Jergens Inc Key-Locking Inserts

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Key-Locking Inserts from Jergens Inc

Text of Jergens Inc Key-Locking Inserts

THREADED INSERTSwww.jergensinc.com

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Bolster Plate Bushings ....................... 3.5 Installation and Removal Instructions ..................................... 3.2 Internal Locking Thread Repair Insert ............................. 3.8-3.9 Keylocking, Extra Heavy Duty Industrial Style ................................ 3.6 Keylocking, Heavy Duty Industrial Style ................................ 3.4 Keylocking, Metric/Inch ....................... 3.5 Keylocking, Solid Industrial Style ........ 3.7 Keylocking, Thinwall Industrial Style ................................ 3.3 Miniature Metric Mil Spec Inserts .................... 3.10-3.11 Thread Repair Kits.................... 3.12-3.15

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THREADED INSERTSwww.jergensinc.com

Installation Information

Removal InformationJergens Keylocking Inserts can be removed without damage to the parent material. 1. Drill the insert to the size and depth shown under removal data in the chart below. 2. Bend the keys down and break them off. 3. Remove the insert using an E-Z out or similar tool.

1. Drill to allow full tap depth shown in chart. Note: Tap drill is oversized; see chart below. Countersink as shown in chart.

2. Tap to depth shown in chart.

3. Install insert .010" to .030" below surface.

4. Drive keys down with proper installation tool.

Installation Information Preparation of External Threads Prior to Installation (For Keylocking Inserts Only)Insert External Thread Class 2A Tap Drill Size Installation Data C'sink Dia. +.010 -.000 Minimum Tap Depth Removal Data Drill Size Depth

Length L

5/16-18 3/8-16 7/16-14 1/2-13 9/16-12 5/8-11 3/4-16 7/8-14 1-12 1 1/8-12 1 1/4-12 1 3/8-12 1 1/2-12 1 5/8-12 1 7/8-12

.31 I .31/.37 Q .31/.37/.43 X .37/.43/.50 29/64 .43/.50/.56 33/64 .50/.62 37/64 .62/.81 45/64 .68/.81/.87 53/64 .87 15/16 1.12 1 1/16 1.12/1.25 1 3/16 1.25/1.37 1 5/16 1.37/1.62 1 7/16 1.81 1 9/16 2.00 1 13/16

.323 .385 .447 .510 .572 .635 .760 .885 1.020 1.145 1.270 1.395 1.520 1.640 1.890

.37 7/32 .37/.43 9/32 .37/.43/.50 11/32 .44/.50/.56 13/32 .50/.56/.62 15/32 .56/.68 17/32 .68/.94 21/32 .75/.94/1.0 25/32 1.0 27/32 1.31 31/32 1.31/1.44 1 3/32 1.44/1.56 1 7/32 1.56/1.84 1 11/32 2.06 1 15/32 2.28 1 23/32

1/8 1/8 3/16 3/16 3/16 3/16 3/16 3/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16

3.2

Jergens, Inc. Jergens Way 15700 S. Waterloo Road Cleveland, Ohio 44110-3898 USA

THREADED INSERTSwww.jergensinc.com

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Keylocking Inserts

Thinwall Industrial Style

Material: Carbon Steel Inserts - C1215 or equivalent Stainless Steel Insert - 303 Keys - 302 Finish: Carbon Steel Inserts - Parkerized Stainless Steel Inserts - Passivated Tolerances: Inch .010 Metric .25mm Keys: Inserts with internal thread size of 5/16-18 or larger are furnished with four locking keys.

Inch Inserts - ThinwallInternal Thread Class 2B Part Number Carbon Steel Stainless Steel External Thread Length L Installation Tool Part Number

10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20

25921 26121 25922 26122 25923 26123 25924 26124 25925 26125 25926 26126

26321 26521 26322 26522 26323 26523 26324 26524 26325 26525 26326 26526

5/16-18 5/16-18 3/8-16 3/8-16 7/16-14 7/16-14 1/2-13 1/2-13 9/16-12 9/16-12 5/8-11 5/8-11

.31 .31 .37 .37 .43 .43 .50 .50 .56 .56 .62 .62

24721 24721 24722 24722 24723 24723 24724 24724 24725 24725 24726 24726

See chart on page 3.2 for installation information.

Metric Inserts - ThinwallPart Number Carbon Steel Stainless Steel Insert Internal External Thread Thread Class 6H Class 6g Length L Installation Tool Part No. Installation Tap Csink Drill Dia. Size +.25 -.00 Thread Tap Size Class 6h Min. Depth Removal Drill Size Depth

25951 25952 25953 26153 25955 26155 25956 26156

26351 26352 26353 26553 26355 26555 26356 26556

M 5x0.8 M 6x1.0 M 8x1.25 M 8x1.0 M 10x1.5 M 10x1.25 M 12x1.75 M 12x1.25

M 8x1.25 M 10x1.25 M 12x1.25 M 12x1.25 M 14x1.5 M 14x1.5 M 16x1.5 M 16x1.5

8.0 10.0 12.0 12.0 14.0 14.0 16.0 16.0

24751 24752 24753 24753 24755 24755 24756 24756

6.9 8.8 10.8 10.8 12.8 12.8 14.75 14.75

8.25 10.25 12.25 12.25 14.25 14.25 16.25 16.25

M 8x1.25 M 10x1.25 M 12x1.25 M 12x1.25 M 14x1.5 M 14x1.5 M 16x1.5 M 16x1.5

9.5 11.5 13.5 13.5 15.5 15.5 17.5 17.5

5.50 7.50 9.50 9.50 11.50 11.50 13.50 13.50

4.00 4.75 4.75 4.75 4.75 4.75 4.75 4.75

Phone 800-537-4367 or +1 216-486-5540 Fax: +1 216-481-6193 E-mail: info@jergensinc.com www.jergensinc.com

3.3

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THREADED INSERTSwww.jergensinc.com

Keylocking Inserts

Inch Inserts - Heavy DutyInternal Thread Class 2B Part Number Carbon Stainless Steel Steel External Thread Length L Installation Tool Part Number

Heavy Duty Industrial Style

Material: Carbon Steel Inserts C1215 or equivalent Stainless Steel Insert - 303 Keys - 302 Finish: Carbon Steel Inserts - Parkerized Stainless Steel Inserts - Passivated Tolerances: Inch .010 Metric .25mm Keys: Inserts with internal thread size of 5/16-18 or larger are furnished with four locking keys.

8-32 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-12 1-14 1 1/8-7 1 1/8-12 1 1/4-7 1 1/4-12 1 1/2-6 1 1/2-12

25900 25901 26101 25902 26102 25903 26103 25904 26104 25905 26105 25906 26106 25907 26107 25908 26108 25909 26109 25910 26110 25911 26111 26112 25913 26113 25914 26114 25916 26116

26300 26301 26501 26302 26502 26303 26503 26304 26504 26305 26505 26306 26506 26307 26507 26308 26508 26309 26509 26310 26510 26311 26511

5/16-18 3/8-16 3/8-16 7/16-14 7/16-14 1/2-13 1/2-13 9/16-12 9/16-12 5/8-11 5/8-11 3/4-16 3/4-16 3/4-16 3/4-16 7/8-14 7/8-14 1 1/8-12 1 1/8-12 1 1/4-12 1 1/4-12 1 3/8-12 1 3/8-12 1 3/8-12 1 1/2-12 1 1/2-12 1 5/8-12 1 5/8-12 1 7/8-12 1 7/8-12

.31 .31 .31 .37 .37 .43 .43 .50 .50 .62 .62 .62 .62 .81 .81 .87 .87 1.12 1.12 1.25 1.25 1.37 1.37 1.37 1.62 1.62 1.81 1.81 2.00 2.00

24719 24701 24701 24702 24702 24703 24703 24704 24704 24705 24705 24706 24706 24707 24707 24708 24708 24709 24709 24710 24710 24711 24711 24711 24713 24713 24714 24714 24716 24716

See chart on page 3.2 for installation information.

Metric Inserts - Heavy DutyPart Number Carbon Steel Part Number Stainless Steel Internal Thread Class 6H Insert External Thread Class 6g Length L Installation Tool Part No. Tap Drill Size Installation Thread Tap C'sink Diameter Size Min. +.25 -.00 Class 6h Depth Removal Drill Size Depth

25963 25964 25965 25966 26166 25967 26167 25969 26169 25970 26170 25971 26171 26172 25973 26173 26174 25975 26175

26363 26364 26365 26366 26566 26367 26567 26369 26569 26370 26570 26371 26571 26572 26373 26573 26574 26375 26575

M 4x0.7 M 5x0.8 M 6x1.0 M 8x1.25 M 8x1.0 M 10x1.5 M 10x1.25 M 12x1.75 M 12x1.25 M 14x2.0 M 14x1.5 M 16x2.0 M 16x1.5 M 18x1.5 M 20x2.5 M 20x1.5 M 22x1.5 M 24x3.0 M 24x2.0

M 8x1.25 M 10x1.25 M 12x1.25 M 14x1.5 M 14x1.5 M 16x1.5 M 16x1.5 M 18x1.5 M 18x1.5 M 20x1.5 M 20x1.5 M 22x1.5 M 22x1.5 M 24x1.5 M 30x2.0 M 30x2.0 M 32x2.0 M 33x2.0 M 33x2.0

8.0 10.0 12.0 14.0 14.0 16.0 16.0 18.0 18.0 20.0 20.0 22.0 22.0 24.0 30.0 30.0 32.0 33.0 33.0

24763 24764 24765 24766 24766 24767 24767 24769 24769 24770 24770 24771 24771 24772 24773 24773 24774 24775 24775

6.9 8.8 10.8 12.8 12.8 14.75 14.75 16.75 16.75 18.75 18.75 20.5 20.5 22.5 28.0 28.0 30.0 31.0 31.0

8.25 10.25 12.25 14.25 14.25 16.25 16.25 18.25 18.25 20.25 20.25 22.25 22.25 24.25 30.25 30.25 32.25 33.25 33.25

M 8x1.25 M 10x1.25 M 12x1.25 M 14x1.5 M 14x1.5 M 16x1.5 M 16x1.5 M 18x1.5 M 18x1.5 M 20x1.5 M 20x1.5 M 22x1.5 M 22x1.5 M 24x1.5 M 30x2.0 M 30x2.0 M 32x2.0 M 33x2.0 M 33x2.0

9.5 12.5 14.5 16.5 16.5 18.5 18.5 20.5 20.5 22.5 22.5 24.5 24.5 26.5 34.5 34.5 36.5 37.5 37.5

5.50 7.50 9.50 11.50 11.50 13.50 13.50 15.50 15.50 17.50 17.50 17.75 17.75 19.75 25.75 25.75 27.75 28.75 28.75

4.00 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35

NOTE: Install insert .25mm to .76mm below surface and drive locking keys down. See C'sink Diameter column above.

3.4

Jergens, Inc. Jergens Way 15700 S. Waterloo Road Cleveland, Ohio 44110-3898 USA

THREADED INSERTSwww.jergensinc.com

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Keylocking InsertsMetric/Inch Inserts

Create Metric Holes... With Inch Taps!

This unique product allows you to create a metric thread utilizing inch drills and taps. The insert O.D. is inch sized, the I.D. is metric.

Metric Internal/Inch External - Heavy Duty Industrial StylePart Number Carbon Steel Insert Internal Thread Class 6H External Thread Class 2A Length L Installation Tool Part Number Tap Drill Size Installation C'sink Diameter +.010 -.000 Thread Tap Size Min. Class 2b Depth Removal Drill Size Depth

26243 26244 26245 26247 26248 26249

M 6x1.0 M 8x1.25 M 10x1.5 M 12x1.75 M 14x2.0 M 16x2.0

3/8 - 16 1/2 - 13 5/8 - 11 3/4 - 16 7/8 - 14 1" - 12

.31 .43 .50 .62 .81 .87

24843 24844 24845 24847 24848 24849

Q 29/64 37/64 45/64 53/64 15/16

.38 .51 .63 .76 .88 1.02

3/8 - 16 1/2 - 13 5/8 - 11 3/4 - 16 7/8 - 14 1" - 12

.37 .50 .56 .68 .94 1.00

9/32 13/32 17/32 21/32 25/32 27/32

1/8 3/16 3/16 3/16 5/16 5/16

All dimensions are in inches except for internal thread, which is metric.

Bolster Plate Bushings Material: Stressproof Finish: Black Oxide Internal Thread: 2B-UNC External Thread: 2A-UNF

Repairs are made quickly, easily, and right on the machine. Re-tap bolster