise the stage will protrude immediately (if the bolts are too large), or else the play will be the same as in a cylindrical system. The function of the ZeroClamp zero point clamping system resembles that of a hollow cone shank. In the latter system, the thin-walled cone is deformed as it is drawn in until its plane fits the contours of the seat. In principle, a zero point clamping system works in a similar way: While the cone is being drawn in, the seat ring will be widened minimally. Within the stage or the workpiece in contact with the plane seat, there can be no play.

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ZeroPoint Clamping System Unique Features

Unique Features ZeroClamp Competitior Systems

Patent-registered Design, simple layout.Extremely few and simple components allow a very high reliability. Even chips will not harm the functional principle.

Complex mechanics using ball cages, pistons, valves, etc. When contaminated with chips risk of blockage and/or malfunction.

Highest precision due to the hollow shank taper principle (HSK) .When retracting the clamping bolt, the elastic part of the taper ring of the chuck will be slightly expanded thus providing a perfect and highly accurate fit and a repeatability < 3 µm.

Normally a joining fit is required (e.g. 32 mm h5/H5 for bolts and mountings). In this particular case the minimum backlash is 0 µm whereas the maximum is 22 µm. How can standard repeatabilities of < 5µm be achieved?

Thermo StabilityThermal impacts and/or micrometrical deviations are compensated by the hollow shank taper (HSK) princip-le. The taper rings always compensate the errors to the center of the clamping position.(E.g. on a rotary table the center of a pallet always remain in the machine center line).

Fixed system with 3 different types of bolts. Thermal impacts and/or micrometrical deviations shall cause asymmetrical offsets originating from the zero bolt. (On a rotary table, the center of a pallet shall be pushed away from the machine center line).

Only one type of clamping bolt required.Logistically simple manageability as one only type of bolt shall be screwed into the pin bore.

Generally three different types of bolts (zero bolt, floating or sword bolt, free bolt). Logistically complicated. It needs to be documented for each fixture, which bolt will have to be mounted at which place and in which angular position.High risk of errors!

No self-locking.In case of a crash, the fixture or the clamping device can give way thus possibly saving the machine spindle.In the case of a damage to the energy supply, forcing screws will allow the removal of the fixture.

In case of a crash self-locking systems will cause the worst damages possible.In the case of a damage to the energy supply, in most cases the fixture will have to be destroyed in order to be able to remove the pallet.

No tilitngLayout and design will prevent any tilting of the clam-ping bolts. Easy joining and removal even in inclined positions or large offset of the center of gravity.

Partially joining and removal must be effected in precise-ly defined and parallel positions as, mostly, cylindrical or tapered clamping bolts having a minimal tapering are used. Particularly the removal of highly asymmetric, heavy compo-nents will be problematic.

Pneumatic System with low installation heightClamping via spring assembly, unclamping by means of compressed air. Patented design for very high holding strengths even with standard air-pressures.

Hydraulic systems with disadvantages determined by the system: pump, duct, collision, leakage, bleeding, etc.Partially higher installation heights compared to pneumatic systems.

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for further information go to http://zeroclamp.com/en/nullpunktspannsystem.html

Notes:

Accessories such as clamping studs, alignment sets nd connection pieces are not included in the delivery. Please order additionally.

Base Units Standard clamping pot 120 (Pitch S 200 mm in X and Y, height 44 mm.)

The base units are equipped with counterbores for hexagon socket M12 or M16. All bores for T-slot pitches of 63, 100, 125 mm. Additional centre bore 25 H7 in every base unit to include a centering set, as well as two externally arranged bores 25 H7 for allignment sets for positioning in the guide groove.

Order-No.: Order-No.: designation dimensions in mm pitch S potsBase Unit Cover plate

10077 11356 Base Unit Standard 2-times 416 x 166 200 210008 11355 Base Unit Standard 4-times 366 x 366 200 410024 11354 Base Unit Standard 6-times 366 x 566 200 611058 11396 Base Unit Standard 8-times 366 x 766 200 8

Base Units Standard

Cover Plates for Base Units

The cover plates are made of 1 mm stainless steel l 1.4301 to cover the base units. (Surface protection + bore cover.) When ordering together with a base unit, the cover plates will be mounted.

Base Units Standard dimensions (clamping pot Ø 120)

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Base Units (Standard) Machine Types specific

Order-No.: Order-No.: designation dimensions in mm pitch S potsBase Unit Cover Plate

10831 11991 Base Unit DMU 50 evo Ø 500 x 380 200 4

10089 11648 Base Unit DMU 50 Ø 630 x 500 200 610405 11346 Base Unit DMU 70 evo Ø 700 x 500 200 615852 16014 Base Unit DMC 635 V 560 x 790 200 610933 14085 Base Unit DMC 1035 V 1000 x 560 200 1010009 12452 Base Unit DMU 80 P Ø 900 x 630 200 1210355 11969 Base Unit Hermle C 600 U Ø 280 150 214507 14846 Base Unit Hermle C 40 U Ø 420 240 510774 12766 Base Unit Mazak Variaxis 500 Ø 500 x 400 200 410477 11648 Base Unit Mazak Variaxis 630 Ø 630 x 500 200 6

Base Units machine type specific (clamping pot Ø 120)

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Base Units machine type specific clamping pot 120

The base units are equipped with counterbores for hexagon socket M12 or M16. All bores for T-slot pitches of 63, 100, 125 mm. Additional centre bore 25 H7 in every base unit to include a centering set, as well as two externally arranged bores 25 H7 for allignment sets for positioning in the guide groove.

Notes:

Accessories such as clamping studs, alignment sets nd connection pieces are not included in the delivery. Please order additionally.

Cover Plates for Base Units

The cover plates are made of 1 mm stainless steel l 1.4301 to cover the base units. (Surface protection + bore cover.) When ordering together with a base unit, the cover plates will be mounted.

Order-No.: 11835

Order-No.: 15705

Tombstone 12-times

A B H pitch S

dimensions in mm 200 400 500 200Clamping pots individually switchable per side with indexing equipement.

base plate 500 x 500 x 50 mm

Tombstone will be positioned on base unit order-No.: 10243.

Cover Palte for Base Unit 6-times

dimensions in mm A B

494 494

Fixing screws are included in the delivery!When ordering together with the base unit, the cover plate will be mounted.

Tombstone 12-times

A B H pitch S

dimensions in mm 200 200 630 200Clamping pots individually switchable per side with indexing equipement.

base plate 500 x 500 x 50 mm

Tombstone will be positioned on base unit order-No.: 10243.

Base Unit 6-times for adapting the tombstones

dimensions A B C pitch S pitch S

in mm 500 500 54 350 (4x) 200 (2x)

The base units are equipped with counterbores for hexagon socket M16. All bores for T-slot pitches of 100 mm. Damit wird sie am Maschinentisch verschraubt. Additional centre bore 25 H7 in the base unit to include a centering set, as well as two externally arranged bores 25 H7 for allignment sets for positioning in the guide groove.

Tombstones for horizontal BAZ pallet size 500 x 500

Order-No.: 10243

Order-No.: 10397

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Note: clamping bolts und clutch nipple G 1/4“ included in delivery! (Order-No. 12809 / 14617 / 12811 with clutch nipple G 1/8“)

Console 2-times with round blank (steel) on bottom side

dimensions in mm A B H pitch S pitch S pots

Order-No.: pots bolts/pcs.

12813 330 130 70 200 200 / 2 2

12814 330 130 100 200 200 / 2 2

12815 330 130 120 200 200 / 2 2

12816 330 130 160 200 200 / 2 2

12732 330 130 200 200 200 / 2 2

12734 330 330 110 200 200 / 4 2

12708 330 330 140 200 200 / 4 2

12735 330 330 160 200 200 / 4 2

12736 330 330 200 200 200 / 4 2

12737 330 330 240 200 200 / 4 2


dimensions in mm A B H pitch S pots

Order-No.: bolts/pcs.

12809 330 198 150 200 / 2 1

12810 330 198 200 200 / 2 1

12731 330 198 240 200 / 2 1

14617 330 330 100 200 / 4 1

12811 330 330 150 200 / 4 1

12281 330 330 200 200 / 4 1

12812 330 330 240 200 / 4 1

Consoles Standard programm




12817 330 130 150 125 200 / 2 2

12818 330 130 180 125 200 / 2 2

16294 330 130 200 125 200 / 2 2

14619 330 330 120 125 200 / 4 2

12726 330 330 190 125 200 / 4 2

12712 330 330 220 125 200 / 4 2

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Consoles Standard programm

Angular Consloe 2-times with round blank (steel) on bottom side

dimensions in mm A / C B H pitch S pitch S pots


10035 160 340 230 200 200 / 2 2




12158 530 130 100 200 200 / 3 3

12724 530 130 200 200 200 / 3 3

12032 530 130 300 200 200 / 3 3

Component-System

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Operation, positioning, attachment

Accessories17

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Order-No.: 12805

Standard-Connection-bloc (for Base Units)

Specification:With 2 connection threads G 1/4“ to connect loosening and exhaust pipe

Comfort-Connection-bloc (for Base Units)Specification:With 1 connection thread G 1/4“ to connectcompressed airThe connection block has a manual valve for releasing, locking and blowing out.

Order-No.: 12808

Comfort-Connection-block 5A (Typ S) (for Base Units) zur frontseitigen BefestigungSpecification:With 1 connection thread G 1/8“ to connectcompressed airThe connection block has a manual valve for releasing, locking and blowing out.

Order-No.: 12806

Foot pedal switch

Specification:Pneumatic foot switch, recommended for horizontal clamping systems

Quick-release-coupling 1/8“

To ensure a trouble-free function of the system, please use only our couplings.

Order-No.: 10306

Order-No.: 10241

Accessories

Centering-Set

size 30/10 32/10 50/10 50/20Order-No.: 10062 10047 10046 10558

Größe = Centering- A / Centering height B

For centrical alignment in the centre bore.For base units with 40 - 50 mm thickness.

Alignment-Set

Size 10/40 12/40 14/40 14/50 16/40 18/40 22/40Order-No.: 10811 10045 10042 10938 10043 10044 11029

Size = Slot width B / clamping thickness S

For parallel alignment in the T-slots.

Order-No.: 10003

Quick-release-coupling 1/4“

To ensure a trouble-free function of the system, please use only our couplings.

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Accessories19

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Order-No.: 12821

Pallet Cubedimensions lenght width height

120 120 115

Specification:high-tensile aluminium (AlMg4.5Mn) anodisedincl. 2 centering pins - with 1 bore for clamping stud on bottom side.

Suitable for: clamping pots 090 / 120 / 138 mm with indexation

Application: Can be used horizontally and vertically. Clamping of workpieces via an SK40 (DIN 69871) tool arbor (such as ER, OZ etc. ). Clamping studs are bolted through the adapter from below to secure the arbor. Especially suitable for small, delicate or round workpieces.

SK 40 Adaptionsuitable for pot size 90 120 138

height H 77 77 77bores for clamping bolts 1 1 1

Order-No.: 16054 14038 on request

Clamping pots Clamping bolts

Clamping pot 120

Version no Indexing bore with Indexing bore

retention force 25,0 kN 25,0 kNOrder-No.: 10012 10148

Clamping bolts with internal thread, incl. appropriate threaded pin(for clamping pot 090)Size 12M10 14M12

Fitting 12k6 14k6Thread M10 M12Order-No: 15267 11945

Clamping pot 90


Retention force 12,5 kN 12,5 kNOrder-No.: 11886 12987

Clamping pot 138



Clamping bolts with internal thread, incl. appropriate threaded pin(for clamping pot 138)

Size 12M10 18M12 18M16 25M16

Fitting 12k6 18k6 18k6 25k6Thread M10 M12 M16 M16Order-No: 19854 20178 20298 19984

Clamping bolts with internal thread, incl. appropriate threaded pin(for clamping pot 120)Size 12M10 16M8 16M10 18M12 18M16

Fitting 12k6 16k6 16k6 18k6 18k6Thread M10 M8 M10 M12 M16Order-No: 10416 10005 10006 10098 10004

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Clamping pot 190



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Clamping bolts with internal thread, incl. appropriate threaded pin(for clamping pot 190)

Size 12M10 18M16 30M24

Fitting 12k6 18k6 30k6thread M10 M16 M24Order-No: 14684 18596 11959

Closure bolt

Size 90 120 138 190Order-Nr.: 13484 10040 19233 12893

With O-ring, to protect unused clamping points against dirt and swarf.

Clamping pots Clamping bolts

Base Unit with Consoles Machining plates on vertical machining centre

Console on Base Unit 4-side machining on horizontal machining centre

Base Unit with Tombstone 48-times Machining a monocast part on Horizontal machining centre

Base Unit with 2 Consoles Machining on vertical machining centre

Base Unit on a Measuring maschine

Application Examples

Clamping device on Tombstone Machining on horizontal machining centre Reducing the set-up time ca. 80%

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Base Unit with Clamping Rails 1. setting on Horizontal machining centre

Consoles on Base Unit with clamping rails 1. setting on Horizontal machining centre

Base Unit on a Measuring maschine

Base Unit with Consoles Heavy machine cutting Horizontal BAZ


Tombstone with clamping ralils Clamping on Horizontal machining centre

SK 40 Adaption on tombstone machining on horizontal machining centre

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The modular Clamping Rail System SL 120

Clamping with highest flexibility!!!

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120

Clamping with highest flexibility!!!

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Pairing accuracy 0,03 mmCompact, modular structural formClamping forces up to 40 kN

Conventional and Grip-clamping possilble

fastening bores M16 for ZeroClamp Zeropoint-System Pitch S 200 mmand grid angles / pallets (R100 mm)

Easy clamping using a torque wrench.

High precision, ground andhardened functional surfaces

Due to exact serration –rails continuously coupleable

Simple adjustement

quick changing jaws

ruler for quick positioning jaws on upper surface

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+for 1. setting (raw material) form-closed clamping with grip insertsand for 2. setting (machined workpieces)

included in delivery:

1 x Clamping rail SL 120 (Length 600 mm) 1 x Fixed Jaw 120 + 1 x Parallel jaw 120 + 1 x Base Jaw Grip (with pendular function) + 1 x Base Jaw Grip (fixed) + 2 x facing jaws HM-coated

1. setting (raw material) form-closed clamping with grip inserts

Starter-Set SL 120

2. clamping machined workpieces High retention force caused of HM-coating (friction)

Order-No.: 18293

Field of application Starter-Set

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Cross Connector 120

• jaw width 120 mm

• For adaption the clamping rail 90° with variable Pitch S

• positioning the jaws with exact serration

Grip Insert

• for clamping raw parts form closed

• insertable into jaws 15348 and 15345

Grip height in mm 1,8 3,8Order-No.: 17898 20268

Basisbacke fest

• jaw with 120 mm

• for adapting grip inserts

• adapted on parallel clamping jaw

Basisbacke Pendelfunktion

• jaw with 120 mm

• for adapting grip inserts

• for clamping raw material

Order-No.: 15348 Order-No.: 15345

Clamping Insert

• HM-coated surface

• clamping of machined workpieces

• insertable into jaws 15348 und 15345

Height in mm 5,5Order-No.: 21099

Product Range Clamping Rail System SL 120



Fixed Jaw 120


• threads for adapting top and facing jaws

Parallel Clamping Jaw 120


• threads for adapting top and facing jaws

• jaw reverse side usable as fixed jaw

Pull Down Jaw 120


• threads for adapting facing jaws

• jaw reverse side usable as fixed jaw

Lenght in mm 300 600 1000Order-No.: 20254 16221 on request

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Side Clamps (Set)

• for securing the clamping rail on the machine table

• Set consits on 6 pieces

Worpiece Stop magnetic

• Position repeatable

• no interfering edges during producing

Order-No.: 19296

Grip height in mm 3,3 4,8Order-No.: 15341 20373

Order-No.: 18575

Step Jaw, fixed

• jaw witdth 120 mm

• for a higher clamping width

• use magnetic strip fo clamping jaw Order-No. 19392

Order-No.: 16240

Clamping Pot Adaption 120

• for adaption the clamping pot 120

• for applications with a variable Pitch S

• positioning the jaws with exact serration

HM-coated Facing Jaw 120


• for clamping parallel surfaces for a better frictional connection


Grip Facing Jaw 120


• for clamping raw surfaces

Order-No.: 17908

Order-No.: 15339

Order-No.: 17099

Base Jaw 5 AXIS (pair)

• jaw width 25 mm

• For 5-axis machining of small parts

• Grip Facing Jaw 15341 please order separate

Grip Facing Jaw (pair)

• jaw width 25 mm für Base Jaw 5-AXIS (15339)

• attachement for Grip clamping

Top Jaw Steel geared


• for clamping raw parts


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Order-No.: 20767

Order-No.: 20764

Order-No.: 20765


Order-No.: 20768

Base Jaw for Soft Jaws

• for adaption of soft jaws

Top Jaw ALUfor Base Jaw 20765


• for self-producing individual jaws

Top Jaw Steelfor Base Jaw 20765




Order-No.: 20766

Top Jaw ALU 1/2for Base Jaw 20765



Top Jaw Steel 1/2for Base Jaw 20765



Facing Jaw ALUfor Parallel Jaw 15289



Facing Jaw Steelfor Parallel Jaw 15289



Size = width / height 120/10 120/20 120/30 120/38Order-No.: 19391 19392 19393 19394

Magnetic Strips width 120 mm

• magnetic fixation and positioning

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Clamping Rail length 300 600 1000

Clamping width A 0 - 90 mm 0 - 390 mm 0 - 790 mm







+Order-No.: 15342 Order-No.: 15289

Order-No.: 17099

with screw M8 x 120

adapted on jaws Order-No.: 15342 + 15289


+Artikel-Nr.: 15339 Artikel-Nr.: 17898


Clamping Widths Clamping Rail System SL 120

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Clamping width A 30 - 220 mm 30 - 520 mm 30 - 920Clamping width A (round material) > Ø 30 mm > Ø 30 mm > Ø 30 mm


pitch A (clamping rails) 160 - 180 mm 160 - 480 mm 40 - 880 mm


Clamping width A (Step side) 70 - 160 mm 70 - 460 mm 70 - 860 mm


Order-No.: 16736


Note: Clamping widths reduced by use of facing jaws!

Order-No.: 17093 Order-No.: 17897 Order-No.: 20766Order-No.: 20767

+ ++

Order-No.: 19392

Note: Positioning withserration 2 mm!


Variable adjustment of Clamping Rails

Clamping Widths Clamping Rail System SL 120

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Clamping Rail SL 120 1. setting on Horizontal BAZ

Clamping Rail SL 120 1. setting on Horizontal BAZ

Clamping Rail SL 120 1. setting on rotating table

Clamping Rail SL 120 1. setting Grip clamping raw material

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torque (Nm) 6,0 12,0 17,5 25clamping force (kN) 5 10 15 20

Pairing accuracy 0,03 mmCompact, modular structural formClamping forces up to 24 kN

Conventional and Grip-clamping possilble

fastening bores M10 for ZeroClamp Zeropoint-System Pitch S 200 mmand grid angles / pallets (R 40/50 mm)

Easy clamping using a torque wrench.

High precision, ground andhardened functional surfaces

Due to exact serration –rails continuously coupleable


Simple adjustement

quick changing jaws

ruler for quick positioning jaws on upper surface

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80

Length in mm 260 400 500 600Order-No.: 13834 13833 14269 13408

Spannschiene SL 080

• Positioning jaws with serration 2 mm

• Fixation jaw with side clamps

• fastening bores for adapting clamping bolts 12M10

• Length 260 mm incl. 2 support plates (Clamping on 1 pot)


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Order-No.: 13930

Pull-down Jaw 26

• jaw width 26 mm


Order-No.: 13934

Pull-down Jaw 26 DUO

• jaw width 26 mm

• for clamping 2 workpieces


Order-No.: 13411 / 14274

Pull-down Jaw 40 / 80

• jaw width 26 mm


Order-No.: 13410

Parallel Jaw 48

• jaw width 48 mm


Order-No.: 14536

Parallel Jaw 80

• jaw width 80 mm


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Order-No.: 14369

Fixed Jaw 26

• jaw width 26 mm


Order-No.: 13412

Fixed Jaw 48

• jaw width 48 mm


Order-No.: 14280

Fixed Jaw 80

• jaw width 80 mm


Order-No.: 13936

Impress Jaw 80P

• jaw width 80 mm

• for clamping raw parts form-closed

Order-No.: 14131

Base Jaw 80

• jaw width 80 mm

• for adapting soft jaws

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Order-No.: 14134

Top Jaw ALU 80

• jaw witdh 80 mm

• for self producing individual jaws

Order-No.: 14346

Top Jaw Steel 80

• jaw witdh 80 mm


Order-No.: 14586

Facing Jaw ALU 48

• jaw witdh 58 mm

• facing jaw for parallel jaw


Order-No.: 14590

Facing Jaw ALU 80

• jaw witdh 90 mm



Order-No.: 14584

Facing Jaw Steel 48

• jaw witdh 58 mm



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Order-No.: 14588

Facing Jaw Steel 80

• jaw witdh 90 mm



Grip-Facing Jaw 26 / 48• jaw width 26 / 48 mm• facing jaw with grip inserts

Size 26 48 P 48 N FGrip-facing jaw Order-No.: 14482 14565 14480

Carbide coated jaw Order-No.: 14371 14576 14364

48 P = Vorsatzbacke einsetzbar auf Parallelspannbacke

48 N F = Vorsatzbacke einsetzbar auf Niederzubacke und Festbacke

HM-Facing Jaw 26 / 48• jaw width 26 / 48 mm• facing jaw carbide coated

Order-No.: 14373

Carbide Coated-Facing Jaw 80

• jaw width 80 mm

• for clamping parallel surfaces

• for a better frictional connection

Order-No.: 14484

Grip facing jaw 80

• jaw witdth 80 mm

• for clamping raw surfaces

Facing Jaw serrated

• jaw width 80 mm

• for Parallel Jwa 80 and Fixed Jaw 80

• for clamping raw parts

Order-No.: 17010

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Order-No.: 15421

Cross Connector 80


• For adaption the clamping rail 90° with variable Pitch S

• positioning the jaws with exact serration 2 mm

Magnetic strips width 74 mm

• magnetic fixation and positioning

Magnetic strips width 94 mm

• magnetic fixation • side positioning

Size = width / height 74/10 74/15 74/20 74/25 74/30Order-No.: 14189 13575 14312 14314 14121

Size = width / height 94/10 94/15Order-No.: 14006 13576


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Order-No.: 14119

Order-No.: 14120

Order-Nr.: 14116

Workpiece Stop fixed

Workpiece Stop adjustable

Workpiece Stop magnetic


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Clamping Rails on a base unit Machning round parts on a vertical machining centre


2 Clamping rails on grid-plate Machining a monocast part on Horizontal machining centre

2 Clamping rails on a tombstone Machining a monocast part on Horizontal machining centre


4 Clamping rails on a tombstone Machining on Horizontal machining centre


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Clamping Rails on dividing head Multipart clamping with a fourth Axis on Vertical machining centre

Clamping Rails on Base Unit Clamping of complex parts

2 clamping rails on a base unit Machning plates on a vertical machining centre

Clamping Rails on Tombstone Clamping of complex parts

Clamping rail on a base unit Multipart clamping on Vertical machining centre

Clamping rail on a base unit Multipart clamping on Vertical machining centre

Application Examples45

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The mechanical Dividing Head

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The mechanical Dividing Head

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Divid

ing H

ead

Order-No.: 13030

Dividing Head• Dividing manually or using the machine spindle• Positive interlocking, mechanical• Clamping force 1000 Nm• Division 144 x 2,5°• Little weight (approx. 30kg), easy handling• Fast changeover time using the zeropoint system

Dividing Head48

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mechanical drive

air connection coupling G1/4“ on backside

clamping pot 120 mm with indexation

Supplied with clamping studs on bottom side

For extension as fourth axis for 3-axis machines. Changeover time < 20 min.

Higher productivity in multi-side machining. No additional drive required. Maintenance an vibration free. External setting-up of the clamping beams.

Component clamping using clamping beams or directly on the dividing head.

Indexing 144 x 2,5°

Function:

Lateral movement to one of 12 possible positions. Travel in Z - by 8 mm. This riggers the indexation. Required positioning accuracy ± 0,5 mm in X, Y, Z. Move in a circular path with R=25 mm in the XY-plane. For this, 30° at the input equals 2,5° at the outout. Rotation can be in either sense. Travel in Z + by 8 mm to index the dividing spindle again.

Clamping block (unmachined)

Size = Block length mm 400 500 600 800

Order-No.: 15022 15024 15026 15028

• Connection geometry unmachined

Supplied with: Locating pin and shaft for thrust bearing.

Clamping block (machined)

Size = Block length mm 400 500 600

Order-No.: 15183 15184 15185

• Connection geometry machined for double-sided taking of clamping rails


Clamping block ( Spanntöpfen 120 mm)

Size = Block length mm 600 special versions

Order-No.: 15239 on request

• with 6 integral clamping pots 120 mm with Indexation


Thrust bearing for dividing head

• Bearing to adjust the clamping blocks• High support moment• Supplied with clamping studs

Order-No.: 14430

Dividing Head Product Range

Clamping Rail SL 120 with double sided serration

• complete jaw programm usable• minor pivoting radius• delivery including adapter

Order-No.: 18081

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Dividing Head withSK 40 Adaption

additional axis on Horizontal BAZ (5-side machining in one setting)

Dividing Head with clamping block

Fourth axis on Vertical BAZ

Dividing Head with clamping rail

fourth axis on Vertical BAZ with Clamping rail system SL 80 (Machining of 28 workpieces)

Automation and Monitoring

Controll-Units for monitoring

Control-units are available for a manual or an automated application. The following functions can be controlled or monitored.

- status monitoring locked / unlocked - status monitoring planned assets - blow-out function (cleaning function) - link to machine control unit (only automated version) - sealing air (only automated version)

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Automation and Monitoring

Control-System and Automation

For automation several functions are controllable or usable for monitoring. Sensor technology (digital / analog) is arbitrary. The following functions are controllable:

- status monitoring locked / unlocked - status monitoring planned assets - blow-out function (cleaning function) - link to machine control unit

All rights for Design, Photos and Texts with the publlisher ZeroClamp GmbH.Subject to alterations without prior notice! Printed in Germany.

ZeroClamp GmbHWadlhausen 14D- 82057 Icking

Tel: +49 (0) 81 78 - 90 99 80 Fax: +49 (0) 81 78 - 90 99 82 9

[email protected] www.zeroclamp.com

Documents

General Catalog - German Pavilion · embadded in NBR Centical clamping free of play in a hardened steel cone Clamping pot body Clamping pot cover Only 6 bar compressed air required