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JUNIPER GTL - PROJECT STATUS UPDATE
James Davis – General Manager
Juniper GTL LLC
Presented at:
EFI Gas Flare Reduction & Monetization Forum Denver Marriott City Center
Denver, Colorado June 15 - 17, 2015
June 2015-9000-SGCE-330-PRE-00005
© 2015 Juniper GTL - Restricted Distribution All rights reserved Reproduction by any means without prior written permission of SGC Energia is prohibited
1,100 bpd of diesel, naphtha and wax 100% sold
Lump Sum, Date Certain EPC began in April 2014
Environmental clearances and Air Permit obtained August 2013
Construction Permit received August 2014
90% tagged equipment on-order with first equipment arrivals
All field refurbishment work completed October 2014
Foundation work and structural steel erection underway
FT Reactors fabricated and installed
58% complete
Pre-commissioning, commissioning and start-up contracted for Q1 2016
JUNIPER GTL – THE FIRST XTLH® COMMERCIAL PLANT
2 © 2015 Juniper GTL - Restricted Distribution; All rights reserved Reproduction by any means without prior written permission of SGC Energia is prohibited
CURRENT OWNER’S TEAM
SGC ENERGIA
Owner and Operator of mid-scale energy facilities that convert a wide range of low-cost, carbon-rich feedstock into clean fuels
Provider of the XTLH® Solution (integrated facility design) with process guarantees and operations resources
GREAT NORTHERN PROJECT DEVELOPMENT
The development arm of Quintana Minerals Corporation (Cullen / Robertson family)
Owner and Operator of energy and natural resource companies as well as energy-related assets
CALUMET SPECIALTY PRODUCTS PARTNERS
Fortune 500 company(NASDAQ:CLMT)
Specializes in: customized lubricating oils; fuel products including gasoline, diesel and jet fuel; solvents and waxes used in consumer, industrial and automotive products
3 © 2015 Juniper GTL - Restricted Distribution; All rights reserved Reproduction by any means without prior written permission of SGC Energia is prohibited
1
2 2007
Builds and operates a second 100,000 tpy biodiesel facility in Portugal
2006
Founded by João Pereira Coutinho
Builds and operates 100,000 tpy biodiesel facility in Portugal
2006-2007
1st Generation Biodiesel
3 2008
Begins research and development of the XTLH® solution
4 2010
Builds industrial pilot unit in Güssing, Austria
5 2012
Develops XTLH® Industrial demonstration unit in Pasadena, Texas, USA
2008-2012
XTLH® Development
6 2013
Begins construction of the Juniper XTLH® Refinery
2013-2014
First Commercial Plant
7
Q1 2016
First Oil of the Juniper XTLH® Refinery
8
2015-onwards
Develop/ co-develop a network of up to 10,000 bpd XTLH® refineries
2015-onwards
XTLH® Facilities Development
Key bpd – barrel per day tpy – tonne per year
4 © 2015 Juniper GTL - Restricted Distribution; All rights reserved Reproduction by any means without prior written permission of SGC Energia is prohibited
SGC ENERGIA BUSINESS MODEL: BUILD, OWN AND OPERATE
XTLH® SOLUTION
PRODUCTS
FEEDSTOCK (1)
XTLH® SOLUTION (2) - PROCESS INTEGRATION
Naphtha
Diesel
Jet Fuel
Specialties
Gas
Coal
Biomass
Waste
Products Finishing
Gasification/ Reformer
Fischer-Tropsch
Syngas Upgrade
(1) SGC Energia, as a co-owner, is interested in all forms of feed stock in markets conductive for such investments (2) The XTLH® Solution is a registered trademark of SGC Energia
SGC ENERGIA’S XTLH® SOLUTION
5 © 2015 Juniper GTL - Restricted Distribution; All rights reserved Reproduction by any means without prior written permission of SGC Energia is prohibited
Produce large sample volume across the full range of F-T products
Provide operator training with DCS consoles & simulator
Operate a fully-equipped analytical laboratory
Technical support to all plant sites
Provide Product Technical Support
MIT School of Engineering Practice
Host site for DOE Renewable Jet Project (w/ Frontline)
XTLH® TECHNICAL CENTER – TECHNICAL SUPPORT TO PRODUCTION OPERATIONS
XTLH® TECHNICAL CENTER
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XTLH® TECHNICAL CENTER – LABORATORY SUPPORT TO PRODUCTION OPERATIONS
XTLH® TECHNICAL CENTER’S
7
Analytical lab – 25 ASTM tests
Final acceptance of catalyst batches
QA/QC validation for plant-site labs
Product technical support to Clients
Sample repository
STRICTLY PRIVATE & CONFIDENTIAL
All field demolition and refurbishment work completed- Oct 2014 – requiring 41,000+ hours with no safety issues.
“Groundbreaking” - Nov. 2014 with first foundations for new equipment
F-T reactors set middle of March
100% tagged equipment on-order
Detailed engineering complete
Structural steel done - May – 2475 pieces; no interferences
SMR revamp complete and under nitrogen blanket
70% of equipment and vessels set
Over 110,000 field work hours with no safety issues – 2 first aids
JUNIPER GTL PLANT – STATUS AS OF JUNE 2015
8 © 2015 Juniper GTL - Restricted Distribution; All rights reserved Reproduction by any means without prior written permission of SGC Energia is prohibited
9 © 2015 Juniper GTL - Restricted Distribution; All rights reserved Reproduction by any means without prior written permission of SGC Energia is prohibited
JUNIPER GTL - REFURBISHMENT
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JUNIPER GTL - REFURBISHMENT
11 © 2015 Juniper GTL - Restricted Distribution; All rights reserved Reproduction by any means without prior written permission of SGC Energia is prohibited
JUNIPER GTL - REFURBISHMENT
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JUNIPER GTL - SITE PREPARATION
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PICTURE OF EXISTING UNIT
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LASER SCAN VIEW OF EXISTING UNIT
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MODEL VIEW OF LASER SCAN WITH 3D MODEL OVERLAID ON TOP
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JUNIPER GTL - NEW CONSTRUCTION
December 2014
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JUNIPER GTL - NEW CONSTRUCTION
January 2015
19 © 2015 Juniper GTL - Restricted Distribution; All rights reserved Reproduction by any means without prior written permission of SGC Energia is prohibited
JUNIPER GTL - STEEL STRUCTURES
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JUNIPER GTL - STEEL STRUCTURES
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JUNIPER GTL - FT REACTOR TRANSPORTATION
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JUNIPER GTL - FT REACTOR INSTALLATION
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JUNIPER GTL - FT REACTOR INSTALLATION
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JUNIPER GTL – PRODUCT FINISHING EQUIPMENT
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JUNIPER GTL - DCS FACTORY ACCEPTANCE
EXISTING EQUIPMENT LAYOUT AND SMALL PLOT
The site is 4.63 acres with major equipment already in place
All new equipment had to be placed to both follow the flow of material and to fit into whatever space was available.
The tie-in of new piping to existing piping has been discussed.
The sequence of construction was not a smooth “back-to-front”
“Space Management” was critical
The “unknown, unplanned, and unforeseen” was significant at the site – special action was taken to mitigate the impact
CHALLENGES IN DESIGN AND CONSTRUCTION
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COMPACT SITE
CHALLENGES IN DESIGN AND CONSTRUCTION
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JUNIPER GTL - 3D MODEL
UNKNOWNS IN FIELD WORK
Documentation of underground piping or
structures was limited. Used GPR in
attempt to locate all hidden obstructions;
located most obstructions down to about
6 feet
Could not see concrete foundations /
pipes located under an existing surface
concrete pad; obstructions were found
that blocked the EPC contractor
Juniper GTL initiated a “strike team” with
local contractor on-call who would
respond with a team, trucks and tools to
remove the obstruction
EXECUTION CHALLENGES
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UNKNOWNS IN FIELD WORK
Then of course, since there are not enough
challenges, we create some of our own
EXECUTION CHALLENGES
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PHASE 1 PHASE 2 PHASE 3 PHASE 4
2006 - 2010 2010 - 2012 2013 - 2015 2015 +
Process Development Industrial Pilot Plants Commercial
Implementation Expansion
• Owner & operator of 2 x
100,000 tpy biodiesel
plants
• FT technology screening
• Team development
• Preliminary flow
scheme and macro
process design
• Independent engineer
concurrence with
technology
• Implemented pilot GTL
with FT technologies
• XTLH® Development
• FT Product
Characterization
• Juniper Mechanical
Completion
• XTLH® Technical Center
Operational
• Analytical Lab Online
• Staffing and Training
Completed
• Multiple facilities in
development with one project being advanced to engineering in 2016.
• Juniper Commercial Operation @ 1,100 bpd
SGC ENERGIA PATH OF GTL IMPLEMENTATION
SGC ENERGIA’S PATH TO IMPLEMENTATION
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Thank you
Juniper GTL
9 5 0 I - 1 0 W e s t W e s t l a k e , L A 7 0 6 6 9
( 3 3 7 ) 6 5 6 – 9 1 6 6 ( 7 1 3 ) 9 7 2 – 6 0 0 0
ge n e ra l@ju nip e rgt l . com w w w. s gce n e rg ia . com
S p o n s o r :
w w w.f i s ch e r - t ropsch .org
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