JUST AHEAD TO SERVE YOU THE BEST - pulveriserAhmedabad Gujarat India Jas Enterprises Page 7 Size Reduction Equipments We have a wide range of size reduction equipments that are design

2010

Brochure of

Jas Enterprises

01/01/2010

Jas Enterprises

JUST AHEAD TO SERVE YOU THE BEST

Jas Enterprises Page 2

Contents

Company brief .................................................................................................................................................. 4

Our Vision ..................................................................................................................................................... 4

Our Products ................................................................................................................................................ 4

Quality Products with Us ............................................................................................................................... 5

Our Designing Section ................................................................................................................................... 5

Research & Development .............................................................................................................................. 5

Value Added Services .................................................................................................................................... 5

Our Wide Spread Distribution Network ......................................................................................................... 6

Clients .......................................................................................................................................................... 6

Size Reduction Equipments ............................................................................................................................... 7

TECHNO WINGS MONO PULVERIZER ............................................................................................................. 8

TECHNO WINGS MINI PULVERIZER ................................................................................................................ 9

TECHNO WINGS MINI PULVERIZER WITH WATER CIRCULATING SYSTEM...................................................... 10

TECHNO WINGS MULTI CHAMBER PULVERIZER ........................................................................................... 11

TECHNO WINGS IMPACT PULVERIZER ......................................................................................................... 12

TECHNO WINGS HAMMER MILL .................................................................................................................. 15

TECHNO WINGS PLATE MILL / DISC MILL / BURR MILL ................................................................................. 16

JAS POUNDING MACHINE ........................................................................................................................... 18

JAS MASALA (SPICES) MILL .......................................................................................................................... 19

JAS COMMERCIAL WET & DRY GRINDER...................................................................................................... 20

JAS GRAVY (PASTE) MAKING PULVERIZER.................................................................................................... 21

JAS DALIYA (BROKEN PIECES) MAKING MACHINE ........................................................................................ 22

Food Processing Machines .............................................................................................................................. 23

JAS MINI DAL (PULSES) MILL...................................................................................................................... 24

JAS PAPAD ROLLING MACHINE .................................................................................................................... 28

JAS PAPAD MAKING AUTOMATIC MACHINE ................................................................................................ 29

PANI PURI (GOAL GAPPA) MAKING MACHINE ............................................................................................. 30

JAS DOUGH MIXTURE MACHINE .............................................................................................................. 31

JAS NOODLE MAKING MACHINE ................................................................................................................. 32

JAS VERMICELLI MAKING MACHINE ............................................................................................................ 34

JAS BRAND TRAY DRYER/DRYING OVEN ...................................................................................................... 35

JAS BRAND NAMKEEN, SNACKS MAKING MACHINE ..................................................................................... 36

JAS BRAND POTATO PEELER MACHINE ........................................................................................................ 37

JAS POLISHING MACHINE ............................................................................................................................ 38

GRAINS HUSK REMOVER ............................................................................................................................. 39

JAS DE STONER (grain separators) ............................................................................................................... 40


Vibro Screen ................................................................................................................................................... 41

JAS SEMI AUTOMATIC CHAPATTIS MAKING MACHINE ..................................................................................... 42

JAS FLOUR TORTILLA (ROTI, CHAPATTI) MACHINE ....................................................................................... 43

Hotel & Restaurant Kitchen Equipments .......................................................................................................... 44

JAS VEGETABLE CUTTING MACHINE ................................................................................................................ 45

JAS COMMERCIAL MIXTURE GRINDER BLANDER ............................................................................................. 46

JAS ELECTRIC STIRRER ..................................................................................................................................... 47

JAS ALMOND PISTACHIO CHIPS MAKING MACHINE ......................................................................................... 48

JAS CASHEW NUT / ALMOND POWDER MAKING MACHINE ............................................................................. 49

JAS DOMESTIC STONE LESS FLOUR MILL .......................................................................................................... 50

VARDHMAN BRAND VERTICAL STONE TYPE DOMESTIC FLOUR MILL ................................................................ 51

Beverage Processing Machines ....................................................................................................................... 52

JAS MASTICATION JUICERS ............................................................................................................................. 53

JAS CENTRIFUGAL JUICERS .............................................................................................................................. 54

Fruit & Vegetable Pulper ................................................................................................................................. 55

Note: - The quality of your machine will have a direct impact on your finish Products experience. We sell only the finest machines to assure you of easy, hassle-free operation for years of enjoyment. Low quality machines are hard to clean, noisy, lack the power and light duty components to effectively and require you to spend a fair amount of time your final products because of their small capacities and lower efficiency. You will not benefit from your good quality raw products if you buy a machine that breaks down, works poorly and is "too much of a hassle" to use.

© 2009 This publications including photographs, illustrations and diagrams is under the protection of international copyright lows, with all rights reserved, Neither this brochure nor any of the material contained herein, maybe reproduced without the express written consent of the JAS ENTERPRISES 60, SHREENATJI ESTATE, PANNA ESTATE ROAD, RAKHIAL, AHMEDABAD 380 023 GUJARAT INDIA.

Contact details of Jas Group Of Companies

Jas enterprises (An ISO 9001:2008 Certified Company) Sixty, Shreenathji Estate, Panna Estate Road, Rakhial, City: - Ahmedabad Zip Code: - 380 023 State: - Gujarat Country: - India Phone: - + 91 79 22743454 Fax + 91 79 22745062 Mobile: - + 91 9427417384 (MR. S M SHETH) Mobile: - + 91 94260 88 680 (Mr. Jigar Sheth) Mobile: - + 91 9426180143 (Mr. Pavan Sheth) Web: - http://www.jasenterprise.com & http://www.pulveriser.co.in E mail: - [email protected]; [email protected]; [email protected] Please Visit our Associated Concern firms Web Site: - http://www.masalapaste.com


Company brief

Jas enterprises is Establish since 1990, we have grown as reliable manufacturer and exporter of a wide range of food processing machine and equipment. Our range of equipment is use and demanded throughout the domestic as well as the international market. Our full range includes Pulverizer, Beverage Machineries and processing Machines

Located in Ahmedabad, we are capable of undertaking any machinery as per our customers’ requirements to meet their exact specifications. We are continuously investing to improve the quality and performance of our products.

The knowledge and experience of Mr. S. M. Sheth (B. E. Mech.) has been a guiding factor behind our success and has led us to satisfy clients across the globe. We are one company, with a commitment to provide products that will allow our customers to reach their distinctive goals.

Our Vision Our vision is to be one of the most trusted manufacturer and supplier of food processing machinery and equipment from India.

• We aim to increase momentum in the expansion of our international customer base by concentrating on our core strengths to develop a strong customer base around the world.

• By growing strategically and responding creatively, we will earn our customer's trust. • This trust will be strength through timely delivery of quality equipment at highly reasonable prices.

• We will continue to strive to be an unrivaled partner in the fulfillment of our aspirations.

Our Products All the processing machines and equipment designed and fabricated by us conform to the international quality standards. These machines are design keeping in mind low power consumption. Requiring minimum maintenance and assuring maximum output, our range of products includes:

• Pulverizer

• Beverage Machineries

• Processing Machines

Industries Served

The different machines designed and fabricated by us have tested and appreciate by our clients. Their high performance and cost effective rates have played a vital role in attracting different clients from various sectors like:

• Food Industry • Pharmaceutical • Mining • Cattle Feed. • Agricultural • Glass and Ceramic • Dry Chemical • Wood • Hotels • Restaurants & Hostels


Quality Products with Us Considering quality as the most essential factor contributing to the success of a firm, we have streamlined our operations to give the best products to our clients. The quality checks help in determining the performance of the machines. On successful completion of test, a check listing is carrying out to check all critical parameters of all the components of the machinery. From the initial stage of checking the raw materials and parts to the final stage of delivering the machines, all the processes are carrying out under the supervision of our quality experts. The machines when ready for the market are vigorously test on various criteria like

• Quality

• Reliability

• Efficiency

• Low maintenance

• Minimum power consumption

Our Designing Section

We have a design department for mechanical design and drafting and a separate department for process design and development. Equipped with latest technology, we try to come up with designs that match the requirements of different clients. We understand their needs and then offer them with the best-designed machines that are precision engineered to yield maximum output with minimum investments.

Research & Development

To keep pace with fast changing technology in chemical/food processing industry, we are in continuous process to create latest models of energy efficient and cost effective products. Our research and development center conducts numerous application and experiment for creating new areas of growth. We developed many energy efficient machineries maintaining the international standard compatibility. We specifically follow our quality objectives at all levels of manufacturing process.

This division process new ideas to fabricate latest machineries. In processing, we follow certain steps:

• Concept: Developing new concept for generating new machineries

• Design: Sorting and compiling of data, converting those concepts into manufacturing data.

• Prototype development: Starting from manufacturing to final inspection and testing

• Qualifying procedure followed before sending these data to manufacturing unit.

We invest in advanced training to promote knowledge in the area of technical development, research and production of our range of products and their usage.

Value Added Services

Free Test Services

We offer test-grinding facility completely free of cost to prove the competence of our products on any given material. This testing facility also helps our team of engineers to increase their knowledge and select the right mill size and set-up, to provide maximum output on any material.


Packaging

We do packaging of all our machineries and equipment as per our customer’s specification. We maintain strict delivery schedule, so that the product reaches to the customer on time.

Our Wide Spread Distribution Network We have a wide dealer and distribution network in all major cities and districts in almost all states of India. In addition, in Canada, France, South Africa assisting us to meet the demands of our clients on time

Clients

Owing to the impeccable quality of our products, sound infrastructure, efficient management and timely delivery schedules, we have been able to establish a good reputation and wide client base that extends beyond the national boundary.

Tax identification No : 24075100990

Central SALES TAX REGISTRATION NO. NO. : 24575100990

Permanent Account No : AMMPS0980M

Import Export Code No : 0805010971

Bankers : Central Bank Of India

H.L. Commerce Collage Area Branch, Navarangpur, Ahmedabad Gujarat India

HONKONG & SHANGHAI BANK CORPORATION

MARADIA PLAZA Branch, C G ROAD, Navarangpur, Ahmedabad Gujarat India


Size Reduction Equipments

We have a wide range of size reduction equipments that are design and manufactured to yield maximum efficiency to our clients. These machines are use for crushing, shearing and grinding different types of spices, f vegetables, herbs, pigments, and other food products. Available at competitive rates, these machines are well known for their efficiency and durability.

At the heart of our Size reduction equipments line up are many size & type of our mono pulverizer, mini pulverizer, mini pulverizer with water circulating system, multi chamber pulverizer, techno wings impact pulverizer, techno wings hammer mill, pounding machine, masala (spices) mill, commercial wet & dry grinder, gravy (paste) making pulverizer, daliya (broken pieces) making machine, plate mill, disc mill, bur mill, and many more… this size reduction equipments main key features are ruggedness, dependability and ease of use are reasone that Jas products are specified by more customers then any other.

Jas Enterprises offered in various standard & customized configurations. With a strong emphasis on applications, “Jas” & “Techno wings size reduction” equipments are ruggedly built to supply crushing, shearing and grinding under most ambient conditions.

Mono Pulveriser Mini Pulveriser Mini Pulveriser with Water Circulating System

Multi Chamber Pulveriser Impact Pulveriser Hammer Mill

Hammer Mill With Bottom Discharge Pounding Machine Masala Mill ( Spice Mill )

Dry & Wet Pulveriser Wet Pulveriser ( Gravy Machine) Burr Mill


TECHNO WINGS MONO PULVERIZER

Our range of mono pulverizer is durable in quality and is use for grinding different types of spices, salt, coffee, sugar, fresh fruits, vegetables, herbs, tobacco, leaves, oil cake, cattle and poultry feeds and many other food products. These machines are widely demanded by clients and have superior characteristics that include:

• Compact size • Dust free operation • Ideal for dry as well as wet-pulpy crushing • Highly effective as well as nonstop continuous crushing • Single pieces crushing chamber no separate joints of fabrication for outlet • Increased production leading to faster return on the investments • Hardened & fully machines beaters • No wastage of product causes any pollution.

Model TW-1 TW-2 Chamber size 6 Inch x 3 Inch 8 Inch x 2 Inch DIA X WIDTH 152mm X 75mm 200 mm X 50 mm Motor (HP) 1.5 1.5 1.5 Grinding Speed (RPM) 2880 2880

Pulverizer's operation

The flow of material from the Feeding Hopper is regulating by means of a Vertical Adjustable Slide to suit the load. Rotor with four beaters runs in anti-clockwise direction. The swinging beaters pass just beneath the Ratchet Teeth Liner fitted inside the top half of the crushing chamber, leaving a gap of 1/8" between the liner teeth and the tips of the rotating beaters. This cuts the material caught between the liner teeth like a sword with a scissors action at a high speed of 2880 rotations per minute.

After the required size reduction, the material will pass through the screen fitted inside the lower discharge end of the grinding chamber. No sieving is required, as the appropriate size screen fitted will not allow coarser material to pass through. The air generated in the crushing chamber forces the powder to pass through the screen fitted at the bottom discharge end of the crushing chamber, into a cotton bag attached to the delivery trough below. The dust is collect through the attached balloon fitted on the discharge end. The top closed end of the balloon may suspend from the roof or a wall of the building. Every half an hour, the balloon should be tap to knock down the dust clogging the pores of the balloon, thus releasing the pressure built-up. The dust falls in the bag below, and thus a dust free operation without wastage of product achieve. (When crushing Wet-Pulpy materials, the balloon should not be use)

Servicing Guidelines:

Open the cover of chamber all grinding parts clean with a brush in couple of minute and the pulverizer is ready for next grinding. If required, the grinding chamber can also be wash with water. Remove the cotton balloon and the screen, close the cover tightly and start the grinder. Now pour a bucket or two of water into the hopper. The grinding parts will be flushed with the water and cleaned. Continue running the machine for a few more minutes as the draft of the fresh air sucked into the grinder will dry it. When the beater worm out removing and reserved by removing the cur clip lock holding to the rotor pins. When both the edges are worm outs, they sharpened on an emery stone, to use as new. In addition, when completely warn out, replace the equal weight and refitted.


TECHNO WINGS MINI PULVERIZER

Avail from us, our wide array of mini pulverizer that is design to offer effective and continuous grinding. These products are applicable for various spices, fresh fruits, garlic, coffee, sugar, fruit pulp, herbs, vegetables, poultry feeds, custard powder, icing sugar, instant food and various other allied foods. These machines know for their superior features that are:

• Increased production • No wastage of product • Single pieces grinding chamber no separate joints of fabrication for out late • Rotating parts are balanced for reducing friction loss & noise • Four numbers beaters are from special steel & single piece (without joints ) are hardened, balanced and swelling type • Dust free operation • No pollution hazards The technical specifications include:

Model TW-4 TW-5 TW-6 Chamber size 8 Inch X 3 Inch 10 Inch X 4 Inch 12 Inch X 4 Inch DIA X WIDTH 200 mm x 75 mm 250 mm x 100 mm 300 mm x 100 mm Motor (HP) 2 to 3 5 to 7.5 7.5 to 10 Grinding Speed(RPM) 5000 5000 5000



After the required size reduction, the material will pass through the screen fitted inside the lower discharge end of the grinding chamber. No sieving is required, as the appropriate size screen fitted will not allow coarser material to pass through. The air generated in the crushing chamber forces the powder to pass through the screen fitted at the bottom discharge end of the crushing chamber, into a cotton bag attached to the delivery trough below. The dust is collect through the attached balloon fitted on the discharge end. The top closed end of the balloon may suspend from the roof or a wall of the building. Every half an hour, the balloon should be tap to knock down the dust clogging the pores of the balloon, thus releasing the pressure built-up. The dust falls in the bag below, and thus a dust free operation without wastage of product achieve. (When crushing Wet-Pulpy materials, the balloon should not be use)


Open the cover of chamber all grinding parts clean with a brush in couple of minute and the pulverizer is ready for next grinding. If required, the grinding chamber can also be wash with water. Remove the cotton balloon and the screen, close the cover tightly and start the grinder. Now pour a bucket or two of water into the hopper. The grinding parts will be flushed with the water and cleaned. Continue running the machine for a few more minutes as the draft of the fresh air sucked into the grinder will dry it. When the beater worm out removing and reserved by removing the cur clip lock holding to the rotor pins. When both the edges are worm out, they are sharpening on an emery stone, to use as new. In addition, when completely warn out, replace the equal weight and refitted.


TECHNO WINGS MINI PULVERIZER WITH WATER CIRCULATING SYSTEM

Designed to give maximum output to our clients, our range of mini pulverizer with water circulating system is suitable for effective as well as continuous grinding. These machines have chamber, water chamber & outlet that help in avoiding joints for leakage of water as well as spreading of powder. These machines are use in grinding different kinds of spices, fresh ginger, salt, coffee, fruits, vegetables, herbs, roots, bark & leaves, cattle & poultry feeds, custard powder, food colors and various other products. The various features include:

• Four numbers beaters are from special steel & single piece (without joints) are hardened & balanced are sledding to pirated overload • Heavy duty channel stand & anti vibrating basements • Suitable for Dry & Wet pulpy grinding • Rotating parts are balanced for reducing friction losses & noise • Dust free operation • No wastage of product • No pollution hazards

Model TW-4SUPER TW-5 SUPER TW-6SUPER DIA X WIDTH IN INCH 8 X 4 10 X 4 12 X 4 Motor (HP) 2 To 3 5 To 7.5 7.5 To 10 Grinding Speed (RPM) 4500 5000 5000



After the required size reduction, the material will pass through the screen fitted inside the lower discharge end of the grinding chamber. No sieving is required, as the appropriate size screen fitted will not allow coarser material to pass through. The air generated in the crushing chamber forces the powder to pass through the screen fitted at the bottom discharge end of the crushing chamber, into a cotton bag attached to the delivery trough below. The dust is collect through the attached balloon fitted on the discharge end. The top closed end of the balloon suspended from the roof or a wall of the building. Every half an hour, the balloon tapped to knock down the dust clogging the pores of the balloon, thus releasing the pressure built-up. The dust falls in the bag below, and thus a dust free operation without wastage of product achieved. (When crushing Wet-Pulpy materials, the balloon not be used)


Open the cover of chamber all grinding parts cleaned with a brush in couple of minute and the pulverizer is ready for next grinding. If required, the grinding chamber can also washed with water. Remove the cotton balloon and the screen, close the cover tightly and start the grinder. Now pour a bucket or two of water into the hopper. The grinding parts will be flushed with the water and cleaned. Continue running the machine for a few more minutes as the draft of the fresh air sucked into the grinder will dry it. The beater when worm out removed and reserved by removing the cur clip lock holding to the rotor pins. When both the edges are worm out, they sharpened on an emery stone, to use as new. In addition, when completely warn out, replaced the equal weight and refitted.


TECHNO WINGS MULTI CHAMBER PULVERIZER

We offer our clients with multi chamber pulverizer that comes with a second chamber used for fine grinding. These machines do not have any separate joints between out late & crushing chamber. Our machine comes with back loading type system that helps in easy cleaning. The various features of our range of multi chamber pulverizes include-

Model TW-84 TW-124 Chamber size 8 Inch X 4 Inch 12 Inch X 4 Inch DIA X WIDTH 200 mm x 100 mm 300 mm x 100 mm Motor (HP) 3 to 5 7.5 to 10 Grinding Speed(RPM) 5000 5000


TECHNO WINGS Double Stage Mills are the latest version of the TECHNO WINGS Mini Pulverizer. It provided with a Pre - crushing chamber where the material undergoes a coarse grinding and passes on to the fine powdering chamber. Therefore, we can feed the hard materials like turmeric directly for fine grinding in single feeding. This also gives more evenness for the spices powder. The operational life of the screens (sieves) in a double stage mill is about 20 times that of standard mini Pulverizer of the same capacity.

Pre- cutting chamber fixed on the hinges, which also act as door for fine crushing chamber. The center classifier sieve also taken out very easily by twisting from the lock bolt. The feeding of this machine is through the center of the back end. The crushing chamber and bearing blocks are made of high quality cast iron Bearings lubricated in oil.

Servicing Guidelines

Open the cover of chamber all grinding parts cleaned with a brush in couple of minute and the pulverizer is ready for next grinding. If required, the grinding chamber can also washed with water. Remove the cotton balloon and the screen, close the cover tightly and start the grinder. Now pour a bucket or two of water into the hopper. The grinding parts will be flushed with the water and cleaned. Continue running the machine for a few more minutes as the draft of the fresh air sucked into the grinder will dry it. The beater when worm out removed and reserved by removing the cur clip lock holding to the rotor pins. When both the edges are worm out, they sharpened on an emery stone, to use as new. In addition, when completely warn out, replaced the equal weight and refitted. Please check the oil level of oil bath chamber regularly.


TECHNO WINGS IMPACT PULVERIZER The TECHNO WINGS Impact Pulverizer meets most capacity requirements. It lend themselves to a wide degree of adjustment with finesse of the finished products ranging from about 60 mesh to bulk passing through 300 mesh depending to a considerable extent on the particular materials being handled. It combines Grinding, Classifying and conveying all in one single unit.

It grinds with easy, economy and safety offering a wide range of particle sizing of any non-abrasive material, hard or soft from granular to finest dust up to 300 meshes.

OPERATION:

The TECHNO WINGS Impact Pulverizer consists of and encased rotor-carrying swing hammers, whizzed classifier for finesse regulation and pressure gradient creator mounted on a solid shaft. Raw material from the

feed hopper enters manually or automatically roll feeder and as the feeder and as the feeder pockets rotate spills into the grinding chamber. The impact to the hammers on the feed material against the liner plates reduces it into fine powder. The ground material carried towards the whizzed classifier for clarification and the finesse regulators (whizzed classifier) and returns to the grinding chamber for further grinding reject the oversize particles. Classified material then conveyed into the cyclone for collection and bagging. A dust collector provided in the system for ensuring dustless

operation and no loss of ground powder.

BRIEF SPECIFICATION:

Type Vertical Model Air Swept totally enclosed, high-speed swing hammer type grinding mill with Whizzer Air Classifier.

Body The main body is made of Heavy Duty Cast iron, machined with Top covers bolted together for easy opening and cleaning or for inspection. Every portion in the machine, which meets the material, lined with high-grade steel plates.

Feeder An automatic rotary feeder gear driven from the main shaft with feed control mechanism is Optional.

Crushing The striking face of the Crushing Chamber lined with hard chilled iron replaceable.

Chamber Plates keeping in view of the proper protection to given to the chamber from the wear and tear, which ensures ever - losing.

Rotor Thick mild steel-machined plates mounted on main shaft. Bearings Best Double row self-aligning Ball Bearings in cast iron housing with suitable Grease Cups for

lubrication is supply with all impact Pulverizer. Hammer Forged alloy steel, and perfectly balanced hammer is supply with the machine (SS 304 is

optional). Classifier Heavy duty paddle type with changeable blades and arms (impellers) Cyclone Mild Steel Sheet fabricated, welded throughout cones. Dust Collector Top and bottom halves of Mild Steel Sheet to interconnect by Cotton Cloth dust bags. Piping All interconnection Mild Steel Pipes supplied with loose Flanges to facilitate easy erection

opening and cleaning. Lubrication A bearing are provided with Oil Cup, Grease Cup for heavy Lubrication


MATERIAL FOR GRINDING

SIZE OF THE MACHINE AND PULVERIZER CAPACITY Kg. PER HOUR FINENESS OF 60 TO 300 MESH 12" TW-12

16" TW-16

20" TW-20

25" TW-25

32" TW-32

32" Broad TW-32Brd

42" TW-42

Bauxite 40 Kg. 100 Kg. 200 Kg. 350 Kg. 600 Kg. 700 Kg. 1200 Kg. China Clay 50 Kg. 100 Kg. 200 Kg. 400 Kg. 700 Kg. 800 Kg. 1200 Kg. Calcite 50 Kg. 75 Kg. 150 Kg. 400 Kg. 700 Kg. 800 Kg. 1200 Kg. Chromites 40 Kg. 80 Kg. 100 Kg. 200 Kg. 400 Kg. 500 Kg. 800 Kg. Coal 50 Kg. 600 Kg. 200 Kg. 400 Kg. 550 Kg. 700 Kg. 1000 Kg. Wheat Flour 40 Kg. 80 Kg. 150 Kg. 300 Kg. 500 Kg. 600 Kg. 1000 Kg. Gypsum 50 Kg. 100 Kg. 200 Kg. 400 Kg. 700 Kg. 800 Kg. 1200 Kg. Grain Dal (Besan) 50 Kg. 100 Kg. 200 Kg. 350 Kg. 600 Kg. 800 Kg. 1200 Kg. Guar Gum 20 Kg. 30 Kg. 50 Kg. 80 Kg. 150 Kg. 200 Kg. 400 Kg. Haldi ( Turmeric) 40 Kg. 70 Kg. 100 Kg. 200 Kg. 400 Kg. 500 Kg. 700 Kg. Kattha 40 Kg. 70 Kg. 100 Kg. 200 Kg. 350 Kg. 450 Kg. 700 Kg. Lime Stone 60 Kg. 100 Kg. 200 Kg. 400 Kg. 700 Kg. 800 Kg. 1200 Kg. Mica Chips 50 Kg. 75 Kg. 100 Kg. 200 Kg. 350 Kg. 450 Kg. 750 Kg. Magnetism 40 Kg. 75 Kg. 150 Kg. 300 Kg. 450 Kg. 550 Kg. 800 Kg. Coheres 30 Kg. 100 Kg. 150 Kg. 350 Kg. 600 Kg. 700 Kg. 1200 Kg. Red oxides 40 Kg. 100 Kg. 150 Kg. 300 Kg. 600 Kg. 700 Kg. 1500 Kg. Sandal Wood 50 Kg. 100 Kg. 175 Kg. 350 Kg. 600 Kg. 700 Kg. 1200 Kg. Soap Stone 75 Kg. 150 Kg. 250 Kg. 400 Kg. 800 Kg. 900 Kg. 1500 Kg. Soya Ben 20 Kg. 40 Kg. 60 Kg. 150 Kg. 300 Kg. 400 Kg. 750 Kg. Salt 30 Kg. 60 Kg. 100 Kg. 225 Kg. 400 Kg. 500 Kg. 800 Kg. Tamarind Seed 20 Kg. 30 Kg. 50 Kg. 100 Kg. 200 Kg. 250 Kg. 400 Kg. Asbestos lump 50 Kg. 100 Kg. 200 Kg. 400 Kg. 800 Kg. 900 Kg. 1200 Kg. C. I. Powder 100 Kg. 150 Kg. 200 Kg. 300 Kg. 500 Kg. 600 Kg. 1000 Kg. Metal Separation 100 Kg. 150 Kg. 200 Kg. 300 Kg. 500 Kg. 600 Kg. 1000 Kg. H. P. Required 5 – 7 H.

P. 10 H. P. 15 - 20

H. P. 25 - 30 H. P.

40 - 50 H. P.

50 – 60 H. P.

80 - 100 H. P.

R. P. M. of Machine 3500 3200 2200 2000 2000 1800 1800


Note: -Illustrations to give an idea for the machine and are not binding as to details. All dimensions are specification of machines is subject to change and alteration, due to any improvements that may make from time to time.

Items to be produce by the buyers

Our standard supply does not include for any items not mentioned in the foregoing specification in particular excludes the followings

Electric motors, starters, main switch, ampere meter, capacitor, foundation bolts, cotton dust begs & balloon, dust collectors, angles, flat bar, asbestos rope & v Belts.


TECHNO WINGS HAMMER MILL

Our ranges of Techno wings brand hammer mills are available in various sizes. These hammer mill are recommended for powdering grains, chemicals, herbs, minerals, spices, cattle feed, chemicals, oil cake, tea, coffee, crude drugs, molding powder, dry soap, charcoal, etc. These machines known for the different features that include:

o Improved crushing efficiency o Minimized power consummations by the way of

fiction lose. o Low temperature

Hammer Mill's Operation

The materials to be ground into the crushing chamber of hammer mill from feed hopper by gravity or through an auto feeder (optional) the beaters inside the drum accelerate the material to a very high speed to the toothed liner placed at the upper half of the crushing chamber. Shearing pulverizes the material. The ground materials continuously sucked by a centrifugal blower, through screens placed at the bottom periphery of the crushing chamber and conveyed through a pipe into the cyclone dust collector for bagging. Excess air filtered

through a cotton balloon. Particle size varied using screens with different size hole. Construction of Hammer Mill

Made from heavy duty Mild Steel fabricated body. Grinding Chamber lined with serrated wear plates, which protects the body from wear and tear. Grinding is doing by a set of swinging blades or Hammers on a balanced rotor. A screen

classifier forms the lower half of the grinding chamber. For Super Model, Blower drive on a separate shaft with the help of a ‘V’ belt adjustable drive from the rotor shaft. For Standard / Economical model, the Rotor & Blower driven by single shaft there is Single Speed of rotor and blower.

Standard Accessories

• Machine & Motor pulley • Two Numbers Cotton Balloons • Three numbers of Screen • Motor Rail

Optional Accessories at extra Cost

• All Contacting parts in Stainless Steel • Electric Motor, Starter, Ampere meter, Wire • V Belts • TCT tips bras sing on Rotor Blade for batter life of the blades.

Model No. Chamber Size Type Capacity Per/Hour HP TW-48E 4" X 8" Economic 20-25 Kg. 2

TW-510E 5" X 10" Economic 30-35 Kg. 3 TW-612S 6" X 12" Super 50 Kg. 5 TW-612E 6" X 12" Economic 60 Kg. 5 TW-714S 7" X 14" Super 100 Kg. 10 TW-714E 7" X 14" Economic 70 Kg. 10

TW-1016S 10" X 16" Super 200 Kg. 20 TW-1020S 10" X 20 Super 250 Kg. 25 TW-1224S 12" X 24" Super 400 Kg. 40 TW-1326S 13" X 26" Super 800 Kg 50


TECHNO WINGS PLATE MILL / DISC MILL / BURR MILL

Burr mills or crushers have two roughened cast iron plates. One plate is stationary and the other one rotates. Grain fed between the plates is crush and shear. Type and spacing of plates determines fineness of the feed. These mills are better adapted to grinding coarse grains than hammer mills. However, they will not handle high moisture grain satisfactorily because of low capacity.

Jas Grinding Mills - Plate Type

Jas Plate Type Grinding Mills (Bullet) flour mill machines are manufactured by the company with high tech professional and updated technical needful and up to the satisfaction of the customers.

Main Features of Burr Mill

• Rigid Construction • The Machine is fitted with ball bearings instead of metal Bushes. Therefore, easy and free rotating mechanism is providing. • An eccentric assembly is providing to vibrate the kava for uniform of grains because of this system the shaft does not move. Only the cone moves forward and backward. • Lower power consumption is required because of low fiction losses.

SPEED PLATE OUTPUT / Hr In Kg. PULLEY

Mill RPM BHP Size Fine Medium Coarse Size

Jas-1A 600 4-6 10" 80 150 300 10" x 3.5"

Jas-2A 550 6-8 12" 100 225 450 12" x 4"

Jas-3A 500 10-12 14" 150 300 600 14" x 4"

Operating Principle of Burr Mill (Plate mill, Disc Mill): -

The Regulating Wheel is for distance between the plates to achieve the required fineness. On starting the mill, the Regulating Wheel should be turn clockwise until the plates just touch. The setting for the material being ground is then made by turning the wheel a few notches either way, because the wheels are being locked in this position by the click.

The Feed Control Screw is for regulating the rate of flow of material by adjusting the angle of the feed hopper. The ground material will vary with the feed rate as well as with the adjustment of the plates. If a fine ground material is, require a low feed rate should apply. The hand nut on the Feed Control Screw should lock with the wing nut after setting. If it is required to stop the Flow of material, the feed control screw can be lifted up and the cross pin engaged in the slot provided to hold it in the 'off' position.

Grinding Dry Material: Start the mill and adjust the Regulating Wheel until the plate’s just touch. Feed the material into the plates. After the required setting, close the plates two or three notches. Adjust the feed control until the required fineness obtained. If the sample is not fine enough, close the plates further two or


three notches. If the click holder, which caring the regulating wheel, opens away from the front, tighten the springs so that the click holder closes.

Important: Before closing the plates the material must be fed into the plates and the plates must be opened before shutting off the feed to prevent the plates being damaged by running together.

Kibbling: Start the mill and adjust the regulating wheel until the plates will just touch. Open the plates a few notches. Adjust the feed to give required fineness. A high output of kibbled material will obtain.

Grinding Wet Maize: Start the mill and adjust the Regulating Wheel until the plate’s just touch. Open the plates one or two notches. Adjust the feed to give required fineness.

Servicing Guidelines of Burr Mill (Plate mill, Disc Mill):-

Daily Lubrication:

• Use good quality clean lubricating oil. • Slide open top lid and check that bearings have sufficient oil and the rings are rotating on the shaft. Fill up if necessary and close the top lid. • Fill oil on the front and check that the wick is in the wick hole and is in the oil. • Fill oil well in the Jigger. • Oil other moving parts.

Bearings: Bearing housings are located on the frame by dowels and sealing is affect by rubber 'O' rings, which engage in grooves on spindle. The entry of the spindle into the box is seat in a similar manner.

Setting New Plates: To obtain the best results, care must be take, when fitting new plates or reversing the old ones. The Plates should touch all rounds in any spindle position. A piece of paper inserted between the plates can be use to check before fitting the front to the mill.

It is important that the spindle bearings be not move on the free frame as this may interfere with the plate settings.


JAS POUNDING MACHINE

Jas enterprise offers pounding machine (khandap machine). It is ideal for making powder of food grains and Ayurvedic medicines according to traditional methods. It is fitted with cam lever arrangements for extra power to hammer. Automatic stirrer provided in the chamber to shift the materials while hammering. It is equipped with specially designed liver to lock / unlock the hammering process. Sieving do while hammering is lock / stop. It provided with flywheel with pulley for easy smooth operations. Some of its features include less noise, dust free operation, no wastage of product& pollutions hazards, low maintenance, etc. grinding carried out in a cool atmospheric temperature, which guarantee against any thermal degradation of product quality & flavors.

The main features of our range of pounding machines are as follows:

• Ideal for making powder of food grains and ayurvedic medicines in traditional method, these pounding machines known for their superior quality and long working life. The various features of our machines include.

• Cam lever arrangements for extra power to hammer • Heavy c I khul • Automatic stirrer in the chamber to shift the materials while hammering. Specially design liver to lock

UN lock the hammering process. Sieving done while hammering is locked/ stopped • Flywheel with pulley • Easy smooth operations • Less noise • Grinding is carried out in a cool atmospheric temperature, which guarantee against any thermal

degradation of product quality & flavors • Dust free operation • No wastage of product • No pollutions hazards • Low maintenance • Saves recurring costs

The different specifications of our pounding machines include:

Model no TW-101 TW-201 Hammers Two FOUR Hammers Diameter 50 mm 50 mm Hammers Lengths 1200 mm 1200 mm Cam Two (Made from steel cast iron) Four (made From Steel cast iron) Drive V- belt type V- belt type Power Supply 1 Horse Power X 1440 R.P.M. 1.5 Horse Power X 1440 R.P.M. Flywheel with pulley 425 mm 425 mm


JAS MASALA (SPICES) MILL

Jas Enterprises offer Masala Mill, Which Grinds Maize, Spices, Cattle Feed, and Poultry Feed etc. It provided with a set of three numbers of perforated round holes screens, one brush for cleaning the machine. Is also has 3 Meter Cable with a Plug and fitted with ampere meter and Miniature Circuit breaker for overload protection for motor. Also equipped with beaters are fully machined and balanced. Its feature includes dust free operation; does not waste product and cause no pollution hazards. Another feature of this mill is that effective and continuous crushing leads to increased production and faster return on investments. The different types of standard accessories that are supply with our Masala (spices) mills are: • A set of three Nos. perforated round hole screens are supply with the machine • 3-meter cable with plug with Miniature Circuit Breaker or Starter will be fit for overload protection for motor. • 2 Number Cotton Balloon • Electric motor as per model number

Now V-belt drives Masala Mill Also Available.

Operation

The flow of material from the Feeding Hopper is regulating by means of side handle easily to suit the load. Rotor with four cutters runs in anti-clockwise direction. The beaters pass just beneath the Ratchet Teeth Liner fitted inside the top half of the crushing chamber, leaving a gap of 1/8" between the liner teeth and the tips of the rotating beaters. This cuts the material caught between the liner teeth like a sword with a scissors action at a high speed of 2880 rotations per minute. After the required size reduction, the material will pass through the screen fitted inside the lower discharge end of the grinding chamber. No sieving is required, as the appropriate size screen fitted will not allow coarser material to pass through. The air generated in the crushing chamber forces the powder to pass through the screen fitted at the bottom discharge end of the crushing chamber, into a Filter attached to the delivery trough below. (When crushing Wet-Pulpy materials, the balloon should not be use)


Open the cover of chamber all grinding parts clean with a brush in couple of minute and the Pulverizer is ready for next crushing. If required, the grinding chamber can also be wash with water. Remove the cotton balloon and the screen, close the cover tightly and start the grinder. Now pour a bucket or two of water into the hopper. The grinding parts will be flushed with the water and cleaned. Continue running the machine for a few more minutes as the draft of the fresh air sucked into the grinder will dry it. The beater when worm out removed and reserved by removing the cur clip lock holding to the rotor pins. When both the edges are worm out, they sharpened on an emery stone, to be use as new. In addition, when completely warn out, replaced the equal weight and refitted.

Model No Jas 1302 Jas 1305 Jas 1310 Chamber Size 12 “ X 06 12 X 06 12 X 12 Motor H.P.( KW) 2 ( 1.75 KW) 5 (3.75 KW) 10 (7.5 KW) RPM 2880 2880 2880 Size of machine 115 X40X68 CM

88 KGs. Approx 137 X 54X89 Cm 200Kgs.(Approx)


JAS COMMERCIAL WET & DRY GRINDER

We have for our client commercial wet & dry grinders that have hardened as well as fully machined & balanced beaters. These grinders are popular for continuous crushing and suitable for wet-pulpy and dry crushing. Offered in compact size these machines do not require too much space. These machines ensure dust free smooth operation and no wastage of product is do.

Our commercial wet and dry grinders are used for grinding different types of product like spices, fresh ginger, salt, garlic, sugar, fresh fruits, vegetables, beetle nuts, leaves, oil cake, cattle and poultry feeds, icing sugar, costarred powder, instant food, food colors and allied food production. The different standard accessories available with us are:

• Set of 7 perforated round hole screens are supplied with the machine • 3-meter cable with plug with miniature circuit breaker along with ampere meter will be fitted for

overload protection for motor • One filter • One brush for cleaning of machine • electric motor

Model No Jas 1102 Jas 1103 Chamber Size 8 “ X 4” 8” X 8 “ Motor H.P.( KW) 1 ( 0.75 KW) 2 (1.50 KW) RPM 2880 2880 Size of machine approximate

56 X 32 X 77 CM 46 Kg.

62 X 32X 77 CM 65 KGs. Approx

Operations: -



Open the cover of chamber all grinding parts cleaned with a brush in couple of minute and the Pulverizer is ready for next crushing. If required, the grinding chamber can also be wash with water. Remove the cotton balloon and the screen, close the cover tightly and start the grinder. Now pour a bucket or two of water into the hopper. The grinding parts will be flushed with the water and cleaned. Continue running the machine for a few more minutes as the draft of the fresh air sucked into the grinder will dry it. The beater when worm out removed and reserved by removing the cur clip lock holding to the rotor pins. When both the edges are worm out, they sharpened on an emery stone, to be use as new. In addition, when completely warn out, replaced the equal weight and refitted.


JAS GRAVY (PASTE) MAKING PULVERIZER

Salient Feature • Beaters are hardened & fully machined & balanced. • Effective and Continuous crushing, leading to increased production and faster return on investments. • Suitable for Wet-Pulpy and dry crushing • Compact Size • Dust free operation. No wastage of product and no pollution hazards • The Wet cum dry grinder grinds almost all Spices, green chilies, fresh ginger, garlic, salt, sugar, coffee, fresh fruits, fruit pulp, vegetables, tobacco, herbs, beetle nuts, herbs roots, leaves, bark of trees, oil cake, cattle and poultry feeds, icing sugar, custard powder, instant food, food colors and allied food production. Standard Accessories: • A set of three Nos. perforated round hole screens are supply with the machine • 3-meter cable with plug with M.C.B. Along with ampere meter will be fit for overload protection for motor. • One number Brush for cleaning of machine • Electric motor

Model No Jas 1202 Jas 1203 Chamber Size 08 “ X 04” 08” X 08 “ Motor H.P.( KW) 1.5 ( 1.125 KW) 2 (1.5 KW) RPM 2880 2880 Size of machine Approximate

48 X 33 X 63 CM 36 Kg.

55 X 40 X 90 CM 59 Kg.

Operations: -



Open the cover of chamber all grinding parts cleaned with a brush in couple of minute and the Pulverizer is ready for next crushing. If required, the grinding chamber can also be wash with water. Remove the cotton balloon and the screen, close the cover tightly and start the grinder. Now pour a bucket or two of water into the hopper. The grinding parts will be flushed with the water and cleaned. Continue running the machine for a few more minutes as the draft of the fresh air sucked into the grinder will dry it. The beater when worm out removed and reserved by removing the cur clip lock holding to the rotor pins. When both the edges are worm out, they sharpened on an emery stone, to be use as new. In addition, when completely warn out, replaced the equal weight and refitted.


JAS DALIYA (BROKEN PIECES) MAKING MACHINE

Jas Enterprises design, fabricate and offer an extensive array of Daliya machines that is making using high quality raw materials and precision-made parts. Widely applicable in the food industry, these machines know for their efficiency and cost effective rates. These machines are available have sturdy and compact design

Main features: -

• Continuous production per shift, faster returns on investment.

• Compact design Occupies very little space.

• A minimized power consummation by the way of friction loses.

• Low noise operation No wastage of product and no pollution hazarders.

• Very easy operation requires No Skilled Labor.

• Durable long life saves on recurring costs.

Daliya of wheat and corn produced in same size and in round shape according to yours choice. Black pepper Daliya is making from this machine for Papad making.

Normally, in pulverizes we are getting Daliya with 25 to 30% powder for also and the manufacture of Daliya will sail the powder in very low prices. We have developed Daliya making machine to reduce 25 to 30 percent to 5 to 10 percentage powder form. Along with the machine will be supplied with vibratory and you will three type of deferent gradation of the Daliya.

The design of the machine is very simplified and robust constructions with low maintenance cost. Size of the Daliya will be doing with deferent grade by the help of the adjustable presser roller.

The power required for Daliya making machine is two H.P. single / three phases. The average of the machine is 100 to 150 kg/hr. the machine is very use full for Daliya form wheat, maize, for broken peace of black pepper Dal.

This machine is suitable for any type of grains, maize, black peeper, and crush in broken piece form.


Food Processing Machines

We design, fabricate and offer an extensive array of Food processing machines, which is manufacturing using high quality raw materials and precision-made parts. Widely applicable in the food industry, these machines are known for their efficiency and cost effective rates. These machines are available have sturdy and compact design.

Jas™ has acquired adequate testing equipments and technologies to assure the qualities of our machines. We always perform functional, durable, environmental, and field tests for the machines before mass production.

ISO 9001:2008 and auditing systems assure quality procedures are review examined and audited on a frequent basis for the adequacy of our products.

To meet worldwide demands, we established one additional factory in Ahmedabad Gujarat, India.

We have sufficient workers and engineers to provide worldwide support.

We have full range of high-tech food processing machineries, like

Mini Dal Mill Papad Making Machine Papad Rolling Machine

Pani Puri ( Goal Gappa) Making Machine Dough Mixer Machine

Vermicelli Making Machine

Noodle Making Machine

Try Dryer ( Drying Oven )

Namkeen Snacks Making Machine

Potato Peeler Machine Grain Polishing Machine

Grain Emery Roller ( Husk Remover )

De Stoner semi Automatic Chapatti Making Machine Fully Automatic Chapatti Making Machine

Vibro Screen


JAS MINI DAL (PULSES) MILL

Avail from us, our range of mini dhal mills is use for making carrying different

processes cleaning and grading, pitting, pre-treatment with Oil & water, conditioning, de- husking & splitting. The various advantages of these mini dhal mills are:

• Value addition of the product

• Cost of transportation saved

• Additional income through sale of seed coats as cattle feed

• Improved yield of 'Dal' due to use of improved milling technology

• Easier operation & less maintenance cost

Construction

Jas Enterprises offer mini dhal mill. This mill is simple in construction and easy to operate & maintain. It consist of horizontal tapered roller is covered with emery coating, surrounded by a screen through which the husk is discharged. The shelled pulses passes through an aspirating fan on the oscillating sieve unit, where appropriate grading of pulses is done It is run on only 2 H.P. Automatic arrangement are made for collection of de husked and split pulses, un de husked and split pulses, un de husked pulses, brackens, husk in separate containers and bags. This machine offers dust free operation, does not cause pollution, retains proteins, natural shine etc… motor is provide with a pulley and is mount at the bottom of the stand with V-belt to drive it. The motor requirement is of 2 HP single / three phases.

Process

Process of de-husking is doing in two major steps. In the first step the cleaned and size graded grain are scarify followed by oil addition and sun/mechanical drying. In the second step, the removal of husk and splitting into two cotyledons is doing by passing the material through versatile pulse de-husker. This de-husker gives 2-4% higher yield of good quality Dal, than the traditional Dal mill.

This method developed by Jas Enterprises is less laborious, requires less time and reduces losses during de-husking.

One of these methods developed and ready for commercialization is 'MINI DAL MILL'. The technical up gradation & cost economics of the 'MINI DAL MILL’ combined with facilities of Grader cum Cleaner can prove to be a boon to the farmers. This unit installed near the farm itself.

Process on Dal mill

1. CLEANING AND GRADING:

This unit consists of a vibratory inclined sieve, hopper, grain collector, waste collector and motor. The vibratory sieves are providing with different size holes to match the requirements of the type of Dal being process. The vibrations are inducing by a cam-operated link, which is mounts on a motor driven shaft.

2. PITTING:


An emery roller machine is use to obtain cracking and scratching of clean pulses passing through it. For loosening, the husk to facilitate the subsequent oil penetration this is required. Gradually the clearance between the emery roller and cage (housing) is narrow from inlet to outlet. Cracking and scratching of husk takes place mainly by friction between pulses and emery as the material is passing through the narrowing clearance. During the operation, some of the pulses are de-husk and split which are separate by sieving.

3. PRETREATMENT WITH OIL & WATER:

A screw conveyor allows passing the scratched or pitted material through it and mixing of some edible oil like linseed oil is complete. The linseed oil is use at the rate of 1.5 to 2.5 kg/tones of pulses. These are keeping on floors for about 12 hours to diffuse the oil.

4. CONDITIONING

Pulses are condition by alternate wetting and drying. Moisture (3.5%) is adding to the pulses after sun drying for a certain period and tempering is doing for about eight hours. The grain is dry in the sun again. By allowing water to drop from an overhead tank on the pulses, which are passing through the screw conveyor addition of moisture to the pulses, are achieving. Until all pulses are sufficiently conditioned the whole process of alternate wetting and drying is continued for two to four days. Pulses are finally dry to about 10 to 12% moisture content.

5. DE-HUSKING AND SPLITTING:

For De-husking of conditioned pulses emery rollers called as Gota machine are used. In one pass or single operation, about 50% of pulses are de-husked. De-husked pulses are splitting into two parts. De-husked split pulses are separate by sieving and the husk is aspirate off. Un-split de-husked pulses and tail pulses are again de-husk and milled in a similar way. Until the running pulses are de-husked and split of the whole process is repeated two or three times.

PRE MILLING OF PULSES:

To obtain best results during de-husking and splitting of pulses in the pulse de husking machine in Jas brand mini Dal mills, latest model improved version, pre milling including grading of pulses size wise is very essential.

The raw pulses are first clean of dust, chaff, stones and other extraneous materials. Sieves grade cleaned pulses or pulses graded and soaked in water in cement’s tanks having 6” depth. Height of pulses soaked be 5” and the water level should be1” above the pulses.

Soak pulses are taken out of the water after specific time and put on the sieve. Swollen pulses which do not pass through sieve (from which un-swollen pulses earlier passed through the same) are ready for heaping in shade whereas the pulses which pass through the same sieves. Then these pulses are ready for heaping in shade. Degree of happing of swollen pulses in shade should be 30 to 40. This process should be continuing until the pulses are swill to the desired extent.

There after the pulse are in thin layers in the open sun drying. Duration of sun drying of pulses vary according to weather condition prevailing at the time of processing. After sun drying, the pulses are again heap in shade so moisture contents in the pulses may become uniform as need in them for de-husking. Then the pulse are graded again fed in to the pulse de husking machine in Jas Mini Dal Mill in graded lots to achieve he best results with minimum brokenness. For the guidance of the entrepreneurs, the process of details of pre-milling of pulses after proper cleaning is show here after in a tabulated chart. NOTE: -


Period of soaking in water will vary according to weather condition and quality of pulses. Duration of sun drying will vary according to weather condition. Pulses should not be warm at the time of De-husking/splitting. Pulses should be de-husk and split in graded lots only. Pulses shown at one & two must be dry within 3 days to get better results. Their processing in any season should be avoiding. The de-husked pulses mixed with the un-husked pulses and the husks are again de-husked in the Jas brand mini Dal mill as usual. In second pass all, the pulses are de-husked. PROCESS DETAILS OF PRE MILLING OF PULSES

sr. No.

Name(s) Of Pulses

Pretreatment with Oil

Period of heaping in shade

Duration of sun drying

Period of heaping in shade

Percentage of moisture for splitting needed for splitting & De-husking

Size grinding for

De-husking & splitting

Splitting only

1. 2. 3. 4. 5. 6. 7. 8. 9.

1. Bengal Grams (Chana) (chick-pea)

Soaking in water for 30 to 40 minutes

1 Hour. 2 to 3 days

6 to 8 hours.

12% Needed No needed

2. Arhar/Tur/ pigeon peas/ red grams

Soaking in water for 60 to 90 minutes

3 Hour 2 to 3 days

6 to 8 hours

11 to12% Needed No needed

3a. Masoor (lentil)

Fresh crop before rains

Lot Of 100 kg pulse to be mixed in 5 kg of water

To be kept for 10 to 11 hours under dry sacks

No needed

No needed


3b. Masoor (lentil)

Fresh crop after rains

To Sprinkle water to get the desired moisture


No needed

No needed


4a. KHESARI fresh crop before rains

Lot of 100 kg pulses to mix in 5 kg of water


No needed

No needed


4b. KHESARI fresh crop After rains


To be kept for 10 to 11 hours under dry

No needed

No needed



sacks

5a. Mung (Green Grams) fresh crop before rains

Lot of 100 kg Of pulses to be mix in 5 kg of water


No needed

No needed


5b. Mung (Green Grams) fresh crop After rains



No needed

No needed


6a. Urid (Black Grams) fresh crops before rains

Lot of 100 kg Of pulses to be mixed in 5 kg of water


No needed

No needed


6b. Urid (Black Grams) fresh crops after rains



No needed

No needed


Further process details of pulses at sr.nos.5a, 5b, 6a & 6b Moong (Green Grams) & Urid (Black Grams)

Oil treatment Period heaping in shade

Sun drying Heaping in shade De-husking

10 11 12 13 14

100 Kg.(220.462 lb) of split pulses to be massaged by 200 Grams of edible oil, grade wise

5 to 6 hours 2 to 4 days 6 to 7 hours Needed


JAS PAPAD ROLLING MACHINE

Main Feature

• Stainless steel body • Machine is fitted with heavy duty mild steel fabricated structure,

Mild steel roller, a covered with attractive Stainless steel covers. • Due to roller adjustment, Papad’s size changed as per requirements up 11 inch. • Production increased by auto brake switch. • Attractive model, easy to operate • Machine is working by pressing foot, so hands are free for works.

Specification: -

Papad are the most popular adjuncts in the Indian diet. About 95% of the production of papad in the country is prepared at household level or in cottage scale, by traditional method using rolling pin for rolling the dough. This is time consuming and laborious. Jas Enterprises has developed a simple inexpensive foot operated press to make about 500 papad / hour from Dal flour dough. The thickness of the papad altered in the machine by adjusting the clearance between the roller & polpat. Being leg operated it is simple and easy to operate. This machine adopted for cottage scale production of papad. Raw materials required for papad making are locally available in rural areas. Urad dhal, any pulse flour, salt, farinaceous material and spice mix are required. The papad industry has a good scope for marketing. Papad are export to 42 countries from India.

The preparation of papad consists of dough making using pulse flour (preferably urad dhal), salt, carbonates, farinaceous material and water. The dough is knead made into Kinder Mixture and passed in to extruder. Then it will cite with luva cutting machine. The pressed circular shaped papad is dry to 14-15% moisture level in sun light or in dryer. The above process can easily be dons at village level as it involves low investment.


JAS PAPAD MAKING AUTOMATIC MACHINE

• This plant for making of Papad, mathiya, cholafali being a semi automatic plant, would involve processes right from the mixing of ingredients to collection of ready-to-deliver Papad at the collection

end. The main components of this semi-automatic Papad making plant of capacity are as under:- • 5 to 7 kg/hr. • 15 to 16 kg/hr. • 50 to 55 kg/hr. • 95 to 100 Kg/hr.

1. MIXER (Floor Kneading Machine):

This would consist of heavy-duty stainless steel body with multi-purpose arms. Heavy-duty gears are providing to take the full load and to avoid damage to the mixer arms.

2. SHEETER:

A sheeter consisting of a heavy- duty frame with gauging rollers driven by a motor with gearbox arrangement would be providing. The hopper would be of Stainless steel with proper taper. The dough is smooth formed from the hopper in the form

of a sheet and fed to the gauging rollers. The distance between the gauging rollers would be adjustable and this would depend on the desired thickness of the Papad, mathiya, cholafali. The rollers would be Teflon coated (food-grade material). There would be an intermediate conveyor to feed the dough sheet to the cutting plant. The conveyor belt would be of food-grade material.

3. ROTARY CUTTING UNIT:

A rotary cutting unit would be fits on a roller for smooth and accurate cutting of Papad as per the desired sizes.

4. Drier

An electric drier would be use to dry the Papad. The oven casing would be reinforcing by means of M.S. sections to make it sturdy. Temperature dial meters would be provide at different places in the oven.

Above 15 to 16 Kg/hour pant, we will supply lamenter type along with the sheeter and extruder process will be omits. Drier can also supply with diesel faired or L.P.G. instead of electric fired system for reducing daring cost.


PANI PURI (GOAL GAPPA) MAKING MACHINE

This plant for making of Pani puri, raw Chapatti, Raw Khakhara, khichiya Papad, nachos, tortilla, mathari, samosha strip, sakarpara, and many more… being a semi- automatic plant, would involve processes right from the mixing of ingredients to collection of ready-to-deliver Pani puri at the collection end. The main components of this semi-automatic Pani puri-making machine are

• Floor Kneading Machine (Extra Accessories):

This would consist of heavy-duty contacting stainless steel (S.S.304/316) body with multi-purpose arms. Heavy-duty gears are providing to take the full load and to avoid damage to the mixer arms with extruder for flat making.

• Sheeter:

Sheeter consisting of a heavy- duty frame with gauging two set (4 numbers) of food grade Teflon rollers driven by a motor with gearbox arrangement would be providing. The hopper would be of Stainless steel with proper taper. Thickness of final products is adjustable.

• Rotary Cutting Unit:

A rotary cutting is would be fitted on a roller for smooth and accurate cutting Pani-puri as per the desired size. There would be a provision for shifting the generated scrap back to the hopper. A Specialized dusting on final products is supply with machine.

• Production Capacity: 6000 Nos. / Hour

• Power Required: 1.H.P. Single Phase/ Three Phase Motor

• Size: 1920 mm (L) 575 mm (W) 1275 mm (H)

We can also supply with higher production capacity according to customer requirements.

This pani puri making machine is also use for multipurpose also for rasi papad , Raw chapati, Farshi Puri, Mathi puri, Sakkarpara, chat Papadi, mathri, stick, samosha puri ,etc… this is prepared from Maida.

For Pani Puri Masalas Please visit our Associated Concern Firm’s Website: - http://www.masalapaste.com


JAS DOUGH MIXTURE MACHINE

Jas Dough Mixture Machines are design for batch type operation for the use of various industries in mixing and blending of Foodstuff, poultry feed, chemicals, cattle feed pharmaceuticals etc... In addition, reputed easy installation, maintenance, economy in operation and reliability.

They are available as customer's requirements of Mild steel or stainless steel construction with container capacities from 100 to 2200 Liter.

The Jas Dough Mixture machine has main body is constructed form Steel plated of adequate section to give rigidity and robustness. The shaft is support on heavy-duty ball bearing on heavy duty mild steel fabricate Structure.

Dough Mixture's Tank is tilted thus mixed material are easily discharge from tank.

Required electric motor is mounting on hinges thus whenever v belts are loose then it will tilting easily

Constriction: -

Body The main body is made of Heavy Duty Stainless Steel / Mild Steel Sheet, with Top sliding type cover for easy opening and cleaning or for inspection. Every portion in the machine, which meets the International Standard

Arms Thick mild steel / Stainless steel -machined plates mounted on main shaft. Bearings Best Deep Groove Ball Bering in cast iron housing with suitable Grease Cups for lubrication Gears Cast iron hob cut spur gear for long life. Lubrication A bearing are provide with Grease Cup for Lubrication thus its give long life of bearings and

reduce fiction losses.


JAS NOODLE MAKING MACHINE

Wheat flour noodles are an important part in the diet of many Asians. It was believe that noodles originated in China as early as 5000 BC, then spread to other Asian countries. Today, the amount of flour used for noodle making in Asia accounts for about 40% of the total flour consumed. In recent years, Asian noodles have also become popular in many countries outside of Asia. This popularity is likely to increase.

THE BASICS

Wheat flour is the main ingredient for making Asian noodles. The dough is compress between Set of two rolls to form a dough sheet. The Jas Enterprises is developing during the sheeting process, contributing to the noodle texture. The sheeted dough is then slitting to produce noodles. The noodles are now ready for sale, or are further process to prolong shelf life, to modify eating characteristics or to facilitate preparation by the consumer. In the preparation of instant fried noodles, the steaming process causes the starch to swell and gelatinize. The addition of alkaline salts (Kan Sui, a mixture of sodium and potassium carbonates) in some Chinese type noodles gives them a yellow color and a firmer, more elastic texture.

Based on Raw Materials

Noodles made from wheat flour alone or in combination with buckwheat flour. Wheat flour noodles include Chinese and Japanese type noodles. There are many varieties in each noodle type, representing different formulation, processing and noodle quality characteristics. Noodles containing buckwheat are also call soba, meaning buckwheat noodle. These noodles are typically light brown or

gray in color with a unique taste and flavor. Chinese type noodles are generally make from hard wheat flours, characterized by bright creamy white or bright yellow color and firm texture. Japanese noodles are typical made from soft wheat flour of medium protein. It is desirable to have a creamy white color and a soft and elastic texture in Japanese noodles.

Noodle machines are best suited to mass production. Noodle processing operations include mixing raw materials, dough sheeting, compounding, sheeting /rolling and slitting. This series of processes remains constant among countries for all noodle types.

Dough is so sensitive to processing, as is that in bread dough. Variations in noodle-dough water absorption among different flours are generally within 2-3%, and this is usual determine by dough handling properties. Flour particle sizes and their distribution affect the time water penetrates into the flour. Large particle flours require a longer time for water to incorporate and tend to form larger dough lumps. It is desirable to have evenly distributed & relatively fine particle size flours to achieve optimum dough mixing.

Sheeting and Compounding

Crumbly dough pieces are dived into two portions, each passing through a pair of sheeting rolls to form a noodle dough sheet. The two sheets are then combine (compound) and passed through again sheeting rolls to form a single sheet. The roll gap is adjusting so that the dough thickness reduces.


Sheeting, Slitting and Waving

Further dough sheeting is doing by set of rolls with decreasing roll gaps. At this stage, roll diameter, sheeting speed and reduction ratio should be consider to obtain an optimum dough reduction. Noodle slitting is doing by a cutting machine, which is equipped with a pair of rolls, a slitter, and a cutter. The final dough sheets thicken is set on the rolls according to noodle type and measured using a thickness dial gauge. Noodle width determines the size of noodle slitter to be use. The sheet is cutting into noodle strands of desired width with a slitter. Noodles square. Noodle strands are cuts into a desirable length by a cutter. At this stage, Chinese raw noodle, Japanese udon noodle, chuka-men and Thailand bamee noodle making is complete. For making instant noodles, noodle strands are wave before steaming and cutting.

Drying Noodles

For Machine’s technical details refer our Try Dryer / oven on page no: -

Noodle drying archive by air-drying. The air-drying process has been apply to many noodle types, such as Chinese raw noodles, Japanese udon noodles, steamed and air-dried instant noodles, and others. Air-drying usually takes 5-8 hours to dry regular noodles (long and straight) and 30-40 minutes to dry steamed and air-dried instant noodles. Drying by frying takes only a few minutes. Vacuum drying of frozen noodles is a newer technology making it possible to produce premium quality products. For the manufacture of regular dry noodles, raw noodle strands of a certain length are hanging on rods in a drying chamber with controlled temperature and relative humidity. Air-drying usually involves multistage processes since too rapid drying cause’s noodle checking, similar to spaghetti drying. In the first stage, low temperature (15-200 C) and dry air are apply to reduce the noodle moisture content from 40-45% to 25-27%. In the second stage, air of 400 C and 70-75 % relative humidity is use to ensure moisture migration from the interior of the noodle strands to outside surfaces. In the final stage, the product is further dried using cool air.

For the manufacture of air-dried instant noodles, wavy noodle-strands are first steam for 18-20 minutes at 1000 C, and then dried for 30-40 minutes using hot blast air at 800 C. The dried noodles are cool prior to packaging. Air-dried instant noodles have a low fat content so some people prefer them. They also have a longer shelf life because little fat rancidity is involved. Steaming appears to be very critical to this type of noodle since it affects the water dehydration rate of the product. However, slow output of the process and lack of pleasant shortening taste and mouth feel make the product less popular in Asia compared with instant fried noodles.

Drying by frying is a very fast process. Water vaporizes quickly from the surface of the noodles upon dipping into the hot oil. Dehydration of the exterior surface drives water to migrate from the interior to the exterior of the noodle strands. Eventually, some of the water in the noodles is replaces by oil. Many tiny holes are creating during the frying process due to the mass transfer, and they serve as channels for water to get in upon dehydration in hot water. It usually takes 3-4 minutes to cook or soak instant fried noodles in hot water before consumption.


JAS VERMICELLI MAKING MACHINE

Main features: -

• Continuous production per shift and faster return on investment • Compact design, Occupies very little space • A minimized power consummation by the way of friction loses. Low noise

operation, No wastage of product and no pollution hazarders • Very easy operations, Requires No Skilled Labor • Cold running by water circulating system • Extra fan provided for drying noodle by air. • Durable long life, Saves on recurring costs

Vermicelli is a popular instant food product. It falls under the category of extruded product and is making from wheat flour. At times tapioca or Soya bean or groundnut flour is also add. Thus, it is rich in proteins and liked by people from all lifestyles, irrespective of age. It is a snack food item and at times, it is use as a table enriches. With changing lifestyles, greater awareness about health and preference for instant food items have

made vermicelli very popular and an item of mass consumption.

Vermicelli is an extruded instant food product made from wheat flour. Other flours like groundnut, Soya bean or tapioca are also mix with wheat flour to make it more nutritive. They are easily affordable, tasty and easy to make. This product make in many states of the country and this note considers Bihar as the preferred location.

BIS has specified quality parameters in 1485:1976. Compliances under the PFA Act are mandatory.

Urbanization has changed the lifestyles of not only urbanites but even of semi-urban and rural areas. This along with increase in the purchasing power of people has fuelled demand for many fast food or instant food items and vermicelli is one such product. With the addition of groundnut or Soya bean or tapioca flour, it also becomes a nutritive product and thus even health conscious people prefer it. Thus Vermicelli has, become a very popular instant food. Variety since last few years and its demand is steadily growing. There are some established brands but the market is very large and growing. A small-scale unit can compete with these brands in the local market on the price front because of low overheads, less transportation costs and reasonable advertisement budget. Proper and adequate placement of product and thrust on publicity at the point of sales would also be crucial.

MANUFACTURING PROCESS

It is very well standardized and simple. Wheat and other flours in small quantity are mix with around 25% to 30% of water in a mixer for about half an hour and dough is prepared. This dough is passing through extruder and long rods of vermicelli come out from the extruder with fitted dais 0.5 mm to 1.6 mm, which are cuts into the desire length and then placed in the tray drier for drying. Drying temperature is around 55-65 C and time required is 4½ to 5 hours. Dry piece are weighing and packed in attractively printed polythene bags. The weight and process loss is around 10%.

Model No. Required H.P. Approximate Production Capacity Tw-777 1.5 5 to 6 Kg. Per Hour Tw-778 2 H.P. 10 to 12 Kg Per Hour Tw-779 5 H.P. 35 to 40 Kg Per Hour Tw-7710 7.5 H.P. 50 to 55 Kg. Tw-7711 10 H.P. 100 to 110 Kg Per Hour Note: - For Drying Vermicelli please refer our Tray Dryer/Drying Oven on page no:


JAS BRAND TRAY DRYER/DRYING OVEN

Jas Enterprises offer try dryers having capacities ranging from 12 to 200 trays and temperature ranging up to 550 Celsius (932 Fahrenheit) . These trays are available in the different size. A Fan impeller with an axils flow design is provide for better uniformity and quick drying. This equipment is supply with a digital temperature indicator controller for accurate temperature control. Control action on, off or PID or as required control accuracy can doing. The material used for construction of dryer of Mild Steel/ Aluminum/ SS 304/ SS 316 or FRP-Lined or as per requirements. The company offers these try dryers in flameproof and spark proof version. Heating can do through electrical /thermo fluid or steam radiator / oil fired hot air generator.

Feature at a Glance: • Designed for uniform circulation of hot air in the drying chamber • Available in wide ranging models from 12 to 192 trays capacity. • Electrical or Steam or Theremin fluid heating system available • Temperature controlled by thermostat provided with the unit. • Fresh air inlet with filter and outlet with damper control valve • Electrical control panel mounted on the upper body. • Trays are fabricates from aluminum (S.S. Trays optional). • Inside surface is painted with heat resistant aluminum paint and outside with hammer tone.

Model / Capacity Tray Size : 32" x 16" x 1 1/4" - 18 G

Jas-12 Tray

Jas-24 Tray

Jas-48 Tray

jas-96 Tray

jas-192 Tray

Rack (Tray Loading) Fixed Angles

Fixed Angles One Trolley

Two Trolley

Four Trolley

Dryer Dimension: L mm/inch 1600/64" 1600/64" 2500/100" 4200/168" 4200/168"

Exterior : W mm/inch 600/24" 1000/40" 1150/46" 1150/46" 2100/84"

(Approx.) H mm/inch 1250/50" 1250/50" 2125/85" 2125/85" 2125/85"

Number of Doors One Two Two Two Two

Number of Fans Two Two Two Two Four

Number of Motors & H.P. (400/440 volts 3 phase A.C.)

1 x 0.5 HP 1 x 0.75 HP 1 x 1.0 HP 2 x 1.0 HP 2 x 2.0 HP

Electrical Rating Of Heaters :

150 °C 3 KW 6 KW 12 KW 24 KW 48 KW

200 °C 3 KW 9 KW 15 KW 30 KW 60 KW

300 °C 12 KW 18 KW 24 KW 48 KW 96 KW

Average Steam Consumption : (3 to 7 kg/cm2) kg/hr.

10-20 15-30 25-40 30-50 40-75


JAS BRAND NAMKEEN, SNACKS MAKING MACHINE

This is a semi automatic extruder for all types of Sev, ganthia, papdi, Ratlami (Indian savories) etc, Available in 90 kg per hr, It is fitted over a frying pan (Kadai), This extruder can also be used for crushing boiled potatoes for aloo bhujia, etc..

MODEL: JAS 90 Capacity: 90 / 200Kg per hr Motor: 1 HP Sieve size: 9” Material: Stainless Steel

Standard Accessories: -

Seven numbers Dais from Galvanized Sheets.

Various types of sieves available, by changing the sieve the shape of the product changed


JAS BRAND POTATO PEELER MACHINE

Operations: -

This machine is removes the skin from potatoes/peanuts (boiled). Washed potatoes are pouring, into the drum of the potato peeler from the top. The inner of the drum is coat with abrasive carborundum. As the base of the drum rotates the potatoes strike against the abrasive inner, wall which removes the skin. This processing requires minor flow of water through a pipe to remove the skin from the walls. The peeled potatoes are removing from the side of the drum through a gate.


JAS POLISHING MACHINE

Avail from us, our range of is use for polishing the grains, dhal, rice, etc... The various advantages of these Polishing machine are:

Main features: -

• Continuous production per shift and faster return on investment • Compact design, Occupies very little space • A minimized power consummation by the way of friction loses. • Low noise operation, No wastage of product and no pollution hazarders • Very easy operations, Requires No Skilled Labor

Constructions

Polisher is used for polishing the pulses is consist heavy duty fabricated Cover & Structure & horizontal roller is rotating with a thick leather Belts with lower RPM. Both end of shaft is fixing with baring & Bearing hosing to reduce the rotating futons of the shaft and get with higher affectingly. The complete unit is mounting on heavy duty C Section Channel.

Operation

Jas Enterprises is offering Polishing Machine. This machine is simple in construction and easy to operate & maintain. It consist of horizontal lather roller is covered with, surrounded by a screen. Pulses, rice are passes via feeding hopper between screen & leather belts roll. Because of lower RPM of machine grains, pulses etc… were giving Glossy shine.


GRAINS HUSK REMOVER

An emery roller machine is use to obtain cracking and scratching of clean pulses, grains, wheat, passing through it. For loosening, the husk to facilitate the subsequent oil penetration this is required. Gradually the clearance between the emery roller and cage (housing) is narrow from inlet to outlet. Cracking and scratching of husk takes place mainly by friction between pulses and emery as the material is passing through the narrowing clearance. During the operation, some of the pulses are de-husk and split which are separate by sieving.

Avail from us, our range of is use for polishing the grains, dhal, rice, etc... The various advantages of these husk remover machine are:

Main features: -

ü Continuous production per shift and faster return on investment ü Compact design, Occupies very little space ü A minimized power consummation by the way of friction loses. ü Low noise operation ü No wastage of product and no pollution hazarders ü Very easy operations, requires No Skilled Labor

Constructions

Emery Roller is used for De husking the pulses, wheat, grains, corn, maize, rice and many more is consist heavy duty fabricated Cover & Structure & roller is rotating with a Emery Roller with lower RPM. Both end of shaft is fixing with Baring & Bearing hosing to reduce the rotating futons of the shaft and get with higher affectingly. The complete unit is mounting on heavy duty C Section Channel.

The machine is available in 3 H.p., 5 H.P.

Operation

Jas Enterprises is offering Emery Roller Machine. This machine is simple in construction and easy to operate & maintain. It consist of horizontal Emery Roller is covered with, surrounded by a screen. Pulses, rice, wheat, maize, are passes via feeding hopper between screen & Emery roll. Because of lower RPM of machine grains, pulses etc… were giving De husked


JAS DE STONER (grain separators)

“Jas De-stoners" or grain separators are used for separating heavier materials like stones, glass, metal etc. from food grains and other dry granular material the principle used is stratification of the product into heavier and lighter fractions by forcing air through the bed of material. This is achieving by means of pressure fans located in the body of the machine, below the vibrating deck.

The vibrating deck pushes the heavier material in contact with the deck upwards towards the stone discharge spout.

The lighter material flows down the inclined, vibrating deck and exits through the clean product spout.

The inclination of the vibrating deck, speed of eccentric motion, feed rate and the airflow individually adjusted to achieve the optimum degree of separation.

Wide varieties of deck screens are available to suit specific applications.

All adjustments made with ease and minimum of operator training.

FEATURES

Connected to a central aspiration system

Provided with clean product and stone discharge spouts.

Windows provided for product viewing.

Deck inclination and vibrating speed step easily adjustable.

Easy control of airflow and feed rate


Vibro Screen JAS Vibro screen is one of the most versatile machines, which can perform the operations like classification, grading, oversize or under size removal, De-dusting, De-watering, Fiber Recovery, Filtration or any type of size based separation. Jas vibro screen is reliable & economic solutions for any screening, grading, filtering or size separations needs in your process. Main Key feature of Jas Vibro Screen

Ø No Screen choking / blinding Ø Automatically continuous discharge Ø Dust free operations Ø Low power consumption & Maintenance Ø Multiple mesh screening Ø Easy to clean & changing screen

Principle of Vibro Screen

“Jas” vibro screen are design on to principle of gyratory motion. Vibrations are generating by two eccentric weights mounted on specially designed heavy-duty double-ended vibratory motor. This imparts combination of horizontal and vertical vibration such that the materials moves in definite path before it are discharge from the machine. This gives great deal of flexibility in turning the machine to specific application.

Adjustment of top & bottom weights in accordance with the following diagrams {Example of screen patterns for average materials}

0° Lead average material will be through straight

30° Lead average material will being

to spiral

60° Lead average material will give

maximum screening pattern

90° Lead oversize material does not

discharge

Application of vibro screen

The Jas Vibro screens are use for a wide range of application e.g. food industries, dehydrated food, spices, flour, agro industries, guar gum, isabgul, Seeds, wheat, sesame, whole spices, nust castor, soya, Ceramics industries, zircon, glazed tiles, china clay, Paper industries, paper, paper board, duplex, oil industries, castor, ground nut, soya, oilseeds, plastics industries, roto moulding, reprocessed granule, pvc resin, pvc cable, Pint industries, Pigments, emulsions, aluminum paste, varnish, solvents, etc., Chemicals industries, dyes, intermediates, paints, pigments, pesticides, Pharmaceutical industries shifting, tablet de dusting, granule grading, metal industries, Ferro alloys, C.I Powder, foundries, and many more…

Model Screen Size in diameter Discharge Height Overall height Motor H.P.

1st outlet 2nd outlet

Jas-600 600 530 405 670 0.5

Jas-900 900 640 460 775 1

Jas-1200 1220 760 570 940 1.5 or 2.0

Jas-1500 1525 785 590 1375 2.0 or 3.0

Jas-1800 1820 90 645 1600 3.0 or 5.0


JAS SEMI AUTOMATIC CHAPATTIS MAKING MACHINE

We have for our clients our semi automatic chapatti making machines that come with the following features.

• Stainless steel body

• Stopper adjustment to make Chapattis size • Production increased by limit switch • Continuous production per shift and faster return on investment • Compact design, Occupies very little space • A minimized power consummation by the way of friction loses. • Low noise operation No wastage of product and no pollution hazards • Very easy operation, Requires No Skilled Labor • Durable long life, Saves on recurring costs • Machine is working by pressing foot, so hands are free for works.

The standards accessories offered with these semi automatic chapatti-making machines are:

• Thermostatic control.

• 16 Ampere Plug top.

Indian daily breads are call chapattis, phulka, roti, and paratha. They are made of finely milled whole-wheat flour and water. Some recipes call for salt or oil the cooks that use salt and oil say it tenderizes the dough. The taste of salt and oil in Indian bread dough interferes with the overall meal, as the bread does not stay neutral/innocent in taste. Indian flat breads are use to scoop up curries and vegetables. We have Indian bread flour called chapattis, flour in our store.

Operating system: -

Take Chapatti flour (Wheat flour) with water at room temperature Prepare the desired amount of dough with help of Jas flour kneading or mixing machine. After that, divide the dough into peach-size balls

Now, Start the Jas Brand Chapattis making machine set the thermostatic control at desired amount of temperature and starts the LPG burner, which is fitted with the machine. After getting desired temperature, the thermostatic control will be cutting out the power supply. After that, please put dough into peach-size ball, between two non-stick Plates. Then press the foot operated pedal thus upper plate came nearest to lower plate. The dough will get desire size because of the weight of the upper plate And heat from both side will cooked then when both sides are do. Then the color changes on the top & bottom and bubbles appear taking off the pressure on the pedal. Then upper plate will be go up side then use kitchen tongs (chimta) to remove the chapattis from the Non Stick plates.

Hold the cooked chapatti over a medium flame and it will puff up immediately. Turn quickly to flame-bake the other side. Taking care that the edges are well cooked

Its manual machine thus it is depend on the working efficacy of operator but tentative production capacity is 500 to 600 chapattis, phulka, roti, and paratha per hour.


JAS FLOUR TORTILLA (ROTI, CHAPATTI) MACHINE

The Flour Tortilla (Roti, chapatti) Machine combines all the great features of the Jas Pani Puri Making Machine without the need for gas or ventilation. The Flour Tortilla (Roti, chapatti) Machine runs clean with gas and can be placed anywhere in your facility with no ventilation restrictions.

It still has the same Flour Tortilla (Roti, chapatti) Machine carousal display cooking and easy, labor saving, two person operation. The Flour Tortilla (Roti, chapatti) Machine will always produce the same consistent, freshly made flour tortillas!

Your customers will love to watch tortillas (Roti, chapatti) spiral down the conveyor system and come out piping hot and ready to eat!

This Jas tortilla machine can make up to 600 flour tortillas per hour depending upon diameter, thickness of tortilla and skill of the equipment operator. The Flour Tortilla Machine provides ease of use and cleaning, saves labor costs and ensures product uniformity.

We offer Chapatti Tortilla Baking Oven makes high quality chapatti to enjoy the natural aroma and flavor of wheat. It is design to be installing in supermarkets, tourist villas, suburbs and direct sale to the public. It produces 10 pieces per minute chapatti or tortilla. It is manufacture in stainless. It provides with fire-resisting glass. The Flour Tortilla (Roti, chapatti) Machine has an automatic feeder and an integrated cooker. Speed and temperature adjust available.


Hotel & Restaurant Kitchen Equipments

Our precision-engineered array of Hotel & Restaurant Kitchen Equipments & machinery is manufactured using qualitative raw material. Our range includes commercial wet & dry grinder, wet pulveriser, dough kneading machine, chapatti maker, mixer grinder blander, peeler machine, vegetable cutter, wafer slicer ( vegetable slicer ), stirrer, domestic flour mill, table top flour mill, pistachio almonds chips making machine, cashew grinding machine and green chilly cutter designed with the aid of latest advancements our array of technology is widely appreciated for simple operation, higher efficiency and perfect slicing. Our range includes: Our hotel, Restaurant kitchen machinery & Equipments are manufacture from qualitative materials through the application of advanced technology. Thus, these Products are non-reactant with the food when in contact; therefore, our ranges of products are widely used in various commercial establishments.

Commercial Wet & Dry Grinder Wet Pulveriser Dough Kneading Machine

Chapatti Maker Mixer Grinder Blander Peeler Machine

Vegetable Cutter Wafer Slicer ( Vegetable Slicer ) Stirrer

Domestic flour Mill Table Top Flour Mill Pistachio Almonds Chips Making Machine

Cashew Grinding Machine Green chilly cutter


JAS VEGETABLE CUTTING MACHINE

Our vegetable cutting machines are technically advanced and are use in cutting different kinds of vegetables, fruits, cheese and other food items. Jas Enterprise’s vegetable cutting machines have the facility of automatic feeding & discharge which in turn saves time. These machines have tubular feed-throat that is use to cut different long shaped vegetables. These machines come with various contacting parts that is made of stainless steel and aluminum that is completely hygienic. The shafts, discs, blades and bushings are making

using stainless steel that is easy to clean and hence hygienic.

Our vegetable cutting machines are use in cutting vertical mode pieces, slice, finger chips, cucumbers, salad and many other items.

• Can cut up to 6 mm to 30 mm

• Capacity: 100 Kg. to 150 Kg. vegetable cuts in one hour.

• Motor: One H.P. Single Phase or three phases

• Size length: 17 Inch Width: 12 Inch Height: 19 Inch


JAS COMMERCIAL MIXTURE GRINDER BLANDER We have for our clients a wide range of that have high quality tipped stainless steel blade. These mixture grinders are use for mincing, pulping, dry grinding and wet grinding. These mixture grinders are low power consuming and have high speed.

The high performance of the machines helps us in saving time and thus satisfies the increasing demands of the clients across the globe. The different contacting parts of our mixture grinders are making from stainless steel and aluminum. The different parts of the machines include stainless steel made bearing stainless steel blades and grids.

The commercial mixture grinder is use for dry grinding of soaked rice, dry red chili, pepper, roasted coffee seed, sugar and other products. The wet grinding is carry on different types of food products like rice, black gram, cashew nut, dal, red chili, coconut, Masala for curry. The standard accessories that are offered with our commercial mixture grinders are • 15 Amp. Plug Top along with miniature circuit breaker fitted for overload protection for motor •single phase electric motor Please note we can supply mixture grinder

Please note we can supply mixture grinder

Available in 110 single Phase & 220 Three Phase Volts model for USA & Canada

DRY GRINDING Soaked rice, dry red chili, pepper, roasted coffee seed, sugar etc.

WET GRINDING Rice, black gram, cashew nut, Dal, red chili, coconut, Masala for curry etc MINCING Meat, ginger, onion PULPING Tomato, Mango, Pineapple, Ginger, Garlic, Onion, Vegetables, Green leaves

MIXING Semi liquid food items, Masala mixing Onion Gravy, Water Mellon Bee, Tomato Sauces, Green Captain, Wet Rice grinding, Gram Dal Gravy can make a powder of herbal products, wet goods, garlic/Spinach Peace, Pulse crushed & grind in a short time.

Model No JAS-1019 (I ) Jas-1002 (II) Jas-1002 (I ) Jas-1001

Motor (HP) 1.5 1 ½ ½

Jars of Mixture

Single Stainless steel Folding Jar

Single Aluminum Folding Jar

Single Aluminum folding Jar

Single Aluminum Jar along with two numbers Plastic Jar

Drive Coupling type A section v belt drive

A section v belt drive

A section v belt drive

Machine’s Length

23” Inch 21” Inch 18” Inch

Machine’s Width

9” Inch 9.5” Inch 9.5” Inch

Machine’s Height

24 Inch 34 Inch 28 Inch 25 Inch

Capacity In Liter

5 Later 6 3 1.5


JAS ELECTRIC STIRRER

Available in 110volts Ac single Phase & 220 Volts AC Three Phase model for USA & Canada

Dimensions of stirrer

Model 10 Liter 20 Liter 40 Liter 60 Liter

Volts 170 To 250

170 To 250

170 To 250 170 To 250

H.P. 0.08 0.093 0.012 0.16

Capacity 5 Liter. Water + 5Kg. Curd

10 Liter Water+ 10Kg. Curd

20 Liter Water+ 20Kg. Curd

30 Liter Water+ 30 Kg. Curd

Power consumption

60 Watt 70 Watt 90 Watt 120 Watt

Model 100 Liter 150 Liter 200 Liter 500 Liter

Volts 170 To 250

170 To 250

170 To 250 170 To 250

H.P. 0.25 0.50 1 2

Capacity 50 Liter Water+ 50 Kg. Curd

75 Liter Water+ 75 Kg. Curd

100LiterWater +100Kg. Curd

250LiterWater +250Kg. Curd

Power consumption

250 Watt 500 Watt 1000 Watt 2000 Watt

No 10Liter 20Liter 40Liter 60Liter A 25 48 48 48 B 130 110 123 143 C 230 230 345 345 D 78 89 105 115 E 45 50 57 71 F 105 116 129 129 G 127 127 127 127 H 203 203 254 254 I 60 71 75 83 J 80 93 100 117

No 100Liter 150Liter 200Liter 500Liter A 35 35 35 - B 235 245 270 320 C 430 700 695 930 D 120 150 150 240 E 75 105 100 175 F 145 145 150 245 G 108 108 128 175 H 10 10 10 - I 162 162 162 184 J 130 140 164 200 K 15 15 15 20 L 228 228 228 - M 560 860 855 1170 N 830 1140 1160 1490


JAS ALMOND PISTACHIO CHIPS MAKING MACHINE

We have designed and produced pistachio, almonds and chips making machines that are operate by hand & motor. These machines are use for effective as well as continuous Chips making that facilitates the production process.

Compact in size, these machines are well suited for almonds & pistachio nut Chips making machine. The different contacting parts of our machines are making from aluminums, barouche and stainless steel 304. These machines

ensure completely dust free operation and no wastage of product is doing by machine. Our machines have single pieces crushing chamber no separate joints or fabrication for outlet.

All contacting parts of stainless steel 304 / 316 can supplied at extra cost. Please ask for the prices.

This machine is suitable for Garnishing Sweets, vegetables, ice creams, and many more.

Model No

Jas-2001(AL) Jas-2002(AL) Jas-2001(BR) Jas-2002(BR)

Blades Two Four Two Four Rotor Aluminum Aluminum Barouche Barouche Blade Materials Stainless Steel Stainless Steel Stainless Steel Stainless Steel


JAS CASHEW NUT / ALMOND POWDER MAKING MACHINE Jas enerprises offer Cashew, almonds, pistachio powder & broken peace making machine. This machine is suitable for Sweet makers, hotels, restorent, Hoselss who need Cashew, almonds, pistachio’s powder for khoya Kaju, Kaju katri, pista katri etc…

Features:

• Single pieces crushing chamber no separate joints of fabrication for outlet. • Effective and Continuous crushing, leading to increased production and faster return on investments. • Suitable for Cashew nut, Pistachio nuts, Almonds cutting machine • Compact Size • Dust free operation. No wastage of product and no pollution hazards

Alternate: - All contacting parts of stainless steel 304 / 316 can e supply at extra cost. Please ask for the prices.

Standard Accessories:-

A set of three numbers perforated round hole screens are supply with the machine.


JAS DOMESTIC STONE LESS FLOUR MILL

We have for our clients a wide range of tabletop flourmills that is trusted for highly effective as well as continuous crushing. Ideal for dry crushing, these flourmills are helpful in increased and faster production. Compact in size, these machines require minimum space and yield dust free operation. No product is wasted and no pollution is cause. These machines are use for grinding all types of wheat, pulses, dry items and other food products.

Motor 1HP, 2800 RPM, Single Phase, 750W

Power Supply 15 AMPS

Weight 55 Kg (Approx)

Dimension Length 56cm, Width 38cm, Height 74cm

Cabinet Strong cabinet of new wood & teak wood available in any attractive Freeze colors

Electric Consumption 1 unit per hour (approximate)

Accessory PVC Micro Filter, Pressurized-squeezing blade, 8 numbers Perforated screen set of different mass size, S.S. Container for filling powder, Brush for cleaning.

Extra Specification Efficient air-cooling system, Auto/self cleaning system, Only one switch on, Auto start, Auto grind & auto stop.

Technical specifications of Semi Automatic domestic flourmills

Motor 1HP, 2800 RPM, Single Phase, 750W

Power Supply 15 AMPS

Weight 55 Kg (Approx)

Dimension Length 50cm, Width 36cm, Height 70cm

Strong Cabinet & elegant cab available only wooden colors

Electric Consumption1 unit per hour (Approx)

Accessory PVC Micro Filter, Pressurized squeezing blade, 8 numbers. Perforated screen set of different mass size, S.S. Container for filling powder, Brush for cleaning.

Available in Different Colors and fully automatic & Semi Automatic also Available in 110 Volts AC model for USA & Canada


VARDHMAN BRAND VERTICAL STONE TYPE DOMESTIC FLOUR MILL

We design and manufacture a domestic flourmill that is offer in the following specifications:

Size of emery stone

6" 150.00 x 20.00 x 31.75

A Proxy grinding per hour

Fine 08 Kg. Course 10 Kg.

Temperature 55°c-65°c after 2 hours

Structure of body

Stainless Steel & cast iron

Electric Motor A/c. Single Phase – 50 cycles1 H.P. 220/250 Volts 960 R.P.M.

Electricity Consumption

1 unit per hour (Approx)

Weight Approx- 26 Kg.

Volume Length 25cm, Width 20cm, Height 58cm

Accessory Hopper Regulator, Knobs, Delivery Cover, On/Off Switch, Push Button, Stop-pin, Outlet, Electric motor inside, Platform, Indicator Lamp

Available in 110 Volts model for USA & Canada

Vardhman tabletop floor mill’s operating system • Before switching on JAS tabletop floor mill, please checks that delivery covers all three knobs are

properly tight. • Switch on JAS tabletop floor mill, when the motor starts fill the grains, pulses etc. in upper hopper • Set The Number of the regulator as per requirement of fine or course floor of material • Clean the upper sheet and lower sheet of delivery cover while fitting after opening JAS tabletop floor

mill. • JAS tabletop flourmill is use push button switch if, Hopper is already filed up, • Some corn or ingrained material remains between the emery stones. • You have stopped JAS tabletop floor mill during course of grinding. • Grinding moisturized and sticky material is harmful to JAS tabletop floor mill therefore dry or roast

such material before grinding. • Some time emery stone accumulates a fine layer of flour due to constant fine grinding and average

grinding capacity. JAS tabletop floor mill takes its average returned, take some Fine grain & grinding. • For the best performances, please give break to JAS tabletop floor mill for an hour after an hour of

constant grinding. • JAS tabletop floor mill has stainless steel main body. • Avoid using water or wet cloth for the cleaning of emery stones. Use brush or dry cloth. • Before fitting the delivery covers, keep regulator up to first number. • Stop JAS tabletop floor mill a few seconds later after the disposal of the grin in the hopper. • Earthling must be making in the electrical wiring where JAS tabletop floor mill is install.


Beverage Processing Machines

We design and manufacture a wide range of beverage machinery that is compact in design. Requiring low maintenance, these machines are use as used in pulping, juicing, juice extracting, of different types of grains, vegetables, fruits and other food products. These machines are high in performance and can be customize as per the requirements of the clients.

Centrifugal Juicer Masticating Type Juice Extractor Vegetable & Fruit Pulper


JAS MASTICATION JUICERS

Fruits or vegetables are insert into a chamber and contacts a screw or auger type mechanism that breaks down the plant material and then presses it against the housing, straining screen or crushes it between twin gears. The slowly rotating mechanism creates great pressing force on the fruit and vegetable matter and forces the juice out of this plant matter leaving a very dry pulp material that is automatically eject. This slow rotating mastication process minimizes heat and oxidation of the juice to preserve nutrient value. This method tends to provide a more pulpy and fibrous juice. Use requires reasonable force to insert hard fruits and vegetables into the feed chute and press against the auger or screw mechanism. Large fruits and vegetables must be cutting up into smaller chunks. Attachments make machines more versatile in preparing nut butters, pureed foods and pastas. Quieter operation than centrifugal juicers

A screw type single auger moves the pulp along the auger to press the pulp against a straining screen or housing. Soft fruits should be combining with harder fruits and vegetables, as the auger needs plant fiber to move the material along the length of the auger. Works well with leafy vegetables such as parsley, spinach and wheatgrass. Low 80-100 rpm speed is quiet and produces less foaming and oxidation than centrifugal juicers.

THEIR SQUEEZING SYSTEM STANDS OUT IN RELATION TO THE REST BECAUSE:

• It doesn't extract the oil from the peel • The juice doesn't pass over the peel on its "journey" to the glass or jug

• Return is very high, because it extracts the juice from the pulp remains the pulp as a residue material from the machine.

• Multi-purpose wheatgrass, fruit and vegetable juicer

• Single Aluminum auger screw design with stainless steel screens. • Low 100 revolutions per minute speed minimize juice frothing, heat and oxidation and maximize

nutrition from your juice. • Large round feed chute allows big pieces of fruits and vegetables to be insert. • Automatic pulp ejection for continuous juicing • Quiet and efficient high yield operation • Unique design looks great in storage on your counter. • Built-in reverse prevents clogging. • Revolutionary easy to assemble/disassemble design makes unit easy to clean and operate.

Model No Jas-1003 (I) Jas-1003 (II) Jas-1004 (I)

Motor ¾ ½ ¼ RPM of machine 350 350 350

Capacity Kg/Hr. 160 130 90

Size in inch 21 X 9 X 22.5 19 X 8.5X 21 17 X 8.5 X 19

Drive Double V Belt Double V Belt Single V Belt


JAS CENTRIFUGAL JUICERS

There are two main types of Centrifugal Juicers: Fruits or vegetables are inserting into a chamber and a spinning cutting blade grinds the plant material down into small shreds and sends it against a straining screen basket that is spinning at the same high speed as the cutting blade. The weight of the plant material spinning at high speed creates a great force, which is pushing against the screen. This centrifugal force pulls the juice out of the plant material and the juice slips through the straining screen and leaves the dry material, or pulp, behind within the screen. This type of juicer is not recommending for soft fruits such as bananas and berries and leafy vegetables such as parsley, spinach and wheatgrass. These juicers produce some foaming due to the high speed of processing the juice. These units are louder in operation than Masticating type juicers.

Full Basket Type- This is a very effective way to extract juice and is consider

more effective than continuous type machines. The speed of the shredding wheel and basket is 3,000 rpm. The pulp from the fruits and vegetables are retain in the basket and is not automatically eject during the juicing process. This allows the centrifugal force to continually extracting the juice from the pulp screen/basket. The basket needs to be empty occasionally when full with pulp, usually after capacity of the juicer quarts of juice. Optional basket filters make this clean-up task easy.

Continuous Type - A second type of centrifugal juicer uses an angled strainer basket for continuous juicing.

The plant material is push down against the spinning shredding blade and then forced against an angled basket. The pulp hits the angled basket and centrifugal force pulls the juice out of the shredded plant material similar to the full basket type units, but the pulp does not stay in the basket. The spinning plant material moves up the angled basket and the pulp is ejecting from the machine into a container for easy disposal. This method allows for continuous juicing, as it is not necessary to stop to empty the basket while juicing. These units are easier to clean than full basket types.

Model No: Jas-1006 (II) Jas-1006 (I) Jas-1005 (II) Jas-1005 (I)

Motor 1/6 H.P. ¼ H.P. ½ H.P. 1 H.P.

Capacity 2 Glass At a Time

4 Glass at a time

6 Glass at a time

16 Glass at a time

Size Height

14 ½” 18” 20” 24”

Size Width 9” 10” 11” 11 ½”

Weight 11 Kg. 18 Kg. 25 Kg. 42 Kg.

For Chat Masalas Please visit our Associated Concern Firm’s Website: - http://www.masalapaste.com


Fruit & Vegetable Pulper

We are one of the biggest mini Pulper manufacturers and exporters from quality point of view. Our mini pulper is offer with the assurance of better durability and better reliability. The base that make us frontline mini pulper manufacturer and mini pulper suppliers When it comes to the world of mini pulper, then competition is very fierce and intensive and equally gorgeous and competitive are the mini pulper of our collection. Our mini pulper is exactly in contrast with the demand of the market trends. Our products are manufactured using latest techniques with zero percent compromise on quality. Description/specification of fruit & vegetable pulper machine * it is ideal for pulping tomatoes, mangoes, raspberry, strawberry, papaya, rock melon, jamoon, guava peach, grapes, bananas, etc. * The contacting parts of pulper machine are made of stainless steel the stand is make from rigid mild steel construction. * It is providing with a stainless steel sieve of size 0.8 mm that is ideal for most of the fruits. Inside the sieve, a nylon brush and a blade are providing. The pulper is power by a one hp single phase motor. * The pulper can process about 500 kilogram of fruit per 8-hour shift. * The pulper is very compact can be easily installed in a comparatively small space. It is easy in operation and maintenance. * requires no skilled labor to operate it. In addition, it can be easily dismantle for cleaning, after operation, and quickly re-assembled. * The fruit pulper is necessary for any small-scale fruit & vegetable processing unit.

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