Upload
-
View
290
Download
3
Embed Size (px)
Citation preview
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 1/120
INDEX
ISUZU 3080-LE
CAUTION: ATSG service manuals are intended for use by professional,qualified technicians. Attempting repairs or service without the propertraining, tools and equipment could cause injury to you or others and damageto the vehicle that may cause it not to operate properly.
3
5
13
16
31
56
70
78
84
85
109
TROUBLE SHOOTING..............................................................................................................................................
PRELIMINARY CHECK................................................................. ..........................................................................
TROUBLE CODES.......................................................... ..........................................................................................
TEARDOWN............................................................... ...............................................................................................
COMPONENT TEARDOWN..................................................... ...............................................................................
VALVE BODY....................................................................... .....................................................................................
TRANSFER CASE.......................................................... ...........................................................................................
TRANSFER CASE VALVE BODY.............................................................................................................................
THRUST BEARING LOCATION..............................................................................................................................
ASSEMBLY....................................................................... .........................................................................................
A340E, F, H AND 341E DIFFERENCES...................................................................................................................
AUTOMATIC TRANSMISSION SERVICE GROUP18639 S.W. 107 AVENUEMIAMI, FLORIDA 33157
(305) 670-4161
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 2/120
( )
INTRODUCTIONISUZU AW30-80LE
AUTOMATIC TRANSMISSION SERVICE GROUP 18639 SW 107TH AVENUE
DALE ENGLANDFIELD SERVICE CONSULTANT
ED KRUSETECHNICAL CONSULTANT
WAYNE COLONNATECHNICAL SUPERVISOR
PETER LUBANTECHNICAL CONSULTANT
JIM DIALTECHNICAL CONSULTANT
GREGORY LIPNICK TECHNICAL CONSULTANT
JERRY GOTT
TECHNICAL CONSULTANT
JON GLATSTEINTECHNICAL CONSULTANT
DAVID CHALKER TECHNICAL CONSULTANT
ROLAND ALVAREZ
TECHNICAL CONSULTANT
GERALD CAMPBELLTECHNICAL CONSULTANT
No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise,without written permission of Automatic Transmission Service Group. This includes all text illustrations,tables and charts.
The in formation and part numbers contained in thi s booklet have
been careful ly compiled from industry sources known for their rel iabil i ty, but ATSG does not guarantee its accuracy.
Copyright © ATSG 1993
Updated July, 2003
The AW30-80LE is a rear wheel drive, four speed, electronically controlled, fully automatic transmission.Internal components consist of a lock-up torque converter, oil pump, 5 multi-disc clutch packs, 1 brake band andthree planetary gear sets. The valve body includes electronic solenoids for shift control that are controlled by aTransmission Control Unit (TCU). Shift control is determined by vehicle speed and throttle position sensor
signals, that are constantly monitored by the TCU. Throttle cable is used for line pressure control.
We thank ISUZU for the information andillustrations that have made this booklet possible.
MIKE SOUZATECHNICAL CONSULTANT
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 3/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 4/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 5/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 6/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 7/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 8/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 9/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 10/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 11/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 12/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 13/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 14/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 15/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 16/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 17/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 18/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 19/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 20/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 21/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 22/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 23/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 24/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 25/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 26/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 27/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 28/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 29/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 30/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 31/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 32/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 33/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 34/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 35/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 36/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 37/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 38/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 39/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 40/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 41/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 42/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 43/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 44/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 45/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 46/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 47/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 48/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 49/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 50/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 51/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 52/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 53/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 54/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 55/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 56/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 57/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 58/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 59/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 60/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 61/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 62/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 63/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 64/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 65/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 66/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 67/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 68/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 69/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 70/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 71/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 72/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 73/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 74/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 75/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 76/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 77/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 78/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 79/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 80/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 81/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 82/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 83/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 84/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 85/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 86/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 87/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 88/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 89/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 90/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 91/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 92/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 93/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 94/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 95/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 96/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 97/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 98/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 99/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 100/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 101/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 102/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 103/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 104/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 105/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 106/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 107/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 108/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 109/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 110/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 111/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 112/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 113/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 114/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 115/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 116/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 117/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 118/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 119/120
8/10/2019 isuzu 30-80LE from ATSG
http://slidepdf.com/reader/full/isuzu-30-80le-from-atsg 120/120