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Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for manufacturing purposes without
written permission from the Amphenol Corporation.
J1939 Series Connector C10-754548-316 & C10-754548-516
Test Report
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 2 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
DATE OF TESTS: Dec.10th , 2019 to Mar.10th, 2019 CONDUCTED BY: Kristy Guo REPORTED BY: Kristy Guo
CHECKED BY: Kaven Wang, Anke Qu, Levn Ding APPROVED BY: Ran Xiao NOTED BY: Randall WITNESSED BY: Levn Ding
This document contains proprietary information and such information may not be disclosed to others for any purpose or used for manufacturing purposes without written permission from the Amphenol Corporation.
Distribution List:
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
Table of Contents 1 Purpose .......................................................................................................................................... 4
2 Conclusion...................................................................................................................................... 4
3 Test Content & Sequence .............................................................................................................. 4
4 Test Samples .................................................................................................................................. 5
5 Test Details .................................................................................................................................... 6
5.1 Test Environment ........................................................................................................................... 6
5.2 Sample Preparation ....................................................................................................................... 6
5.3 Test Description ............................................................................................................................. 7
5.3.1 Visual Inspection ............................................................................................................. 7
5.3.2 Contact Resistance ......................................................................................................... 8
5.3.3 Insulation Resistance ...................................................................................................... 9
5.3.4 Dielectric Withstanding Voltage ..................................................................................... 9
5.3.5 Temperature Life .......................................................................................................... 10
5.3.6 Thermal shock .............................................................................................................. 10
5.3.7 Mating/Un-mating Force .............................................................................................. 10
5.3.8 Locking/Release Torque ............................................................................................... 11
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 3 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
DATE OF TESTS: Dec.10th , 2019 to Mar.10th, 2019 CONDUCTED BY: Kristy Guo REPORTED BY: Kristy Guo
CHECKED BY: Kaven Wang, Anke Qu, Levn Ding APPROVED BY: Ran Xiao NOTED BY: Randall WITNESSED BY: Levn Ding
This document contains proprietary information and such information may not be disclosed to others for any purpose or used for manufacturing purposes without written permission from the Amphenol Corporation.
Distribution List:
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
5.3.9 Durability ...................................................................................................................... 12
5.3.10 Temperature/Humidity ................................................................................................ 12
5.3.11 Terminal Retention in Connectors ............................................................................... 12
5.3.12 IP67 ............................................................................................................................... 13
5.3.13 Connector Retention .................................................................................................... 13
6 Test (s) Results ............................................................................................................................. 14
6.1 Group A - Mechanical performance test group ........................................................................... 14
6.2 Group B - Environment performance test group ........................................................................ 19
6.3 Group C - Temperature life test group ........................................................................................ 24
7 References ................................................................................................................................... 27
8 Test Equipment ............................................................................................................................ 28
9 Revision History ........................................................................................................................... 28
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 4 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
1 Purpose This test aims to evaluate mechanical, electrical and environmental performances of J1939 series connectors C10-754548-316 & C10-754548-516.
2 Conclusion All the tests are passed. Mechanical, electrical and environmental performances of C10-754548-316 & C10-754548-516 can meet the requirement. Detail information refers to chapter 6-test results.
3 Test Content & Sequence Test content and sequence for this project is shown below:
Item Test Content Test Group and Sequence
Method Group A Group B Group C
1 Visual Inspection 1,8 1,7,13 1,6 EIA-364-18B
2 Contact Resistance 2,9 2,8,14 2,7 EIA-364-23C
3 Insulation Resistance 3,10 3,9,15 3,8 EIA-364-21C
4 Dielectric Withstanding Voltage 4,11 4,10,16 4,9 EIA-364-20B
5 Temperature Life 5 EIA-364-17C
6 Thermal Shock 6 EIA-364-32G
7 Mating/Un-mating Force 5 EIA-364-13D
8 Locking/Release Torque 6 MIL-STD-1344A
9 Durability 7 EIA-364-09C
10 Temperature/Humidity 12 EIA-364-31D
11 Terminal Retention in Connector 13 EIA-364-29C
12 IP67 5,11 IEC60529
13 Connector Retention 12 EIA-364-35C
Sample size of each group for each type connector
3 3 3 /
All the tests were executed in the ATZ R&D Test Centre.
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 5 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
4 Test Samples
Item Part No. Sample
Description Quantity Sample Picture
Test Sample
C10-683146-316 J1939 3 Pin Receptacle Connector
9PCS
C10-754548-316 J1939 3 Pin Plug
Connector 9PCS
C10-683146-516 J1939 5 Pin Receptacle Connector
9PCS
C10-754548-516 J1939 5 Pin Plug
Connector 9PCS
Support Part
C10-760034-016 16 Size Crimp
Socket Contact 72PCS
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 6 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
Support Part
C10-613361-016 16 Size Crimp Pin Contact
72PCS
/ 16 AWG 144PCS (10cm)
5 Test Details
5.1 Test Environment
All the tests were executed in the follow environment conditions:
Temperature: 25±10°C.
Relative humidity: 20%~80% RH.
Air pressure: 650~800 millimeter of mercury (86~106Kpa).
5.2 Sample Preparation
All the test samples will be divided as shown in the table below:
Part No. Test Group
Group A Group B Group C
C10-754548-316 A-3-1, A-3-2, A-3-3 B-3-1, B-3-2, B-3-3 C-3-1, C-3-2, C-3-3
C10-754548-516 A-5-1, A-5-2, A-5-3 B-5-1, B-5-2, B-5-3 C-5-1, C-5-2, C-5-3
Samples will be marked: X – X – X
Sample No.
3 means three pin, 5 means five pin
Group No.
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 7 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
The samples of group A marks details as below:
Applying the water finding paste and sealing the end of wires, as shown below:
Note: The water finding paste turns from yellow to red when it meets water, as below:
5.3 Test Description
5.3.1 Visual Inspection
This test is performed referring to EIA-364-18B.
Do the visual inspection in room temperature.
There shall be no visual deformation, crack, etc.
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 8 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
5.3.2 Contact Resistance
This test is performed referring to EIA-364-23C.
Reset the contact resistance meter to zero before test, as shown below:
Connect the samples into the circuit, as shown below:
Start test, tester will record the data automatically (A wire resistance: 0.85mΩ).
The sample shall meet requirements of contact resistance as below:
Period Requirement
Before test 6mΩ max
After mechanical /environmental test 10mΩ max
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
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TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
5.3.3 Insulation Resistance
This test is performed referring to EIA-364-21C.
Mating the samples and fix in the circuit, as below:
Setting up test parameters as below profile:
○ Test voltage: 500VDC ○ Min limit insulation resistance: 1000MΩ
The equipment will record data automatically when starting the test.
5.3.4 Dielectric Withstanding Voltage
This test is performed referring to EIA-364-20B.
Mating the samples and fix in the circuit, as below:
Setting up test parameters as below profile:
○ Test voltage: 1500VAC ○ Max limit leak current: 2mA
Start test, equipment will record the data automatically.
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 10 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
5.3.5 Temperature Life
This test is performed referring to EIA-364-17C.
Put the specimens into the test chamber. As shown below:
Setting up test parameters as below profile :
○ Temperature: 125˚C ○ Duration: 250 hours
5.3.6 Thermal shock
This test is performed referring to EIA-364-32G.
Put the samples into the test chamber .As shown below:
Setting up test parameters as below profile:
○ Test cycles: 100 cycles. ○ Temperature: -40°C ~+125°C ○ Time: 1 hour per cycle
5.3.7 Mating/Un-mating Force
This test is performed referring to EIA-364-13D.
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Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
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TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
The samples are fixed as shown in the figure below:
Mating/Un-mating connectors at the speed rate of 25.4mm/minute.
The sample shall meet requirements of mating/un-mating force as below:
Part No. Requirement
Mating Un-mating
C10-754548-316 25N max 1.68N min
C10-754548-516 41.75N max 2.8N min
5.3.8 Locking/Release Torque
This test is performed referring to MIL-STD-1344A, method 2013.1.
Fix the plug in the jig, then fasten receptacle on the vice as shown in the figure below:
Rotate the jig with the torque wrench until the connector locking/release.
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 12 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
The samples should meet the torque requirements as below:
Part No. Requirement
Locking Release
C10-754548-316 0.904N.m max 0.113N.m min
C10-754548-516 0.904N.m max 0.113N.m min
5.3.9 Durability
This test is performed referring to EIA-364-09C.
Execute the mating and un-mating action by manual for 100 cycles and speed rate shall be less than 10 cycles per minute.
Connectors shall show no mechanical or electrical defects detrimental after test.
5.3.10 Temperature/Humidity
This test is performed referring to EIA-364-31D.
Put the samples into the test chamber. As shown below:
Setting up test parameters as below profile:
○ Test cycles: 10 cycles ○ Temperature: -40°C ~+125°C ○ Time: 24 hours per cycle
5.3.11 Terminal Retention in Connectors
This test is performed referring to EIA-364-29C.
Fix the sample on the clamp. As shown below:
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 13 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
Setting up test parameters as below profile:
○ Test speed: 25mm/min
Start test, tester will record the data automatically. Record the peak value when the sample was damage, it shall be greater than 120.15N (27lbs).
5.3.12 IP67
This test is performed referring to IEC60529.
Mating the plug and receptacle of J1939 post well, sealing the cable end.
Put the samples into the test bucket, which has 1 meter of water, for 30 minutes. As shown below:
After the test, clean the water outside of the samples.
Then do visual inspection. There should be no water inside the connectors.
5.3.13 Connector Retention
This test is performed referring to EIA-364-35C.
Fix the sample on the clamp, make sure the sample is mounted in the center of the clamp, as below:
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 14 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
Setting up the parameters as below profile:
○ Test speed: 25.4 mm/min ○ Tensile force: 35N min
After test, there shall be no any cracking, displacement, etc.
6 Test (s) Results
6.1 Group A - Mechanical performance test group
Sample No. Sequence Test Content Result
A-3-1, A-3-2, A-3-3
A-5-1, A-5-2, A-5-3
1 Visual Inspection Pass
2 Contact Resistance Pass
3 Insulation Resistance Pass
4 Dielectric Withstanding Voltage Pass
5 Mating/Un-mating Force Pass
6 Locking/Release Torque Pass
7 Durability Pass
8 Visual Inspection Pass
9 Contact Resistance Pass
10 Insulation Resistance Pass
11 Dielectric Withstanding Voltage Pass
12 Connector Retention Force Pass
13 Terminal Retention in Connector Pass
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 15 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
a) Visual Inspection The appearance inspection is passed. Before the environmental test, there is no any evidence of
deterioration, cracks, deformities, etc., as shown below:
b) Contact Resistance
C10-754548-316 - Contact Resistance Test (mΩ)
Period Sample No. Pin A Pin B Pin C Requirement Result
Initial
A-3-1 4.073 4.093 3.486
6mΩ max
Pass
A-3-2 2.938 3.597 3.359 Pass
A-3-3 3.143 2.770 3.618 Pass
After Mechanical
Test
A-3-1 2.131 2.277 2.898
10mΩ max
Pass
A-3-2 2.259 3.615 2.820 Pass
A-3-3 3.520 2.407 3.740 Pass
C10-754548-516 - Contact Resistance Test (mΩ)
Period Sample
No. Pin A Pin B Pin C Pin D Pin E Require Result
Initial
A-5-1 4.242 4.780 5.014 4.339 5.334 6mΩ max
Pass
A-5-2 4.707 3.905 5.219 5.386 4.466 Pass
A-5-3 4.729 4.961 4.738 6.414 3.590 Pass
After Mech. Test
A-5-1 4.301 4.991 5.541 4.437 4.759 10mΩ max
Pass
A-5-2 5.599 3.926 5.506 3.434 3.585 Pass
A-5-3 3.706 5.361 3.316 5.673 3.364 Pass
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 16 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
c) Insulation Resistance
C10-754548-316 - Insulation Resistance Test (Ω):500VDC,1000MΩ min
Period Sample
No. Pin A - B Pin B - C Pin-shell Requirement Result
Initial
A-3-1 >50G 21.95G >50G
1000MΩ min
Pass
A-3-2 48.46G >50G 29.26G Pass
A-3-3 35.62G >50G >50G Pass
After Mechanical
Test
A-3-1 >50G >50G >50G
1000MΩ min
Pass
A-3-2 22.71G >50G >50G Pass
A-3-3 >50G 20.38G 47.23G Pass
C10-754548-516- Insulation Resistance Test (Ω):500VDC,1000MΩ min
Period Sample No. Pin A - C Pin B - D Pin-Shell Requirement Result
Initial
A-5-1 >50G >50G 28.01G
1000MΩ min
Pass
A-5-2 27.06G >50G 22.13G Pass
A-5-3 36.12G >50G >50G Pass
After Mechanical
Test
A-5-1 >50G >50G 31.86G
1000MΩ min
Pass
A-5-2 32.85G 44.09G >50G Pass
A-5-3 >50G >50G >50G Pass
d) Dielectric Withstanding Voltage
C10-754548-316 - Dielectric Withstanding Voltage Test (mA):1500VAC,2mA max
Period Sample No. Pin A - B Pin B - C Pin-shell Requirement Result
Initial
A-3-1 0.015 0.016 0.015
2mA max
Pass
A-3-2 0.015 0.015 0.015 Pass
A-3-3 0.016 0.018 0.017 Pass
After Mechanical
Test
A-3-1 0.013 0.012 0.015
2mA max
Pass
A-3-2 0.015 0.013 0.017 Pass
A-3-3 0.014 0.015 0.016 Pass
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 17 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
C10-754548-516 - Dielectric Withstanding Voltage Test (mA):1500VAC,2mA max
Period Sample No. Pin A - C Pin B - D Pin - Shell Requirement Result
Initial
A-5-1 0.016 0.015 0.021
2mA max
Pass
A-5-2 0.019 0.018 0.020 Pass
A-5-3 0.018 0.018 0.020 Pass
After Mechanical
Test
A-5-1 0.015 0.014 0.018
2mA max
Pass
A-5-2 0.015 0.014 0.018 Pass
A-5-3 0.015 0.014 0.018 Pass
e) Mating/Un-mating Force
Mating/Un-mating Force(N)
Sample No. Mating Un-mating Requirement Result
C10-754548-316
A-3-1 8.87 6.18 Mating Force:25.00N max
Un-mating Force:1.68N min
Pass
A-3-2 9.64 5.86 Pass
A-3-3 8.91 5.94 Pass
C10-754548-516
A-5-1 11.53 8.06 Mating Force:41.75N max
Un-mating Force:2.80N min
Pass
A-5-2 14.68 8.15 Pass
A-5-3 12.24 7.35 Pass
f) Locking/Release Torque
Locking/Release Torque(N. m)
Sample No. Locking Release Requirement Result
C10-754548-316
A-3-1 0.40 0.20
Locking Torque:0.904N.m max Release Torque:0.113N.m min
Pass
A-3-2 0.40 0.35 Pass
A-3-3 0.50 0.40 Pass
C10-754548-516
A-5-1 0.80 0.30 Pass
A-5-2 0.75 0.50 Pass
A-5-3 0.86 0.50 Pass
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 18 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
g) Durability This test is passed. After 100 cycles operating by hand, connectors can mate and un-mate smoothly and there is no any uneven wear, galling and bent on contacts and shells.
h) Connector Retention After test, all the samples are without cracking, displacement, etc.
i) Terminal Retention in Connector
Terminal Retention in Connector(N)
Sample No. The Maximum Force
Requirement Result Pin Socket
C10-754548-316
A-3-1 136.313 172.597
27lbs min (120.15N min)
Pass
A-3-2 136.313 153.965 Pass
A-3-3 148.868 160.829 Pass
C10-754548-516
A-5-1 199.075 217.322 Pass
A-5-2 189.269 211.322 Pass
A-5-3 185.346 205.940 Pass
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Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 19 of 28
TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
6.2 Group B - Environment performance test group
Sample No. Sequence Test Content Result
B-3-1, B-3-2, B-3-3
B-5-1, B-5-2, B-5-3
1 Visual Inspection Pass
2 Contact Resistance Pass
3 Insulation Resistance Pass
4 Dielectric Withstanding Voltage Pass
5 IP67 Pass
6 Thermal Shock Pass
7 Visual Inspection Pass
8 Contact Resistance Pass
9 Insulation Resistance Pass
10 Dielectric Withstanding Voltage Pass
11 IP67 Pass
12 Temperature/Humidity Pass
13 Visual Inspection Pass
14 Contact Resistance Pass
15 Insulation Resistance Pass
16 Dielectric Withstanding Voltage Pass
a) Visual Inspection The appearance inspection is passed. Before the environmental test, there is no any evidence of deterioration, cracks, deformities, etc., as shown below:
Amphenol Engineering Test Lab, ZhuHai, China
Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
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TITLE: J1939 Series Connector
C10-754548-316 & C10-754548-516 Test Report
REPORT TYPE: Evaluation
PROJECT NO. /
© 2020 Amphenol Corporation This document contains proprietary information and such information may not be disclosed to others for any purpose or used for
manufacturing purposes without written permission from the Amphenol Corporation.
b) Contact Resistance
C10-754548-316 - Contact Resistance Test (mΩ)
Period Sample
No. Pin A Pin B Pin C Requirement Result
Initial
B-3-1 3.797 3.683 3.117
6mΩ max
Pass
B-3-2 4.099 4.339 4.428 Pass
B-3-3 4.354 4.593 4.689 Pass
After Thermal Shock Test
B-3-1 5.894 5.649 5.132
10mΩ max
Pass
B-3-2 6.324 6.904 6.413 Pass
B-3-3 8.556 6.868 5.506 Pass
After Temperature/Humidity Test
B-3-1 6.731 8.173 6.681
10mΩ max
Pass
B-3-2 8.525 8.937 7.056 Pass
B-3-3 7.586 8.602 5.76 Pass
C10-754548-516 - Contact Resistance Test (mΩ)
Period Sample
No. Pin A Pin B Pin C Pin D Pin E Require Result
Initial
B-5-1 4.091 4.591 4.642 3.597 4.407 6mΩ max
Pass
B-5-2 4.380 4.361 4.480 3.776 4.585 Pass
B-5-3 4.136 3.858 4.651 4.926 3.813 Pass
After Thermal Shock Test
B-5-1 7.379 8.166 5.905 6.565 6.633 10mΩ max
Pass
B-5-2 6.495 5.124 5.034 6.786 5.217 Pass
B-5-3 5,954 6.853 5.886 7.543 6.021 Pass
After Temperature/Humidity Test
B-5-1 8.913 8.371 8.486 6.212 6.728 10mΩ max
Pass
B-5-2 8.119 6.224 5.485 7.077 8.248 Pass
B-5-3 8.374 8.648 6.277 8.301 5.160 Pass
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Industrial Operations
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REPORT DATE: Mar.12th, 2020
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TITLE: J1939 Series Connector
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manufacturing purposes without written permission from the Amphenol Corporation.
c) Insulation Resistance
C10-754548-316 - Insulation Resistance Test (Ω):500VDC,1000MΩ min
Period Sample
No. Pin A - B Pin B - C Pin -shell Requirement Result
Initial
B-3-1 35.62G >50G 49.35G
1000MΩ min
Pass
B-3-2 >50G >50G >50G Pass
B-3-3 >50G >50G >50G Pass
After Thermal Shock Test
B-3-1 27.06G >50G >50G
1000MΩ min
Pass
B-3-2 >50G 49.35G >50G Pass
B-3-3 >50G >50G >50G Pass
After Temperature/Humidity Test
B-3-1 11.47G >50G 48.95G
1000MΩ min
Pass
B-3-2 >50G 48.47G >50G Pass
B-3-3 >50G >50G >50G Pass
C10-754548-516 - Insulation Resistance Test (Ω):500VDC,1000MΩ min
Period Sample
No. Pin A - C Pin B - D Pin - Shell Requirement Result
Initial
B-5-1 22.95G 29.26G 35.62G
1000MΩ min
Pass
B-5-2 >50G >50G 39.57G Pass
B-5-3 >50G >50G >50G Pass
After Thermal Shock Test
B-5-1 17.31G 18.24G 29.86G
1000MΩ min
Pass
B-5-2 >50G >50G 37.39G Pass
B-5-3 >50G >50G >50G Pass
After Temperature/Humidity Test
B-5-1 6694M 7209M 12.12G
1000MΩ min
Pass
B-5-2 >50G >50G 30.08G Pass
B-5-3 >50G >50G >50G Pass
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Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
PAGE 22 of 28
TITLE: J1939 Series Connector
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REPORT TYPE: Evaluation
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manufacturing purposes without written permission from the Amphenol Corporation.
d) Dielectric Withstanding Voltage
C10-754548-316 - Dielectric Withstanding Voltage Test (mA):1500VAC,2mA max
Period Sample
No. Pin A - B Pin B - C Pin-shell Requirement Result
Initial
B-3-1 0.015 0.015 0.015
2mA max
Pass
B-3-2 0.015 0.015 0.017 Pass
B-3-3 0.013 0.016 0.017 Pass
After Thermal Shock Test
B-3-1 0.018 0.019 0.018
2mA max
Pass
B-3-2 0.018 0.022 0.021 Pass
B-3-3 0.016 0.015 0.020 Pass
After Temperature/Humidity Test
B-3-1 0.019 0.021 0.024
2mA max
Pass
B-3-2 0.021 0.026 0.025 Pass
B-3-3 0.018 0.018 0.023 Pass
C10-754548-516 - Dielectric Withstanding Voltage Test (mA):1500VAC,2mA max
Period Sample
No. Pin A - C Pin B - D Pin-Shell Requirement Result
Initial
B-5-1 0.017 0.013 0.019
2mA max
Pass
B-5-2 0.014 0.013 0.017 Pass
B-5-3 0.015 0.014 0.019 Pass
After Thermal Shock Test
B-5-1 0.018 0.016 0.023
2mA max
Pass
B-5-2 0.016 0.016 0.022 Pass
B-5-3 0.020 0.018 0.023 Pass
After Temperature/Humidity Test
B-5-1 0.020 0.019 0.025
2mA max
Pass
B-5-2 0.017 0.018 0.024 Pass
B-5-3 0.021 0.019 0.025 Pass
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Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
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TITLE: J1939 Series Connector
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REPORT TYPE: Evaluation
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manufacturing purposes without written permission from the Amphenol Corporation.
e) IP67 After IP67 test, there is no water inside the connector and no any discoloration in water finding paste. As shown below:
B-3-1 B-3-2 B-3-3
B-5-1 B-5-2 B-5-3
f) Thermal Shock There is no abnormalities were found during the test. After thermal shock test, there is no harmful crack, rust, burr, damage, deformation, etc.
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ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
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6.3 Group C - Temperature life test group
Sample No. Sequence Test Content Result
C-3-1, C-3-2, C-3-3
C-5-1, C-5-2, C-5-3
1 Visual Inspection Pass
2 Contact Resistance Pass
3 Insulation Resistance Pass
4 Dielectric Withstanding Voltage Pass
5 Temperature Life Pass
6 Visual Inspection Pass
7 Insulation Resistance Pass
8 Contact Resistance Pass
9 Dielectric Withstanding Voltage Pass
a) Visual Inspection
The appearance inspection is passed. Before the environmental test, there is no any evidence of deterioration, cracks, deformities, etc., as shown below:
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Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
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manufacturing purposes without written permission from the Amphenol Corporation.
b) Contact Resistance
C10-754548-316 - Contact Resistance Test (mΩ)
Period Sample
No. Pin A Pin B Pin C Requirement Result
Initial
C-3-1 2.31 2.703 2.038
6mΩ max
Pass
C-3-2 2.278 3.231 2.314 Pass
C-3-3 2.038 3.068 3.356 Pass
After Temp. Test
C-3-1 3.726 3.271 4.517
10mΩ max
Pass
C-3-2 3.543 5.827 4.669 Pass
C-3-3 5.905 5.222 4.32 Pass
C10-754548-516 - Contact Resistance Test (mΩ)
Period Sample
No. Pin A Pin B Pin C Pin D Pin E Require Result
Initial
C-5-1 4.257 4.619 4.261 4.138 3.059 6mΩ max
Pass
C-5-2 3.629 4.491 3.402 4.089 2.541 Pass
C-5-3 4.435 3.294 2.202 2.583 2.487 Pass
After Temp.
Life
C-5-1 4.759 5.577 4.687 4.430 4.635 10mΩ max
Pass
C-5-2 4.059 4.995 4.528 4.143 4.664 Pass
C-5-3 4.935 4.864 3.374 3.018 5.088 Pass
c) Insulation Resistance
C10-754548-316 - Insulation Resistance Test (Ω):500VDC,1000MΩ min
Period Sample
No. Pin A - B Pin B - C Pin - shell Requirement Result
Initial
C-3-1 18.81G >50G >50G
1000MΩ min
Pass
C-3-2 21.70G >50G >50G Pass
C-3-3 49.35G >50G 44.87G Pass
After Temp. Life
C-3-1 >50G 7830M 19.36G
1000MΩ min
Pass
C-3-2 >50G >50G 28.34G Pass
C-3-3 >50G 44.45G 13.25G Pass
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Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
REPORT DATE: Mar.12th, 2020
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TITLE: J1939 Series Connector
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REPORT TYPE: Evaluation
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manufacturing purposes without written permission from the Amphenol Corporation.
C10-754548-516- Insulation Resistance Test (Ω):500VDC,1000MΩ min
Period Sample
No. Pin A - C Pin B - D
ABCDE-Shell
Requirement Result
Initial
C-5-1 18.24G 37.39G 39.57G
1000MΩ min
Pass
C-5-2 23.82G 9398M 17.31G Pass
C-5-3 35.39G 46.02G >50G Pass
After Temp. Life
C-5-1 >50G >50G 19.0G
1000MΩ min
Pass
C-5-2 >50G >50G 7969M Pass
C-5-3 18.17G 18.17G 30.56G Pass
d) Dielectric Withstanding Voltage
C10-754548-316 - Dielectric Withstanding Voltage Test (mA):1500VAC,2mA max
Period Sample
No. Pin A - B Pin B - C Pin-shell Requirement Result
Initial
C-3-1 0.012 0.011 0.014
2mA max
Pass
C-3-2 0.011 0.011 0.015 Pass
C-3-3 0.012 0.012 0.013 Pass
After Temp. Life
C-3-1 0.026 0.029 0.023
2mA max
Pass
C-3-2 0.022 0.022 0.024 Pass
C-3-3 0.022 0.023 0.028 Pass
C10-754548-516 - Dielectric Withstanding Voltage Test (mA):1500VAC,2mA max
Period Sample
No. Pin A - C Pin B - D Pin-Shell Requirement Result
Initial
C-5-1 0.011 0.013 0.015
2mA max
Pass
C-5-2 0.016 0.012 0.016 Pass
C-5-3 0.012 0.013 0.015 Pass
After Temp. Life
C-5-1 0.023 0.022 0.023
2mA max
Pass
C-5-2 0.019 0.017 0.026 Pass
C-5-3 0.020 0.020 0.026 Pass
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Industrial Operations
ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
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e) Temperature Life After temperature life, do visual inspection. As shown below:
7 References
EIA-364-18B Visual and Dimensional Inspection Test Procedure for electrical Connectors and Sockets
SAE J2030 Heavy-Duty Electrical Connector Performance Standard
EIA-364-23C Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets
EIA-364-21C Insulation Resistance Test Procedure for Electrical Connectors, Sockets, and Coaxial Contacts
EIA-364-20B Withstanding Voltage Test Procedure for Electrical Connectors, Sockets and Coaxial Contacts
EIA-364-17C Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors and Sockets
EIA-364-32G Thermal Shock (Temperature Cycling) Test Procedure for Electrical Connectors and Sockets
EIA-364-13D Mating and Un-mating Force Test Procedure for Electrical Connectors
and Sockets
MIL-STD-1344 Military Standard Test Methods for Electrical Connectors
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ENGINEERING REPORT REPORT NO. ATZ-119-003-A Rev. A
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REPORT TYPE: Evaluation
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manufacturing purposes without written permission from the Amphenol Corporation.
EIA-364-09C Durability Test Procedure for Electrical Connectors and Contacts
EIA-364-31D Humidity Test Procedure for Electrical Connectors and Sockets
EIA-364-29C Contact Retention Test Procedure for Electrical Connectors
IEC60529 Degree of protection provided by enclosure (IP code)
EIA-364-35C Insert Retention Test Procedure for Electrical Connectors
8 Test Equipment
Item Equipment Manufacture Model/Type Cal. Date Cal. Due
1 Contact Resistance Tester Hioki RM3544 2019.12.09 2020.12.08
2 DWV & IR Tester Associated
Research, Inc.
Autoware S7650
2019.12.09 2020.12.08
3 Precise Oven Tops HT-90 2019.12.09 2020.12.08
4 Thermal Shock Chamber Tops TS-III-42C 2019.12.09 2020.12.08
5 Automatic Plug Tester Machine Tops T-7220SR 2019.12.09 2020.12.08
6 Torque Wrench YARIKI PDD50618 2019.12.09 2020.12.08
7 Temperature / Humidity Cycling
Test Chamber Tops PTH-I-408G-L5 2019.12.09 2020.12.08
8 Tensile Testing Machine Tops RX-10KN 2019.12.9 2020.12.8
9 IP Immersion Testing Machine Tops FS‐IP78 2019.12.9 2020.12.8
9 Revision History
Mar. 12th, 2020 Rev. A First Release