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Ethanol Plant Industry Specifc Process Diagram

K-TEK uses advanced technologies to accurately measure and control levels in storage and processequipment in Ethanol plants around the world. Our proven level instrumentation measures both liquidsand solids. Ethanol plants take advantage of K-Teks wide range of magnetic level gauges, continuouslevel transmitters, point level and caged level switches, and pressure, temperature and fow switches.

Point Level Measurement

Vibrating Fork Level Switches Buoyancy Level Switches Thermal Dispersion Level Switches Pressure and Temperature Switches

Guided Wave Radar Transmitters Magnetostrictive Level Transmitters Magnetic Level Gauges

Laser Level Transmitters Ultrasonic Transmitters

Continuous Level Measurement Non-Contact Level Measurement

Ethanol Plant Process Flow DiagramGrain Storage

Lique action Tanks

Cook / Slurry Tanks

Liquids Solids

Centri ugeGrain

Recovery

EthanolFermentation

Distillation

GrainDrying

EthanolStorage

Carbon Dioxide

FuelEthanol

Wet Distiller Grains

DryDistillerGrains

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KM26 Magnetic Level Gauge withAT200 Magnetostrictive Level Transmitter

LM80 / LM200 Laser Level Transmitter

AT100 Magnetostrictive Level Transmitter

Highly visible level indication All construction in-house by code certi ed welders Float designed and weighted or accuracy Transmitter and switch options, which can be

installed, adjusted and maintained with no processinterruption

The LM80/LM200 lasers can accurately mea-sure level, distance and position over longranges in extreme environments.

LM80s long range is to 200 t./60 m LM200s long range is to 500 t. / 150 m No beam divergence = no alse echoes Measure sur ace at any angle with narrow

beam

High accuracy: .01% o ull scale Loop powered to 75 (22M) probe length Total and/or inter ace level measurement Pressure to 3000 psig (207 bar), Std. 1800 psig

(124.1 bar) Temperature range: -320 to 800F (-196 to 427C)

RS80 Vibrating Level Switch

TX Thermal Dispersion Switch

Let K-TEK Solve Your Ethanol Plant Level Problems

One switch can be con gured or either gasor liquid fow, liquid level, inter ace level ortemperature

Explosion proo , no moving parts Temperature range o -320F to 900F (-195C

to 482C)

Pressure to 10,000 psig (689 bar) 316L stainless steel all welded construction

standard

Immune to low to medium coating or build-up on sensor

Robust sensing element Field selectable parameters with external

magnet or internal push buttons ( ail sa e,density)

Extended probe lengths to 120 (3048mm)

W-Series BETA Pressure / Temperature Switch High over range protection Wide ranges, narrow deadbands FM, CSA, ATEX & IEC approvals Optional stainless steel enclosure

MCS-0009-1 Rev nc (05-2010)DRR0283

For the latest version of this ISPD,visit ktekcorp.com or kteksolidslevel.com.

K-TEK6100 West by Northwest #140

Houston, TX 77040 USAPhone: +(1) 713-462-7665

Fax: +(1) 713-462-7684Email: sales@kteksolidslevel.com

Website: kteksolidslevel.com

K-TEK18321 Swamp RoadPrairieville, LA 70769 USAPhone: +(1) 225-673-6100Fax: +(1) 225-673-2525Email: sales@ktekcorp.comWebsite: ktekcorp.com

Point Level Measurement Continuous Level Measurement

Non-Contact Level MeasurementKCAP300 / 400 RF Capacitance Level Switch Dry bulk solids and liquid level detection in silos

and sumps Measures liquids and bulk solids Single Setpoint, dual setpoint and pump control Wide variety o 2-element sensing probes

available up to 450F / 3000 psig

MT5000 / MT5100 Guided Wave RadarTransmitters Radar signals travel along the waveguide

- eliminates alse echoes High signal strength with low power

consumption The MT5000 provides reliable level mea-

surement over varied process conditions. Distance 2 to 200 t. (61 m)

Continuous Level Measurement

Ore level measurement in bins and silos Liquid level measurement in silos and

sumps Range to 50 t. / 15 meters (KSONIK I) Long range up to 195 eet / 60 meters

(KSONIK III) 3 con gurable relays / 8 Amp (KSONIK I) 5 con gurable relays / 8 Amp (KSONIK III)

Ultrasonic Transmitter (KSONIK I/III, K10C & K10T3/4)

LM3D Scanner Volumetric measurement o bulk solid

materials in silos and stock piles 3D sur ace pro ling Highly visible level indication