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InnovateAn internal technology news magazine by Well Services
Newest offshore coiled tubing unit arrives
Explore the land of “firsts”
Real-time mapping for fracturing
Issue Six ■ March 2003
2
content...
Well ServicesManaging EditorBrett RimmerEditorKaren A. RoachDesignteswww.tesmm.comPrintingClassic Printers, Inc.
ContributorsRaafat Abbas, Sandra Aldana, Teoman Altinkopru, Jean-MarcBoisnault, Ernie Brown, JamieCochran, Dan Domeracki ,Virginia Jee, ChristopherJergovic, Roger Keese, RichardLuht , Badar Malik, Tony Markve, Ali Mazen, Patrick Mukoro, Ivan Munoz, Patty Ocanas,Mazen Omari, Mike Ramsey,Erik Rhein-Knudsen, Jose Rueda, Emmanuel Seenath, Andry Sitorus,Timo Staal, Warren Zemlak,Richard Zinno
Published by Well Services Segment ofSchlumberger Oilfield Services,to inform employees about new technology, products, servicesand applications. Innovate is distributed to SchlumbergerOilfield Services employees.
CorrespondenceInnovate300 Schlumberger Drive Sugar Land, Texas 77478 USA
E-mail [email protected]
An asterisk (*) in this publication denotes a mark of Schlumberger.
©2003 Schlumberger Technology Corporation.All rights reserved.TSL - 4275
Vision
American Coastal Energy efficiently uses advancesIndependents operate in new paradigm
InnovateAn internal technology news magazine by Well Services
From delivering the newest offshorecoiled tubing (CT) system in Norway
to introducing new CT processes inAlaska, efficiencies plus customer
understanding equal results.
Company Perspectives
A Final Word
Focus on News
Marketing Forum
3
Now interactive, the i-Handbook is available onlineField data handbook makes electronic debut4
Gain in production pleases customerHigh temperature fracturing fluid commercialized5
Will save time and money when working in the fieldReal-time diagnosis planned for preventive maintenance6
New tool provides Rapid Response successLogging multiple laterals in a single run7
Saving time and money on each well Advanced fiber cement controls losses in Indonesia10
A roundup of process improvementsUpward trend continues for coiled tubing drilling worldwide11
Willingness of their clients to be “first” energizes their businessExplore the Middle East and Asia Area12
Correct slurry design was criticalDeepwater cementing solution prevails in Trinidad & Tobago14
Extended crosslink time proves efficient in the Gulf of MexicoNew product and combined system deliver winning punch15
Simulation lays ground work for better zonal isolation in Irish SeaProblematic casing cementation issues resolved16
Reducing our time to market22
Issue Six ■ March 2003
Earn credits to gain recognition and win prizesNew incentive award program and winners announced18
Real-time, on-site, microseismic hydraulic fracture monitoring is hereMicroseismicity forms basis for new world class service8
Service Anniversaries20
Innovate ■ March 2003
Delivery received in Stavanger, NorwayUltimate offshore coiled tubing unit 23
Understanding leads to efficiencies23
3
vision...
Innovate ■ March 2003
Having shaped the future of American Coastal Energyfor more than 30 years, Dave McCarver continues tosee an active role for his kind of independent energyproducing company.
Efficiencies for independentsIn the end, the role of the independent producer is still
about getting oil and gas out of the ground efficiently and
economically whether offshore or land-based. Considering
the scale of the kinds of projects that American Coastal
Energy develops, we can’t afford to carry our own well
research and development (R&D) group. Because of the
availability and efficiency of technology advances provided
by the service companies, we don’t have to.
When major oil and gas producers develop a field, the
huge scale of the projects can support the development of
new technology applications by companies like Schlumberger
in coiled tubing, multilaterals, sand and flow control, as
well as real-time instrumentation monitoring to maximize
the reservoir.
The challenges associated with deep and ultra-deep drilling
have changed the picture for independents. In the past,
independents were able to operate based on their own
experience and that of their well-trained rig crews. Those
days are gone forever.
We have learned to efficiently use the technological
advances developed by the major service companies. With
help from Schlumberger, we can keep hitting our kinds of
home runs in this business.
David McCarver III
President
American Coastal Energy
Innovate ■ March 2003
focus newsThe updated Field Data Handbook for
cementing, stimulation and coiled tubing
(CT) is now available as a desktop
application online—the i-Handbook*
electronic oilfield data handbook.
First published by Schlumberger more
than 35 years ago, this reference has
become an industry standard for petroleum
engineers—providing important data
engineers need to drill and complete
a well.
The i-Handbook is an interactive tool
that provides not only the data lookup
features of previous products, but also
simple to use calculators for the most
commonly used computations, such as
tubular or tank volumes. It makes a
quantum leap forward with its interactive
wellbore diagram that allows the engineer
to build a graphical
view of the wellbore by dragging and
dropping data from the tubular tables. The
engineer can then define various flow paths
in the well and the volumes of the defined
sections will automatically be calculated
and displayed on the diagram. A library of
predefined wellbore diagrams facilitates the
usefulness of this new feature.
The i-Handbook features six sections:
General Information contains conversion
factors, useful formulae, tank and drum
capacity tables and calculator, mud pump
displacement—animator and
calculator, data on API flanges, rings
and gaskets; CT and Pipe Data includes
mechanical properties for API standard
and non-API tubulars like tubing, casing,
drill pipe and CT, drill bit clearances in
casings; Volume features dimensions and
capacities for open hole, tubing, drill pipe
and casing, annular volume for various
combinations of open hole and tubulars,
drill pipe tool joint displacement;
Fracturing includes formulae and
treatment-related information and
calculators, carbon dioxide and nitrogen
data; Cementing lists physical properties of
cement slurries along with several useful
calculators; and acid, Oil and Brine
contains various acid and brine tables
with calculators.
“With the i-Handbook resource,
engineers can do in-field quality checks,
basic materials formulations and quick
cementing computations to expedite
drilling the well,” says Business
Development Manager for Cementing
Roger Keese.
Spread the word among your
customers. The new online
i-Handbook version is available
for download at no cost at
http://www.slb.com/oilfield/ihandbook/. ▲
4
Electronic handbook includes interactivity features
“With the i-Handbook resource, engineers can doin-field quality checks, basic materials formulationsand quick cementing computations to expeditedrilling the well.”
Successfully tested in Texas, Colorado
and Saudi Arabia, ClearFRAC* HT high
temperature polymer-free fracturing fluid
has turned in another stellar performance
in its latest North Louisiana field trials.
Designed to extend the temperature of
viscoelastic surfactant to 275° F, the new
addition to the fracturing high technology
toolbox was recently commercialized.
ClearFRAC HT high temperature fluid
allows fracturing treatments to become
polymer-free in high temperature wells
that would normally use large
concentrations of damaging polymers.
Until now, high polymer-based gels had
to be used to withstand degradation as
the result of high temperatures in
certain wells.
The Hosston formation, where the
latest studies took place, was perfect for
a three-well comparison pitting the new
high-temperature ClearFRAC fluid with
more conventional treatments. The
Hosston reservoir consists of sandstone,
intermingled with streaks of shale, ranging
in depth from 7000 to 9500 ft with static
bottom hole temperatures from 200° to
275° F. Current polymer-based systems
were considered satisfactory, but with
the high amount of polymer left
in the formation (and the resulting
damage in the proppant pack), the
customer could not recover the
maximum amount of gas from
the reservoir.
Enter the better way from
Schlumberger. According to Field
Engineer Tony Markve, “New
technology is of little use if the
economics are not favorable. The
customer feels that the slightly
higher initial costs involved
were more than paid for by
the 45% gain in
production,” he notes.
Lab tests concluded
that high temperature
ClearFRAC fluid
remains stable
at high
temperatures while
creating the needed
fracturing properties.
Postjob pressure matching,
using FracCADE* fracturing
design and evaluation software, accurately
predicted fracturing properties, such as
half-length, effective conductivity and
fracture width for the three wells.
Production was computed on a raw scale
by taking gas production per net foot of
pay to ensure similar comparative grounds
in each well. Customer economic factors,
including initial job costs, net present
value, profitability and return on
investment, were also computed.
Safety and operational aspects also
affect quality job performance. Only two
additive pumps are required with high
temperature ClearFRAC fluid, as opposed
to the five to six pumps required for current
treatments. Plus, high polymer treatments
involve prejob, onsite mixing of the
crosslinker and buffer solutions, which
often contain hazardous chemicals. Thus, a
potential safety issue that could result from
the hazardous fumes that are generated
when mixing these solutions is now a thing
of the past with ClearFRAC high
temperature fluid. ▲
Innovate ■ March 2003
focus on news
5
Newest fracture fluid increases production
When compared with more conventional treatments, including CO2, the new high temperture fracturingfluid out performed the others.
Innovate ■ March 2003
focus on news
When Department Manager Erik Rhein-Knudsen asks a question,
the answer usually results in another patent and another “first” for
Schlumberger. His latest question? “Wouldn’t it be great to have
all the information we need to maximize the use of our existing
equipment fleet?” The answer is a resounding yes. At present, the
Wellsite Delivery Department team is creating and lab testing just
such a preventive maintenance program to deliver capital productivity,
capital efficiency and have the information available in real time.
Currently most Oilfield Services land and offshore surface
equipment preventive maintenance programs are manually
scheduled, based on accumulated unit hours usage.
Programs based on average wear and tear are adequate for many
industrial trucks, vehicles and related equipment, but they are
necessarily conservative for Schlumberger to avoid unscheduled,
costly downtime when providing crucial well site services
for customers.
The new program relies heavily on monitoring all key unit
components. These would include, for example, acoustic
diagnostic, drive shaft torque and pressure measurements, etc.,
combined with complete historical data on each equipment piece.
The program will provide real-time information for accurate
decision making for real-time preventive maintenance, no matter
where the decision is being made, no matter where the job is
being performed.
“The goal is to increase and maximize utilization rates for all
our units, but we are starting first with fracturing,” notes Rhein-
Knudsen, “since fracturing requires more capital expenditure at
the wellsite than other services. While much of the information
associated with this program is proprietary, a good analogy would
be the typical health checkup. Just as the doctor listens while
moving the stethoscope around to find abnormal sounds in your
heart and lungs, having our acoustical diagnostic information
available in real time can nip potential problems in the bud.”
As an example, acoustical information provided by each sensor
opens a window into how a particular piece of equipment is
operating. “Whether from a drive-shaft or hydraulic pump, the
built-in sensor programs allow us to identify any anomalies in real
time for effective action,” says Rhein-Knudsen. “It’s like having
eyes and ears inside the equipment.”
Information for each job
The process also aids in job planning. “A huge advantage is that
we can know in real time how our equipment is holding up during
one job to maximize its usage and adequately plan for the next
job,” Rhein-Knudsen continues. “Our surface units are then better
maintained and more reliable, resulting in increased utilization
rates. Let’s say a particular fracturing job traditionally needed
eight high pressure pumpers. Suppose we can predict the same
performance and the same reliability with only six? We will have
saved our customer a considerable amount of money by not
having to schedule those extra two units.”
The new preventive maintenance program means real-time
data capture and analysis can be viewed from the fracturing
monitoring van or anywhere, for example, the customer’s office,
via InterACT* wellsite monitoring and control system. Field trials
of the program begin in the fall. Will this first result in another
patent for Schlumberger? Rhein-Knudsen didn’t say. But the
savings delivered by these real-time efficiency tools will certainly
help to maintain the Schlumberger competitive edge. ▲
Real-time maintenance problem prevention
6
“A huge advantage is that wecan know in real time how ourequipment is holding up during onejob to maximize its usage andadequately plan for the next job.”
Real-time information on mechanical performance will enable real-timepreventive maintenance to aid in planning.
Recently submitted to the Hart’s E&P
2003 Special Meritorious Award for
Engineering Innovation, the Discovery
RST* reservoir saturation tool for
multilaterals also discovered success in a
recent job in Oman.
According to Rapid Response Project
Senior Engineer Mike Ramsey, planning
and delivering the product “was a year in
the making. Being our first project after
forming the Rapid Response Group, it
provided the perfect opportunity to
answer a specific application and allow
the Rapid Response Group to shine. As is
always the case, the project had to be
delivered in the shortest time possible.
There was little existing technology to call
upon, but the final plan gave our field
organization a specialized product and
solution to help the client. Substantial
additional revenue is expected to be
realized by the Oman office,”
Ramsey says.
The challenge was to provide an RST
profile in one or more laterals of
multilateral wells, on coiled tubing (CT), in
a single trip in the well. The local team of
Operations Manager Timo Staal and
Reservoir Engineer Peter Hook prepared
an analysis of what the end result should
be and submitted it to the Rapid Response
team in Sugar Land, Texas. A project
summary with deliverables and costs was
developed by the Rapid Response team
and presented to Staal, Hook and the
client. “They quickly made the decision to
launch the project,” Ramsey adds.
“The solution was truly elegant,” says
Business Development Manager Teoman
Altinkopru, “since a joint financial
investment was made by Schlumberger
and the client to fund the development of
the envisioned CT tool for the job. A
major challenge called for logging the
laterals required in a single run.”
Wireline Engineer Christopher Jergovic
explains how it works: “The Discovery
RST unit emits neutrons that interact with
the formation and formation fluids. The
neutrons activate the oxygen of the water,
which then decays and emits gamma rays
that are detected by the Discovery RST
technology. Based on the results, we’ve
now proven we can profile the wells and
tailor a treatment on location,” he says.
Product Champion Emmanuel Seenath
recalls, “Oman served as an ideal testing
ground since the Discovery RST
technology combines the Schlumberger
reservoir saturation tool and Discovery
MLT* multilateral tool to guide a reservoir
saturation tool into the lateral legs. We
also showed that when this service is
performed on CT, it can be completed
in one day, versus the typical treatment
of using a workover rig and killing the
well for up to nine days. In addition, the
project served to test the reach of 2-in.
CT and compare enzyme treatments for
water well stimulations, as opposed
to hydrochloric acid treatments,”
Seenath notes.
“Our biggest challenge was not just
selectively entering the desired lateral and
logging as many laterals as required in a
single run, but doing so while the well
was under injection. Entering the lateral
while the well was under injection would
lessen the chances of disturbing the
reservoir and altering the injection
profile,” says Seenath.
Another deliverable of the project was
to ensure that the fluid level inside the CT
did not fall. “It is important to maintain
the fluid level because the neutron emitter
would only see total fluid movement and
could not discern between fluid
movement inside and outside the flowby
housing,” Hook explains.
“Discovery RST technology on CT has
provided a huge first project success for
the Rapid Response Group. Three
openhole laterals were entered on the
first attempt in the Shuaiba well in the
Saih Rawl field in Oman. With the help of
Discovery RST technology, Reservoir
Engineer Peter Hook was able to
successfully map a water injection profile
in an openhole multilateral well.
Operations Manager Timo Staal has
already identified approximately 160 of
the customer’s wells that will benefit
from this service,” Ramsey concludes. ▲
Innovate ■ March 2003
Discovering success with cross-
segment initiatives in Oman
focus on news
7
The group successfully mapped a waterinjection profile in an openhole multilateral well.
A major challenge required logging thelaterals in a single run.
“...a huge first project success for the RapidResponse Group. Three openhole laterals wereentered on the first attempt...”
Innovate ■ March 2003
focus on news
8
New and promising well development
innovations don’t come along everyday,
and when they do appear, they aren’t
always properly utilized. Some well
development innovations are not
developed because the supporting
infrastructure either doesn’t exist or
because the technology was considered
too expensive to create. In other cases, a
submerged technology was developed for
use in other industries. Such was the case
for microseismicity. It was a submerged
technology that Schlumberger has now
fully emerged—a proven way to
efficiently maximize the reservoir with
real-time, full images of hydraulic fracture
volume, orientation and growth patterns.
Mining industry helped mature the concept
Before sending miners miles below the
surface, mineral operators needed to
make sure their workers would be safe
when extracting precious materials
beneath the earth’s surface. Whether for
coal or gold, passive monitoring of
acoustic emissions, or microseismicity,
has been studied by the mining industry
since the 1940s. Also used by the
scientific community for earthquake
monitoring, microseismic sensors
continue to provide insight into the nature
of the forces involved.
This was the thinking behind
StimMAP* hydraulic fracture stimulation
diagnostics, the world class, real-time
service that Schlumberger has brought
into practical application.
In fact, according to Director of
Hydraulic Fracture Monitoring and
Permanent Borehole Seismics Richard
Zinno, the science behind StimMAP
technology is related more closely to
earthquake seismology than to reflection
seismology—the methodology commonly
used in petroleum exploration.
“Human activities, such as excavation,
petroleum withdrawal and fluid injection
into the subsurface, cause the earth to
move and shift, just as earthquakes do.
Monitoring the seismic emissions that
result shows the effects of those
activities,” Zinno notes.
Though the oil and gas industry has
just now begun to fully invest in this
technology, as far back as the 1920s, its
usefulness in predicting how petroleum
production could trigger seismic events
has been documented. Plus, commercial
oil extraction or injection has long been
conducted in regions with histories of
natural seismicity. So why is
Schlumberger just now able to offer
microseismic technology for operators to
use in their wells? There are various
reasons, but, in addition to the fact that
the service was often economically
prohibitive, it took some time for the
technology to catch up with the idea.
Digital array recording frequencies and
telemetry rates have only recently
become available to record the low
amplitude, high-frequency signals related
to microseismicity. And, because of the
costs associated with this technology,
most studies were focused on the few
fields where seismic emissions were
detectable at the surface.
Now, with the introduction of StimMAP
diagnostics, the oil and gas industry can
take full advantage of real-time, on-site,
microseismic hydraulic-fracture
monitoring—the best means of acquiring
empirical data on the dimensions of
created-fracture systems. Using a
multilevel acoustic array deployed in an
offset well, credentialed Schlumberger
Microseismic technology offers real-time
fracture-mapping capabilities
Whether viewed outside or at the customer’s office, the StimMAP diagnostic service offersreal-time monitoring while the fracturing operation is taking place.
“The feature that makes this service mostappealing is that it can be performed while thefracturing is in progress.”
Innovate ■ March 2003
seismologists record the microseismic
emissions induced by the fracturing
process. The seismologists use computer
imagery to map the emissions to their
hypocenter location in three-dimensional
(3D) space. The maps are then animated
to show progressive fracture-growth
and the subsurface response to
pumping variations.
“The feature that makes this service
most appealing is that it can be
performed while the fracturing is in
progress,” Zinno explains. Real-time
results are displayed either onsite in the
FracCAT* stimulation control vehicle or,
via the InterACT* wellsite monitoring
and control system, at the customer’s
remote location.
Zinno goes on to note that along with
convenience and real-time results, the
customer gets economic benefits as well.
“Operators derive additional value from
off-site post-processing. Plus, the
increased understanding of the fracturing
process acquired often results in
dramatic cost reductions,” he says.
Saving money and increasing production
StimMAP hydraulic fracture
stimulation diagnostics offers
Schlumberger’s clients a robust, high
tech tool to increase rates of return on
their development dollars in two major
ways: Design better, more effective, well
completions by direct comparison of
empirical fracture maps; optimize well
spacing and placement based on
accurate drainage maps.
“One operator has reduced well
stimulation costs by 35% with hundreds
of wells still left to drill in the field. In
another field, an unexpected fracture
pattern revealed by microseismic
imaging led to alterations in the
operator’s infill drilling program,
dramatically reducing drainage over-lap
and the number of under performing
wells,” recalls Zinno.
Monitoring fracture growth is just the
beginning of StimMAP capabilities.
This breakthrough technology has
multiple applications. StimMAP
microseismic technology can also be
employed as part of the growing
investment in instrumented reservoirs
and thereby offer operators the ability to:
monitor rock mass deformations that
could lead to well failure; map reservoir
compartmentalization by detecting
small movements of minor
fault systems; map water flood
conformance by detecting changes in
seismic activity associated with fluid
movement; and detect and map drainage
related, reservoir compaction and
monitor cap rock integrity.
Since its beginnings in the South
African gold mines, microseismic
monitoring is now a proven technology
from Schlumberger with broad
applications. Many industries have long
seen the value in using microseismic
monitoring systems to address safety
and productivity concerns. Thanks to
StimMAP utilization, the oil and gas
industry can use this emerging
technology to enhance reservoir
development in such areas as tight
gas completions, fault mapping,
reservoir imaging, water-flood
conformance, drilling-waste
disposal and thermal recovery.
The possibilities are vast
and still emerging. ▲
focus on news
9
Recording the low amplitude, high-frequency signals related to microseismicity providesempirical data on the dimensions of created fracture systems.
focus on news
Located in the Central Sumatra basin,
Indonesia, Duri field is the biggest steam
flood project in the world with
multibillion barrels of original oil in place.
Each day more than one million barrels of
cold water equivalent are steam injected
to heat up the reservoir and enhance the
oil recovery. The field, which covers
30,000 acres, produces an average of
205,000 barrels of oil per day. Because of
the field’s geographic composition,
production does not come easily. Several
issues make tapping into the field’s vast
reserves difficult.
The sand is unconsolidated and oil is
produced from a structurally trapped
multi-layered Miocene sandstone at depths
between 200 and 900 ft.
The reservoir structure is naturally
faulted and increases the risks of
interconnecting steam to wellbore and
surface leading to possible well control
issues. The oil in the field is classified as
heavy oil at 16° to 20° API in natural
reservoir temperatures and requires steam
to reduce the viscosity so that it can be
produced via artificial lift equipment.
Because of these obstacles, lost
circulation is not an unusual phenomenon.
The severity of the losses can range from
one barrel per hour all the way to total
losses. The operator drilling in the field
recently ran into just that problem.
The operator drilled through a 521-ft
formation, only to experience total lost
circulation. After an unsuccessful attempt
to cure the loss by pumping 80 barrels
mud with 30 pounds per barrel (lbm/bbl)
of lost circulation material, the operator
called on Schlumberger to create a
solution that would cure losses and
cement casing successfully after blind
drilling to total depth.
The Well Services team designed a plan
that used CemNET* advanced fiber
cement to control losses. CemNET fiber
cement forms an inert fibrous network
across the loss zone, allowing circulation
to be regained.
“We have used CemNET cement system
to cure loss circulation after other
conventional lost circulation techniques
have failed”, says Caltex Pacific Indonesia
- Drilling Engineer Effendhy. “We now
perform blind drilling to TD, set CemNET
plugs, drill out cement and gain mud
circulation. This method has given us
good results to cure loss circulation
problems while drilling and cementing
Rindu formations.”
Well Services Engineer Andry Sitorus
notes that “CemNET has proved its
efficiency in eliminating losses during
cementing operations, and also reduces the
need for costly remedial squeeze
operations. The CemNET fibers are
engineered to the optimal size for sealing
loss zones,” he says.
After just 30 bbls of CemNET slurry
were pumped, the well started to return to
surface and circulation was established
after the cement was drilled out. “The client
was not only pleased with the way we
handled all the loss circulation issues,”
Sitorus says, “but they were very impressed
with the CemNET system as a whole.”
Caltex is now using CemNET fiber
cement on all jobs in which a minimum of
losses are encountered. Thus far, well over
100 loss circulation plugs and primary
cementing jobs have been completed in
Duri using CemNET technology. The
sturdy fiber cement continues to come
through with a success rate of
approximately 90%.
“One of the factors that is making the
CemNET solution so popular with our
customers is its simplicity in job
execution,” explains Well Services
Technical Manager Badar Malik. “The
fibers are easily mixed with cement slurry
while being added in the slurry tub. The
fiber disperses very well and there have
been no issues of any surface equipment
plugging in any Duri jobs. We have already
pumped two CemNET jobs via 1.5-in.
coiled tubing with good results, as well.
CemNET technology is especially handy
for locations with logistic issues. If during
drilling, the customer encounters losses
and decides to pump a loss circulation
plug, CemNET fiber easily converts a
conventional cementing system to a
CemNET loss circulation solution.”
Due to its successes with CemNET
technology, Schlumberger has been able
to replace the competition on six cement
jobs. It is estimated that the efficiencies
associated with the CemNET solution
are saving Caltex around $20,000 and
32 hours of rig time for each well. ▲
Fiber cement comes through in rugged
Duri field applications
10 Innovate ■ March 2003
The fiber component is a key element in theCemNET system, forming a mat-like bondacross the loss zone.
“One of the factors that is making CemNET solutionso popular with our customers is its simplicityin job execution.”
It might seem a stretch of the imagination to see what Prudhoe
Bay and Lake Maracaibo have in common. But with the renewed
interest in coiled tubing drilling (CTD) worldwide, these diverse
areas are creating an enviable track record of Schlumberger
performance in addition to the 19 major clients and more than
20 countries where Schlumberger has conducted CTD operations.
And, as the Alaskan fields continue to mature, CTD is proving
to be the most efficient and economical means of sidetracking
wells on the North Slope. “Through-tubing sidetracking accounts
for 80% of the wells drilled in Prudhoe,” notes CTD Business
Development Manager Richard Luht. Reliability and process
improvements also translate into timesavings. “From an average
20 days to drill and complete a sidetrack with CTD in the early
1990s, the efficient hybrid CTD units are currently drilling three
wells per month per unit,” he adds.
Seeming to enjoy enormous growth with lots of competitive
activity armed with purpose-built equipment, many competitors
have experienced difficulty finding new applications for their CTD
equipment, leading to low utilization rates when CTD activity
recedes. “This is where our commitment to the long haul is now
bringing dividends. We fully evaluate the market, technical and
economic aspects, and prove the technique with existing equipment
before building fit-for-purpose units. The usual capital expenditure
for new CTD equipment runs from $2 to $10 million plus,” Luht says.
Going deeper with CTD in new wells
Moving south to Venezuela, the challenges in Lake Maracaibo
involve those associated with depleted and shallow reservoirs.
Low reservoir pressures, water invasion and sand production are
common characteristics of these wells. Most of the wells have
had several workover interventions with many different
completion scenarios. Representing more than 45% of the total
Venezuelan oil production and after 80 years of exploration and
production, a total oil capacity of 1.8 million barrels of oil per day
by the year 2007 is envisioned for Lake Maracaibo.
When CTD drilling operations started in Lake Maracaibo, the
average time to drill one well was 20 days. In just one year, the
progress in number of days was enormous—7.1 days
improvement and is now at an astounding 3.9 days. A large part of
the success story is attributable to the Schlumberger purpose-built
CTD Barge 1021. This multipurpose vessel was built with safety in
mind since the potential presence of shallow gas sands makes
safety a priority. Plus, its 8.8 ft draft allows access to shallow water
depth areas and well congested zones where its smaller footprint
offers needed maneuverability. Loaded with the latest in CT,
drilling, cementing and wireline equipment, CTD Barge 1021 has
successfully drilled 270 wells, most between 1000 to 1800 ft deep.
A recent joint feasibility study by Schlumberger and Petroleos
de Venezuela, S. A. (PDVSA) explored a new design and
operational sequence for CTD operations in Lake Maracaibo that
could allow deeper drilling, bringing added value to the customer.
Primed for future growth
Trends continue to point the way for CTD success worldwide.
With the recent award of a CTD campaign in the United Arab
Emirates, and the continuation of the CTD operation in Indonesia,
Schlumberger is recognized as the leader in the high tier CTD
market. “Our ability to transfer knowledge into our operations
provides unique customer benefits in this niche market,” Luht says.
“A competitive advantage that Schlumberger has been able to
maintain is our personnel and our various product segments. Our
CTD personnel are cross-trained in measurement-while-drilling
(MWD) systems, drilling engineering, project management and
well services. Advantages that can be recognized from an
integrated approach include real-time data transmission
via the InterACT* well site monitoring system, an integrated
solution provided to the customer, and a single point of contact,”
Luht explains.
“When customers consider all the factors needed for a
successful CTD campaign, we have the technical knowledge,
decades worth of work in this area and the skilled personnel with
worldwide experience who can get the job done,” Luht says.
“Whether our customers need to tap bypassed pay in maturing
fields, reduce damage to the formation through under or
dynamically balanced drilling, test new zones in existing fields or
explore new regions, our structured approach to CTD provides
the Schlumberger advantage wherever our customers are
operating their oil and gas activities,” Luht concludes. ▲
Coiled tubing drilling surpasses
customer expectations
11Innovate ■ March 2003
focus on news
The phenomenal successes achieved with drilling operations on LakeMaracaibo have been supported by CTD Barge 1021.
Middle East and Asia Area
Innovate ■ March 2003
Product development remains a function of the Product Center,
but once the Schlumberger product is developed, testing is
carried out in selected locations. The location of the Middle East
and Asia (MEA) Area offers an extremely fertile ground for such
field trials due to the widely varying conditions and also the
willingness of Schlumberger clients in the region to be “first” in
the world. Once a product or service is proven here, it may
require little (if at all) modification for deployment elsewhere and
in such environments as the North Sea or Gulf of Mexico.
MEA Sales and Marketing Manager Patrick Mukoro feels he was
well-prepared for his role since starting his current assignment in
July 2001. “A broad understanding of all the services is very handy in
the areas of bidding strategies, competition assessment and pricing
techniques,” he notes. “It also applies to the various New
Technology (NT) products and services, enhancing mapping and
improving deployment planning. In this job, one needs the ability to
carry out critical analysis of the market any time or place and then
formulate the necessary action plans to address both the short and
long term goals,” Mukoro says.
“For NT pricing, I believe that we’ve come a long way with the
introduction of the NT Commercialization Guide, introduced early
in 2002. For the first time, we have a well-coordinated and
documented plan to release products and services to the field with
excellent pricing guidelines. In the customization of our products
and pricing, there are four things we must seriously consider:
understanding the total cost to deliver the product or service,
specific to the GeoMarket* Area or location; avoiding the
temptation to go the easy way of “cost plus” pricing; carefully
quantifying the added value to the customer; and knowing what the
competition offers and their value added, if any,” Mukoro explains.
Smart pricing and innovative NT deployment are the winning
combinations for effective contract management, according to
Mukoro. “The more explicit you can express the value, the easier
it is to sell. This is one aspect of the job where field personnel
require training in the ability to negotiate. Very often, I see
situations where our opening positions are too low,” he explains.
“To do my job properly requires that I work closely with the
operations managers and the GeoMarket Technical Engineers
(GMTEs) to execute the plans and strategies to achieve both
short and long-term objectives.”
Structured process assures success
Central to the success of MEA is “our structure in place,” adds
Mukoro. “NT implementation is a primary function of the business
development managers and the Client Support Laboratory (CSL)
technology hub in Kuala Lumpur. First, there is the introduction of
the selected technology, based on mapping and potential impact to
the market or client. In some cases, specific customization is
required. In other cases, an off-the-shelf approach can be used.
Then follows the usual candidate selection, design and application,”
he says. “From that point, the project progression is brought
forward by the individual operations managers and GMTEs.”
This approach has brought high marks for East Africa and East
Mediterranean Operations Manager Jean-Marc Boisnault, based in
Cairo, who has introduced the benefits of LiteCRETE* slurry
system and SCALE BLASTER* engineering approach to scale
removal service to his customers. “But it was our creative use
of VDA* Viscoelastic Diverting Acid that recently brought an
appreciative letter from the General Manager of Scimitar
Production Egypt Ltd. (SPEL)
Mel Trethart,” Boisnault says.
SPEL cited the complete
background study from
Schlumberger, utilizing logs,
drill cuttings, fluids and
production histories, which
provided insights to design the
highly optimized system,
providing the latest VDA-
combined stimulation
technique. The note also praised all areas of the operation,
closing with “good work.”
Saudi Arabia, Kuwait, Bahrain and Pakistan Operations
Manager Ali Mazen has experienced similar successes working
with Saudi Aramco, the world’s largest oil producing company,
12
Ingenuity provides fertile ground for new technologies
The MEA hosted a first of its kind celebration last fall. Patick Mukorowelcomes customers to the New Technology event, highlightingapplication successes.
WPS Business DevelopmentManager Pia Francini receivedtremendous customer responsefollowing the stimulation NewTechnology presentation.
and considers “seeing them very satisfied with Schlumberger
products and services as the best part of my job,” Mazen says.
“We’ve recently field tested the latest ClearFRAC* systems, as
well as DepthLOG* CT depth correlation log. The best teams from
the client and Schlumberger work together through the entire
process of candidate selection, design, execution and evaluation.
Partnering with our clients is our recipe for success.”
Indonesia Operations Manager Warren Zemlak has found that
“careful investigation must be made to understand the NT
potentials that may be of benefit to the client. Often under
existing contracts, NT items can be introduced to improve the
profitability and return of our resources,” Zemlak says. “Even
in a typical commodity market—of which Indonesia is typical—
NT solutions allow us to move away from conventional systems,
allowing us to improve product cost, product revenue ratios and
offer reduced rig time and lower drilling costs,” he notes.
“Well cementing is a good example. Viewed by many as a low-
end service, we have considerable room to move when applying
NT solutions, such as LiteCRETE* and DeepCRETE* slurry
systems,” Zemlak adds.
Based in Mussafah, Gulf Operations Manager Mazen Omari
feels that a major Schlumberger advantage is how “we are able to
use our strong position in the United Arab Emirates to assist
other countries where we have a lower market share,” Omari
explains. His group recently introduced Discovery RST* reservoir
saturation tool for multilaterals to Oman as their latest NT
solution (see this issue, page 7 for details), as well as introducing
FlexSTONE* cementing system for isolating gas wells in Abu
Dhabi and LiteCRETE* slurry system for the first time in Qatar.
For Operations Manager Sandra Aldana, based in Kuala
Lumpur, recent NT successes “included packaging a number of NT
benefits designed to address unique ultra-deepwater activates.
Two clients were involved. Murphy, utilizing a combination of
DeepCRETE* and DeepCEM* deepwater cementing solutions, and
Shell, using DeepCEM slurry and the WELLCLEAN* II Engineering
Solution. These projects were so successful that this technology
has now become a standard system for both clients,” Aldana says.
Recognition is a key element
“One action we take,” Mukoro goes on to say, “is that when
performance meets or exceeds customer expectations, we
make sure that some recognition is given in terms of creating
joint papers, presenting plaques or generating Performed by
Schlumberger (PBS) entries. In 2002, MEA submitted six PBS
entries of which four are directly related to significant NT
achievements,” he notes.
That concept was the basis for creating last fall’s NT
celebration event in Abu Dhabi, according to Mukoro. “It was
the first of its kind and we received overwhelmingly positive
feedback,” he says. “What we did was to invite clients from across
the MEA who are willing to share success stories of the specific
Schlumberger technologies they recently deployed. We briefly
introduced the technologies and the clients took it from there to
present the actual case histories.”
Mukoro feels the benefits of the NT celebration event were
obvious. “Our customers received the satisfaction that
Schlumberger cared and appreciated their participation in NT
deployments. On our part, it gave us the unique opportunity to
cross-fertilize our efforts and achievements in one location with
each other,” Mukoro says.
Going deeper with CTD in new wells
The end result is “still ongoing with our VES deployment,”
Mukoro explains. “We believe that this is a great product with
huge potential and our strategy is to accelerate its deployment in
the shortest possible time. Everyone, clients and employees are
excited about its performance and the results achieved from the
use of this family of fluids. Our plan is to continue to lead the
application and customization of these products with the
objective to achieve over 80% coverage in our area by year end.”
Another important initiative is the “CemCRETE Everywhere”
push, Mukoro notes. “We started last year to deploy the
CemCRETE* technology to gradually replace conventional cement
as much as possible. Our total “CemCRETE” to total cement usage
ratio was nearly one third in 2001 and approached 50% in 2002.
We have the aggressive goal to increase this to two thirds
in 2003,” he concludes. ▲
Innovate ■ March 2003 13
“A broad understanding of all the services is very handy in the areas of bidding strategies, competitionassessment and pricing techniques.”
The New Technology event in Abu Dhabi allowed attendees toshare information and best practices.
As the deepest offshore well in
Trinidad and Tobago, the BP Catfish
project presented many challenges,
including the fact that the original
surface casings were set in weak and
unconsolidated formations that could
result in the loss of the entire wellhead.
Add fluid losses while drilling, gas
hydrates and shallow water flow and
it is not surprising that Operations
Manager Ivan Munoz is grateful for the
latest deepwater cementing solution
based on DeepCRETE* technology.
“Channeling, cement contamination
and loss of zonal isolation could also
threaten the well because of water/gas
influx and the presence of
overpressured sands, requiring heavy
mud to keep the hole stable prior to
running casing,” says Munoz.
Low bottomhole static temperature
(BHST), with its potential for delaying
the compressive strength development
of the cement, was also a factor that
demanded consideration. The correct
slurry design was critical for the
success of the cementing jobs and also
required extensive lab testing and
thorough QA/QC.
DeepCRETE slurry specifically
addresses these needs and has been
engineered to cement weak, shallow
and cold formations in deepwater with
or without the presence of shallow
water/gas flow hazards. The system is
designed to:
■ Help maintain returns during
cementation of weak zones with its
low density.
■ Prevent shallow water/gas flow
migration after cementing thanks to
its rapid build up of gel strength and
GASBLOK* technology.
■ Minimize waiting-on-cement
time with its quick compressive
strength development.
■ Reduce logistics and increase
safety by eliminating the need for
specific foamed cement equipment
and personnel.
■ Have its properties optimized
through CemCADE* cementing
design and evaluation software.
The Catfish operations involved six
casing cement jobs, ranging all the way
from 26-in to 9 5/8-in. casing strings.
Evaluation reports from each job
showed similar results:
■ No downtime during the operation
■ Cement back to the mud line
(for upper strings)
■ No water flow after the cement job
■ No environmental issues
■ Sufficient leakoff test (LOT) to
continue drilling.
Achievements by design for Catfish
also include zero squeezes due to poor
primary cementing. The 16-in. casing
cement job on this well represents the
deepest Below Mud Line (BML) in the
world, utilizing DeepCRETE slurry.
The 20-in. casing cement job associated
with Catfish currently stands as the
fourth largest DeepCRETE job that
has been pumped worldwide. And the
Catfish well itself is the third deepest
worldwide in terms of water depth,
where the DeepCRETE solution has
been used.
Munoz is happy to report that,
considering the potential for problems
associated with this well, the Catfish
cementing jobs were completed with
no delays due to laboratory reports,
no lost time due to shipping material
delays or equipment-to-rig delays. “And
since we utilized an identification dye
on the surface strings, we were able to
reduce cement volumes when
displacement was started, as soon as
we could see the dye returning to the
sea floor. That brought environmental
benefits to all the jobs,” he notes.
In every case, the DeepCRETE
solution worked to meet all the
cementing objectives associated with
this project. ▲
Deepwater Catfish challenges cured with
latest cementing solution
Innovate ■ March 200314
CompanyPerspectives
“Channeling, cement contamination and lossof zonal isolation could also threaten the wellbecause of water/gas influx and the presenceof overpressured sands, requiring heavy mud tokeep the hole stable prior to run casing.”
Innovate ■ March 2003
Commercialized by Schlumberger in February, the earth-
friendly GreenSlurry* gel coupled with a new surfactant and
crosslinker mechanism is helping to deliver a one-two punch
in the Gulf of Mexico (GOM), according to GeoMarket*
Technical Engineer Stephan Harris, based in New Orleans.
“Although other companies have a slurried guar gel that
will pass environmental requirements, their surfactants and
fluid properties are just not of the same caliber,” Harris says.
The newly developed GreenSlurry fracturing gel is in
compliance with the U. S. Mineral Management Service
discharge regulations planned for the GOM, as well as having
received the highest gold band rating for use in the North Sea.
The GreenSlurry system has been used exclusively in place of
conventional slurries in the GOM and is currently being
introduced into the North Sea.
“We pump STIMPAC* fracturing/gravel-packing service to
bypass damage here in the GOM. These treatments must be
pumped with fluids that are completely friendly to the
environment and pass all discharge regulations,” Harris says.
“By combining our new GreenSlurry system with our new
encapsulated crosslinking system specially developed for
GOM operations, we are able to move into deeper water
where the zones of interest are also deeper—some up to
31,000 ft and where the temperature can be under 180° F.
The zones that are being stimulated also have extremely
high permeability,” explains Harris.
“Clients are starting to ask for test results of just the base
system, excluding additives, during qualification tests. This
tells us that the competition is having a hard time presenting a
complete fluid—including the surfactant and delay times—
that meets all of the GOM requirements,” Harris adds.
And the newly encapsulated system from Schlumberger
offers the competitive advantage, since the older wells in the
GOM are now being sidetracked with smaller casings. “We
need to pump at higher rates down long work strings with a
very efficient fracturing fluid. Our fluid was specifically
designed to complete the large, high rate jobs in the deep
water areas of the GOM. As a side benefit, we will soon start
using it in the deep shelf gas plays, as well,” Harris says.
The new encapsulated system enables Schlumberger to
use greatly extended delay times that simply cannot be
achieved with current systems. This reduces the friction
pressure which, in turn, translates into jobs being pumped
at higher rates.
“Our customers benefit from our ability to extend the time
crosslink up to ten minutes for these very deep, very high
volume workstrings. Without our enabling technology, the
customer would be limited to completing some long intervals
in two different treatments, which means more rig time and
hardware costs—or complete them using a gravel pack only,
resulting in a much higher skin and potentially lower
production,” Harris explains.
The field engineers also like the new system since it is so
consistent, “which means no more late nights in the lab,
trying to get the fluid just right,” Harris concludes.
Earth-friendly GreenSlurry fracturing gel, combined with
the new crosslinker and surfactant, is providing the one-two
winning technology punch in the GOM. ▲
15
New earth-friendly system enables higher
treatment rates
By combining systems, Schlumberger can use greatly extended delay timesthat cannot be achieved by competitive systems, as well as being friendlyto the environment.
Having access to the widest range of
tools in the high technology toolbox
means operators can have confidence in
the ability of Schlumberger to accurately
predict the success of their jobs.
Well Services personnel consider a
full range of measures during the
design, planning and execution phase
of each job. A team operating in
Lennox field recently used the
WELLCLEAN II* Engineering Solution
which includes MUDPUSH II* Spacer
and WELLCLEAN II Simulator, as well
as CemCADE* cementing design and
evaluation software, to create a job that
was both effective and environmentally
sound in the BHP Billiton Petroleum
Liverpool Bay Development.
Located on Britain’s West Coast, in
the Liverpool Bay sector of the Irish
Sea, this is home to one of BHP Billiton
Petroleum’s largest projects worldwide.
Total recoverable reserves are
estimated at more than 150 million
barrels (bbls) of oil and 1.2 trillion
cubic feet of gas. In addition to the oil
and gas fields, significant offshore and
onshore facilities are in place for
extracting, transporting and processing
these reserves.
Historically, the Lennox field (with
nine producing wells and two gas
injection wells) has suffered from
problematic 9 5/8-in. casing
cementations where gas migration has
been widespread. Gas pressure buildup
in the 9 5/8-in. to 13 3/8-in. casing B
annulus is also common in many of the
wells. As gas migration to the surface
can have severe safety consequences,
the gas accumulation, which contains
high concentrations of H2S, needs to be
vented periodically to the atmosphere,
posing a risk to personnel working on
the platform.
Using analysis provided by the
WELLCLEAN II Simulator, the
Schlumberger team was able to
determine that a great deal of mud
remained in spite of an existing mud
removal process. Without effective
mud removal, complete zonal isolation
could not be achieved.
As a result, gas migration, sustained
casing pressure and increased costs
were just a few of the risks the
operator faced. From the initial
planning stages, a holistic approach
was taken to ensure that all aspects of
the cementation process were fully
addressed. This includes centralization,
mud removal, slurry properties
(transition time, permeability, and gel
strength development), as well as
other factors.
Using the analysis from the
WELLCLEAN II Simulator, the Well
Services team designed a job featuring
a MUDPUSH II Spacer that not only
offers outstanding suspending
properties at low viscosities, but is also
specially formulated to address
environmental concerns. The spacer’s
properties include lower toxicity, better
bio-degradation and lower bio-
accumulation to produce a minimal
environmental footprint.
According to Well Services Field
Engineer Jamie Cochran, “Reliability in
the output from the WELLCLEAN II
Simulator was achieved by analyzing
the previous cementations that had
resulted in poor B annulus isolation.
The results of the modeling were
High confidence translates into high success
for Irish Sea wells
Innovate ■ March 200316
CompanyPerspectives
“The client was pleased with the job andconvinced that this new design approachis valid.”
Oil Storage Installation
Douglas Complex
Tanker Loading
14" Gas16.8 km
20" Gas33.5 km
Liandudno
Point of Ayr Terminal
20" Gas26.0 km
Connah's QuayPower Station
Liverpool
Hamilton Field20" Gas11.2 km
Hamilton North Field14" Gas114.3 km
Lennox Field14" Oil16" LP Gas12" Injection Gas31.7 km
Liverpool Bay
OperationsSupport Vessel
The Liverpool Bay Development is composed of oil and gas fields, together with significantoffshore and onshore facilities used for extracting, transporting and processing these reserves.
compared favorably with the USIT log
results that were run post cementation
for the well. By analyzing previous
9 5/8-in. casing cementations with the
WELLCLEAN II Simulator and bond
logs, we were able to establish a good
correlation to verify the accuracy of
the simulations for this application.
This preparatory work gave us
confidence in the design which could
be confirmed hours prior to the job,”
Cochran says.
Based on the WELLCLEAN II
Simulator analysis, the team also
increased the slurry’s density and used
CemCADE software to increase and
optimize the displacement rate. As a
result, the well achieved complete
zonal isolation and eliminated the
undesired gas migration to surface.
Complete mud removal was achieved
at the 9 5/8-in. casing shoe, which was
critical for drilling and completing the
well as a trilateral producer. “The
client was pleased with the job and
convinced that this new design
approach is valid,” adds Cochran.
Parameters adjusted as a result of
WELLCLEAN II Simulation for the
BHP Billiton Lennox Well Casing
Cementation included:
■ Reologies of fluids adjusted; Pv of
the spacer increased
■ Spacer volume and type adjusted;
wash removed and 80 bbls of
weighted spacer pumped (as
opposed to 50 bbls on previous jobs)
■ Slurry density increased
■ Care taken to provide good
centralization since simulations
highlighted this criticality
■ Displacement rate increased and
optimized, using CemCADE software.
This design methodology has
recently been proven on a well drilled
on the nearby Douglas Platform, where
gas migration has also been eliminated
with no reported gas pressure on the
B annulus after four weeks. ▲
17Innovate ■ March 2003
ft %0
4500
4000
3500
3000
2500
2000
1500
Clevely'sMudstone
BlackpoolMudstone
Rosal Halte
Andsel Mudstone
OmskirkSandstone
4500
4000
3500
3000
2500
2000
1500
4500
4000
3500
3000
2500
2000
1500
100
The wells were reviewed and the results evaluated using the WELLCLEAN II Simulator. Results were thencompared to actual wireline logs with strong correlations and used to predict success in future wells.
Actual log comparison
Innovate ■ March 200318
Launched this January, the new Knowledge
in Action incentive and recognition
program is announcing its first quarterly
round of award winners and will confer
prizes at each quarter’s end thereafter. The
top winners will accrue their prize credits
in terms of knowledge activity.
“Field users can earn credits in a variety
of ways,” explains Advisor, Stimulation
InTouch Manager Ernie Brown, “by
sharing knowledge, reusing other’s
knowledge and improving
existing knowledge.”
The program has two distinct elements.
There are the top three InTouch field user
awards that are proposed by the operations
managers. The InTouch top ten winners are
nominated by their GeoMarket* management.
“Field users earn credits for sharing their
knowledge; using each other’s knowledge; improving knowledge
quality; and can also earn points when others reuse their shared
knowledge,” Brown adds. A minimum of 30 credits must be
earned to be considered for awards in either category of the two-
fold program.
Earned credits are tracked
InTouch field users can use their individual knowledge
activity report to detail the number of acknowledgements
earned for each of the knowledge activity types. Field users
accumulate acknowledgements in the six knowledge activity
types throughout the quarter. The acknowledgements are
then converted into credits. The sample box shows how one
field user is accumulating credits toward a prize.
Offering a wide variety of prizes
“The awards are tiered in value with prizes that include
travel vouchers, gift certificates, company store items, as well
as special InTouch items,” says Knowledge Management
Champion for Stimulation Jose Rueda. “The highest award is
up to a value of $500. These top winners can pick from a Palm
pilot, a digital camera or other items of equivalent value.”
The real benefits, “center around improving service with
knowledge sharing and reuse,” Rueda notes. “In addition to
supporting the company strategy for Knowledge
Management, the program allows us to measure the financial
impact, in terms of time and money saved,
from sharing and reusing our knowledge.
We believe it will create enthusiasm
among field users and help operations to
reuse best procedures, techniques and
proven practices from other groups.”
The new Knowledge in Action program
will replace individual program efforts
with one common incentive program
without increasing overall cost.
Administration for determining the
winner is done by InTouch managers.
Start generating your individual
knowledge activity report by accessing
InTouch online. Then select My
Profile>>My Reports>>Knowledge>>
Knowledge Activity By User>> Generate
Report, and your submission just might
be a winner.
Here are the current winners
Case History 3316739
By combining organic mud acid (OMA) with organic clay
acid (OCA), the team was able to increase the production
of a well in the Gulf of Mexico that was experiencing a steep
decline in production. This report also provided summaries
of the diagnostics, recommendations and postjob results
of the application in a two-layer gas well completed with
STIMPAC* fracturing/gravel-package service to bypass
damage. After determining that the skin factor of both layers
had increased during production time, the Schlumberger
team recommended performing the matrix acidizing
treatment with OMA, then followed by OCA to dissolve and
stabilize the fines, which had migrated into the near wellbore
region and fracture. The well production increased to 14,300
Mscf/D after the combination of new technology and
products was applied during the job.
Awards program keeps getting better
CompanyPerspectives
Activity types CreditsSharing 10(Validated content consisted of best practices, solutions, etc.)
Edit bonus 5(The shared credit was clear andrequired little editing)
Reuse 3(Credit given because others used this person’s content)
Feedback to others
Use 3(Indicates usage of the person’s content via feedback)
Technical improvement 4(Confirmed via feedback)
Editorial improvement 1(Editorial improvement via feedbackto this person’s existing content
WPS - Well Production ServicesSalah Al-HarthyGeoMarket* Technical EngineerAbu Dhabi, Arab Emirates
Accruing Prize Credits
Case History 3335156
This document discusses the best practices that have been
developed over the last couple of years in Tengiz, Kazakhstan
when operating with coiled tubing (CT) in extremely sour
Category III/IV wells, extreme working conditions with
temperatures ranging from – 40° to 40° Celsius, and pumping
highly flammable fluids. The discussion includes a thorough
coverage of wellhead equipment rigup and the strategy behind
the choice of this configuration. Category III/IV operations
mean regularly working with CT at around 9,000-psi
wellhead pressure (WHP) with occasional CT jobs having the
potential to approach 10,000-psi WHP. Noteworthy inclusions
are the plans for safety improvements in the rigup through the
incorporation of newer equipment with better specifications.
And, since hydrogen sulfide is present in the majority of these
kinds of wells in Tengiz, the document also discusses steps and
processes adopted in these operations to mitigate and
significantly reduce the risks involved when operating in these
hazardous environments.
Innovate ■ March 2003 19
Operations SupportJeff BeckelWell Services Delivery Manager Denver, Colorado, USA
WCS - Well Construction ServicesMohammed DooplyTechnical EngineerYangon, Myanmar
CTS - Coiled Tubing ServicesBrian GoddardDESC EngineerTengiz, Kazakhstan
Case History 3414731
Though generally dry in the Western U.S., there are still
problems with moisture in electronic enclosures. Daily
temperature swings in the West cause enclosures to
“breathe,” concentrating moisture inside. For this reason,
this report recommends inserting moisture-absorbents in
these electronic enclosures and using anticorrosion sprays.
This report provides the polymer advantages, noting that the
polymer absorbs more moisture than silica-gel. The
recommended polymer is packaged in cloth bags that are
preferred in this type of environment. The polymer absorbs
water as well as vapor. The products come in bags that can
be reused by heating overnight at 150 to 180° F. The bags
swell up and get hard when they need to be recycled. The
moisture is bonded at the molecular level, so once the water
is absorbed, squeezing the bag will not cause it to be
reabsorbed. In addition to the polymer desiccant, this report
also recommends ways to protect against corrosion and
oxidation. By spraying boards and contacts with the
recommended brand of antioxidant spray and inserting a
vapor anticorrosion capsule in the enclosure, moisture
problems can be greatly mitigated.
Case History 3338907
In Bongkot field, located in the Gulf of Thailand, an
operator experienced the problem of effectively isolating a
shallow gas sand that has a very narrow window between
the pore and fracture pressures. Various cement slurry and
design techniques were attempted without success in the
first three wells. A unique combination of LiteCRETE* slurry
system with GASBLOK* LT gas migration control cement
system and DeepCEM* solution was designed as a way to
solve the problem. The remaining seven wells were
successfully cemented with this design and the logs show
better hydraulic isolation across the shallow gas formations
and there were no indications of an annular pressure
increase nor gas migration while drilling the next section.
The client was extremely satisfied with these results and
estimates the solution has saved at least $10 million.
CompanyPerspectives
30 yearsJohnson, Dennis Sugar LandMoore, Roger Longview
25 yearsArmstrong, Robert GrahamBaugh, Stephen MidlandBravo Delgado, Ismael BalikpapanBryant, Stephen Sugar Land Cannon, Michael WillistonCarder, Wayne LongviewDe Leon, Antonio Elk CityFox, Robert VernalGarcia, Jr., Vidal LemingGarza, Joe AliceHaywood, Ronald AlaskaHuber, Jimmy LongviewMullinax, Stephen Grand JunctionReese, Clay VernalSim, Cheng Chew SingaporeValadez, Jose LaredoWarden, Angela SonoraWhite, Jr., William Longview
20 yearsAdolf, George Karel Brunei Arismendi Anuel, Orlando Jose Maturin Bailey, Michael New OrleansBenbarkat, Sadak Hassi MessaoudBoisnault, Jean-Marc Cairo Bowen, Patricia Rock SpringsEllison, Mark AberdeenForbes, Raymond AberdeenFry, Blair Sherman Raduzhny Giersdorf, Gary AlaskaGuessouri, Mohamed Hassi Messaoud Hardy, Richard WillistonLinares, Alirio Jesus Barinas Miller, Bruce LongviewRozari, Emnual Balikpapan Redjowiyono, Saidi Bin Java Sea Younger, Keith Product Center
15 yearsAltinkopru, Teoman Sugar LandAmbar, Tony Java SeaBakker, Albert Coevorden Barracosa, Carlos Enrique Cañadon SecoBenabdelhafid, Abdelhafid Hassi MessaoudBrowne, Stanley LongviewBuddhu, Mervyn Galiota Cardenas Modrow, Francisco Rio de JaneiroCortes Ramirez, Hector Sugar LandDjembi, Edmond Port Gentil Fanguy, William MauriceHargrave, Ray BroussardMahoney, Michael David MidlandMohammed, Hassan Ahmed Abu Dhabi Mootz, Carl El RenoNepia, Paul Jack Al KhobarOlivares Rosales, Rodolfo Burgos Palle, Kanis Java Sea Patty, Franky Java SeaRasnaadja, Mohamed In Amenas Robichaux, Darren Maurice Schraad, Wolfgang Vechta Sporar, Sharyn Sugar Land Villapana, Antonio Sembrano Kemaman Witt, Irena Sugar Land
10 yearsAl-Bassam, Ahmed Moerdijk Abbott, Dana LaredoBenaceur, NourEddine Marsa MatrouBurke, Kenneth Prudhoe BayDaraf, Abdelhamid Hassi Messaoud Cedeno Quinto, Bernardo Lago Agrio Chaparro Nava, Orlando Jose Las MorochasChristianson, Lyle Whitecourt Dhuyvetter, Charles Prudhoe BayDocherty, Kevin BakuDuerr, David Prudhoe BayEdwards, Douglas MauriceEscalante, Andres VillahermosaGopalakrishna , Rajikumar BIGORANGE 25 Graham, Donald Rock SpringsGriffith, Cedric MauriceGuevara Nunez, Franklin Lago Agrio Igtanloc, Mark Prudhoe BayJimenez, Severo Sebastian Lago Agrio Kincaide, Darrel LongviewLapp, Andreas Vechta Leal Narvaez, Arturo Ciudad del Carmen Lima Torres, Jose Luis Poza Rica Maciel, Sandro MacaeManalili, Gregorio North Africa Miranda Llerena, Julio Lago Agrio Mozill, Greg HoustonOrtiz, Sandro Karim Las Heras Puttaiah, Jayaprakash SingaporeReyna, Reynaldo AliceRiojas, Ruben AliceRodriguez Cervera, Ismael Ciudad del Carmen Saebi, Shahryar Middle East Smati, Rachid Hassi Messaoud Smith, David Prudhoe BaySmith, Roger Prudhoe BaySuire, Jules MauriceVijil, Blanca Sugar LandWold, Mark Alaska
5 yearsAbd-El Manaf, Ahmed Marsa Matrou Abu Helal, Ali Hussain Udhaliya Acord, Timothy LongviewAdam, Shadad Khartoum Ahmed, Mohamed Sief Abu RudeisAhmed, Ragab Rus ShukeirAjaj, Mustafa DohaAllen, William VernalAl-Kharari, Ali Hassan Dubai Al-Qadour, Sulaiman Al Khobar Al Habsi, Jamal Ahmed Amer Abu Dhabi Atwood, Tony Prudhoe BayAuthement, Jason BerwickBaeten, Dan KenaiBaker, David Sugar LandBaldwin, Thelma West Prestonsburg CityBarcant, Margaret MauriceBarrios, Walter Santa Cruz Becerra Cantu, Roberto Reynosa Belaid, Djamel Eddine Hassi MessaoudBeneddine, Laala Hassi Messaoud Bennett, Joe Red DeerBenmir, El Mir Hassi MessaoudBranchi, Andrew Grande PrairieBoyko, Greg Grande PrairieChan, Shyong Woei SingaporeClapp, Judith Kellyville Corkum, Daniel Grande Prairie
Service Anniversaries
Innovate ■ March 200320
5 years con’tChapman, Les DenmarkConde Diaz, David Reynosa Cordaro, Sabrina Milan/RozzanoDacres, Jr., William Sugar LandDavila, Rogelio AliceDavis, Dennis AlaskaDawson, Grady West Prestonsburg CityDiaz Minghetti, Miguel Angel MaturinDickson, Michael Aberdeen El Tayeb, Khalid Khartoum Escobar, Elias AliceFatha, Abdul Java Sea Fraser, Greig AberdeenGafar, Haithem Al Khobar Garcia Alvarez, Henner Alejandro Yopal Garcia, Francisco LaredoGarcia, Robert AliceGibbs, Jesse Grande PrairieGirouard, Kirk MauriceGomez Bobadilla, Rosa Angelica Reynosa Gonzales, Oliver AliceGonzalez Arbelaez, Edwin Villavicencio Gomez Zarracino, Bernabe VillahermosaGriffith, James Rock SpringsHadaji, Larbi In SalahHassan, Mohamed Abu Rudeis Hebert, Clark Houston Hernandez Cordova, Luis Alberto Ciudad del Carmen Himel, Daniel MauriceHorn, Michael LongviewHowell, Kyle KenaiHutcheson, James BeckleyHutapea, Tumpal Bottesford Hylsky, Edward Port Gentil Ibrahim, Mohamed Rus Shukeir Iskandar, Iskandar Balikpapan Islam, Asraful Hassi Messaoud Jamieson, Giuliana Aberdeen Jensen, Jacob DenmarkJensen Q., Sten DenmarkJepson, Don George Aktau Jimenez Ricardez, Jose Alfredo VillahermosaJones, Michael MidlandJumaa, Moosa Khartoum Justus, Frederico Santa Cruz Kaskalla, Lordon FarmingtonKefi, Slaheddine Sugar Land Kelkar, Shrihari VernalKikuchi, Hiroaki Nagaoka Kimmins, Daryl Red DeerKoh, Chee Hui SingaporeKrizou, Said Hassi Messaoud Kyaw Nyunt, Michael SingaporeKyzer, Beth Ann SonoraLarson, Arthur Williston
Law, Kevin DartmouthLazreg, Nabila Hassi Messaoud Lebada, Maamar Hassi Messaoud LeForce, Roy New OrleansLi, Jack Sugar Land Littlewood, Christopher Prudhoe BayLouviere, Russell MauriceMacDonnell, Edison Fort St. JohnMalayattil, Rajesh Abu Dhabi Mc Clelland, Kenneth Udhaliya McDowell, Ryan CalgaryMechta, Sofiane Hassi Messaoud Mehdizadeh, Mohsen LongviewMohamed, Abdullah Khartoum Muluk, Nofri Java Sea Myles, Kevin Alaska Mogensen, Lars DenmarkMohamed, Idris Khartoum Narcisse, Matthew MauriceNwabuoku, Kennedy Raduzhny Nyuli, Greg Red DeerOchoa Delfin, Rubelio Reynosa Oestergaard, Flemming DenmarkOrtiz Varon, Raul Yopal Pallares Moreno, Henry LimaParkhomenko, Anatoly Aksai IPeek, Kevin LongviewPatey, Michael Aberdeen Pham, Hau Sugar LandRajan, Kadappuram Abu Dhabi Rodriguez Delgado, Wilson Yesid Yopal Romero, Andrew AliceRomero, Oscar Neuquen Rosalyna, Visca Java Sea Rowell, John AlaskaRuiz Patino, German Eduardo Lago Agrio Sadek, Sadek Cairo Salam, Abdul BalikpapanSalem, Mohamed Abu RudeisScranton, James AlaskaShaikh, Humair PerrytonSilva, Jair Sao Mateus Stannard, Bryan Yon Aberdeen Stevenson, Casey Farmington Subchan, Mohamad Balikpapan Suthichoti, Polpipat Stavanger Tampubalon, Kelly Caltex DuriTesta, Umberto Port Harcourt Thein, Than Oo Singapore Thomas IV, James BeckleyTrabelsi, Habib Sfax Trevino Moreno, Rigoberto Burgos Valon, Liliane Macae Velasquez, Jesus Las Morochas Walker, Jimmy BryanWeiss, Adrian MidlandXu, Ron Sugar Land
21Innovate ■ March 2003
Innovate ■ March 200322
The annual drive to collect input to R&D is underway. This
year, the broadest array of Schlumberger staff ever will contribute
from Field Personnel, GeoMarkets and Areas to Segments,
Eureka Communities, Global Account Directors, Theme Groups,
Solutions Groups, Product Centers and research teams.
The market value and potential return on investment (ROI)
for each input are rigorously evaluated and tested in multiple
marketing and business reviews to assure accuracy and the
best possible chance for success. Final approval of the
Segment and Solution R&D Input portfolios comes from the
highest levels in Schlumberger. Along the way, each of us has a
responsibility in the process and the results.
Once the portfolio is final, the work begins in earnest!
The Product Centers develop and deliver new technologies for
deployment in the field. This is where the “Time to Market”
becomes critical. There is never a moment to lose in the race
to bring our best and newest product to our clients.
The chart on this page shows the typical product life cycle.
Positioning our products to make the greatest sales impact—at
the far left of the curve maximizes the financial reward of each
product. Shifting the curve to the left also makes it more
difficult for our competitors to make money and take market
share with “copy-cat” products that inevitably follow our
product successes. Clearly, speed is a key to maximizing our
pricing and profitability.
Marketing and Business Development staff are building new
and dynamic support to help the GeoMarkets (and you) move
commercialized
products to market
faster and more
efficiently. Last
year, we
distributed the New
Technology
Commercialization
Plan for each product
released. These books
contain technical product
descriptions, market
positioning strategies, pricing strategies, client reviews,
anticipated competitor response, roll-out schedules, product
support information and descriptions of specially developed
promotional materials. Later this year, we will be releasing
fully digital versions on a secure Well Services web site.
Our goal is to give the entire Schlumberger organization the
best tools to make
positioning our products
faster, easier and more
effective.
In light of these
efforts to build on our
technology heritage,
you are encouraged
to use the Schlumberger Communications Signature—a world
of answers—as part of your personal signature, to sign off or
end marketing communications materials. “A world of
answers” makes a critical distinction since it’s not only about
the technology we offer, it’s also about the network of highly-
motivated experts we’ve formed who help solve even the
most challenging problems. A world of answers—the most
salient reason for why our clients choose, and remain
loyal to, Schlumberger.
The “Time to Market” is NOW!
Dan Domeracki
Marketing Manager, Well Services
marketingforum
Stage 1 Stage 2 Stage 3 Stage 4Market
DevelopmentGrowth Maturity Decline
1 2 3 4 5 60
5
10
15
20
25
Years
0
Sales
Volum
e (do
llar i
ndex
)
The need for speed: reducing our time to market
Innovate ■ March 2003 23
a finalword...
The second weekend in March saw
the delivery of the new Coiled
Tubing SEAS* Coiled Tubing Safer,
Efficient Automated Solutions unit
in Stavanger, Norway. Developed
jointly with BP Norway and
engineered by Schlumberger, this
special project has created the
ultimate offshore version of the
land-based CT Express* unit.
The offshore edition improves the
safety and efficiency of the current
well site delivery process, as well as
lower the total system cost to the
customer. It is a modular package
that, by combining major
components, simplifies rig-up
operations, attains zero discharge
and provides optimum space
utilization with maximum versatility.
Improved ergonomics and a high
degree of automation allow the job
supervisor to focus more on the well
treatment. The Coiled Tubing SEAS*
unit is already booked for work.
The latest offshore technology arrives
Innovate is dedicated to informing all
Well Services personnel about the New
Technologies (NT) that are continuously
being developed and showing the impact
they have in the four corners of the world.
In today’s ever changing oil and gas
industry, it is not just the use of NT that
will bring success to our clients and to
Schlumberger. More importantly, it is
developing a true understanding of our
clients’ problems and through the use of
sound engineering practices, correctly
applying the required technology that will
bring the greatest returns. This issue
applauds the efficiencies behind our most
recent NT applications.
Brett Rimmer Managing [email protected]