Air Check Book from ATSG

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Air Check Book from ATSG

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  • INTRODUCTIONPASSAGE ID / AIR CHECK

    No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of Automatic Transmission Service Group. This includes all text illustrations, tables and charts.

    The information contained in this booklet hasbeen carefully compiled from industry sources known for their

    reliability, but ATSG does not guarantee its accuracy.

    Copyright ATSG 2011

    1st PrintingNovember, 2011

    AUTOMATIC TRANSMISSION SERVICE GROUP18635 S.W. 107 AVENUE

    CUTLER BAY, FLORIDA 33157(305) 670-4161 1

    DALE ENGLANDTECHNICAL CONSULTANT

    ED KRUSETECHNICAL CONSULTANT

    WAYNE COLONNATECHNICAL CONSULTANT

    PETER LUBANTECHNICAL CONSULTANT

    JIM DIALTECHNICAL CONSULTANT

    GREGORY LIPNICKTECHNICAL CONSULTANT

    JON GLATSTEINTECHNICAL CONSULTANT

    DAVID CHALKERTECHNICAL CONSULTANT

    GREG CATANZAROTECHNICAL CONSULTANT

    GERALD CAMPBELLTECHNICAL CONSULTANT

    This manual covers passage identification for the purpose of air checking the bands and clutches of many domestic and foreign transmissions and transaxles. Not all passages are easily checked with out the assistance of a test plate but the passages are identified for informational purposes.

  • INDEX

    Copyright ATSG 2011

    AIR CHECK BOOK

    56789

    101112

    1314151617181920212223242526272829303132333435

    CHRYSLER45RFE / 545RFE...........................................................................................................................42RE / 44RE / 46RE / 47RE / 48RE / A500 / A518 / A618............................................................62TE..............................................................................................................................................68RFE...........................................................................................................................................404-413-470-670...........................................................................................................................727-904.........................................................................................................................................AW4...............................................................................................................................................JF011E..........................................................................................................................................

    FORD4F20E............................................................................................................................................4F27E/FNR5.................................................................................................................................4R-5R55E......................................................................................................................................4R100/E4OD.................................................................................................................................5R55N...........................................................................................................................................5R55S/W........................................................................................................................................5R110W..........................................................................................................................................6R60 / 6R80...................................................................................................................................6R140............................................................................................................................................A4LD.............................................................................................................................................AF40-6/FORD 500........................................................................................................................AOD..............................................................................................................................................AODE/4R70W/4R75E...................................................................................................................ATX................................................................................................................................................AX4N / 4F50N...............................................................................................................................AXOD............................................................................................................................................AXODE / AX4S..............................................................................................................................C3..................................................................................................................................................C4/C5............................................................................................................................................C6..................................................................................................................................................CD4E.............................................................................................................................................F4EAT / F4AEL / F4EIII..............................................................................................................GF4AEL / G4AEL / G4AHL / GF4EAT.........................................................................................

    2

    AUTOMATIC TRANSMISSION SERVICE GROUP18635 S.W. 107 AVENUE

    CUTLER BAY, FLORIDA 33157(305) 670-4161

  • GENERAL MOTORS3L30 / 180....................................................................................................................................3L80 / 400....................................................................................................................................3T40 / 125C.................................................................................................................................4L30E...........................................................................................................................................4L60/65/70E.................................................................................................................................4L80E...........................................................................................................................................4T40E...........................................................................................................................................4T60E ..........................................................................................................................................4T65E...........................................................................................................................................4T80E...........................................................................................................................................5L40E...........................................................................................................................................6L80.............................................................................................................................................200-4R..........................................................................................................................................200C.............................................................................................................................................325................................................................................................................................................325-4L..........................................................................................................................................350C.............................................................................................................................................440-T4 / 4T60...............................................................................................................................700-R4..........................................................................................................................................AF33-5 / AW55-50.......................................................................................................................ALLISON 1000/2000...................................................................................................................MX-17...........................................................................................................................................SATURN 1st DESIGN TAAT.........................................................................................................SATURN 2nd DESIGN TAAT.......................................................................................................

    IMPORT4HP18..........................................................................................................................................4HP22 / 4HP24............................................................................................................................5HP19..........................................................................................................................................5HP19-FL....................................................................................................................................5HP24..........................................................................................................................................5HP30..........................................................................................................................................6HP26..........................................................................................................................................722.6.............................................................................................................................................722.8.............................................................................................................................................722.9.............................................................................................................................................AW450-43LE................................................................................................................................AW81-40LE..................................................................................................................................HONDA HYBRID SZCA..............................................................................................................HONDA M4VA.............................................................................................................................

    INDEX

    Copyright ATSG 2011

    363738394041424344454647484950515253545556575859

    6061626364656667686970717273

    AUTOMATIC TRANSMISSION SERVICE GROUP18635 S.W. 107 AVENUE

    CUTLER BAY, FLORIDA 33157(305) 670-4161

    AIR CHECK BOOK

    3

  • INDEX

    Copyright ATSG 2011

    7475767778798081828384858687888990919293949596979899

    100101102103104105106107108110111112

    4

    AUTOMATIC TRANSMISSION SERVICE GROUP18635 S.W. 107 AVENUE

    CUTLER BAY, FLORIDA 33157(305) 670-4161

    HYUNDAI A5HF1/F5A5A...........................................................................................................JF506E.........................................................................................................................................JR710E.........................................................................................................................................KF100 / F3A.................................................................................................................................KIA A4CF2...................................................................................................................................MAZDA RC4A-EL........................................................................................................................MITSUBISHI AS68RC..................................................................................................................MITSUBISHI F4A20 / F4A30 / KM170 / KM171 / KM175 / KM176 / KM177...........................MITSUBISHI JF011E / F1CJA.....................................................................................................MITSUBISHI F4A51....................................................................................................................MITSUBISHI R4A51 / R5A51......................................................................................................NISSAN L3N71B...........................................................................................................................NISSAN L4N71B...........................................................................................................................NISSAN N4AEL............................................................................................................................NISSAN RE4FO2A.......................................................................................................................NISSAN RE5RO5A.......................................................................................................................NISSAN RL3FO1A........................................................................................................................NISSAN RL4FO2A........................................................................................................................NISSAN RL4FO3A/V.....................................................................................................................NISSAN RL4RO1A / RE4RO1A / JR403E / RE4RO3A / R4A-EL................................................SUBARU 3 SPEED.......................................................................................................................SUBARU 4 SPEED.......................................................................................................................SUBARU PHASE II......................................................................................................................SUBARU PHASE II VERSION II.................................................................................................TOYOTA A40................................................................................................................................TOYOTA A140..............................................................................................................................TOYOTA A340..............................................................................................................................TOYOTA A761E............................................................................................................................TOYOTA U140/U240....................................................................................................................TOYOTA U150/250.......................................................................................................................TOYOTA U660E...........................................................................................................................VOLVO 50-42LE...........................................................................................................................VW 010-003.................................................................................................................................VW 01M........................................................................................................................................VW 09D........................................................................................................................................VW 09G........................................................................................................................................VW 096.........................................................................................................................................VW DSG-02E................................................................................................................................

    AIR CHECK BOOK

  • 5AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    Copyright 1999 ATSG

    LOW/REVERSECLUTCH

    2NDCLUTCH

    4THCLUTCH

    OVERDRIVECLUTCH

    UNDERDRIVECLUTCH

    REVERSECLUTCH

    CHRYSLER 45 / 545RFE

    LINEPRESSURE

  • 6 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    TO COOLER

    FROMCONVERTER

    TOCONVERTER

    REAR (FORWARD)CLUTCH APPLY

    FRONT (DIRECT)CLUTCH APPLY

    PUMPPRESSURE

    PUMPSUCTION

    FRONT SERVORELEASE

    FRONT SERVOAPPLY

    REAR SERVOAPPLY

    LINE PRESSURETO ACCUM.

    CONTROL PRESSURETO 1-2 ACCUM.

    OVERDRIVE CLUTCHPRE-FILL

    OVERDRIVE CLUTCHAPPLY

    CHRYSLER 42 / 44 / 46 / 47 / 48RE / A500 / A518 / A618

    Copyright 2011 ATSG

  • 7AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    CHRYSLER 62TE

    UD ACCUMULATOR

    2-4 ACCUMULATOR

    L/R ACCUMULATOR

    LC ACCUMULATOR

    DC ACCUMULATOR

    ODACCUMULATOR

    PARK RODCYLINDER

    UD

    REV

    OD

    2-4

    L/R L/R PRESSUREPASSAGE

    SEALED BYPAN

    MAIN LINEPRESSURE TAP

    Copyright 2011 ATSG

  • 8 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    CHRYSLER 68RFE

    REVERSECLUTCH

    UNDERDRIVECLUTCHOVERDRIVE

    CLUTCH

    4THCLUTCH

    2NDCLUTCH

    LOW / REVERSECLUTCH

    LINEPRESSURE

    Copyright 2011 ATSG

  • 9AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FROMTORQUE

    CONVERTER

    TOTORQUE

    CONVERTER

    REARCLUTCHAPPLY

    FRONTCLUTCHAPPLY

    PUMPPRESSURE

    PUMPSUCTION

    GOVERNORPRESSURE LINE PRESSURE

    TO GOVERNOR

    GOVERNORPRESSURE

    TOCOOLER

    KICK DOWNSERVO OFF KICK DOWN

    SERVO ON

    LOW-REVERSEAPPLY

    ACCUMON

    ACCUMOFF

    CHRYSLER 404 / 413/ 470 / 670

    Copyright 2011 ATSG

  • 10 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FRONT SERVORELEASE

    PUMPSUCTION

    PUMPPRESSURE

    FRONT CLUTCHAPPLY

    REAR SERVO APPLY

    TO CONVERTER

    FROM CONVERTER

    TO COOLERTO GOVERNOR

    GOVERNOR PRESSURE

    FRONT SERVO APPLY

    LINE PRESSURETO ACCUMULATOR

    REAR CLUTCHAPPLY

    CHRYSLER 727 / 904

    Copyright 2011 ATSG

  • 11AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    OVERDRIVEDIRECT CLUTCH

    DIRECT CLUTCH

    FEED

    FORWARDCLUTCH

    FEED

    OVERDRIVEBRAKEFEED

    2ND COASTBRAKEFEED

    2NDBRAKEFEED

    1ST / REVERSEBRAKEFEED

    OVERDRIVE CLUTCH ACCUMULATOR HOLE(BLOCK HOLE WHEN CHECKING DIRECT CLUTCH)

    CHRYSLER JEEP AW4

    Copyright 2011 ATSG

  • 12 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    TO PRESSURE TAPS

    REVERSE CLUTCH

    LUBE

    PRIMARYPULLEY

    TCCAPPLY

    PUMPINLET

    PUMPOUTLET

    SECONDARYPULLEY

    FORWARDCLUTCH

    TCCRELEASE

    LUBE

    DODGE JF011E

    Copyright 2011 ATSG

  • 13AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    3-4 CLUTCHAPPLY

    DIFF LUBE HOLE

    PUMP SUCTION

    REVERSE CLUTCHAPPLY

    PUMP DISCHARGE

    TCC RELEASE

    TCC APPLY

    4TH GEAR BAND APPLY

    2ND GEAR BAND APPLY

    2-4 BANDRELEASE

    FORWARDCLUTCH APPLY

    COASTCLUTCH APPLY

    LOW/REVERSECLUTCH APPLY

    FORD 4F20E

    Copyright 2011 ATSG

  • 14 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORD 4F27E / FNR5

    Copyright 2011 ATSG

    PUMP INLET PUMP OUTLET

    FWD CLUTCHTCC APPLY

    TCC RELEASE

    L/R CLUTCH APPLY

    2/4 BAND APPLY

    2/4 BAND RELEASE

    2/4 BAND APPLYACCUMULATOR

    FWD CLUTCHACCUMULATOR

    REVERSE CLUTCH APPLY

    3-4 CLUTCH APPLY

    LUBE(FNR ONLY)

    LINE PRESSURE FROM MANUAL VALVE

    TO SECONDARYVALVE BODY(FNR ONLY)

    LINE PRESSURETO SECONDARY VB

    REDUCTIONBRAKE CLUTCH

    DIRECT5TH CLUTCH

    REVERSE CLUTCH PRESSURETO SECONDARY VB

    FNR5 ONLY

  • 15AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    INT SERVOAPPLY

    OD SERVOAPPLY

    LUBE

    DIRECT CLUTCHAPPLY

    FORWARD CLUTCH

    APPLY

    INT SERVORELEASE

    OD SERVORELEASE

    COAST CLUTCH

    APPLY

    EXTENSIONHOUSING

    LUBE

    FORD 4R44E / 4R55E / 5R44E / 5R55E

    Copyright 2011 ATSG

  • 16 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORD 4R100 / E4OD

    LOW/REVERSECLUTCH

    INTERMEDIATECLUTCH

    INTERMEDIATELUBE

    OVERDRIVECLUTCHCOAST

    CLUTCHFORWARDCLUTCH

    DIRECTCLUTCH

    Copyright 2011 ATSG

  • 17AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    SUPPORT SEALAND SPRING

    INT SERVOAPPLY

    OD SERVOAPPLY

    LUBEDIRECT CLUTCH

    APPLY

    FORWARD CLUTCH

    APPLY

    INT SERVORELEASE

    OD SERVORELEASE

    COAST CLUTCH

    APPLY

    SERVOAPPLY

    REVERSESERVO HOUSING

    INTERMEDIATE CLUTCH

    APPLY

    FORD 5R55N

    Copyright 2011 ATSG

  • 18 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORD 5R55S/W

    INT SERVOAPPLY

    OD SERVOAPPLY

    LUBEDIRECT CLUTCHAPPLY

    FORWARD CLUTCH

    APPLY

    INT SERVORELEASE

    OD SERVORELEASE

    COAST CLUTCH

    APPLY

    REVERSEAPPLY

    LOWAPPLY

    REVERSESERVO HOUSING

    Copyright 2011 ATSG

  • FORWARD CLUTCH

    INTERMEDIATE CLUTCH DIRECT

    CLUTCH

    OVERDRIVE CLUTCH COAST CLUTCH

    LOW/REVERSE CLUTCH

    19AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORD 5R110W

    Copyright 2011 ATSG

  • 20 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORD 6R60 / 6R80

    PUMPSUCTION

    PUMPOUTPUT

    TOCOOLER

    LOCKUPAPPLY

    LOCKUPRELEASE

    ECLUTCH

    BCLUTCH

    CCLUTCH

    ACLUTCH

    D2*

    D1BRAKE

    *Do not air check the D1 Clutch through the D2 passage.The D2 is a cancel circuit for the D1 Clutch Piston, thishelps to release the D1 Clutch, it acts like a balance piston.

    Copyright 2011 ATSG

  • 21AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORD 6R140

    1-2-3-4CLUTCH

    3-5-RCLUTCH

    2-6CLUTCH

    4-5-6CLUTCH

    LOW/REVERSECLUTCH

    LOW/REVERSECLUTCH

    TCCRELEASE

    TCCAPPLY

    REGULATED TCCAPPLY

    Copyright 2011 ATSG

  • 22 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORD A4LD

    LOW AND REVERSE SERVO APPLY

    INTERMEDIATESERVO RELEASE

    INTERMEDIATESERVO APPLY

    OVERDRIVESERVO RELEASE

    OVERDRIVESERVO APPLY

    COASTCLUTCH APPLY

    REVERSE/HIGHCLUTCH APPLY

    FORWARD CLUTCHAPPLY

    LOW AND REVERSESERVO RELEASE

    FORWARD CLUTCH FEEDTO GOVERNOR

    Copyright 2011 ATSG

  • LINE PRESSURE

    C2

    B2

    LUBE

    PUMP RETURN

    PUMP OUTLET

    C3

    LUBE

    C1

    TCC RELEASE

    TCC APPLY

    SERVO APPLY

    23AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORD 500 / AF40-6

    Copyright 2011 ATSG

  • 24 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    DIRECT CLUTCH

    FORWARD CLUTCH

    INTERMEDIATE CLUTCHREVERSE CLUTCH

    FORD AOD

    Copyright 2011 ATSG

    NOTE: LOW/REV AND O.D.SERVOS CAN'T BE CHECKED

    WITHOUT A TEST PLATE

  • 25AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORD AODE / 4R70W / 4R75E

    DIRECT CLUTCH

    FORWARD CLUTCH

    INTERMEDIATE CLUTCHREVERSE CLUTCH

    Copyright 2011 ATSG

    NOTE: LOW/REV AND O.D.SERVOS CAN'T BE CHECKED

    WITHOUT A TEST PLATE

  • 26 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORD ATX

    REVERSECLUTCH

    CONVERTERIN

    SERVORELEASE

    SERVO APPLYBOOST

    SERVOAPPLY

    GOVERNORPRESSURE

    GOVERNORFEED

    INTERMEDIATECLUTCH

    DIRECTCLUTCH

    Copyright 2011 ATSG

  • 27AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    REVERSECLUTCH

    FORWARDCLUTCH

    LOW/INTERMEDIATECLUTCH

    COASTBAND

    OD SERVO

    DIRECTCLUTCH

    INTERMEDIATECLUTCH

    FORD AX4N / 4F50N

    Copyright 2011 ATSG

  • 28 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORD AXOD

    INTERMEDIATECLUTCH

    DIRECTCLUTCH

    FORWARDCLUTCH

    REVERSECLUTCH

    LOW / INTERMEDIATEBAND APPLY

    LOW / INTERMEDIATEBAND RELEASE

    GOVERNORREARLUBE

    Copyright 2011 ATSG

    ODSERVO

  • 29AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORD AXODE / AX4S

    INTERMEDIATECLUTCH

    DIRECTCLUTCH

    FORWARDCLUTCH

    REVERSECLUTCH

    LOW / INTERMEDIATEBAND APPLY

    LOW / INTERMEDIATEBAND RELEASE

    OD SERVOAPPLY

    Copyright 2011 ATSG

  • 30 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    DIRECT CLUTCH

    FORWARDCLUTCH

    TOPUMP FROM

    PUMP

    FRONT SERVOAPPLY

    FRONT SERVORELEASE

    GOVERNORFEED

    GOVERNORRETURN

    REAR SERVOAPPLY

    REAR SERVORELEASE

    FORD C3

    Copyright 2011 ATSG

  • 31AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    INTERMEDIATESERVO RELEASE PUMP IN

    REVERSE-HIGHCLUTCH

    FORWARDCLUTCH CONVERTER IN

    PUMP OUT

    LOW REVERSE SERVO

    GOVERNOR PRESSURETO VALVE BODY

    INTERMEDIATE SERVO APPLY

    CONTROL PRESSURETO GOVERNOR

    CONTROL PRESSURETO TV VALVE

    TV PRESSURETO VALVE BODY

    TV VALVE EXHAUST

    FORD C4 / C5

    Copyright 2011 ATSG

  • 32 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORD C6

    GOVERNORPRESSURE OUT

    CONTROL PRESSUREGOVERNOR

    SERVO APPLY

    TV PRESSURE

    LINE PRESSURE

    TV PRESSURE

    EXHAUST

    LOW/REVERSE CLUTCHAPPLY

    SERVO RELEASE

    REVERSE-HIGHAPPLY

    PUMP SUCTION

    FORWARD CLUTCHAPPLY

    PUMP PRESSURE

    CONVERTER CHARGE

    Copyright 2011 ATSG

  • 33AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORD CD4E

    SERVOAPPLY

    SERVORELEASE

    TOCOOLER

    CONVERTERIMPELLER

    CONVERTERTURBINE

    FRONTLUBE

    LOW/REVERSECLUTCH

    COASTCLUTCH

    DIRECTCLUTCH

    FORWARDCLUTCH

    REVERSECLUTCH

    CONVERTER CLUTCHBYPASS

    DIFFERENTIALLUBE

    Copyright 2011 ATSG

  • 34 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    2-4 BANDAPPLY

    LOW/REVERSECLUTCH

    3-4CLUTCH

    2-4 BANDRELEASE

    THROTTLEPRESSURE

    FORWARDCLUTCH

    REVERSECLUTCH

    COASTCLUTCH

    N-DACCUMULATOR

    N-RACCUMULATOR

    ACCUMULATOR

    FORD F4EAT / F4AEL / F4EIII

    Copyright 2011 ATSG

  • 35AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    COASTCLUTCH

    REVERSECLUTCH

    FORWARDCLUTCH

    2-3 ACCUMULATOR

    OIL COOLER

    CONVERTERFRONT CHAMBER

    CONVERTERREAR CHAMBER

    3-4 CLUTCH

    LOW/REVERSEBRAKE

    2-4 BRAKEAPPLY

    2-4 BRAKERELEASE

    FORD GF4AEL / GF4EAT / G4AEL / G4AHL

    Copyright 2011 ATSG

  • 36 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 3L30 / 180C

    SERVOAPPLY

    2NDCLUTCH

    REVERSECLUTCH

    3RDCLUTCH

    GOVERNOR

    Copyright 2011 ATSG

  • 37AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 3L80 / 400

    Copyright 2011 ATSG

    DIRECT(REVERSE)

    INTERMEDIATE

    FORWARDCLUTCH

    LOWREVERSE

    DIRECT(3RD)

  • 38 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 3T40 / 125C

    FORWARDCLUTCH

    3RD / REVERSEDIRECT CLUTCH

    LOW / REVERSECLUTCHINTERMEDIATE

    BAND

    Copyright 2011 ATSG

  • 39AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 4L30E

    SERVORELEASE

    SERVOAPPLY

    2NDCLUTCH

    OVERRUNCLUTCH3RDCLUTCH

    REVERSECLUTCH

    4THCLUTCH

    REVERSE 2NDCLUTCH

    Copyright 2011 ATSG

  • 40 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 4L60 / 65 / 70E

    2NDAPPLY

    SERVORELEASE

    4THAPPLY

    OVERRUNFORWARDCLUTCH

    3-4CLUTCH

    REVERSEINPUT

    REVERSE LO/REVERSE

    Copyright 2011 ATSG

  • 41AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 4L80E

    OVERRUNCLUTCH

    FORWARDCLUTCH

    4THCLUTCH

    REVERSE

    2ND CLUTCH

    LOW/REVERSEBAND APPLY

    3RD/REVERSE

    Copyright 2011 ATSG

  • 42 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 4T40 / 4T45E

    COAST CLUTCHREVERSE CLUTCH

    2ND CLUTCH

    DIRECT CLUTCH

    2-4 BAND(2ND)

    2-4 BAND(4TH)

    LOW/REVERSEBAND (REVERSE)

    LOW/REVERSEBAND (LOW)

    FORWARDCLUTCH

    Copyright 2011 ATSG

  • 43AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 4T60E

    FORWARDSERVO

    MANUAL2-1 SERVO

    2NDCLUTCH

    4THCLUTCH

    3RDCLUTCH

    INPUTCLUTCH

    REVERSESERVO

    Copyright 2011 ATSG

  • 44 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 4T65E

    REVERSESERVO

    INPUTCLUTCH

    3RDCLUTCH

    4THCLUTCH

    2NDCLUTCH

    MANUAL1-2 SERVO

    FORWARDSERVO

    Copyright 2011 ATSG

  • 45AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 4T80E

    FORWARDCLUTCH

    COASTCLUTCH

    4THBAND

    2NDCLUTCH 3RD

    CLUTCH

    REVERSECLUTCH

    Copyright 2011 ATSG

  • 46 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    LINE PRESSUREREVERSE CLUTCH

    DIRECT CLUTCH

    TCCSIGNAL

    REGULATEDAPPLY

    THROTTLESIGNAL

    COAST CLUTCH

    FORWARD CLUTCH

    OVERDRIVECLUTCH

    INTERMEDIATECLUTCH

    REVERSELOCKOUT

    LOW/REVERSECLUTCH

    2ND COASTCLUTCH

    2NDCLUTCH

    GM 5L40E

    Copyright 2011 ATSG

  • 47AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 6L80

    2-6CLUTCH

    PUMPSUCTION

    PCSLINE

    1-2-3-4 CLUTCH

    COMPENSATOR FEED

    PCS TCC

    4-5-6 CLUTCH

    CENTER LUBE

    LINE

    REGULATOR APPLY

    3-5/REVERSE CLUTCH

    CENTER LUBE

    Copyright 2011 ATSG

    LOW/REVERSECLUTCH

    (MANUAL LOW & REV)

    LOW/REVERSECLUTCH

    (REVERSE)

  • 48 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 2004R

    LOWREVERSE

    DIRECTCLUTCH

    3RD/REV

    4THCLUTCH

    INTERMEDIATEBAND

    FORWARDCLUTCH

    OVERRUNCLUTCH

    Copyright 2011 ATSG

    DIRECTCLUTCH

    REVERSE

  • 49AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 200C

    FORWARDCLUTCH

    REVERSE

    DIRECTCLUTCH

    2ND SERVOAPPLY

    2ND SERVOEXHAUST

    LOW/REVERSECLUTCH

    Copyright 2011 ATSG

  • 50 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 325

    LOW/REVERSECLUTCH

    FORWARDCLUTCH

    2NDAPPLY

    DIRECTCLUTCH

    3RD

    REVERSE

    Copyright 2011 ATSG

  • 51AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    INTERMEDIATEBAND

    DIRECTCLUTCH

    FORWARDCLUTCH

    OVERRUNCLUTCH

    4THCLUTCH

    LOWREVERSE

    GM 325-4L

    Copyright 2011 ATSG

  • 52 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    LOW/REVERSECLUTCH

    DIRECT CLUTCH(REVERSE)

    FORWARDCLUTCH

    DIRECT CLUTCH(3RD)

    INTERMEDIATE

    GM 350C

    Copyright 2011 ATSG

  • 53AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    REVERSESERVO

    3RDCLUTCH

    INPUTCLUTCH

    4TH3RD

    1-2 SERVOAPPLY

    1-2 SERVORELEASE

    GM 440-T4 / 4T60

    Copyright 2011 ATSG

  • 54 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    GM 700-R4 / 4L60

    REVERSELOW/REVERSE

    2ND

    SERVORELEASE

    4THCLUTCH

    OVERRUNFORWARDCLUTCH82-86

    3-4 CLUTCH

    REVERSEINPUT

    FORWARDCLUTCH87-UP

    Copyright 2011 ATSG

  • 55AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    AF-33-5 / AW55-50

    THROTTLESIGNAL (SLT)

    1-2 REVERSECLUTCH (B5)

    FORWARDCLUTCH (C1)

    LUBE

    DIRECTCLUTCH (C2)

    4-5CLUTCH (C3)

    LUBE

    LUBE

    LOW/REVERSECLUTCH

    2NDCLUTCH (B2)

    2ND COASTCLUTCH (B1)

    TCCRELEASE

    TCCAPPLY

    3RD GEARBAND (B4)

    Copyright 2011 ATSG

  • 56 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    ALLISON 1000/2000

    29

    53

    68

    08

    TCCAPPLY

    C-1CLUTCH

    C-2CLUTCH

    C-3CLUTCH

    C-4CLUTCH

    C-5CLUTCH

    C-5 CLUTCH(POWER OFF STATE)

    Copyright 2011 ATSG

  • 57AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    MX-17

    1st / REVERSEBRAKE APPLY

    INTERMEDIATEBAND APPLY

    FORWARDCLUTCH

    DIRECTCLUTCH

    Copyright 2011 ATSG

  • 58 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    SATURN 1ST DESIGN

    4TH CLUTCH APPLY

    LUBE

    REV PRESS FROMFWD/REV SERVO TO

    2ND CLUTCH ACTUATOR

    REV PRESS TOFWD/REV SERVO PISTON

    2ND OIL PRESSURETO SERVO

    1ST CLUTCH APPLY

    3RD CLUTCH APPLY

    2ND CLUTCH APPLY

    LUBE

    TCCAPPLY

    TCCDISABLE

    CONVERTEROUT

    Copyright 2011 ATSG

  • 4TH CLUTCH APPLY

    LUBE

    REV PRESS FROMFWD/REV SERVO TO

    2ND CLUTCH ACTUATOR

    REV PRESS TOFWD/REV SERVO PISTON

    1ST, 3RD & 4THOIL TO SERVO

    PISTON

    1ST CLUTCH APPLY

    3RD CLUTCH APPLY

    2ND CLUTCH APPLY

    LUBE

    TCCAPPLY

    TCCDISABLE

    CONVERTEROUT

    59AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    SATURN 2ND DESIGN

    Copyright 2011 ATSG

  • 60 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    4HP18

    B CLUTCH

    C2-4 BAND

    E CLUTCH

    A CLUTCH

    C CLUTCH

    D CLUTCH

    Copyright 2011 ATSG

  • F CLUTCH

    E CLUTCH

    LUBE

    D CLUTCH

    A CLUTCHB CLUTCH

    C CLUTCH

    C CLUTCH

    61AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    4HP22 / 4HP24

    Copyright 2011 ATSG

  • 62 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    5HP19

    ACLUTCH

    CCLUTCH

    BCLUTCH

    ECLUTCH

    GCLUTCH

    FCLUTCH

    D CLUTCH

    Copyright 2011 ATSG

  • 63AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    5HP19FL

    GCLUTCH

    FCLUTCH

    DCLUTCH

    ECLUTCH

    BCLUTCH ACLUTCH

    CCLUTCH

    Copyright 2011 ATSG

  • 64 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    5HP24

    FCLUTCH

    BCLUTCH

    ECLUTCH

    DCLUTCH

    ACLUTCH

    Copyright 2011 ATSG

    CCLUTCH

  • 65AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    5HP30

    TCC RELEASE C CLUTCH

    TO COOLER (COOLERRETURN BECOMES

    CENTER LUBE)

    A CLUTCH

    TCC APPLY

    F CLUTCH(THROUGH PIPE)E2

    CLUTCHE1

    CLUTCH

    BCLUTCH

    DCLUTCH

    Copyright 2011 ATSG

  • 66 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    6HP26

    PUMPSUCTION

    PUMPOUTPUT

    TOCOOLER

    LOCKUPAPPLY

    LOCKUPRELEASE

    ECLUTCH

    BCLUTCH

    CCLUTCH

    ACLUTCH

    D2*

    D1BRAKE

    *Do not air check the D1 Clutch through the D2 passage.The D2 is a cancel circuit for the D1 Clutch Piston, thishelps to release the D1 Clutch, it acts like a balance piston.

    Copyright 2011 ATSG

  • 67AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    722.6

    K1CLUTCH

    K2CLUTCH

    B1CLUTCH

    TORQUE CONVERTER CLUTCHON/OFF PRESSURE

    TO COOLER(FROM TCC CONTROL VALVE)

    TORQUE CONVERTER "IN"(FROM TCC CONTROL VALVE)

    TORQUE CONVERTER OUT(TO TCC CONTROL VALVE)

    PUMPSUCTION

    PUMPPRESSURE

    B2CLUTCH

    B3CLUTCH

    B2CLUTCH

    K3CLUTCH

    Copyright 2011 ATSG

  • 68 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    722.8

    PUMPINLET

    PUMPOUT

    PRIMARYPULLEY

    TCCAPPLY

    TCCRETURN

    TOCOOLER

    REVERSECLUTCH

    COOLER RETURNLUBE TO VB

    SECONDARYPULLEY

    FORWARDCLUTCH

    Copyright 2011 ATSG

  • 69AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    722.9

    PUMPINLET

    PUMPOUTLET

    TCCAPPLY

    TOCOOLER

    TCC IN

    TCC RETURN

    B2 CLUTCH

    K3 CLUTCH

    BR CLUTCH

    K1 CLUTCH

    B3 CLUTCH

    B3 CLUTCH FEED TUBE

    (CASE TO VB)

    B1 CLUTCH

    K2 CLUTCH

    CONVERTER RETURNFILTER

    Copyright 2011 ATSG

  • 70 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    O/D BRAKEO/D DIRECT

    CLUTCH

    C1FRONT

    CLUTCH

    B2LOW & REVERSE

    BRAKEC2

    REAR CLUTCH

    B12ND BRAKE

    PLUG THIS HOLEDURING

    THE REARCLUTCH CHECK

    AW450-43LE

    Copyright 2011 ATSG

  • 71AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    AW81-40LE

    C2ACC.

    C2CLUTCH

    C3CLUTCH

    C1CLUTCH

    B2BRAKE

    TCCRELEASE

    TCCAPPLY

    DIFF. LUBECONVERTER

    HOUSINGCASE SIDE

    DIFF. LUBEMAIN CASE

    PUMPOUTLET

    PUMPINLET

    C1ACC.

    B1ACC.

    COOLERRETURN

    B1BRAKE

    B3BRAKE

    Copyright 2011 ATSG

  • 72 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    LUBE

    DRIVENPULLEY

    CLUTCHPRESURE

    REVERSEINHIBITOR

    VALVE SIGNAL

    LUBE

    DRIVEPULLEY

    COOLERSEND

    STARTCLUTCH

    HONDA HYBRID SZCA

    Copyright 2011 ATSG

  • 73AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    LUBE

    DRIVENPULLEY

    LUBE

    REVERSEINHIBIT

    SOLENOIDSIGNAL

    LUBE

    DRIVEPULLEY

    COOLER

    DRIVE PULLEYBALANCE / LUBE

    STARTCLUTCH

    PITOTPRESSURE

    LUBE FEEDFOR PITOT

    HONDA M4VA

    Copyright 2011 ATSG

  • 74 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    HYUNDAI A5HF1 / F5A5A

    Copyright 2011 ATSG

    DIRECTCLUTCH

    OVERDRIVECLUTCH

    UNDERDRIVECLUTCH

    LOW/REVERSECLUTCH

    REDUCTIONBAND

    SECONDCLUTCH

    REVERSECLUTCH

  • 75AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    JF506E

    LOW/REVERSE

    HIGH CLUTCH

    REVERSE CLUTCH

    LOW CLUTCH

    REDUCTION BAND

    DIRECTCLUTCH

    2-4CLUTCH

    CLUTCH

    Copyright 2011 ATSG

  • 76 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    JR710E

    LOW BRAKECLUTCH (B2)

    (SMALL CAVITY)

    LOW BRAKECLUTCH (B2)

    (LARGE CAVITY)

    REVERSE BRAKECLUTCH (B4)

    LUBE

    LUBE

    "TO"COOLER

    "FROM"COOLER

    HIGH & LOWREV CLUTCH (C3)

    DIRECTCLUTCH (C2)

    (SMALL CAVITY)

    DIRECTCLUTCH (C2)

    (LARGE CAVITY)

    INPUTCLUTCH (C1)

    FRONT BRAKECLUTCH (B1)

    2,3,4,6 BRAKECLUTCH (B3)

    PUMPDISCHARGE

    PUMPSUCTION

    TORQUECONVERTER

    CLUTCH APPLY

    CONVERTERRETURN

    CONVERTERFILL

    Copyright 2011 ATSG

  • 77AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    KF100 / F3A

    GOVERNORFEED

    GOVERNORRETURN

    LOW/REVERSECLUTCH

    SERVO BAND APPLY

    SERVO BAND RELEASE

    FRONT / DIRECT CLUTCH

    REAR / FORWARD CLUTCH

    CONVERTER FEED

    RELIEF SPRING & BALL

    PUMP IN

    PUMP OUT

    Copyright 2011 ATSG

  • 78 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    KIA A4CF2

    REV ACCUM

    2ND ACCUM

    OD ACCUM

    L/R CLUTCH

    COUNTER GEARLUBE

    PUMPIN

    PUMPOUT

    FRONTLUBE

    TCCRELEASE

    TCCAPPLY

    UD ACCUMUD CLUTCH

    CENTER OWCLUBEBOTTOM

    COOLER LINE

    TOPCOOLER LINE

    REARLUBE

    REDUCINGPRESSURE

    PT

    OD CLUTCH& PT

    2NDBRAKE

    2NDBRAKE PT

    REVERSECLUTCH & PT

    Copyright 2011 ATSG

  • HIGHCLUTCHAPPLY

    FRONTLUBE

    REVERSECLUTCHAPPLY

    OUT TOHIGH

    CLUTCH TAP

    OUT TO2-4 BRAKE

    CLUTCH TAP

    EXTENSIONHOUSING

    LUBE

    LOW CLUTCHAPPLY

    REARLUBE

    LOW & REVERSEBRAKE APPLY

    2-4 BRAKEAPPLY

    "TO"COOLER

    "FROM"COOLER(NO SEAL

    REQUIRED -DUMPS TO SUMP)

    PUMPPRESSURE (OUTLET)

    PUMPSUCTION (INLET)

    CONVERTER"ON"

    CONVERTER"OFF"

    79AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    MAZDA RC4A-EL / JR405E

    Copyright 2011 ATSG

  • 80 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    MITSUBISHI AS68RC

    B-2CLUTCH

    K-3CLUTCH

    B-1CLUTCH

    K-2CLUTCH

    K-1CLUTCH

    Copyright 2011 ATSG

  • 81AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    MITSUBUSHIF4A20/F4A30/KM170/KM171/KM175/KN176/KM177

    SERVOAPPLY SERVORELEASE

    TCCRELEASE

    TCCAPPLY

    FORWARDCLUTCH(REAR)

    3RDREVERSE(FRONT)

    LOWREVERSE

    ENDCLUTCH

    (NOT USED INKM 170-171)

    Copyright 2011 ATSG

  • 82 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    TO PRESSURE TAPS

    REVERSE CLUTCH

    LUBE

    PRIMARYPULLEY

    TCCAPPLY

    PUMPINLET

    PUMPOUTLET

    SECONDARYPULLEY

    FORWARDCLUTCH

    TCCRELEASE

    LUBE

    MITSUBISHI JF011E / FICJA

    Copyright 2011 ATSG

  • 83AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    MITSUBISHI F4A51

    UNDER DRIVECLUTCH

    LOW/REVERSECLUTCH

    REVERSECLUTCH

    2NDCLUTCH

    OVERDRIVECLUTCH

    Copyright 2011 ATSG

  • 84 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    MITSUBISHI R4-V4A51 / R5-R5A51

    OVERDRIVECLUTCH

    UNDERDRIVECLUTCH

    DIRECTCLUTCH

    REDUCTIONBAND

    REVERSECLUTCH

    2ND BRAKECLUTCH

    LOW/REVERSECLUTCH

    Copyright 2011 ATSG

  • 85AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    LOW REVERSEBAND

    GOVERNORPRESSURE

    GOVERNORFEED

    SERVORELEASE

    SERVOAPPLY

    FORWARDCLUTCH

    HIGH/REVERSECLUTCH

    NISSAN L3N71B

    Copyright 2011 ATSG

  • 86 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    NISSAN L4N71B

    LOW REVERSEBAND

    GOVERNORPRESSURE

    GOVERNORFEED

    SERVORELEASE

    SERVOAPPLY

    FORWARDCLUTCH

    HIGH/REVERSECLUTCH

    OD DIRECTCLUTCH APPLY

    Copyright 2011 ATSG

    NOTE: OD SERVO APPLY IS FED FROM THE PUMP

  • 87AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    NISSAN N4AEL

    2nd SERVOSERVO APPLY

    OIL PUMPDISCHARGE

    CONVERTERAPPLY

    REAR CLUTCH

    FRONT CLUTCH

    OIL PUMPSUCTION

    LOW/REVERSEBRAKE

    REAR LUBE

    DIRECT CLUTCH ANDSERVO RELEASE SIDE

    2ND SERVORELEASE SIDE

    Copyright 2011 ATSG

    NOTE: OD SERVO APPLY IS FED FROM THE PUMP

  • 88 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    LOW CLUTCHAPPLY

    LOW/REVERSEBRAKE APPLY

    LINE PRESSURE

    PUMP FEEDBACKPRESSURE

    TCC LOCK-UPPRESSURE

    TCC INPRESSURE

    REVERSE CLUTCHPRESSURE

    HIGH CLUTCHPRESSURE

    BAND SERVOPRESSURE

    LOW CLUTCHRELEASE APPLY

    LINE PRESSURE

    NISSAN RE4FO2A

    Copyright 2011 ATSG

  • 89AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    NISSAN RE5RO5A

    CONVERTERPRESSURE(LOCK-UP)

    CONVERTERPRESSURE

    (OUT)

    INPUT CLUTCH

    PUMP DISCHARGE

    PUMPSUCTION FRONT LUBE

    REAR LUBE ANDBALANCE FEED

    DIRECT CLUTCH(LARGE CAVITY)

    DIRECT CLUTCH(SMALL CAVITY)

    HIGH & LOWREVERSE CLUTCH

    REVERSE BRAKE

    FORWARDBRAKE

    LOW COASTBRAKE CLUTCH

    FRONTBRAKE BAND

    TOCOOLER

    FROMCOOLER

    CONVERTERPRESSURE

    (IN)

    Copyright 2011 ATSG

  • 90 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    LINEPRESSURE

    GOVERNORPRESSURE

    TCCFEED

    HIGH REVERSECLUTCH

    LOW REVERSEBRAKE

    SERVO APPLY

    SERVORELEASE

    FORWARDCLUTCH

    PUMPSUCTION

    PUMPDISCHARGE

    TCC LOCKLUPPRESSURE

    NISSAN RL3FO1A

    Copyright 2011 ATSG

  • 91AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    LOW CLUTCHAPPLY

    LOW/REVERSEBRAKE APPLY

    LINE PRESSURE

    PUMP FEEDBACKPRESSURE

    TCC LOCK-UPPRESSURE

    TCC INPRESSURE

    REVERSE CLUTCHPRESSURE

    HIGH CLUTCHPRESSURE

    BAND SERVOPRESSURE

    LOW CLUTCHRELEASE APPLY

    LINE PRESSURE

    GOVERNOR PRESSURE

    NISSAN RL4FO2A

    Copyright 2011 ATSG

  • 92 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    LOW & REVERSEBRAKE APPLY

    FORWARD CLUTCHAPPLY

    N-D ACCUMULATORBACK PRESSURE

    OVERRUN CLUTCHAPPLY

    N-D ACCUMULATORSHOULDER PRESSURE

    SERVO 3RDRELEASE

    SERVO 2NDAPPLY

    SERVO 4THAPPLY

    4-R ACCUMULATORSHOULDER PRESSURE

    4-R ACCUMULATORBACK PRESSURE

    HIGH CLUTCHAPPLY

    REVERSE CLUTCHAPPLY

    LUBE

    NISSAN RL4FO3A/V

    Copyright 2011 ATSG

  • 93AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    NISSAN RL4RO1A/RE4RO1A/JR403E/RE4RO3A/R4A-EL

    LOW/REVERSE APPLY

    OVERRUN CLUTCH APPLY(RL) GOVERNOR PRESSURE

    FORWARD CLUTCH APPLY

    REVERSE CLUTCH APPLY

    HIGH CLUTCH APPLY

    4TH SERVOAPPLY

    2ND SERVOAPPLY

    TCC APPLY

    TCC RELEASE

    Copyright 2011 ATSG

  • 94 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORWARDCLUTCH

    REVERSECLUTCH

    SERVOAPPLY

    SERVORELEASE

    PUMPOUT

    PUMPIN

    GOVERNORPRESSURE

    GOVERNORFEED

    LOW/REVERSEBRAKE APPLY

    SUBARU 3 SPEED

    Copyright 2011 ATSG

  • 95AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    PUMPOUT

    PUMPIN COOLER

    OUT

    REVERSE CLUTCHAPPLY

    LOCK-UP APPLY

    LOCK-UP RELEASE

    FRONT LUBE

    HUGH CLUTCH APPLY

    FORWARD CLUTCHAPPLY

    OVERRUNNING CLUTCH APPLY

    LOW/REVERSE BRAKE APPLY

    ACCUM CONTROLPRESSURE

    REVERSE CLUTCHPRESSURE

    SUBARU 4 SPEED

    Copyright 2011 ATSG

  • 96 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    SUBARU PHASE II

    PUMP INLET

    REVERSECLUTCH

    PUMP OUTLET

    TCCAPPLY

    TCCRELEASE

    HIGHCLUTCH

    TOCOOLER

    2-4CLUTCH

    LOWCLUTCH

    L/RCLUTCH

    PILOTPRESS.

    LINEPRESS.

    Copyright 2011 ATSG

  • 97AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    SUBARU PHASE II VERSION II

    PUMPINLET

    REVERSECLUTCH

    PUMPOUTLET

    TCCAPPLY

    TCCRELEASE

    HIGHCLUTCH

    TOCOOLER

    2-4CLUTCH

    LOWCLUTCH

    L/RCLUTCH

    REAR LUBEPRESSURE

    TRANSFERCLUTCH

    Copyright 2011 ATSG

  • 98 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    TOYOTA A40

    OVERDRIVE CLUTCH

    FRONT CLUTCHOVERDRIVE BRAKE

    DIRECT CLUTCH

    BRAKE #1

    BRAKE #3

    BRAKE #2

    Copyright 2011 ATSG

  • 99AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    B1 BAND APPLY

    C1 CLUTCH APPLY

    C2 CLUTCH APPLY

    B2 BRAKE APPLY

    C0 CLUTCH APPLY

    TCC APPLY

    B0 BRAKEAPPLY

    B3 BRAKEAPPLY

    TOYOTA A140

    Copyright 2011 ATSG

  • 100 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    OD DIRECT CLUTCHAPPLY

    DIRECT CLUTCHAPPLY

    FORWARD CLUTCHAPPLY

    OD BRAKEAPPLY

    2ND COASTBRAKE APPLY

    2ND BRAKE APPLY

    1ST / REVERSE BRAKE APPLY

    TOYOTA A340

    Copyright 2011 ATSG

  • 101AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    TOYOTA A761

    C4C1

    C3

    B3

    B1

    B2

    B4IN

    C2

    B4OUT

    Copyright 2011 ATSG

  • 102 AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    PUMPSUCTION

    PUMP OUTPUT

    TORQUE CONVERTERAPPLY

    PINION SHAFTLUBE

    TORQUE CONVERTER

    OFF

    C1 APPLY

    ACCUMULATORBACK PRESSURE

    TO COOLER C1 ACCUMULATOR

    C3 ACCUMULATOR

    B3 ACCUMULATOR

    REAR LUBE

    FROM COOLER(TO SUMP)

    C2 APPLY

    B3 APPLY

    C3 APPLY

    B2 APPLYB1 APPLY

    CENTRAL LUBE

    (NOT ALL MODELS)

    TOYOTA U140 / U240 SERIES

    Copyright 2011 ATSG

  • 103AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    PUMPSUCTION

    PUMP OUTPUT

    TORQUE CONVERTERAPPLY

    PINION SHAFTLUBE/

    C1 CANCEL

    TORQUECONVERTER

    OFF

    C1 APPLY

    ACCUMULATORBACK PRESSURE

    TO COOLER C2 ACCUMULATOR

    C3 ACCUMULATOR

    B3 ACCUMULATOR

    REAR LUBEC0/C2 CANCEL

    FROM COOLER(TO SUMP)

    C2 APPLY

    B3 APPLY

    C3 APPLY

    B2 APPLYB1 APPLY

    C0 APPLY

    TOYOTA U150 / 250 SERIES

    Copyright 2011 ATSG

  • AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    TOYOTA U660E

    REARLUBE

    C1

    C2

    B2

    B3

    TCC RELEASE

    B1TOCOOLER

    PUMP OUTLET

    TO LINETAP

    DIFFLUBE

    COOLERRETURN

    CENTERLUBE

    PUMP INLET

    TCCAPPLY

    2ndry TCCAPPLY/FLEX

    104

  • AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    B4 SERVOAND ACCUMULATOR

    B2 BRAKE

    B3 BRAKE

    B1 BRAKE

    C3 CLUTCH

    C1 CLUTCHAND ACCUMULATOR

    PASSAGE

    C2 CLUTCH

    NOTE: When air checking the C1 clutch thruC1 port 1, you must cover C1 port 2 and vice-versa.

    C1 PORT 1

    C1 PORT 2

    VOLVO 50-42LE

    Copyright 2011 ATSG

    105

  • AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    FORWARDCLUTCH

    PUMPOUTLET

    PUMPINLET

    TCC

    DIRECTREVERSECLUTCH

    INTERMEDIATESERVO

    LINE PRESSURETO GOVERNOR

    GOVERNORPRESSURE

    TO VB

    VW 010 / 003

    Copyright 2011 ATSG

    LOW/REVCLUTCH

    106

  • AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    K2 K1

    B2

    K3

    B1TO MAINLINE

    PORT

    VW 01M

    Copyright 2011 ATSG

    107

  • AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    PUMPSUCTION

    K3CLUTCH

    K2CLUTCH

    LUBE

    LUBE

    TOCOOLER

    FROMCOOLER

    K1CLUTCH

    B1CLUTCH

    PUMPPRESSURE "OUT"

    TCC APPLY

    TORQUECONVERTER IN

    TORQUECONVERTER OUT

    B2 CLUTCH"LARGE" CAVITYB2 CLUTCH

    "SMALL" CAVITY

    VW 09D

    Copyright 2011 ATSG

    108

  • AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    VW 09G WITH "INTEGRAL COOLER"

    PUMP OUTLET(LINE)

    FRONT PLANETLUBE (1)

    COOLER RETURNTO VB (8)

    THRU PUMP

    CASE IDENTIFICATIONFOR TRANSAXLE WITHCOOLER ATTACHED TO

    CONVERTER COVER, ASTHIS PASSAGE IS NOT

    IN THE REMOTE COOLERTRANSAXLE CASE

    B1 BRAKECLUTCH

    K1CLUTCH

    K3CLUTCH

    K2CLUTCH

    B2 BRAKECLUTCH

    TO TCC RELEASEPRESSURE TAP

    TO K1 PRESSURE TAP

    LUBE

    PUMP INLET(SUCTION)

    BLOCKED BY PUMP

    TCC RELEASE

    TCC APPLY

    TO COOLERFROM VB (1)

    DIFFERENTIAL LUBEFROM VB (1)

    Copyright 2011 ATSG

    109

  • AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    PUMP OUTLET(LINE)

    CASE IDENTIFICATIONFOR TRANSAXLE WITHREMOTE COOLER, ASTHIS PASSAGE IS NOT

    IN THE INTEGRAL COOLERTRANSAXLE CASE

    B1 BRAKECLUTCH

    K1CLUTCH

    K3CLUTCH

    FRONT PLANETLUBE (1)

    REMOTE COOLERRETURN TO VB (2)

    PUMP INLET(SUCTION)

    BLOCKED BY PUMP

    TCCRELEASE

    TCCAPPLY

    TO REMOTECOOLER FROM VB (1)

    B2 BRAKECLUTCH

    K2CLUTCH

    TO K1 PRESSURE TAP

    LUBE

    DIFFERENTIAL LUBEFROM VB (1)

    TO TCC RELEASEPRESSURE TAP

    VW 09G WITH "REMOTE COOLER"

    Copyright 2011 ATSG

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  • AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    LOW / REVERSE CLUTCHB1

    FORWARD CLUTCHK1

    2-4 CLUTCHB2

    HIGH/REVERSECLUTCH K2

    4TH CLUTCHK3

    VW 096

    Copyright 2011 ATSG

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  • TO EXTERNALCOOLER4TH GEARSHIFT

    CLUTCH COOLINGCIRCUIT

    NEUTRAL GEARSHIFT

    REVERSE GEARSHIFT

    PUMP IN

    PUMP OUT(TO PR)

    3RD GEARSHIFT

    2ND GEARSHIFT

    AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    1ST GEARSHIFT

    K2CLUTCH

    K1CLUTCH

    6TH GEARSHIFT

    5TH GEARSHIFT

    VW DSG / 02E

    Copyright 2011 ATSG

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