IVECO - IVECO - TECHNICAL DESCRIPTION ML180E25 EURO 4-5/EUROCARGO...TECHNICAL DESCRIPTION ( EURO 4 ) N. : JJTAC DT2 The information in this literature is intended to be of a general

ML180E25TECHNICAL DESCRIPTION

( EURO 4 )

N. : JJTAC DT2

The information in this literature is intended to be of a general nature only. Iveco reserves the right to modify or change specification at any time.

1

ML180E25 N. : JJTAC DT2

Gearbox 2895B9

Drive VcbCabWheelbase

LEFT HAND DRIVE JJTAC4G1MLC3690


LEFT HAND DRIVE JJTAC5G2MLL









LEFT HAND DRIVE JJTACAG1MLC6210

LEFT HAND DRIVE JJTACAG2MLL

LEFT HAND DRIVE JJTACBG1MLC6570

LEFT HAND DRIVE JJTACBG2MLL

Gearbox FSO5206B OD

Drive VcbCabWheelbase

LEFT HAND DRIVE JJTAC4D1MLC3690


LEFT HAND DRIVE JJTAC5D2MLL









LEFT HAND DRIVE JJTACAD1MLC6210

LEFT HAND DRIVE JJTACAD2MLL

LEFT HAND DRIVE JJTACBD1MLC6570

LEFT HAND DRIVE JJTACBD2MLL

2 20/09/2006


DIMENSIONS (mm) (AB 1394-I MLC)

4590 5175481541853690A Wheelbase

7686 8744811469446269B Overall length

1352 1352135213521352C Front overhang

1650 2123185313131133D Rear overhang

2540 2540254025402540E Max cab width

265 265265265265F Front axle to back of cab

385 385385385385H Front axle to front of body

2843 2841284228432846K Overall height to top of cab, unladen

1083 1085108410811081L Frame height at end of frame, unladen

1985 1985198519851985M Front track

1820 1820182018201820N Rear track

232 232232232232P Minimum ground clearance ( Axle2 )

2470 2470247024702470Overall width (rear tyres)

5975 7033640352334558Back of cab to end of frame

8565 9455890579507195Turning radius wall to wall

7960 8850830073456595Turning radius kerb to kerb

1023 1021102210231026Frame height at front axle, unladen

1067 1066106710681068Frame height at rear axle, unladen

657062105670A Wheelbase

1072998299351B Overall length

135213521352C Front overhang

277522352235D Rear overhang

254025402540E Max cab width

265265265F Front axle to back of cab

385385385H Front axle to front of body

283728382839K Overall height to top of cab, unladen

3 20/09/2006


DIMENSIONS (mm) (AB 1394-I MLC)

108210801083L Frame height at end of frame, unladen

198519851985M Front track

182018201820N Rear track

232232232P Minimum ground clearance ( Axle2 )

247024702470Overall width (rear tyres)

908081807640Back of cab to end of frame

116051105510210Turning radius wall to wall

10950104009600Turning radius kerb to kerb

101710181019Frame height at front axle, unladen

106310641065Frame height at rear axle, unladen

4 20/09/2006


DIMENSIONS (mm) (AB 1397-I MLL)

4815 5670517545904185A Wheelbase

8114 9351874476866944B Overall length

1352 1352135213521352C Front overhang

1853 2235212316501313D Rear overhang

2540 2540254025402540E Max cab width

845 845845845845F Front axle to back of cab

965 965965965965H Front axle to front of body

2838 2835283728392839K Overall height to top of cab, unladen

1085 1085108610841082L Frame height at end of frame, unladen

1985 1985198519851985M Front track

1820 1820182018201820N Rear track

232 232232232232P Minimum ground clearance ( Axle2 )

2470 2470247024702470Overall width (rear tyres)

5823 7060645353954653Back of cab to end of frame

8905 10210945585657950Turning radius wall to wall

8300 9600885079607345Turning radius kerb to kerb

1018 1015101710191019Frame height at front axle, unladen

1067 1065106610671067Frame height at rear axle, unladen

65706210A Wheelbase

107919891B Overall length

13521352C Front overhang

27752235D Rear overhang

25402540E Max cab width

845845F Front axle to back of cab

965965H Front axle to front of body

28332834K Overall height to top of cab, unladen

5 20/09/2006


DIMENSIONS (mm) (AB 1397-I MLL)

10841081L Frame height at end of frame, unladen

19851985M Front track

18201820N Rear track

232232P Minimum ground clearance ( Axle2 )

24702470Overall width (rear tyres)

85007600Back of cab to end of frame

1160511055Turning radius wall to wall

1095010400Turning radius kerb to kerb

10131014Frame height at front axle, unladen

10631064Frame height at rear axle, unladen

6 20/09/2006


Weights (kg) (BB 1362-I MLC)

4590 5175481541853690Wheelbase

18000 18000180001800018000GVW - Design

21500 21500215002150021500GTW - Design

7100 7100710071007100Plated weight on axle 1 - Design


12600 12500125501261012720Max body & payload - Design

3500 3500350035003500Trailer total weight (inertia brake)

5400 5500545053905280Total vehicle kerbweight

3490 3540351534803400Total vehicle kerbweight 1


657062105670Wheelbase

180001800018000GVW - Design

215002150021500GTW - Design

710071007100Plated weight on axle 1 - Design


122251228512385Max body & payload - Design

350035003500Trailer total weight (inertia brake)

577557155615Total vehicle kerbweight

365536353600Total vehicle kerbweight 1


Weights (kg) (BB 1365-I MLL)

4815 5670517545904185Wheelbase

18000 18000180001800018000GVW - Design

21500 21500215002150021500GTW - Design



12420 12255123701247012480Max body & payload - Design

3500 3500350035003500Trailer total weight (inertia brake)

5580 5745563055305520Total vehicle kerbweight



65706210Wheelbase

1800018000GVW - Design

2150021500GTW - Design



1209512155Max body & payload - Design

35003500Trailer total weight (inertia brake)

59055845Total vehicle kerbweight


7 20/09/2006


Weights (kg) (BB 1365-I MLL)


8 20/09/2006


Engine F4AE3681D*P ( EB 0032-I)

TECTORName

DIESELCycle

TC+AFTERCOOLERAspiration type

DIRECTInjection type

IN-LINE6No. of cylinders

DIESEL Fuel type

44 Stroke / 2 Stroke cycle

5880Total displacement cm³

/ 120102Bore / Stroke mm

2700 rpm252 HP185 kWMax power (1)

1250 rpm850 NmMax torque (2)

100 m 1000 m sea levelaboveevery0.2%Power loss

500Dry weight kg

12Oil capacity kg

7 BearingsCrankshaft supported by

HIGH PRESSURE / COMMON RAIL (1600 bar)Injection pump type

ELECTRONIC ENGINE CONTROLInjection pump governor type

WATERCooling system

Hydraulic steering pump

THERMOSTARTER+GRID HEATERCold starting type

Euro 4 (F4A E3681D*P) / Euro 5 (F4A E3681D*M as an option)Emissions according regulations

Conformity with Euro 4 standards: all vehicles are equipped with the SCR (Selective Catalytic Reduction) system with a new and optimised tector engine, a urea tank, an AdBlue dosing system and a catalytic converter.

9 20/09/2006


Fuelling (ABB 0007-I)

1No. of tanks

PLASTICMaterial

200Total tank capacity l.

Fuel pump

Prefilter

Filter

Fuel separator

Air intake (AC XB80-I)

DRYFilter type

UNDER THE CAB, ON THE RIGHT, IN FRONT OF THE TYRE Air intake

Cooling (AD AS001-D)

WATERCooling system

ELECTROMAGNETICFan type

Clutch 15'' (FB 0008-I)

SINGLE PLATE DIAPHRAGMType

PULL TYPEActuation

HYDRAULICRelease control

Midi-servo

GearboxEATON - FSO5206B OD (GB 0023-I)

SYNCHROMESHType

ENGINE FLANGEDInstallation

MANUAL HControl

6+1No. of gears (….+…..reverse)

ALUMINIUMCasing material

117Dry weight kg

7.69Gearbox opening

Possible P.T.O. installation

Gear ratios

6.081st

3.532nd

2.093rd

1.354th

1.005th

0.796th

5.43Rev. 1st

10 20/09/2006


Gearbox 2895B9 (GB 0024-I)

SYNCHROMESHType

ENGINE FLANGEDInstallation

MANUAL HControl

9+1No. of gears (….+…..reverse)

ALUMINIUMCasing material

13.56Gearbox opening

Possible P.T.O. installation

Gear ratios

13.561st

9.002nd

6.553rd

4.774th

3.555th

2.546th

1.857th

1.348th

1.009th

13.16Rev. 1st

Front steering axle (LB 0028-I )

5871/5Identification

RIGIDType

"I"Beam section

Rear drive axle (MB 0035-I )

MS13-165Identification

RIGIDType

SINGLEAxle

SINGLEReduction type

Suspensions (NB 0052-I)

SINGLE ACTING PARABOLIC SPRINGFront steering axle

DOUBLE ACTING PARABOLIC SPRINGRear drive axle

Main features

21Axle no.

8080Leaf width (mm)

1680 Auxiliary leaves spring length (mm)

16801758Main leaf spring length (mm)

1 No. of auxiliary leaves spring

11 20/09/2006


Main features

34No. of main leaves spring

Shock absorber (PT 0001-I)

2Shock absorber no. (front)

2Shock absorber no. (rear)

HYDRAULIC TELESCOPICShock absorber type

Anti-roll bars (OT 0001-I)

FRONT AND REAR AXLEPosition

TORSION BARType

Wheels (QT 0008-I)

DISCWheel type

8.25" x 22.5"Wheel dimensions

Tyres (RT 0010-I)

295/80 R 22.5Tyre dimensions

152/148Load-index

M = 130 Km/hSpeed index

510Rolling radius mm

3203Rolling circumference mm

Steering (KB 0001-I)

HYDRAULICType

2 WAYS OF FREEDOMAdjustment type

465Steering wheel diameter (mm)

2No of parts in steering column

Chassis (mm) (JB 0127-I)

"C" SECTIONFrame section

BOLTEDFront crossmember fixing

RIVETEDMiddle crossmember fixing

BOLTEDRear crossmember fixing


"C""C""C"Side member section

7.77.76Flange thickness

7.77.76Web thickness

808080Upper flange width

808080Lower flange width

278278274Side member max. height

855855852Frame width at front

12 20/09/2006


Chassis (mm) (JB 0127-I)

855855852Frame width at rear


"C""C""C"Side member section

7.77.77.7Flange thickness

7.77.77.7Web thickness






6570Wheelbase

"C"Side member section

7.7Flange thickness

7.7Web thickness






13 20/09/2006


Brakes (SB 0049-I)

Front braking control

Rear braking control

Air dryer

ABSAntiskid system

ENGINE BRAKEAuxiliary brake / Engine brake

COMBINED WITH SERVICE BRAKEEmergency brake

MECHANICAL WITH SPRING CYLINDERParking brake

AIRService brake

AXLE 2Parking brake axle(s)

40Total tank capacity l.

225Air compressor displacement cm³

SINGLE CYLINDERAir compressor

EECBrake standards

2No. of circuits

2Number of air tanks

Axle 2Axle 1Axle no.

DISCDISCBrake type

42No. of cylinders

432432Disk diameter (mm)

816816Friction area cm²

Electrics (VB 0014-I)

24Voltage V

28/70Alternator power V/A

2No. of batteries

12Battery voltage V

110Battery capacity Ah

4Starter motor power kW

Lighting (WB 0035-I)

2No. of headlights

HIGH BEAM AND ANTI-DAZZLE LIGHTS INTEGRATED INTO PARKING LAMPSType of lamps

Front parking lights

Rear lights

Front side marker lights

Rear fog lights

Reverse lights

Number plate lights

Side lights

14 20/09/2006


Lighting (WB 0035-I)

Stop lights

Front direction indicators

Side direction indicators

Rear direction indicators

Provision for front fog lights

Side lights and rotating roof light: prearrangementFront fog lights: prearrangement

Cab MLC (YB 0055-I)

FORWARD CONTROLCab type

DAY CABVersion

STEEL PLATEMaterial

1620Internal height in front of the seat (mm)

HYDRAULICTilting device

60°Tilt angle

SIDE HUNG, INTERNALLY COVERED WITH FABRICFront doors type

1424Front doors height (mm)

954Front doors width (mm)

90°Front door(s) opening angle

MANUAL ON RIGHT - MANUAL ON LEFTWindow operation (front)

Side spoiler

2Sun visors no.

SYNTHETIC, WASHABLERoof material

Roof light

LAMINATEDWindscreen type

ONE PIECE - CURVEDWindscreen

EECWindscreen according to standards:

2No. of windscreen wipers

2No. of windscreen wiper speeds

2 HELICAL SPRING + SHOCK ABSORBERFront suspension type

2 HELICAL SPRINGS AND SHOCK ABSORBERS (Mc Pherson)Rear suspension type

6Rear view mirrors no.

MANUALMirror control

Kerbside approach mirror

3No. of places

2No. of seats

3-WAY Driver seat type

HEIGHT, LONGITUDINAL AND BACK INCLINATIONDriver seat adjustment

DUAL BENCH WITH DOUBLE BACKPassenger seat(s) type

FOLDING CENTRE BACK, which when folded can be made into a small tablePassenger seat adjustment

4No. of fan speeds

15 20/09/2006


Cab MLC (YB 0055-I)

MANUALHeating control

Provision for belts

Lighter

CB wiring

Radio wiring

Remarks:

Rear wall of cab without windows, doors with fabric carpeting, storage compartments white bottle holder, defrost system for door windows, arm rests. Corrosion protection, underseal and cavety sealing with wax.

Roof panel:Prearrangement for revolving roof lamp.

Floor:Covered with rubber mats, sound proof, engine brake control.

Interior equipment:Storage compartments, shelves in overhead console, shelves at floor level below seats, interior lights, spotlights, loudspeakers.

Central console:Storage compartments, central panel, adjustable air vents, ash-tray, lighter, heating control.

Exterior equipment:Front bumper with steps, mudguard, front grille, pre-arrangement for front towing hook (removable), side spoilers as splash protection, mudflaps, external engine starter (when cab is tilted) including safety device.

Cab MLL (YB 5055-I)

FORWARD CONTROLCab type

SLEEPER CABVersion

STEEL PLATEMaterial

2No of steps

1620Internal width (mm)

HYDRAULICTilting device

60°Tilt angle

MANUALRoof hatch control system

SIDE HUNG, INTERNALLY COVERED WITH FABRICFront doors type

954Front doors height (mm)

1424Front doors width (mm)

90°Front door(s) opening angle

MANUAL ON RIGHT - MANUAL ON LEFTWindow operation (front)

Side spoiler

SYNTHETIC, WASHABLERoof material

Roof light

LAMINATEDWindscreen type

ONE PIECE - CURVEDWindscreen

EECWindscreen according to standards:

16 20/09/2006


Cab MLL (YB 5055-I)

2No. of windscreen wipers

2No. of windscreen wiper speeds

2 HELICAL SPRING + SHOCK ABSORBERFront suspension type

2 HELICAL SPRINGS AND SHOCK ABSORBERS (Mc Pherson)Rear suspension type

4Rear view mirrors no.

MANUALMirror control

Kerbside approach mirror

2No. of places

2No. of seats

3-WAY Driver seat type

HEIGHT, LONGITUDINAL AND BACK INCLINATIONDriver seat adjustment

4No. of fan speeds

MANUALHeating control

1No. of bunks

BOTTOM, FIXEDBunk position

Provision for belts

Lighter

CB wiring

Radio wiring

Remarks:

Rear wall of cab without window, doors with fabric carpeting, storage compartments with bottle holder, defrost system for door windows, arm rests; Corrosion protection, underseal and cavety sealing with wax.

Passenger's seat:Fixed, 2 way adjustable (longitudinal +adjustable back).

Roof panel:Prearrangement for revolving roof lamp.

Floor:Covered with rubber mats, sound prouf, engine brake control.

Interior equipment:Storage compartments, shelves in overhead console, shelves at floor level below seats, interior lights, 2 spotlights, loud-speakers.

Central console:Storage compartments, central panel, adjustable air vents, ash-trays, lighter, heating control.

Exterior equipment:External storage box (on side wall) opened from inside, front bumper with steps, mudguard, front grille, pre-arrangement for front towing hook (removable), side spoilers as splash protection, mudflaps, external engine starter (when cab is tilted) including safety device.

17 20/09/2006


In cab equipment (TB 0102-I)

Indicator lamps, on cluster: External lights - headlights main beam - General warning light (STOP) - General alarm - Rear fog light - Direction indicator (left) - Engine brake - Brake failure - Hazard lights - Parking brake - Cluster failure - Direction indicator (right) - Tachograph failure - Engine preheating - ABS failure - Low gear range (9 speed gearbox only) - Speed limiter (programmable) - Urea Indicator lamp.

Indicator lamps, on cluster. Prearrangement: Side PTO - Rear PTO - inter-axle differential lock - Rear differential lock - Mirrors heating - Fog lights.

Controls on instrument panel:External lights - Headlight adjustment - Rear fog lamp - Hazard lights - Roof light - Speed limiter (programmable) - Engine brake. Controls on instrument panel. Prearrangements:Fog lights - Mirrors heating - Rotating roof lights - Heated windscreen - PTO - Power windows adjustment: full electrical - display menu on - display menu off - Display set on - display set off - contact breaker - Cab interior light: set / display - Cab interior light (MLL-Medium Roof only) - Electrically-powered roof hatch - Tail lift. On central tunnel: electrical / heated mirrors control.

Instruments:Fuel level with reserve indicator and warning light - Water temperature with warning light - Tachometer with trip mileage counter - Rev counter with coloured sectors - Display - Tachograph 2 drivers - Light dimmer switch - Possibility of connection for external diagnosis (with socket in cab).

Multifunction stalks :Horn - Low beam / high beam - Headlight flasher - Direction indicators - Windscreen wipers with 2 washer jets - Windscreen wipers with intermittent wipe - Headlight wipers.

Highline version display (option):Display levels of various minimum / maximum fluid levels - extensive diagnostics - functional check of lights - maintenance plan - travel details

Tools kit.

Miscellaneous (XB 0081-I)

EC NORMSRear underride protection

Front towing hitch

Tools kit

Exhaust pipe discharges towards the centre of the vehicle (between the side members) Front underrun protection (EC norms) SCR (Selective Catalytic Reduction) Standard tank Adblue 25 litres

Drawings (DB 0608-I)


504205625504205623504205622Left hand drive vehicle drawing



65706210Wheelbase


18 20/09/2006


2895B912 R 22.5

GearboxTyres

Max. gradient %

GVW GTWRear axle ratio Gearbox ratio Max. speed Km/h

18 21.5

4.89

1 - 13.569 - 1

8.1 109.4

59,03,1

46,02,5

5.63

1 - 13.569 - 1

7 95

72,03,7

56,02,9

2895B9295/80 R 22.5

GearboxTyres

Max. gradient %


18 21.5

3.73

1 - 13.569 - 1

10.3 139.1

43,02,3

35,01,8

3.91

1 - 13.569 - 1

9.8 132.7

46,02,4

37,01,9

4.30

1 - 13.569 - 1

8.9 120.7

51,02,7

41,02,2

4.89

1 - 13.569 - 1

7.8 106.1

61,03,2

48,02,6

5.63

1 - 13.569 - 1

6.8 92.2

76,03,8

58,03,1

2895B9305/70 R 22.5

GearboxTyres

Max. gradient %


18 21.5

3.73

1 - 13.569 - 1

9.9 134.2

45,02,4

36,01,9

3.91

1 - 13.569 - 1

9.4 128

48,02,5

38,02,0

4.30

1 - 13.569 - 1

8.6 116.4

54,02,9

43,02,3

4.89

1 - 13.569 - 1

7.5 102.4

64,03,3

51,02,7

5.63

1 - 13.569 - 1

6.6 88.9

80,04,0

61,03,2

19 20/09/2006


2895B9315/60 R22.5

GearboxTyres

Max. gradient %


18 21.5

3.73

1 - 13.569 - 1

9.3 125.7

49,02,6

39,02,1

3.91

1 - 13.569 - 1

8.8 119.9

52,02,8

42,02,2

4.30

1 - 13.569 - 1

8 109.1

59,03,1

47,02,5

4.89

1 - 13.569 - 1

7.1 95.9

71,03,6

55,02,9

5.63

1 - 13.569 - 1

6.1 83.3

90,04,3

67,03,5

2895B9315/70 R 22.5

GearboxTyres

Max. gradient %


18 21.5

3.73

1 - 13.569 - 1

9.9 134.5

45,02,4

36,01,9

3.91

1 - 13.569 - 1

9.5 128.3

48,02,5

38,02,0

4.30

1 - 13.569 - 1

8.6 116.6

54,02,9

43,02,3

4.89

1 - 13.569 - 1

7.6 102.6

64,03,3

50,02,7

5.63

1 - 13.569 - 1

6.6 89.1

80,04,0

61,03,2

2895B9315/80 R 22.5

GearboxTyres

Max. gradient %


18 21.5

3.73

1 - 13.569 - 1

10.5 142.4

42,02,2

34,01,7

3.91

1 - 13.569 - 1

10 135.8

44,02,3

36,01,8

4.30

1 - 13.569 - 1

9.1 123.5

50,02,7

40,02,1

4.89

1 - 13.569 - 1

8 108.6

59,03,1

47,02,5

5.63

1 - 13.569 - 1

7 94.3

73,03,7

56,03,0

20 20/09/2006


FSO5206B OD12 R 22.5

GearboxTyres

Max. gradient %


18 21.5

5.63

1 - 6.086 - 0.79

15.6 120.3

26,02,7

22,02,2

6.43

1 - 6.086 - 0.79

13.7 105.3

31,03,2

25,02,6

FSO5206B OD295/80 R 22.5

GearboxTyres

Max. gradient %


18 21.5

4.56

1 - 6.086 - 0.79

18.7 144

22,02,2

18,01,7

4.89

1 - 6.086 - 0.79

17.5 134.3

23,02,4

19,01,9

5.63

1 - 6.086 - 0.79

15.2 116.7

27,02,8

22,02,3

6.43

1 - 6.086 - 0.79

13.3 102.1

32,03,4

26,02,7

FSO5206B OD305/70 R 22.5

GearboxTyres

Max. gradient %


18 21.5

4.56

1 - 6.086 - 0.79

18.1 138.9

22,02,3

18,01,8

4.89

1 - 6.086 - 0.79

16.8 129.6

24,02,5

20,02,0

5.63

1 - 6.086 - 0.79

14.6 112.5

28,03,0

23,02,4

6.43

1 - 6.086 - 0.79

12.8 98.5

33,03,5

27,02,8

21 20/09/2006


FSO5206B OD315/60 R22.5

GearboxTyres

Max. gradient %


18 21.5

4.56

1 - 6.086 - 0.79

16.9 130.2

24,02,5

20,02,0

4.89

1 - 6.086 - 0.79

15.8 121.4

26,02,7

21,02,2

5.63

1 - 6.086 - 0.79

13.7 105.4

31,03,2

25,02,6

6.43

1 - 6.086 - 0.79

12 92.3

36,03,8

29,03,1

FSO5206B OD315/70 R 22.5

GearboxTyres

Max. gradient %


18 21.5

4.56

1 - 6.086 - 0.79

18.1 139.2

22,02,3

18,01,8

4.89

1 - 6.086 - 0.79

16.9 129.8

24,02,5

20,02,0

5.63

1 - 6.086 - 0.79

14.7 112.8

28,03,0

23,02,4

6.43

1 - 6.086 - 0.79

12.8 98.7

33,03,5

27,02,8

FSO5206B OD315/80 R 22.5

GearboxTyres

Max. gradient %


18 21.5

4.56

1 - 6.086 - 0.79

19.2 147.4

21,02,1

17,01,6

4.89

1 - 6.086 - 0.79

17.9 137.5

23,02,3

19,01,8

5.63

1 - 6.086 - 0.79

15.5 119.4

27,02,8

22,02,2

6.43

1 - 6.086 - 0.79

13.6 104.5

31,03,3

25,02,6

22 20/09/2006

Documents

IVECO - IVECO - TECHNICAL DESCRIPTION ML180E25 EURO 4-5/EUROCARGO...TECHNICAL DESCRIPTION ( EURO 4 ) N. : JJTAC DT2 The information in this literature is intended to be of a general